NEXANS_Motionline_GB_19nov10_1 cabos.pdf

8/10/2019 NEXANS_Motionline_GB_19nov10_1 cabos.pdf

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MOTIONLINE®



2

Challenges to automation …

Worldwide, there are well over amillion industrial robots in opera-tion, with over 100,000 new robotsinstalled every year, represent-ing some $19 billion annually, ifsoftware, peripherals and systemsengineering are included.

The automotive industry once ledthe drive to robotize. However, to-day, food and beverage producers;

the electrical/electronics industry;chemical, rubber and plastics; andthe metal products and machineryindustries are continuing to robotizeoperations.

What drives this growth? Prices forrobots have plummeted, and qualityhas increased. Robots now cost halfof what they did in 1990. Mean-while, automation systems and proc-ess control have radically changed.Today’s machines are electrically-driven, and control systems havemuch improved through Programma-ble Logic Controllers (PLCs), Dis-tributed Control Systems (for heavyprocess, large-scale applications),and new PC-based Control Systems.

What robotic and machine toolmanufacturers expect of a cablesupplier:

• High performance for ef cient in -tegration and distributed control.

• Quality, reliability and durabilityto avoid costly stoppages.

• Availability and fast delivery for

production line exibility.

• Resistance to harsh environmentsand imperviousness to EMI.

• Safety for personnel, e.g. lead-and cadmium-free, and easyrecycling.

• Conformity to internationalstandards, and cross-industrycompatibility.

• Excellent service, from testing tosupport and maintenance

Assembly lines require a completerange of highperformance roboticcables for production ef ciency andprocess control.



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MOTIONLINE® Specications

BrCl

Fl

x d

l max.

Cycles

basic line advanced line premium line

1 2 – 4 6 + 7

≥ 18 x d ≥ 10 - 12 x d ≥ 7 x d

2 m/s 10 m/s 50 m/s

2 m/s 2 10 m/s 2 50 m/s 2

5 m 10 m 50 m

1 Mio. 5 Mio. 5 Mio.

–5 ... +60 °C –5 ... +60 °C –35 ... +70 °C

● ● ● ● ●

● ● ● ●

yes yes yes

● ● ● ● ●

yes yes yes

no requirement ● resistant ● ● highly resistant

SFK



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BrCl

Fl

Chain Capabilitiy Class (SchleppFähigkeitsK lasse)

Drag chain bending radius

Drag chain speed

Drag chain acceleration

Drag chain length

Drag chain cycles

Operating temperature

EMIElectro Magnetic Interference

Mechanical resistance

Halogen free

Oil resistance

Flame retardant

x d

l max.

Explanation of pictograms

Cycles

SFK



5

… require MOTIONLINE ® reliable and exible cables

One weak link can interrupt theproduction chain and delay thedelivery of a product resulting innancial loss. To prevent this, Nex-ans manufactures a full range ofMOTIONLINE® reliable, dynamiccables to assure the interconnection,control and process efciency ofrobots and owlines.

Nexans offers a wide scope of

cable products for automation underits MOTIONLINE™ brand that con-form to all major international safetystandards, such as German (VDE),Canadian (CSA), American (ANSI)Chinese (CCC) and UL worldwide.We also frequently design and en-gineer a special cable to deliver thevital combination of high-perform-ance, reliability and long life. Thisis especially true for custom-mademiniaturized installations.

We supply everything from miniatur-ized control cables to state-of-the-artindustrial Pronet cables to bringthe ofce and the production oorcloser together. Efciency beginswith an up-front requirement analy-sis. Then, our Nexans research cent-ers test the cables currently used,and strive to surpass them in termsof performance, durability, chemical

and oil-resistance.

This move from benchmarking totheory and then back to practicalimplementation results in customizeddesigns, modularity and appropri-ate materials that can t neatly intothe entire production process. Thus,together with the world’s leadingrobot and industrial equipmentmanufacturers, we are creatingstandards to streamline automationworldwide.

• A full range of products forpower and control functions.

• Interconnectivity to merge boththe analog and digital worlds.

• Optimized conductor andinsulation materials (no shrinkageand low hydrolysis).

• Special designs to maintain

electrical parameters throughoutthe life cycle.

• Easy strippability and connectivityfor installation and replacementease.

• Fire- and heat-resistance forsafety and performance.

• Imperviousness to oils, fats andother chemical agents.

• Technical support tailored tocustomer needs.

MOTIONLINE® for robotics andindustrial assembly



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Your local partner – worldwide

Nexans has an extensive globalnetwork of plants, facilities andofces that help forge effective localpartnerships to support the activitiesof our international customers.

This partnership approach enablesus to develop close, cooperative re-lationships with customers anywherein the world to deliver added-valueautomation cable solutions adapted

to meet their specic market require-

ments. Our in-depth understandingof local cultures, manufacturingpractices and supply chains ensuresa fast and efcient response to sup-port local production.

For customers gearing up for majorglobal expansion, we provide afast-track response by transferringour sophisticated manufacturingtechnology to the appropriate local

Nexans plant.



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MOTIONLINE®



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Power Cables for Servo Motors (screened)MOTIONLINE® BASIC



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These screened cables provide

power to servos and motorsfor xed or low dynamic two-dimensional movements from1.5 to 50 mm² cross section.

ApplicationPower core

Stranded bare copper wiresclass 5 acc. IEC 60228insulation: TPM

Core identication:U/L1/C/L+V/L2W/L3/D/L–green/yellow

Signal pairstranded bare copper wires

class 5 acc. IEC 60228insulation: TPM

Core identication:whiteblack

2 cores stranded together with llerplastic tapetinned copper braidplastic tape

Cable assembly with llersPlastic tapeTinned copper braidPVC jacket

Colourorange (RAL 2003)

DesignDC conductor resistance:

power cores: acc. IEC 60228class 5signal cores: ≤ 13.7 Ω /km

Insulation resistance:≥ 500 M Ω x km

Voltage test:power cores: 4 kV (AC) 5 min.core/corecore/screen

signal cores: 4 kV (AC) 1 min.core/corecore/screen

Technical data at +20 °C

PVC Power Cable for Servo Motors 0.6/1 kV MOTIONLINE® BASIC



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Approvals• VDE-Reg. No. 7755• acc. UL758

style page 10492 (insulation) style page 2570 (jacket)• CSA C22.2 No. 210.2

SpecicationType PSLCY-J

Construction Data Construction Article No. Diameter Cu Total weight Similar to nominal 6FX5008

mm kg/km kg/km

(4x1.5)C 494 052 63 8.2 77 119 1BB11(4x2.5)C 494 053 63 9.8 120 172 1BB21(4x4)C 494 054 63 11.4 193 252 1BB31(4x6)C 494 055 63 13.6 290 368 1BB41(4x10)C 494 056 61 19.1 476 670 1BB51(4x16)C 494 057 61 23.6 698 1064 1BB61

(4x1.5 +1P1.5/C)C 494 040 63 10.4 130 189 1BA11(4x2.5 +1P1.5/C)C 494 041 63 12.0 167 241 1BA21

(4x4+1P1.5/C)C 494 042 63 13.6 252 339 1BA31(4x6 +1P1.5/C)C 494 043 63 15.6 339 458 1BA41(4x10 +1P1.5/C)C 494 044 61 21.0 533 773 1BA51(4x16 +1P1.5/C)C 494 045 61 24.1 746 1113 1BA61(4x25 +1P1.5/C)C 494 064 61 28.3 1157 1530 1BA25(4x35 +1P1.5/C)C 494 065 61 31.1 1538 2007 1BA35(4x50 +1P1.5/C)C 494 066 61 36.5 2153 2764 1BA50

SpecicationSN 35176SN 35175 (with control pair)

PVC Power Cable for Servo Motors 0.6/1 kV similar to SIEMENS standard 6FX5008

MOTIONLINE® BASIC



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Power Cables for Servo Motors (screened)MOTIONLINE® ADVANCED



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power to servos and motorsfor medium dynamic two-dimensional movements from1.5 to 50 mm². Depending uponspecic types, cables containone or two pairs to connect ser-vo breaks and thermal sensors.






Core identication:1 pair solutionwhiteblack

2 pair solution (numerical code)pair 1: 5 + 6pair 2: 7 + 8

2 cores stranded together with ller

plastic tapetinned copper braidplastic tape

Cable assembly with llersPlastic tapeTinned copper braidPUR jacket

Jacket colourorange RAL 2003 (screened)


acc. IEC 60228 class 6signal cores: ≤ 13.7 Ω /km



signal cores: 4 kV (AC) 1 min.

core/corecore/screen


PUR Power Cable for Servo Motors 0.6/1 kV MOTIONLINE® ADVANCED



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SpecicationType PSLC11Y-J

Construction Data Construction Article No. Diameter Cu Total weight nominal

mm kg/km kg/km

(4x1.0 + 1P0.5)C 493 742 60 9.5 90 155(4x1.5 + 1P0.5/C)C 493 743 60 9.9 110 160(4x2.5 + 1P0.5/C)C 493 744 60 11.1 153 220

(4x1.5 + 1P0.75/C)C 493 867 60 10.4 115 170(4x2.5 + 1P0.75/C)C 493 868 60 12.2 155 230

Specicationdedicated data sheet

PUR Power Cable for Servo Motors 0.6/1 kV similar to Lenze standard

MOTIONLINE® ADVANCED



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Approvals• acc. UL758



Construction Data Construction Article No. Diameter Cu Total weight INDRAMAT nominal ID

mm kg/km kg/km

(4x1.0 + 2x(2x0.75)StC)C 493 720 60 11.1 138 200 IN 653 (4x1.5 + 2x(2x0.75)StC)C 493 721 60 11.8 159 231 IN 650 (4x2.5 + 2x(2x0.75)StC)C 493 722 60 13.0 201 284 IN 602 (4x2.5 + 2x(2x1.0)StC)C 493 76260 13.5 218 301

(4x4.0 + 2x(2x1.0)StC)C 493 723 60 15.3 285 396(4x4.0 + (2x1.5)StC+(2x1.0)StC)C 493 773 60 15.5 303 416 IN 603

(4x4.0 + 2x(2x1.5)StC)C 493 763 60 15.8 324 441(4x6.0 + 2x(2x1.0)StC)C 493 724 60 17.0 363 497(4x6.0 + (2x1.5)StC+(2x1.0)StC)C 493 774 60 18.0 383 537 IN 604

(4x6.0 + 2x(2x1.5)StC)C 493 764 60 18.3 401 555(4x10 + 2x(2x1.0)StC)C 493 725 60 20.0 529 731(4x10 + (2x1.5)StC+(2x1.0)StC)C 493 775 60 20.1 585 750 IN 605

(4x10 + 2x(2x1.5)StC)C 493 765 60 20.3 563 768(4x16 + 2x(2x1.5)StC)C 493 726 60 23.0 832 1052 IN 606

(4x25 + 2x(2x1.5)StC)C 493 727 60 28.7 1210 1722 IN 607 (4x35 + 2x(2x1.5)StC)C 493 728 60 31.4 1579 2177 IN 667 (4x50 + 4x2.5 StC)C 493 875 60 38.0 2083 2605 IN 668

(4x0.75+(2x0.5) StC)C 493 876 60 9.4 75 129 IN 670

SpecicationSN 35150/IN (control pair 0,75 mm²)SN 35151/IN (control pair 1,0 mm²)SN 35152/IN (control pair 1,5 mm²)

PUR Power Cable for Servo Motors 0.6/1 kV similar INDRAMAT standard




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power to servos and motors formedium dynamic two-dimen-sional movements from 1.5 to50 mm². Depending upon spe-cic types, cables contain oneor two pairs to connect servobreaks and thermal sensors.


Stranded bare copper wiresclass 5 and class 6acc. IEC 60228insulation: TPM


Signal pair

stranded bare copper wiresclass 6 acc. IEC 60228insulation: TPM

Core identication:1 pair solutionwhiteblack



Jacket colourorange RAL 2003






core/corecore/screen mutual capacitance:power corescore/core: app. 100 pF/msignal corescore/core: app. 150 pF/m


PUR Power Cable for Servo Motors 0.6/1 kV Nexans standard ML 800




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mm kg/km kg/km

(4x1.5)C 494 750 60 8.1 78 117 (4x2.5)C 494 751 60 9.7 120 173 (4x4)C 494 752 60 11.2 193 245 (4x6)C 494 753 60 13.4 290 364 (4x10)C 494 754 60 16.0 452 549 (4x16)C 494 755 60 19.7 721 849 (4x25)C 494 756 60 24.5 1100 1299 (4x35)C 494 757 60 27.4 1510 1692 (4x50)C 494 758 60 33.1 2130 2442

(4x1.5 + 1P1.5/C)C 494 770 60 10.5 135 190 (4x2.5 + 1P1.5/C)C 494 771 60 12.1 174 248 (4x4 + 1P1.5/C)C 494 772 60 13.5 260 342 (4x6 + 1P1.5/C)C 494 773 60 15.5 352 445 (4x10 + 1P1.5/C)C 494 774 60 18.3 507 640 (4x16 + 1P1.5/C)C 494 775 60 21.4 773 943 (4x25 + 1P1.5/C)C 494 776 60 25.7 1150 1376 (4x35 + 1P1.5/C)C 494 777 60 29.9 1570 1919 (4x50 + 1P1.5/C)C 494 778 60 33.3 2180 2530

SpecicationSN 35195

PUR Power Cable for Servo Motors (screened) 0.6/1 kV Nexans standard ML 800 ratio




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mm kg/km kg/km

(4x1.5)C 494 352 60 9.0 82 137 (4x2.5)C 494 353 60 10.5 122 190 (4x4)C 494 354 60 12.1 197 275 (4x6)C 494 355 60 14.2 273 370 (4x10)C 494 356 60 16.5 442 566

(4x1.5 + 1P1.5/D)C 494 340 60 11.2 125 201 (4x2.5 + 1P1.5/D)C 494 341 60 12.6 172 257 (4x4 + 1P1.5/D)C 494 342 60 14.0 246 345

(4x6 + 1P1.5/D)C 494 343 60 16.1 321 439 (4x10 + 1P1.5/D)C 494 344 60 18.4 517 649 (4x16 + 1P1.5/D)C 494 345 60 21.0 751 907

SpecicationSN 35174SN 35173 (with control pair)

PUR Power Cable for Servo Motors (screened; pair with spiral screen) 0.6/1 kV Nexans standard ML 800




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Power Cable for Servo Motors (unscreened)MOTIONLINE® ADVANCED



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SpecicationType PSL11Y-J


mm kg/km kg/km

4x1.5 494 780 10 7,7 54 99 4x2.5 494 781 10 9,3 89 149 4x4 494 782 10 10,8 153 225 4x6 494 783 10 12,9 235 334 4x10 494 784 10 15,5 383 517 4x16 494 785 10 18,8 614 787 4x25 494 786 10 23,7 960 1.238 4x35 494 787 10 26,2 1.335 1.655 4x50 494 788 10 31,8 1.923 2.369


PUR Power Cable for Servo Motors (unscreened) 0.6/1 kV MOTIONLINE® ADVANCED



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Power Cables for Servo Motors (screened)MOTIONLINE® PREMIUM



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power to servos and motors forhigh dynamic two-dimensionalmovements from 1.5 to 50 mm²cross section. Depending uponspecic types, cables containone pair to connect servo breaksor one quad.






Core identication:1 pair designwhiteblack



Jacket colourorange RAL 2003 (screened)

Markingcross section, approval,date of production






core/corecore/screen


PUR Power Cable for Servo Motors 0.6/1 kV MOTIONLINE® PREMIUM

The insulation material “TPM”(thermo plast modied), whichhas been developed by Nexans,enables the design engineer tomeet low capacitance require-ments.

Remark



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SpecicationSN 35201

PUR Power Cable for Servo Motors 0.6/1 kV similar to SIEMENS standard MC 800+

MOTIONLINE® PREMIUM

Construction Data Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008+

mm kg/km kg/km

(4x1.5)C 494 930 61 9.1 87 140 1BB11 (4x2.5)C 494 931 61 10.6 136 196 1BB21 (4x4)C 494 932 61 11.9 201 274 1BB31 (4x6)C 494 933 61 14.4 281 375 1BB41 (4x10)C 494 934 61 17.5 461 586 1BB51 (4x16)C 494 935 61 21.6 733 919 1BB61 (4x25)C 494 936 61 25.2 1128 1327 1BB25 (4x35)C 494 937 61 28.6 1528 1798 1BB35 (4x50)C 494 938 61 33.4 2145 2472 1BB50

(4x1.5 + 1P1.5/C)C 494 940 61 11.6 153 227 1BA11

(4x2.5 + 1P1.5/C)C 494 941 61 13.4 192 285 1BA21 (4x4 + 1P1.5/C)C 494 942 61 14.8 261 368 1BA31 (4x6 + 1P1.5/C)C 494 943 61 16.8 352 478 1BA41 (4x10 + 1P1.5/C)C 494 944 61 19.4 524 679 1BA51 (4x16 + 1P1.5/C)C 494 945 61 22.5 798 1026 1BA61 (4x25 + 1P1.5/C)C 494 946 61 25.8 1176 1390 1BA25 (4x35 + 1P1.5/C)C 494 947 61 29.8 1584 1904 1BA35 (4x50 + 1P1.5/C)C 494 948 61 34.0 2172 2523 1BA50



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MOTIONLINE®



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power to servos and motors forhigh dynamic two-dimensionalmovements from 1.5 to 50 mm²cross section. Depending uponspecic types, cables containone pair, two pairs, one tripleor one quad to connect servobreaks and thermal sensors.




Signal coresstranded bare copper wires


Core identication:1 pair designwhiteblack

2 pair design (numerical code)pair 1: 5 + 6pair 2: 7 + 8

1 quad design

black, white, red, yellow2 or 4 cores stranded together(ller optional)plastic tapetinned copper braidplastic tape

Cable assembly without llersInner jacket Platic tape (optional)Tinned copper braid

PUR jacket Jacket colourorange RAL 2003 (screened)


acc. IEC 60228 class 6Insulation resistance:≥ 500 M Ω x km


signal cores: 4 kV (AC) 1 min.core/core

core/screen


PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV MOTIONLINE® PREMIUM



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Approvals• VDE-Reg. No. 7661• acc. UL758• CSA C22.2 No. 210.2• UL 21223 or 20234

SpecicationType PSL18YC11Y-J


mm kg/km kg/km

SpecicationSN 35163SN 35158 (with pair 1,5 mm²)SN 35156

PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV MOTIONLINE® PREMIUM

Servo Motor (4x1.5)C 494 970 60 10.0 56 160 (4x2.5)C 494 971 60 12.0 129 221 (4x4)C 494 972 60 13.4 206 321 (4x6)C 494 973 60 15.4 269 412 (4x10)C 494 974 60 18.2 450 628 (4x16)C 494 975 60 22.7 730 1.014 (4x25)C 494 976 60 26.2 1.060 1.445

(4x1.5 + 1P1.5/C)C 494 950 60 12.7 143 221 (4x2.5 + 1P1.5/C)C 494 951 60 14.3 185 307 (4x4 + 1P1.5/C)C 494 952 60 15.7 267 411 (4x6 + 1P1.5/C)C 494 953 60 17.9 267 527 (4x10 + 1P1.5/C)C 494 954 60 20.0 520 729 (4x16 + 1P1.5/C)C 494 955 60 24.0 769 1096 (4x25 + 1P1.5/C)C 494 956 60 28.0 1.151 1615

Linear Motor (4x1.5 + 1Q0.5/C)C 494 707 60 12.0 131 238 (4x2.5 + 1Q0.5/C)C 494 708 60 13.5 174 289 (4x4 + 1Q0.5/C)C 494 709 60 15.3 255 409 (4x6 + 1Q0.5/C)C 494 710 60 16.9 328 520 (4x10 + 1Q0.5/C)C 494 711 60 19.9 508 739 (4x16 + 1Q0.5/C)C 494 712 60 22.3 749 1009



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SpecicationType PSL18YC11Y-J


mm kg/km kg/km

SpecicationSN 35163SN 35158 (with tripple)

PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV similar SEW Eurodrive standard


(4x1.5)C 494 970 60 10.1 85 159 (4x2.5)C 494 971 60 11.6 129 219 (4x4)C 494 972 60 13.2 206 314 (4x6)C 494 973 60 15.3 269 405 (4x10)C 494 974 60 17.8 450 609

(4x1.5 + 3x1.0/C)C 493 085 61 12.3 139 236 (4x2.5 + 3x1.0/C)C 493 086 61 13.8 183 300 (4x4 + 3x1.0/C)C 493 087 61 15.3 262 396 (4x6 + 3x1.5/C)C 493 088 61 17.4 354 515

(4x10 + 3x1.5/C)C 493 089 61 20.0 522 730

Approvals• acc. UL758style page 10492 (insulation)

style page 21223 (jacket)• CSA C22.2 No. 210.2

Specication

Type PSL18YC11Y-J


mm kg/km kg/km

SpecicationSN 35180

PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV similar to INDRAMAT standard

(4x1 + 2x(2x0,75)StC)C 494 630 60 12.1 141 225 (4x1,5 + 2x(2x0,75)StC)C 494 631 60 12.8 159 250 (4x2,5 + 2x(2x0,75)StC)C 494 632 60 13.8 199 302 (4x4 + (2x1,5)StC+(2x1)StC)C 494 633 60 15.5 313 455



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Single Core Power Cables for Servo Motors (screened/unscreened)MOTIONLINE® PREMIUM



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These screened or unscreened

single core power cables provi-de power to motors for mediumdynamic two-dimensional move-ments from 6 to 240 mm².

ApplicationCore


Insulation colour: nature

Tinned copper braid(screened version)PUR jacket

Jacket colourorange RAL 2003(screened cable)black RAL 9005(unscreened cable)

yellow/green(ground conductor)


acc. IEC 60228 class 6Insulation resistance:≥ 500 M Ω x km

Voltage test:4 kV (AC) 5 min.core/screen


PUR Single Core Power Cables 0.6/1 kV MOTIONLINE® PREMIUM



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MOTIONLINE®



37

Encoder Cables for Servo MotorsMOTIONLINE®



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A control cable for low dynamic

2-dimensional movements, usual-ly 4 to 18 cores in pairs andquads. Those cables connect thecentral processing unit (PLC) tothe motor.

ApplicationStranded bare copper wires

acc. DIN EN 13602insulation: PP

Cable assembled with llersPlastic tapeTinned copper braidPVC jacket

Jacket colourgreen (RAL 6018)

Note:for detail description of thedesign and colour code seededicated data sheet

Designmax. working voltage:

30 V/300 VDC conductor resistance:acc. IEC 60228 class 6or reference the dedicateddata sheet

Insulation resistance:≥ 1 G Ω x km

Voltage test:1000 V (AC) 1 min.core/corecore/screen


PVC Encoder CablesMOTIONLINE® BASIC



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MOTIONLINE® BASIC



SpecicationType SSLCY


PVC Encoder Cablessimilar SIEMENS standard 6FX5008

Construction Data Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX5008-

mm kg/km kg/km

(4x2x0.34+4x0.5)C 12 494 026 71 8.9 71 117 1BD21 (3x(2x0.14)D+2x0.5+4x0.14)C 12 494 029 71 8.9 61 103 1BD41

(3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 028 71 9.4 72 123 1BD51



SpecicationType SSLY or SSLCY


PVC Encoder Cablessimilar LENZE standard

Construction Data Construction Number of Article No. Diameter Cu Total weight conductors nominal

mm kg/km kg/km

(3x(2x0.14)D+(2x0.5)D)C 8 493 245 70 8.7 61 1124x(2x0.14)D+(1P1.0)D 10 493 235 70 10.4 63 117(3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 236 70 8.5 60 100



SpecicationType SSLCY-J


PVC Encoder Cablessimilar INDRAMAT standard


mm kg/km kg/km

(4x2x0.14+4x1.0+(4x0.14)D)C 16 493 149 60 8.6 85 125 (4x2x0.25+2x1.0)C 10 493 150 60 8 61 96 (4x2x0.25+2x0.5)C 10 493 151 60 7.9 47 82



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SpecicationType SSLC11Y


PUR Encoder Cablessimilar SIEMENS standard 6FX8008

Construction Data Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX8008-

mm kg/km kg/km

(8P0.18)C 16 494 833 71 7.8 52 94 1BD11(4x2x0.34+4x0.5)C 12 494 826 71 8.9 71 116 1BD21(3x(2x0.14)D+2A0.5D)C 8 494 827 71 9.0 63 106 1BD31(3x(2x0.14)D+2x0.5+4x0.14)C 12 494 829 71 8.9 61 102 1BD41(3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 828 71 9.4 73 122 1BD51(4P0.18)C 8 494 831 71 6.4 31 55 1BD61(2P0.18)C 4 494 832 71 5.0 22 39 1BD71(12x0.22)C 12 494 830 71 6.9 48 75 1BD81



SpecicationType SSL11Y or SSLC11Y


PUR encoder cablesimilar LENZE standard


mm kg/km kg/km

(3x(2x0.14)D+(2A0.5)D)C 8 493 745 70 9 65 115 4x(2x0.14)D+(2x1)D 10 493 834 70 10.4 63 117

(3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 835 70 8,5 60 100




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PUR Encoder Cablessimilar INDRAMAT standard

Construction Data Construction Number of Article No. Diameter Cu Total weight INDRAMAT conductors nominal ID

mm kg/km kg/km

(4x2x0.25+2x1.0)C 10 493 870 60 8.2 61 97 IN 209 (4x2x0.25+2x0.5)C 10 493 890 60 8.3 47 79 IN 448 (34x0.25+2x0.5)C 36 493 880 60 11.4 139 216 IN 271 (4x2x0.14+4x1.0+(4x0.14)D)C 16 493 892 60 9.4 85 137 IN 532 (3x0.25+3x(2x0.25)+2x1.0)C 11 493 899 60 8.1 84 125 IN 280 (2x2x0.25+2x0.5)C 6 493 877 60 7.6 40 82 IN 750 (9x0.5)C 9 493 869 60 8.7 68 111 IN 208




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Encoder Cables for Servo MotorsMOTIONLINE® PREMIUM



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A control cable for high dyna-

mic 2-dimensional movements,usually 4 to 18 cores in pairsand quads. They link the cen-tral processing unit (PLC) to themotor.

ApplicationStranded tinned copper wires

acc. DIN EN 13602insulation: PP

Cable assembled with llersPlastic tapeTinned copper braidPUR jacket

Jacket colourgreen (RAL 6018)


Designmax. working voltage:

30 V or 300 VDC conductor resistance:acc. IEC 60228 class 6or reference the dedicateddata sheet




PUR Encoder CablesMOTIONLINE® PREMIUM



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PUR Encoder Cables





PUR Encoder Cables without Inner Jacket 30 V similar Siemens MC 800+

Construction Data

Construction Number of Article No. Data sheet Diameter Cu Total weight conductors nominal

mm kg/km kg/km

(3x(2x0.14)D+2A0.5+4A0.14+4A0.22)C 16 494 928 71 DB-N 494928 9.5 80.4 130 3x(2x0.14)D+2A0.5+4A0.14)C 12 494 929 71 DB-N 494929 67.2 108




SpecicationType SSL18YC11Y


PUR Encoder Cable with Inner Jacket 30 V similar Nexans standard

Construction Data (4x2x0.34+1V0.5)C 12 494 801 71 DB-N 494801 10.7 76 139

(3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 871 70 DB-N 494871 9.9 86 157





PUR Encoder Cables without Inner Jacket 300 V similar SEW Eurodrive standard

Construction Data Construction Number of Article No. Diameter Cu Total weight

conductors nominalmm kg/km kg/km

(6x2x0.25)C 12 493 290 73 9.4 59 105(5x2x0.25)C 10 493 266 73 8.8 51 91



SpecicationType SSL18YC11Y


PUR Encoder Cables with Inner Jacket 300 V similar SEW Eurodrive standard

Construction Data (6x2x0.25)C 12 493 290 71 DB-N 49329071 9.9 60 124 (5x2x0.25)C 10 493 266 71 DB-N 49326671 9.6 53 114



46

MOTIONLINE®



47

Data Cables DCMOTIONLINE®



48

The new generation of digital

feedback cables will be the futu-re and replace more and moreencoder cables.

ApplicationData cables with and without

power supplyCoreStranded bare or tinned copperwires acc. DIN EN 13602insulation: solid PE or PP, foamedinsulation

Cable assembled with llerPlastic tape(optional)Screening foilTinned copper braid(where required)PVC or PUR jacket

Jacket colourgrey RAL 7032green RAL 6018as per DESINA denition

Note:for detail description of thedesign and colour code see

dedicated data sheet

Designmax. working voltage: 30 V

DC conductor resistance:acc. data sheet




Data Cables DCsimilar to Siemens DRIVE CLiQ standard

MOTIONLINE®



49

Approvals• acc. UL758 style page 1589 (insulation) style page 20236 (PUR jacket) style page 2502 (PVC jacket)• CSA C22.2 No. 210.2

Type see table

Specicationsee table

Data Cables DC

Construction Data Construction Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal

RAL mm kg/km kg/km

MOTIONLINE® BASIC DC 200 (2x2x0.22)StC ** PVC 6018 44499179 DB-N 444991 6.9 31,2 71 (1x4x0.25)StC ** PVC 6018 44496779 DB-N 444967 6.9 45 83

MOTIONLINE® BASIC DC 500 (2x2x0.14 + 1x2x0.34)StC* PVC 6018 44499479 DB-N 444994 6.9 31 66 (2x2x0.22 + 1x2x0.34)StC** PVC 6018 44499779 DB-N 444997 6.9 36 84 (1x4x0.25 + 1x2x0.34)StC** PVC 6018 44496979 DB-N444969 6.9 37 73

MOTIONLINE®

ADVANCED DC 500 (2x2x0.14 + 1x2x0.34)StC* PUR 6018 44499379 DB-N 444993 6.9 31 61 (1x4x0.25 + 1x2x0.34)StC** PUR 6018 44499679 DB-N 444996 6.9 37 71

MOTIONLINE® PREMIUM DC 800 (2x2x0.15 + 1x2x0.34)C* PUR 6018 44495079 DB-N 444950 6.9 42 72 (1x4x0.25 + 1x2x0.34)C* PUR 6018 44497479 DB-N 444974 6.9 42 76 (1x4x0.25 + 1x2x0.34)C* enhanced EMV PUR 6018 44497679 DB-N 444976 6.9 43 76

* max. distance 50 m** max. distance 100 mnn = not nominated

MOTIONLINE®



50

MOTIONLINE®



51

Tailormade Hybrid CablesMOTIONLINE® PREMIUM



52

A key trend in the automation indu-stry is towards hybrid cables thatcombine power, control and datacores within a single cable.

These tailor-made cables deliverunsurpassed energy and controlcapability, meeting the need ofdecentralized control systems.

Nexans developed these specialcables with leading German con-

nector producers and harnessmakers to meet specic connectorand environmental factors for allapplications.

These cables are part of our Mo-tionline™ solutions designed byNexans to respond to the verydemanding expectations of theautomation market.

Tailormade Hybrid CablesMOTIONLINE® PREMIUM



53

Tailormade Hybrid Cables


SpecicationType see table



mm kg/km kg/km

P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193 P/DSL11Y-J 3x4,0+2x2,5+4xAWG22/C 494 908 60 4,8 248 350 P/DSLC11Y-J 5xAWG12+2x3xAWG18+4xAWG22/C 495 026 21 16,9 199 284 SLC11Y (3x1,5)/C+12x0,14 494 100 10 10,4 104 170 D/PSLC11Y-J 5x4,0+6x0,75+(4x0,24)/C 495 025 18 17,3 312 449 P/DSLC11Y (4xUTP26)C18Y+(3P0,14)C+2A1,5 495 025 82 14,0 121 212 P/DSLC11Y-J 5x2,5+4xAWG22/C 495 023 96 13,6 199 284 P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193




54

MOTIONLINE®



55

Cable for Torsion ApplicationMOTIONLINE® PREMIUM



56

MOTIONLINE®



59

Sensor CablesMOTIONLINE®



60

Used to connect all types of sen-

sors. Adapter cables are usedfor machine tool and produc-tion equipment. Used in harshenvironment, under mechanicalstress and contact to oil andcooling uids.


acc. DIN EN 13602insulation: TPM

colour code:3 cores:brown/black/blue4 cores:brown/black/blue/white5 cores:brown/black/blue/white/grey

Cable assembly with optional

center llersPlastic tape(only for screened version)Tinned copper braidPUR jacket

Jacket colour yellow RAL 1021 (unscreened)black RAL 9005 (unscreened)grey RAL 7040 (unscreened)green RAL 6018 (screened)


DC conductor resistance:0,25 mm² ≤ 79 Ω /km0,34 mm² ≤ 60 Ω /km


Voltage test:2 kV (AC) 1 min.core/corecore/screen


PUR Sensor CablesMOTIONLINE® ADVANCED



61



SpecicationType Li9YH-11YH (unscreened)

SpecicationSN 35222

PUR Sensor Cables


mm kg/km kg/km

3x0.25 444 682 xx 4.1 7.5 224x0.25 444 681 xx 4.4 9.8 25

3x0.34 444 683 xx 4.3 10.1 25 4x0.34 444 684 xx 4.7 13.5 31 5x0.34 444 686 xx 5.0 16.9 36

xx = depending on colours



SpecicationType Li9YH(C)11YH (screened)

SpecicationSN 35242


mm kg/km kg/km

(3x0.25)C 444 909 xx 4.8 15.7 32 (4x0.25)C 444 955 xx 5.2 18.4 34 (3x0.34)C 444 921 xx 5.0 21.0 34 (4x0.34)C 444 922 xx 5.4 25.0 43 (5x0.34)C 444 923 xx 5.7 27.1 48





62


sors. Adapter cables are usedfor machine tool and produc-tion equipment. Used in harshenvironment, under mechanicalstress and contact to oil andcooling uids. The behaviourwith respect to ame propaga-tion is improved compared toMOTIONLINE® ADVANCEDversion.

The behaviour with respect toame propagation is improvedcompared to MOTIONLINE ®ADVANCED version.


acc. DIN EN 13602insulation: TPM

colour code:3 cores:brown/black/blue4 cores:brown/black/blue/white5 cores:brown/black/blue/white/grey

Cable assembly with optional

center llersPlastic tape(only for screened version)Tinned copper braidPUR jacket

Jacket colour yellow RAL 1021 (unscreened)black RAL 9005 (unscreened)grey RAL 7040 (unscreened)green RAL 6018 (screened)


DC conductor resistance:0,25 mm² ≤ 79 Ω /km0,34 mm² ≤ 60 Ω /km




PUR Sensor CablesMOTIONLINE® PREMIUM



63



SpecicationType Li9YH-11YH (unscreened)

SpecicationSN 35220

PUR Sensor Cables


mm kg/km kg/km

3x0.25 444 280 xx 4.1 7.5 23 4x0.25 444 281 xx 4.4 9.8 27 3x0.34 444 282 xx 4.3 10.1 27 4x0.34 444 283 xx 4.7 13.5 33 5x0.34 444 285 xx 5.0 16,9 38




SpecicationType Li9YH(C)11YH (screened)

SpecicationSN 35240


mm kg/km kg/km

(3x0.25)C 444 290 xx 4.8 15.7 33 (4x0.25)C 444 291 xx 5.2 18.4 36 (3x0.34)C 444 292 xx 5.0 21.0 36 (4x0.34)C 444 293 xx 5.4 25.0 45 (5x0.34)C 444 295 xx 5.7 27.1 50





64


sors. Adapter cables are usedfor machine tool and productionequipment. Used in harsh envi-ronment and contact to oil andcooling uids.

ApplicationCore

Stranded tinned copper wiresacc. IEC 13602insulation: TPM

Cable assembly center: ller

1st layer:1mm² brown0,5mm² yellowbrown0,5mm² browngreen0,5mm² white

0,5mm² yellow0,5mm² pink0,5mm² greybrown

2nd layer:1mm² yellowgreen0,5mm² violett0,5mm² red0,5mm² grey0,5mm² redblue0,5mm² green1mm² blue

0,5mm² greypink0,5mm² whitegreen0,5mm² whiteyellow0,5mm² whitegrey0,5mm² black

PVC jacket

Jacket colourblack RAL 9005


DC conductor resistance:0,34 mm² ≤ 60 Ω /km0,5 mm² ≤ 39 Ω /km1 mm² ≤ 20 Ω /km




PVC Home Run Cables for Sensor ApplicationsMOTIONLINE® BASIC



65



SpecicationType Li9YY


PVC Home Run Cables for Sensor ApplicationsMOTIONLINE® BASIC

Construction Data Construction Article no. Diameter Cu Total weight nominal

mm kg/km kg/km

8x0.34 + 3x1.0 444 005 10 8.1 57 102 12x0.34 + 3x1.0 444 007 10 8.8 68 118 16x0.34 + 3x1.0 444 009 10 9.7 81 133 16x0.5 + 3x1.0 444 009 10 9.9 106 161



66


sors. Adapter cables are usedfor machine tool and produc-tion equipment. Used in harshenvironment, under mechanicalstress and contact to oil andcooling uids.

ApplicationCore

Stranded tinned copper wiresacc. IEC 13602insulation: TPM

Cable assembly center: ller

1st layer:1mm² brown0,5mm² yellowbrown0,5mm² browngreen0,5mm² white

0,5mm² yellow0,5mm² pink0,5mm² greybrown

2nd layer:1mm² yellowgreen0,5mm² violett0,5mm² red0,5mm² grey0,5mm² redblue0,5mm² green1mm² blue

0,5mm² greypink0,5mm² whitegreen0,5mm² whiteyellow0,5mm² whitegrey0,5mm² black

PUR jacket

Jacket colourblack RAL 9005


DC conductor resistance:0,34 mm² ≤ 60 Ω /km0,5 mm² ≤ 39 Ω /km1 mm² ≤ 20 Ω /km


Voltage test:2 kV (AC) 1 min.core/core


PUR Home Run Cables for Sensor ApplicationsMOTIONLINE® ADVANCED



67



SpecicationType Li9Y-11Y


PUR Home Run Cables for Sensor Applications

Construction Data Construction Article No. Data sheet Diameter Cu Total weight nominal

mm kg/km kg/km

8x0.34 + 3x1.0 444 871 11 DB-N 444871 9.0 60 110 12x0.34 + 3x1.0 444 876 11 DB-N 444876 10 72 120 16x0.34 + 3x1.0 444 872 11 DB-N 444872 11 88 140 16x0.5 + 3x1.0 444 948 11 DB-N 444948 11.1 107 164




69

PUR Home Run Cables for Sensor ApplicationsMOTIONLINE® PREMIUM



SpecicationType Li9YH-11YH

Specication

Construction Data Construction Article No. Data sheet Diameter Cu Total weight nominal

mm kg/km kg/km

8x0,34 + 3x1,0 444 013 10 DB-N 444 013 9.0 60 110 12x0,34 + 3x1,0 444 014 10 DB-N 444 014 10 72 120 16x0,34 + 3x1,0 444 015 10 DB-N 444 015 11 88 140 16x0,5 + 3x1,0 444 016 10 DB-N 444 016 11.1 107 164



70

MOTIONLINE®



71

Bus & Data CablesMOTIONLINE®



73

Bus & Data Cables

Industrial Ethernet is the name given to the use of theEthernet network protocol in anindustrial environment, for automa-tion and process control. A numberof techniques are used to adaptthe Ethernet protocol for the needsof industrial processes (e.g. PROFI-NET), which must provide real timebehaviour. By using non-proprietaryprotocols, automation systems fromdifferent manufacturers can beinterconnected throughout a pro-cess plant. Industrial Ethernet takesadvantage of the relatively largermarketplace for computer intercon-nections to reduce cost and improveperformance of communicationsbetween industrial controllers.

PROFIBUS DP

(Decentralized Peripherals) is usedto operate sensors and actuators viaa centralized controller in produc-tion (factory) automation applicati-ons. The many standard diagnosticoptions, in particular, are focusedon here.

Description of eld bus systemsPROFIBUS PA (Process Automation) is used tomonitor measuring equipment viaa process control system in processautomation applications.

Controller-area network (CAN or CAN-bus) is a vehiclebus standard designed to allowmicrocontrollers and devices tocommunicate with each other withina vehicle without a host computer.CAN is a message based protocol,designed specically for automotiveapplications but now also used inother areas such as industrial auto-mation and medical equipment.

DeviceNet is a communication protocol usedin the automation industry to inter-

connect control devices for dataexchange. It uses Controller AreaNetwork as the backbone technolo-gy and denes an application layerto cover a range of device proles.Typical applications include infor-mation exchange, safety devices,and large I/O control networks.

INTERBUS is a serial bus system, which trans-mits data between control systems(e.g., PCs, PLCs, VMEbus com-puters, robot controllers etc.) andspatially distributed I/O modulesthat are connected to sensors andactuators (e.g., temperature sensors,position switches).

AS-Interface (Actuator Sensor Interface, AS-i) isan industrial networking solution(physical layer, data access methodand protocol) used in PLC, DCS andPC-based automation systems. It isdesigned for connecting simple eldI/O devices (e.g. binary ON/OFFdevices such as actuators, sensors,rotary encoders, analog inputs andoutputs, push buttons, and valve

position sensors) in discrete manuf-acturing and process applicationsusing a single 2-conductor cable.

MOTIONLINE®



74

Bus cables ensure a reliable data

transmission within an industrialenvironment. Various types ofbus cables are available in orderto connect machine parts withthe PLC at the eld level or toconnect PLC to the managementlevel of a factory. The bus cablesare designed for 2- or 3-dimen-sional exible applications.

ApplicationCore

Stranded bare or tinned copperwires acc. IEC 13602insulation: solid PE or PP,foamed insulations

Cable assembled with llerPlastic tape(optional)Tinned copper braid(screening foil where required)PVC or PUR jacket and others

Jacket colourgreen RAL 6018violet RAL 4001black RAL 9005

yellow RAL 1021



DC conductor resistance:acc. data sheet


Voltage test:500 V (AC) 1 min.core/corecpre/screen


Pronet / Industrial EthernetMOTIONLINE®



76

Industrial Ethernet CablesMOTIONLINE®


style page 1589 (insulation) style page 20236 (PUR jacket)• CSA C22.2 No. 210.2

Type BUS: 2Y(ST)C11Y (PUR jacket)


Construction Data Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal

mm mm kg/km kg/km

(1x4x0.14)StC AWG26/19 1.0 444 673 79 DB-N 444673 4.9 16 34 (4x2x0.14)StC AWG26/19 1.0 444 951 79 DB-N 444951 7.3 38 70


MOTIONLINE® PREMIUMConstruction Data

Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal

mm mm kg/km kg/km

(1x4x0.29)StC AWG23/19 1.3 444 709 70 SN 39006 6.5 29.3 60 (4x2x0.24)StC AWG24/19 1.25 444 730 70 DB-N 444730 9.4 54 118



77

ProbusMOTIONLINE®



79

Probus PA Cablesfor xed installation

MOTIONLINE®

Approvals• acc. UL758• CSA C22.2 No. 210.2 (only when • is applied)

Type BUS: 2Y(ST)CY (PVC jacket)


Construction Data Construction Fast cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight connect (AWM) colour nominal

mm kg/km kg/km

(1x2xAWG18/1) PVC 9005 444 734 19 DB-N 444734 7.7 33 76 (1x2xAWG18/1) PVC 5015 444 734 59 DB-N 444734 7.7 33 76 (1x2xAWG18/7) PVC 9005 444 966 19 DB-N 444966 7,7 33 80 (1x2xAWG18/7) PVC 5015 444 966 59 DB-N 444966 7,7 33 80

FC = Fast Connect compatible



80

MOTIONLINE®



82

InterbusMOTIONLINE®

Approvals• acc. UL758• CSA C22.2 No. 210.2 (on request)

Type BUS: 2YCY (PVC jacket)BUS: 2YC11Y (PUR jacket)


Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal

mm kg/km kg/km

(3x2xAWG24/19)C PVC 4001 444 765 89 DB-N 444765 7.0 32 70 (3x2xAWG24/19+3x1.0)C PVC 4001 444 771 89 DB-N 444771 8.6 66 110

Construction DataMOTIONLINE® BASIC



mm kg/km kg/km

(3x2xAWG24/19)C PUR 4001 444 764 89 DB-N 444764 7.8 43 77 (3x2xAWG24/19+3x1.0)C PUR 4001 444 982 89 DB-N 444982 8.6 66 108

Construction Data



84

CAN Bus CablesMOTIONLINE®


mm kg/km kg/km

(1x2xAWG24/7)C PVC 4001 444 695 89 DB-N 444695 5.4 13 38 (1x4xAWG24/7)C PVC 4001 444 696 89 DB-N 444696 5.6 21 49

(1x2xAWG22/7)C • PVC 4001 444 974 80 DB-N 444974 6,5 26 60 (1x4xAWG22/7)C • PVC 4001 444 976 80 DB-N 444976 6,6 33 66

(1x2x0.5)C • PVC 4001 444 835 80 DB-N 444835 7,0 29 68 (1x4x0.5)C • PVC 4001 444 836 89 DB-N 444836 8.5 43 105 (1x2x0.75)C • PVC 4001 444 939 80 DB-N 444939 8.4 39 91

(1x4x0.75)C • PVC 4001 444 983 80 DB-N 444983 8.7 55 106


style page 1589 (insulation) style page 2502 (PVC jacket) style page 20236 (PUR jacket)• CSA C22.2 No. 210.2 (only when • is applied)

Type BUS: 2YCY (PVC jacket)BUS: 2YC11Y (PUR jacket)


Construction Data

Construction Data Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal

mm kg/km kg/km

(1x2xAWG24/19)C PUR 4001 444 697 89 DB-N 444697 6.0 20 42 (1x4xAWG24/19)C PUR 4001 444 698 89 DB-N 444698 6.3 26 52 (2x2xAWG24/19)C • PUR 4001 444 824 89 DB-N 444824 7.5 33 68 (1x2xAWG22/19)C • PUR 4001 444 979 80 DB-N 444979(1x4xAWG22/19)C • PUR 4001 444 601 89 DB-N 444601 6.6 33 66

(1x2x0.5)C • PUR 4001 444 980 80 DB-N 444980(1x4x0.5)C • PUR 4001 444 981 80 DB-N 444981 7.4 40 80

(1x2x0.75)C • PUR 4001 444 984 80 DB-N 444984 (1x4x0.75)C • PUR 4001 444 985 80 DB-N 444985


MOTIONLINE® BASIC



85

DeviceNetMOTIONLINE®



86

DeviceNet CablesMOTIONLINE®



mm kg/km kg/km

((1x2x0.34)St+(1x2x0.22)St)C • PUR 4001 444 818 00 DB-N 444818 7.0 34 75 ((1x2x1.5)St+(1x2x0.75)St)C • PUR 4001 444 817 00 DB-N 444817 10.8 84.5 180


style page 1589 (insulation) style page 20236 (PUR jacket)• CSA C22.2 No. 210.2 (only when • is applied)

Type BUS: 02Y(ST)C11Y (PUR jacket)


Construction Data


mm kg/km kg/km

(2xAWG22/19+ • PUR 4001 444 986 80 DB-N 444986 6.4 32.5 66 (1x2xAWG24/19)St)StC

(2xAWG15/19+ • PUR 4001 444 987 80 DB-N 444987 10.8 100 330 (1x2xAWG18/37)St)StC

Construction Data

MOTIONLINE® BASIC



88



mm kg/km kg/km

(1P28/19 + 2A20/19)STC* • PUR 4001 444 918 89 DB-N 444918 4.9 23.2 42 (1P24/19 + 2A20/19)STC** • PUR 4001 444 919 89 DB-N 444919 5.8 29.3 56

* 5 m max. transmission distance** 10 m max. transmission distance (depends active equipment)


style page 1589 (insulation) style page 202963 (PUR jacket)• CSA C22.2 No. 210.2

Type BUS: (design)/(ST)C11Y(PUR jacket)


Construction Data

USB Cables



89

AS-INTERFACEMOTIONLINE®



90

AS-INTERFACE Cablesfor xed installation

MOTIONLINE®


style page 10493 (insulation) style page 20549 (PUR jacket)• CSA C22.2 No. 210.2 (only when • is applied)

Type 3G3G-FL (EPDM jacket)9Y11Y-FL (PUR jacket)

Specicationspecial at cable for AS-I Modules,dedicated data sheet

Construction Data Construction cULus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour

kg/km kg/km

2x1.5 3G3G rubber yellow 482 101 65 SN 24009 29 70 2x1.5 3G3G rubber black 482 101 16 SN 24009 29 70

Construction Data Construction cULus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour

kg/km kg/km

2x1.5 9Y11Y • PUR yellow 482 161 65 SN 24018 29 61 2x1.5 9Y11Y • PUR black 482 161 15 SN 24018 29 61




91

Hybrid CablesMOTIONLINE®



92

Hybrid Cablesfor xed installation

MOTIONLINE®


mm kg/km kg/km

(1x4xAWG22/7)ST C+4x1.5 HFFR 6018 444 989 79 DB-N 444989 9.6 43 110


Pronet + Power CoresType BUS:2YH(ST)C + 4x1.5


Construction Data


mm kg/km kg/km

((1x4xAWG24/7)C+3x1,5)STC PE 9005 444 804 19 DB-N 444804 10.1 95.5 151


CAN + Power Cores

Type BUS:2YC + 3 x 1.5


Construction Data



93

Hybrid Cables


mm kg/km kg/km

(1x4xAWG22/7)STC+4x1.5 • PVC 6018 444 988 79 DB-N 444988 9.6 43 110




Construction Data

MOTIONLINE® BASIC


CAN + Power Cores

Type BUS:2YC + 3x1.5



mm kg/km kg/km

((1x4xAWG24/7)C+3x1,5)STC PVC 9005 444 602 19 DB-N 444602 10.0 95.5 160

Construction Data



94


mm kg/km kg/km

(1x4xAWG22/7)STC+4x1.5 • PUR 6018 444 990 79 DB-N 444990 9.6 45 108




Construction Data


mm kg/km kg/km

(1x2xAWG24/19)STC+4x1.5 • PUR 4001 444 742 89 DB-N 444742 11.2 76 160 (1x2x0.3)STC+3x0.75 PUR 4001 444 739 89 DB-N 444739 9.6 43 110 (1x2x0.3)STC+3x0.75 • PUR 4001 444 809 89 DB-N 444739 9.6 43 110


Probus DP + Power CoresType BUS:02Y(ST)C + 4x1.5BUS:02Y(ST)C + 3x0.75


Construction Data

MOTIONLINE® ADVANCEDHybrid Cables

Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight

(AWM) colour nominalmm kg/km kg/km

(1x4xAWG22/19)STC+4x1.5 • PUR 6018 444 987 79 DB-N 444987




Construction Data

MOTIONLINE® PREMIUMHybrid Cables



96

Motion AType of sample:signal, power and controlcable

roller bending test roller bending test revers bending test bending -torsion test

eld application automation automation automotive/automation automation robotics

type of sample:signal,power and control cable

max. outer diameter35 mm



for combinedbending/torsion testmax. outer diameter18 mm

Machine parameter rolls diameteravailable:

250 mmTrailing lenght: max5 mt

Cycles/day:Approx. 10 000

rolls diameteravailable:

60 - 200 mmTrailing lenght: max1 mt

Cycles/day:15 000

rolls diameteravailable:

12 - 50 mmBending angle:max ± 90°

Cycles/day:12 000

Combinedbending/torsion test:torsion angle0° +/- 360°Bending angle0° +/- 90°Frequencymax. 2 Hz

Cycles/day:80 000

Specications DIN EN 50396 DIN EN 50396

bending tests 12 9 8 6

Name

of equipment vibration test

Fieldapplication automation

torsionangle max ± 90°

cablediameter max 5.5 mm

Vertical vibration Amplitude

max 12 mm

TorsionFrequency 1 Hz

vibration test 13

4 3 2 1

Name ofequipment trailing cable test

eldapplication automation

moving lenght 0,5 m 1,5 m 5 m 13 m

max. speed 4 m/s 6 m/s 10 m/s 10 m/s

max.accerelation 70 m/s 2 30 m/s 2 50 m/s 2 20 m/s 2

max. cable Ø 10 mm 30 mm 40 mm 50 mm

Bendingradius 12 - 50 mm 15 - 200 mm 63 - 200 mm 63 - 300 mm

Max cycles/week 1 400 000 280 000 200 000 90 000

trailing tests

3

4

8



97

plication Centre

11 10 7 5

Name ofequipment torsion test

eldapplication automation

torsion angle max ± 720° max ± 720° max ± 720°

cable lenght max. 2 mt max. 2.5 mt max. 1.8 mt

speed 22cycles/min(@ ± 360°)

17cycles/min(@ ± 180°)

35cycles/min(@ ± 360°)

cycles/day 31 000(@ ± 360°)

24 000(@ ± 180°)

50 000(@ ± 360°)

torsion tests

136

2

12

11

105

7

1



98

DESINA

Type of cable Function Colour

Servo cable screened Servo Motor cable 600/1000 Volt orange RAL 2003 Encoder cable screened Encoder cable usually 300 Volt green RAL 6018 Bus-/Hybrid cable Bus or Hybrid cable with LWL - elements violet RAL 4001 Sensor cable unscreened Sensor-/Actor cable, usually 300 Volt yellow RAL 1021 Power cable unscreened Motor cable 600/1000 Volt black RAL 9005 Control cable Control cable 300 Volt or 24 Volt signals grey RAL 7001

Specied acc. DESINA The jacket of all cables has to be resistant against oil and typical uids

Specied acc. Nexans halogenfree acc. EN 50267-2-1 oil resistant acc. EN 60811-2-1 ame retardant EN 60332-1-2 10 Mio. cycles in a chain, bending radius 10 - 12 x D screen EMC optimized



100

Instructions for Installation*

Tensile stress max. 50 N/mm 2 conductor cross section for xed installation,max. 20 N/mm 2 conductor cross section for exible horizontal installation

Utilization in the daisy chain Regular version (1 sheath construction with/without screen braid)

- minimum admissible bending radius: 12 x D- maximum admissible acceleration: 5 m/sec.2*- maximum admissible displacement: 100 m/min (180 m/min)**- guaranteed bendings (ati ≥ 12xD): min. 10 Mio *

D...... Conductor cross section (mm)* for cables > 16 mm2 reduced requirements2 (acceleration ≤ 1 m/sec 2, ≥ million bendings)** for cables ≤ 6 mm2 conductor cross section+ The instructions for installation of the manufacturers of energyconducting chains must be observed in addition.

- maximum admissible horizontal displacement: 5 m- alternating bendings not admissible- Torsion is not admissible for cables with overall screen(torsion for a maximum ± 30°/m are admissible)

For deviating (higher) requirements, like

- smaller bending radii- larger horizontal / vertical displacements- higher velocities / acceleration- alternating bendings- torsion et cetera

there are special constructions upon demand.



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NEXANS_Motionline_GB_19nov10_1 cabos.pdf

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