New Technology for Onboard Production · Marel presence Application gaps to reach full-line...
Transcript of New Technology for Onboard Production · Marel presence Application gaps to reach full-line...
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New Technology
for Onboard Production
Sigurður Ólason, EVP Marel FISH
1
January 9th, 2020
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Marel at a glance
Marel is the leading global provider of advanced processing systems and services to the
poultry, meat and fish industries
6,000+EMPLOYEES
30+COUNTRIES
100+PARTNERS
#1PROVIDER TO
THE INDUSTRY
€1.2bn2018
REVENUE
14.6% EBIT
MARGIN
2018
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Leading global provider of systems and services
Primary processing Secondary processing
Primary processing Secondary processing
Secondary processing
Marel presence Application gaps to reach full-line offering
Further processing
Further processing
Primary processing Further processing
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1983 1985 1992 1993 1994 1997 2000 2003 2005 2006 2008 2013 20142011 2016 2017
Marel milestones in the fish industryMarel’s fish processing systems are designed to increase and maintain the highest quality,
throughput and yield possible, leading the way to improved processing efficiency
Electronic Weighing
–––Micro
ComputerProcessing
ElectronicMarineScales
Computer Vision
TechnologyAutomatic Portion
Cutters ––––
Marel SoftwareIntegrated WithOther Systems
2nd GenerationFlowlines
1st Generation Flowlines
Automatic Grading & Batching
Traceability
Robot Technology
3rd GenerationFlowlines
5th GenerationSoftware:INNOVA
Portioning &Robot Loading
4th GenerationProcessing Systems
––––FleXicut
MS 2730SalmonFilleter
X-RayTechnology
FleXisort––––
Intelligent Product Distribution
RoboBatcher Flex 3rd Generation
Robotics
3rd Generation Flowline
––––Pre-Trim
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Vision
In partnership with our customers we are
transforming the way fish is processed.
Our vision is of a world where quality food is
produced sustainably and affordably.
UNITY EXCELLENCE INNOVATION
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40,141,4
44,3
55,657,3
63,0
73,7 74,0
-
10
20
30
40
50
60
70
80
2011 2012 2013 2014 2015 2016 2017 2018
Mill
ion
EU
R
INNOVATION
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SUSTAINABILITY
“ MEETING THE NEEDS OF THE
PRESENT WITHOUT
COMPROMISING THE ABILITY OF
FUTURE GENERATIONS TO MEET
THEIR OWN NEEDS.“
BRUNDTLAND COMMISSION
UNITED NATIONS
SUSTAINABLE DEVELOPMENT GOALS
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FULL-LINE
SOLUTIONS
Marel delivers advanced processing
solutions to the industry ranging from
small solutions to full-line greenfield
projects
STANDARD
EQUIPMENT
Marel has a strong portfolio of standard
equipment and solutions
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Today’s onboard portfolio
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Innova Marine – Intelligent production control
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• User friendly registration terminals
• Manages both trips and hauls
• Easy reporting and label design
• Full Traceability
• QC System
• Connection to GPS devices
• Master data management with
other ships and plants (SIF report)
Innova onboard packing system
GRADERS M1100 SCALES
M3000 M2200PRINTING
SPEED BATCHER
PACKING STATIONS
MOBILE COMPUTING
TOUCH SCREENS
HOPPERS
Connection to Marine devices
Designed to meet the requirements of the marine sector
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Curio - our newest family member
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CLOUDSOFTWARE
INTEGRATION
SIMULATION
BIG DATA &
ANALYTICS
SENSORS AND
PREDICTIVE
MAINTAINANCE
VIRTUAL /
AUGMENTED
REALITY
INTERNET OF
THINGS
DATA DRIVEN
QUALITY
CONTROL
AUTONOMOUS
ROBOTS
SMART SUPPLY
NETWORK
3D PRINTING
AI / MACHINE
LEARNING
Industry 4.0
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SMARTER PROCESSING ARE YOU READY?
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•
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Robots Vision Intelligence Action
The Entrance of Robotics into the Food Processing Sector
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What drives the need for Robotics?
EFFICIENCY QUALITY COST
LABOUR
SCARCITYMONOTONOUS
AND HARD JOBS FOOD SAFETYYIELD AND
EFFICIENCY
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Robots are Changing the World
21Heimild: Oxford Economics
2019
2,3
5
20
15
10
20
2030
Mill
ions
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FleXicutCuts out pinbones& portions fillets
FleXicut and FleXisort
Infeed Pre-trimmed
whitefish fillets
FleXisortAutomatic pinbone removal
& Product distribution
▪ Capacity: 0,42 m/sek (1,4 ft/sek)
▪ High-precision X-ray bone detection
▪ Water-jets cut away pinbone
▪ Blade knives cut into portions up to
1000 cuts per minute
▪ High flexibility & variety in cutting
patterns
▪ Significant yield gains in the loin
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FleXicut Onboard
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RoboBatching – batching into Thermoformer
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RoboBatching – batching into boxes
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RoboBatching – batching into boxes
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Automatic QC of fillets using machine learning
• Developed for visual quality control
• Weight estimation
• Grading based on certain
parameters
• Active feedback to Filleting
machines
• 100% quality documentation
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Exciting times ahead
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„THE BEST WAY TO
PREDICT THE FUTURE
IS TO CREATE IT“
Peter Drucker
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and transform the way food is processed
LETS CREATE
THE FUTURE - TOGETHER
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THANK YOU!