Nidec ASI s.a. BESS presentation - SunSpec Alliance · About Nidec Corporation • Nidec Corp (NJ,...

NIDEC INDUSTRIAL SOLUTIONS

06/2018

Nidec ASI s.a.BESS presentation

1/11/33

About Nidec Corporation

• Nidec Corp (NJ, Kyoto, Japan) isone of the world’s leadingmanufacturers of electric motorsand drive solutions.

• Founded in 1973, today Nidec has a workforce of over 100,000, andachieved$17 B in net sales in FY17

• Over the last 10 years Nidec hasacquired more than 40 companies

• Industrial Solutions platform from 2010 have grown from $360 m USDto $750 m USD (FY14) – 3200people

Financially solid and ready forthe next 100 years of growth

9.9 %9,9%

8.3%

$17 B

12,9%

17,5%

19,9%34,9%

4,8%

HDD motors

Small Precision Motors

Auto

Industrial Commercial Appliance

Machinery

FY17 SALES BY PRODUCT GROUPWorkforce: 107,000Market capitalization: $28B USD

Electrical & optical

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R&D Global excellencecenters

Production facilities

Service centers

Nidec Global R&D, Global Footprint and Service

NIS Main Locations. EU: Roche La Molière, Genova, Mi lano, Vicenza, Monfalcone, Dusseldorf, MoscowUSA: Cleveland, Houston, St. Louis MIDDLE EAST: Abu Dhabi

NIS Main Customers. High energy consumers, Oil&Gas, He avy IndustryEnergy producers: Utility scaleAutomation: metal plants, rubber plant, ropeways, cr anes, conveyors

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Nidec Group business structure

Nidec Corporation

SPMSSmall Precision

Motors & Solutions

ACIMAppliance, Commercial

& Industrial Motors

Clothes Washer, Air Conditioner,

Pumps

EPS, Engine Cooling Fan,ABS, Seat, Window Lift

Japanese Affiliates

AMECAutomotive Motors

& Electronic Controls

Nidec CopalNidec Copal electronicsNidec ElesysNidec Global ServiceNidec MachineryNidec ReadNidec SankyoNidec SeimitsuNidec ServoNidec SimpoNidec Techno MotorNidec Tosok

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About Nidec – NIS…

Power QualityPower Supply

Automation Systems & Controls

EncodersLV - InvertersMV & HV - Inverters

Motors & Generators

Energy Storage

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Induction machines

� Power rating:− 150 ÷ 25,000 kW− 200 ÷ 33,000 HP

� Voltage:− up to 15 kV

� Mass:− 1,500 ÷ 120,000 kg

� Number of poles:− 2 ÷ 36

� Frame size:− 315 mm through

1120, 10, 11, 12, 13

Synchronous machines



� Mass:− 1,500 ÷ 160,000 kg


� Frame size:− 450 mm through

1120, 10, 11, 12, 13

Flame-proof motors



� Mass:− 1,500 ÷ 25,000 kg


� Frame size:− 355 ÷ 800 mm

� Cooling method:− IC 511, IC 411

DC machines

� Power rating:

− 2 ÷ 6000 kW (@ 150 rpm in tandem)

� Voltage:

− up to 1000 V

� Mass:

− 100 ÷ 110,000 kg

� Number of poles:

− 2 ÷ 24

� Frame size:

− 80 mm ÷ 24

NISProduct portfolio: Motors & Generators

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NISProduct portfolio: MV Drives

MVA

10

20

30

40

80

2.3 kV3.3 4.16 6.0 6.6 7.2 10 11 13.8

Cascaded H-bridge

Cascaded H-bridge

Silcovert-S [LCI]

SVTNNPC

SVTH Air & Water Cooled

1.7 kV plastic IGBT

SVTN&

SVGN

NPC

21 MVA18.5

MVA13.5 MVA

12 MVA

24 MVA

4 Q4 Q

2 Q2 Q

4 Q4 Q

4 Q4 Q

70 MVA

SVTH+SVTH+

2Q = Two quadrant operation4Q = Four quadrant operation2Q = Two quadrant operation4Q = Four quadrant operation

30 MVA2 Q2 Q

1.7 kVplasti

cIGBT

SVTH-ESVTH-E

21.8 MVA

24 MVA

Only for RFQ 2016Only for RFQ 2016

11 MVA

3.3 kVplasticIGBT

SVTH+ Medium R&D Effort(available at the end of Mar)

SVTH-E Low R&D Effort(available at the end of Dec)

2

Air cooled

Water cooled

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SizeVII & VIII

+Parallel units

GT Large

• Method of cooling: forced air, water circulation

• SW suitable for Heavy Industry• Integrated PLC• Control: FOC, Sls, V/Hz, AFE

Volta

ge [V

]

Output (kW)

525 / 690

1,5 6000

AD1000• Method of cooling: forced air • Output: 1,5-450kW (700HP @ 480V)• Power drive similar to existing GT1000/3000• SW suitable for fan and pums• Control: Sls, V/Hz

380 / 480

450

SizeVII & VIII

380 / 480

AD3000 / AD5000• Method of cooling: forced air • Power drive similar to existing GT3000/GT5000• SW suitable for Gen.Industry• Integrated PLC (GT5000)• Control: FOC, Sls, V/Hz , AFE

SizeVII & VIII

+Parallel units

AD3000 / AD5000• Method of cooling: forced air, water circulation• Power drive similar to existing serie GT3000/GT5000• SW suitable for General Industry • integrated PLC (GT5000)• Control: FOC, Sls, V/Hz, AFE

22 1250-1600

AD700• Output: 0.37.-22 kW• pumps, fan ventil.• Control: V/Hz & Sls-VC

380 / 480

SizeVII & VIII

+Parallel units with :

cart & F.O.

3200-4000

15 Sept ‘16 30Nov ‘16

2800

NISProduct portfolio: LV Drives

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NISProduct portfolio: New Generation 1500V Inverters

Up to 5 MW - CONVERSION UNIT WITH OUTDOOR INVERTERS

DC Range 900 – 1400Vdc

Max dc input Voltage 1500Vdc

Output Frequency / THDi 50 (60) Hz / ≤ 3% (at P > 25%)

Power Factor Adjustable 0 ÷1 (lagging – leading)

Nominal Ambient Conditions

40°C &50°C - up to 2000m asl

Degree of Protection IP54

Cooling Method Air Cooled/Water cooled

Efficiency MAX (EU)98.9

- Improved 1500Vdc for PV - Next Generation for BESS

9/19/33* Herein referred to in terms of MW (PCS)

NISPV&BESS track record (Roche La Moliére, Vicenza, Mil ano)

More than 500MWh Battery Energy Storage Solutions ( BESS) installed* the SoW was PCS supply

F. Guiana12 MWh

France 54 MWh

UK45 MWh

Chad3 MWh

Germany140 MWh

Norway1,6 MWh

Maldive1.5 MWh

Mayotte2MWh

Japan6 MWh

Italy216 MWh*

Chile752 kWh

La Réunion9 MWh

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NISPV&BESS list of References

type of contract System supplied Customer End User Plant Loc. Coupled Plant KW/kWh

Supplier PCS Batscap (BOLLORE ENERGIE) CNR Bollène 84 FR Solar Farm 500/500

Supplier PCS Aerowatt Cremhyg Grenoble 38 FR Water Pumping Station + solar farm 18/20

Supplier PCS Batscap (BOLLORE ENERGIE) Batscap Ergue Gaberic 29 FR Solar Roof (Pilot Unit) 125/125

Supplier PCS INES (CEA) INES (CEA) Le bourget du Lac FR Test bench 63

Supplier PCS SAFT ISSY Grid Issy les Moulineaux FR Frequency and voltage control 30/30

Supplier PCS SUNZIL Ecole Maternelle M'GOMBANI Mayotte FR Solar Farm + Battery storage 30/30

Supplier PCS + ESS SECHE Environnement SRD FR Frequency and voltage control 60/60

EPC PCS + ESS + PMS + Scada EDF EN EDF EN Toucan, Guyane FR Solar Farm + Battery storage 5000/5000

Supplier PCS+PMS BOSCH Braderup Braderup, Germany DE Frequency and voltage control 2000/2000

Supplier PCS + ESS + PMS + Scada AME AME Hopital St François FR Frequency and voltage control 120/120

Supplier PCS + PMS ALBIOMA ALBIOMA Leclerc, St Leu, La Réunion Island FR Solar Far + storage (Energy shifting) 1000/1000

EPC PCS + ESS + SPV + PMS + EMS + Scada AKUO Energy AKUO Energy Olmo , Corsica Island FR Solar Farm + Battery storage, (Energy shifting) 4000/4000

EPC PCS+PMS+ESS+SCADA DREWAG DREWAG Dresden, Germany DE Primary control reserve (PRC) 2000/2700

EPC PCS + ESS + SPV + PMS + EMS + Scada AKUO Energy AKUO Energy Mortella, Corsica Island FR Solar Farm + Battery storage, (Energy shifting) 7000/7000

EPC PCS + ESS + SPV + PMS + EMS + Scada EDF PEI MSS French Guyana FR Solar Farm + Battery storage, (Energy shifting) 4800/4800

EPC PCS + ESS + SPV + PMS + EMS + Scada AKUO Energy AKUO Energy Les Cèdres, La Réunion Island FR Solar Farm + Battery storage, (Energy shifting) 9000/9000

Supplier PCS + ESS + PMS + EMS + Scada AKUO Energy AKUO Energy Marie Galante, Island FR Micro grid 800/500

Supplier PCS + ESS + PMS + EMS + Scada MALDIVE Ressort MALDIVE Ressort Maldive, Island FR Micro grid 800/1500

Supplier PCS + ESS + PMS + EMS + Scada MALDIVE Ressort MALDIVE Ressort Maldive, Island FR Micro grid 800/1500

Supplier PCS + ESS + PMS + EMS + Scada QUADRAN QUADRAN Marie Galante, Island FR Wind Farm + Battery storage 250/520

Supplier PCS + ESS + PMS + Scada ZEM EIDESVIK Norway NOR Micro Grid Storage System onboard vessel Viking Queen for fuel saving 1600

Supplier PCS + ESS + PMS + Scada VALENERGIES VALENERGIES France FR Energy Storage System for building installation 80/80

Supplier ESS + PMS + Scada ZEM ENLINJESKJEMA Norway NOR Micro Grid Storage System onboard tourist vessel SeaSight 1200/1200

EPC PCS + ESS + PMS + EMS + Scada STEAG STEAG Herne, Germany DE Primary control reserve (PRC) 15000/23000

EPC PCS + ESS + PMS + EMS + Scada STEAG STEAG Walsum 9, Germany DE Primary control reserve (PRC) 15000/23000

EPC PCS + ESS + PMS + EMS + Scada STEAG STEAG Lünen, Germany DE Primary control reserve (PRC) 15000/23000

EPC PCS + ESS + PMS + EMS + Scada STEAG STEAG Bexbach, Germany DE Primary control reserve (PRC) 15000/23000

EPC PCS + ESS + PMS + EMS + Scada STEAG STEAG Weiher, Germany DE Primary control reserve (PRC) 15000/23000

EPC PCS + ESS + PMS + EMS + Scada STEAG STEAG Fenne, Germany DE Primary control reserve (PRC) 15000/23000

Supplier PCS + ESS + PMS + Scada ZEM EIDESVIK Norway NOR Micro Grid Storage System onboard vessel Viking Energy for fuel saving 2000/2000

Supplier PCS + ESS + SPV + PMS + EMS + Scada COREX Electricité de Mayotte Mayotte Island FR Solar Farm + Battery storage, (Energy shifting) 2000/2000

Supplier PCS + ESS + PMS + EMS + Scada VERGNET Electricité du Tchad Amdjarass, Tchad Tchad Micro grid 1000/3000

Supplier PCS + ESS + SPV + PMS + EMS + Scada ADVANTEC HOKUDEN OKAIDO, JAPAN JP Solar Farm + Battery storage, (Smoothing of PV Power variations) 6000/6000

Supplier ESS + PMS + Scada ZEM China CH Micro Grid Storage System onboard vessel OCV1 for fuel saving 1200/370

Supplier ESS + PMS + Scada ZEM China CH Micro Grid Storage System onboard vessel OCV2 for fuel saving 1200/370

11/111/33

NISPV&BESS list of References

type of contract System supplied Customer End User Plant Loc. Coupled Plant KW/kWh

Supplier PCS + ESS + PMS + Scada HELEXIA HELEXIA France FR Energy Storage System for building installation 3 x 100/110

EPC PCS + ESS + PMS + EMS + Scada EON EON Blackburn Meadows Sheffield, UK UK Enhanced Frequency Control 10000/7200

EPC PCS + ESS + PMS + EMS + Scada EDF EDF West Burton Retford, UK UK Enhanced Frequency Control 49000/35840

EPC PCS + ESS + PMS + EMS + Scada GRESS GRESS Martinique, French Island FR Wind Farm + Battery storage 14000/5000

Supplier ESS BORALEX BORALEX France FR Primary frequency regulation 2000/1500

EPC PCS + ESS + PMS + EMS + Scada ENERCAL ENERCAL new Caledonia FR Solar Farm + Battery storage, (Smoothing of PV Power variations) 10000/8000

EPC PCS + ESS + PMS + Scada VALOREM VALREA Guadeloupe, French Island FR Wind Farm + Battery storage 16000/5300

Supplier PCS + ESS + PMS + Scada POWIDIAN POWIDIAN France FR Li Storage unit for Test bench with hydrogen storage 100/100

EPC PCS + ESS + SPV + PMS + Scada CORSICA SOLE CORSICA SOLE Guirone, Corsica Island FR Solar Farm + Battery storage, (Energy shifting) 5000/5000

Supplier PCS + ESS + SPV + PMS + EMS + Scada SUNZIL SUNZIL Nukutepipi, French Polynesia FR Micro grid 150/200

EPC PCS + ESS + PMS + Scada QUADRAN QUADRAN Boulouparis, new Caledonia FR Solar Farm + Battery storage, (Smoothing of PV Power variations) 8000/9500

EPC PCS + ESS + PMS + Scada NW Energies NW Energies Jonzac, France FR Primary frequency regulation 1000/900

EPC PCS + ESS + PMS + Scada QUADRAN QUADRAN Fonds Caraïbes, Guadeloupe FR Solar Farm + Battery storage, (Smoothing of PV Power variations) 3000/3500

EPC PCS + ESS + PMS + Scada QUADRAN QUADRAN Terre de Bas, Guadeloupe FR Solar Farm + Battery storage, (Smoothing of PV Power variations) 1500/1500

Supplier ESS + PMS + Scada ZEM Westcon Norway NOR Micro Grid Storage System onboard tourist vessel SeaSight III 3588/1794

Supplier ESS + PMS + Scada ZEM Westcon Norway NOR Micro Grid Storage System onboard 2242/1121

EPC PCS + ESS + PMS + Scada QUADRAN EOLE La Montagne, Guadeloupe FR WindFarm + Battery storage, (Smoothing of PV Power variations) 7300/4000

EPC PCS + ESS + PMS + Scada NEOEN NEON Azur, France FR Primary frequency regulation 6000/6000

PCS PCS : Power conversion system NOTE : In yellow Energy Storage System > 2MW - 2MWh

ESS ESS : Ennergy storage system

SPV SPV : Solar conversion system

PMS PMS : Power management system

EMS EMS : Energy management system

SCADA Scada : Monitoring, report, alarms, fault

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PV + Energy Storage SystemOlmo, Corsica - 2013

Project: Olmo

Location: Aghione, Corsica

Client: Akuo Energy

Application: Solar plant with energy storage

Power: 4 MW - Energy: 4 MWh

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PV + Energy Storage SystemMortella, Corsica - 2013

Project: Mortella

Location: Corsica, Mediterranean Sea

Client: Akuo Energy


Power: 7 MW - Energy: 7 MWh

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Project: SANC - LAB

Location: South of Italy ,5 locations

Client: Terna

Application: Grid stabilization

Power: 38,4 MW

Deployments of BESS for Primary ControlTerna, Italy (2013)

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Deployments of BESS for Primary ControlDrewag, Germany - 2014

Project: Drewag

Location:Dresden, Germany

Client: Drewag

Application: Primary regulation control

Power: 2 MW - Energy: 2,5 MWh

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Project: Les Cèdres

Location: Reunion Island, Indian Ocean

Client: Akuo Energy


Power: 9 MW - Energy: 9MWh

PV + Energy Storage SystemLes Cèdres, Reunion Island - 2015

17/117/33

Solar plant with energy storage “LES CEDRES”The purpose of the Project is to generate and sell electricity from a photovoltaic power plant coupled with an electrical storage system. The Project will be connected to the public power distribution grid (EDF SEI).

It will consist of 2 main elements:Scope 1: a solar power plant (SPP) (including solar panel, inverter, and transformer) delivering AC power at a variable output depending on the solar resources and,Scope 2: an Energy Storage System (ESS) consisting of batteries, inverter and transformer capable of both charging from, and delivering, AC power. A programmable logical controller (PLC) will allow for balancing the SPP generation and the PSS load, as well as dispatching the overall system’s generation to the grid so as to match its power demand and power quality requirements. A software layer, namely the Energy Management System (EMS), will link up the production forecasts data, active power instructions requested from the Grid, and the PLC.

Selected reference

Customer: AKUOENERGY

Final customer:

Country: La Réunion – French Island

Indian ocean

Application: Renewable energywith energy

storage

Value: 12 390 k€

EPC contract

PV + Energy Storage SystemLes Cèdres, Reunion Island - 2015

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Order value: 6.382 k€Customer: ADVANTEC CO. LTD. - JapanLocation: Hokkaido Island, JapanApplication: Solar + BESSScope of work: 4 PCS and ESS containers for a total capacity of 6MW power and

6MWh energy, with complete Power & Energy managementsystem.

Why we won: Thanks to recent experiences demonstrated and implementedsuccessfully for different projects in French islands (Corsica, LaRéunion) and French Guyana with solar + BESS

Description: Energy conversion and storage solution for a photovoltaic powerplant located in Hokkaido Island, Japan.Designed to fully respect the two rules set by the utility: Rule 1: In case of brutal variations of solar power, the storage

system must be able to deliver power to the grid with a maximum power variation of 1% of the maximum solar power per minute.

Rule 2: The system must be able to decrease the power to the grid from 100% to 0% with a decreasing ramp (and conversely an increasing ramp) of 12% max per minute. The reduction of production and time in that case are transmitted by the grid operator 30 minutes in advance.

PV Farm + BESS Hokkaido Island 6MW -6MWh

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PV Farm + BESS Hokkaido Island 6MW -6MWh

20/120/33

In November 2015 Nidec-ASI GmbH has been awarded by STEAG GmbH for the

as well as the participation in taking over and acceptance of 6 Large-Scale Battery Systems for the provision of each +/- 15,0 MW Primary Control Power according to TransmissionCode 2007.

KW Lünen NRW

KW Weiher Saarland

KW Herne NRW

KW Bexbach Saarland

KW Walsum 9 NRW

KW Fenne Saarland

Planning

Construction

Manufacturing

Delivery

Turnkey installation

Commissioning

Trial operation

Installation sites: Steag’s existing power plants

STEAG - GBS Project description

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Layout GBS KW LÜNEN (15MW – 21MWh)

22/122/33


STEAG (Germany) 6 x 15MW Primary frequency regulati on

Site 1

Lünen – Bauarbeiten beendet

Site 2

Herne - Bauarbeiten beendet

In operation In operation

23/123/33




Site 3

Quierschied (Weiher) – Bauarbeiten beendet

Site 4

Bexbach

24/124/33




Site 5

Duisburg - Walsum

Site 6

Völklingen (Fenne)

25/125/33

Primary Control Power

26/126/33

Per

form

ance

Automatic and complete activation within 30 sec in case of frequency deviations

Proportional regulation with droop (Statik) as proportional gainTypical value 0,4% with -Pmax @ 200mHz / Pmax @ -200mHz

Frequency band to be covered 49,8 Hz….50,2 Hz Deadband 50 Hz± 10 mHz (49,99 Hz …. 50,01 Hz)

Time period to be covered per single fault at least 15 min

Continuous full call of primary control in prequalified technical units with capacity limitation for at least 30 minutes

The primary control must be provided throughout the entire offer period (one week)

Eco

nom

ics Smallest marketable unit 1 MW

Weekly tender, 52 bidding procedures per year

Primary Control Power

27/127/33

UK’ 1ST EFR NG 2016

The battery systems will provide Enhanced Frequency Response Service 2 (±0.015hz deadband) to National Grid for at least 4 consecutive years complying with or exceeding the requirements set out in the final versionof National Grid's EFR Contract and Tender.

AS AGGREGATE THEY ARE 30% OF NG 2016 EFR ALLOCATION (200MW)

NATIONAL GRID1° ROUND TENDER FOR EFR SERVICES

WEST BURTON EDF PROJECT: 49MW

BLACKBURN MEADOWS EON PROJECT: 10MW

WEST BURTON EDF PROJECT: 49MW

28/128/33

• 10 Step up transformers 450V / 6,6kV• 2 HV distribution containers including

9 switchgears each• 20 PCS & Batteries containers • HVAC Systems• Fire detection & extinguishing system• Electrical & Mechanical erection• Power Management System• Energy Management System• Scada System with National Grid

Interface for performances & billing

• 2 Step up transformers 450V / 33kV• 2x33kV switchgears (extension of the

existing switchboard)• 4 PCS & Batteries containers • HVAC Systems• Fire detection & extinguishing system• Civil work• Electrical & Mechanical erection• Power Management System• Energy Management System• Scada System with National Grid Interface

for performances & billing

Enhanced Frequency Response 49MW in 1 second

20*containers (2*(1.5 MVA Active Front End AC/DC converter) & Battery Bank)10*Transformers of 4 MVA nominal, overload 6 MVA 40 min

(2C)

LG Chem JP3 pouch cells

NG ‘16 EFR EPC project details: 49MW & 10MW

Application

Grid components

Battery type

Enhanced Frequency Response 10 MW in 1 second

4*containers (2* (1.5 MVA Active Front End AC/DC converter) & Battery Bank)2*Transformers of 4MVA nominal, overload 6MVA 40min

(2C)

LG Chem JP3 pouch cells

29/129/33

�Meeting the stringent NG Grid Code and EFR requirements

�Seamless system integration & communications interface

�Complying with Health & Safety regulations

�Minimizing losses to maximize customers profit

�Mitigating civil works risk

�Mitigating 3p suppliers risk

NG ‘16 EFR Project ChallengesThe secret to success is Know-how

ENGINEER

PROCURE

CONSTRUCT

MAINTAIN

We all know how to win the challenges to deliver a project: • On time• On budget• On specs• On guaranteed performance

Tailored design and project specific solution is key to success

30/130/3330

WIND FARM 14MW WITH STORAGE UNITGRESS, Martinique Island (2017)

NW Energy for GRESS project energy storage system o f 5MW/5MWh located in Martinique Island in French Caribbean

Annual production site of approximately 40GWh (equivalent to 10.000households) by coupling an energy storage system with a new windfarm of 14MW.

28000 t of CO2 emissions avoided / year

One Energy Management System (EMS) will allow the networkoperator to precisely estimate and respect the forecast of electricityproduction in order to achieve greater stability and maximize energy input into the grid.

MAIN STEPS:Detailed engineering: 11/2017End of manufacturing: 01/2018Beginning of tests: 12/2017Delivery at site: 03/2018Battery Modules at site: 04/2018Start of commissioning: 07/2018

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WIND FARM 14MW WITH STORAGE UNITGRESS, Martinique Island (2017)

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Project: Viking Queen

Location: Norway

Client: EIDESVIK

Application: Energy storage system integrated on board

Power: 1,6 MW - Energy: 654 kWh

Project: Seasight

Location: Norway

Client: ZEM / ENLINJESKJEMA


Power: 1 MW - Energy: 577 kWh

Project: Torghatten

Location: Norway

Client: FIKERSTRAND


Power: 270 kW- Energy: 270 kWh

VARIOUS PROJECTS

Nidec ASI s.a. BESS presentation - SunSpec Alliance · About Nidec Corporation • Nidec Corp (NJ,...

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