New MOL GROUP TECHNICAL SPECIFICATIONS · 2016. 8. 8. · SLOVNAFT a.s. Refining & Marketing MOL...

SLOVNAFT a.s. Refining & Marketing

MOL GROUP

TECHNICAL SPECIFICATIONS - MECHANICAL -

6. Specifications for design and installation(Book breakdown)

MGS – S – REF – M – 6

Rev. 1.00.00

This document is property of MOL Group. The use is only allowed with the written permission of MOL Group.

SLOVNAFT a.s. Identity code: MGS-S-REF- M-6 Refining & Marketing TECHNICAL SPECIFICATIONS - MECHANICAL Rev: 1.00.00

Specification for design and installation Requirements of Handling and Maintenance

Date: 30.06.2012

Page/Pages: 2/3

Release list

Rev. Date Description Edited Verified Approved

0.00.00 31.12.2005 Basic release

1.00.00 30.06.2012 General issue see sign. sheet MGS-S-REF-M-LI R. Kopalek see sign. sheet MGS-S-REF-M-LI


SLOVNAFT a.s. MGS-S-REF-M-6.6 Refining & Marketing

Book Breakdown

Description Identifier

Specifications for design and installation MGS-S-REF-M-6 Requirements of inspection and checking MGS-S-REF-M-6.1 Products handover of category 1 MGS-S-REF-M-6.1.1 Products handover of category 2 MGS-S-REF-M-6.1.2 Products handover of category 3 MGS-S-REF-M-6.1.3 Hydrodynamic bearings MGS-S-REF-M-6.1.3.1 Rotating main parts MGS-S-REF-M-6.1.3.2 Driver’s – electric motors MGS-S-REF-M-6.1.3.3 Compressor’s valves MGS-S-REF-M-6.1.3.4 Equipment gaskets MGS-S-REF-M-6.1.3.5 Bolts and nuts above size M45 MGS-S-REF-M-6.1.3.6 Safety valves and rupture disks MGS-S-REF-M-6.1.3.7 Compensators MGS-S-REF-M-6.1.3.8 Furnace piping MGS-S-REF-M-6.1.3.9 Demisters MGS-S-REF-M-6.1.3.10 Reactor, column internals and filter elements MGS-S-REF-M-6.1.3.11

Special valves (>DN 250 or >PN 40)* MGS-S-REF-M-6.1.3.12 Special piping elements MGS-S-REF-M-6.1.3.13 Products handover of category 4 MGS-S-REF-M-6.1.4 Tanks, separators, filters, columns, reactors MGS-S-REF-M-6.1.4.1 Fired heaters MGS-S-REF-M-6.1.4.2 Tube bundle MGS-S-REF-M-6.1.4.3 Shell and tube heat exchangers MGS-S-REF-M-6.1.4.4 Air coolers MGS-S-REF-M-6.1.4.5 Atmospheric tanks (above ground) MGS-S-REF-M-6.1.4.6 Centrifugal pumps-API610, EN, ISO MGS-S-REF-M-6.1.4.7 Positive Displacement pumps MGS-S-REF-M-6.1.4.8 Centrifugal compressor MGS-S-REF-M-6.1.4.9 Reciprocating compressor MGS-S-REF-M-6.1.4.10 Fans and blowers MGS-S-REF-M-6.1.4.11 Rotary type positive displacement compressor MGS-S-REF-M-6.1.4.12 Steam turbine MGS-S-REF-M-6.1.4.13 Complete piping system MGS-S-REF-M-6.1.4.14 Special valves DN > 250, T > 250* MGS-S-REF-M-6.1.4.15 Piping specialities (FCC stand pipe, etc) MGS-S-REF-M-6.1.4.16 Complete unit MGS-S-REF-M-6.1.4.17 Surface protection technology- coating systems MGS-S-REF-M-6.2 External heat insulation MGS-S-REF-M-6.3 Steam tracing for equipment and piping MGS-S-REF-M-6.4 Hydro testing and de-pressurising plan MGS-S-REF-M-6.5 Requirements of handling and maintenance MGS-S-REF-M-6.6

Rev. 1.00.00 3/3

* Also test requirements for valves stated in MGS-S-REF-3.2.1, Appendix SN, shall be fulfilled.


MOL Group


6. General Requirements

1. Requirements of Inspection and checking

MGS – S – REF – M – 6.1

Rev. 1.00.00


SLOVNAFT a.s. Identity code: MGS-S-REF-M-6.1 Refining & Marketing TECHNICAL SPECIFICATIONS - MECHANICAL Rev: 1.00.00 Requirements of Inspection and checking Date: 30.11.2011

Page/Pages: 2/10

Release list


0.00.00 31.12.2005 Basic release




Contents 1. Aim of the specifications ............................................................................................. 4 2. Definitions ................................................................................................................... 4

2.1 Definition of the parties ............................................................................................. 4 2.1.1 Client.................................................................................................................. 4 2.1.2 Contractor .......................................................................................................... 4 2.1.3 Supplier .............................................................................................................. 4

2.2 Definition of handover/procedure categories ............................................................. 4 2.2.1 Handover Category 1 ......................................................................................... 4 2.2.2 Handover Category 2 ......................................................................................... 4 2.2.3 Handover Category 3 ......................................................................................... 5 2.2.4 Handover Category 4 ......................................................................................... 5

3. Responsibilities ........................................................................................................... 5 4. Documentation ............................................................................................................ 6 Structure and usage of the standards .................................................................................. 6

4.1 Handover category 1. ................................................................................................ 6 4.2 Handover category 2. ................................................................................................ 6 4.3 Handover category 3. ................................................................................................ 6 4.4 Handover category 4 ................................................................................................. 6 4.5 Phases ...................................................................................................................... 7

4.5.1 Design phase ..................................................................................................... 7 4.5.2 Manufacturing, FAT (Factory acceptance test) .................................................. 7 4.5.3 Installation, assembly, SAT (Site acceptance test) ............................................ 8

5. Lists of inspections ..................................................................................................... 9 5.1 List of the inspection test ........................................................................................... 9

Rev 1.00.00 3/10


1. Aim of the specifications

The aim of these documents is to summarize the minimum requirement of MOL for inspection and testing of piping elements, pressure vessels, rotating machinery and complete unit

• These specifications give instructions for the suppliers and contractors for the required in-spection for parts of equipments, equipments or whole units.

• These specifications also define the procedure what will be inspected by the Client.

• These specifications highlight also the minimum required documentation what shall be sup-plied to the Client in the different phases for the inspection of the design, manufacturing and installation of the given product.

• This specification nominates those meeting at that Client intends to participate.

• Maintenance projects and also in investment CAPEX projects are covered by these specifi-cations.

This specification shall be adapted in all cases to the given project. The Client overviews of the inspection viewpoints and select which shall be check by the parties.

2. Definitions

2.1 Definition of the parties

2.1.1 Client MOL group 2.1.2 Contractor The company who is responsible for the day-to-day oversight of the construction site, man-agement of vendors and trades, or the company who is keeping communication between the involved parties open and clear throughout the course of a project. In case in the project no main contractor is involved, then the checking issues of the Contractor will be performed by the Client. 2.1.3 Supplier The company, who manufactures and provides the product.

2.2 Definition of handover/procedure categories There are 4 handover/procedure categories for the product, they are the followings: 2.2.1 Handover Category 1 Product handover verified by relevant standard (non-certified bulk materials). These products can be handled as bulk material and all parameters and required quality is defined by the rele-vant standard. By the handover only the relevant standard shall be followed. 2.2.2 Handover Category 2 Product handover verified by certification (certified bulk materials). These products can be handled also as bulk material and all parameters and required quality is defined by the rele-vant standard. These products shall have certification, so by the handover the relevant stand-ard shall be followed and the certifications shall be inspected.

Rev 1.00.00 4/10


2.2.3 Handover Category 3 Product handover verified by defined handover procedure. This category covers the main parts or assemblies of equipment or machines and piping elements which are interesting mainly in maintenance point of view. The detailed list of this category can be found in the MGS-S-REF-M-6.1.3. 2.2.4 Handover Category 4 Product handover of complete equipment, rotating machines, piping systems and complete unit verified by defined inspection and checking procedure during design, manufacturing, FAT, installation and SAT. The detailed list of this category can be found in the MGS-S-REF-M-6.1.4. 3. Responsibilities The project specification and the Contract shall be followed in any case. In the event of con-tradiction between these standards and the Contract or project specification, the Contract and the project specification shall be followed. In this case the contradiction shall be highlighted to the Client. The requirements given bellow do not replace requirements and provisions of the relevant technical standards of Supplier (either Licensor, or Manufacturer of equipment). They state, refine or add only such requirements that represent the specific technical need and experience of Client in the field of deliveries, installation, trial starting up, operation, maintenance of the machinery etc. In the event of any conflict of those requirements with the above given other standards and specifications it shall be required to clarify this conflict in discussion with Client to find a solu-tion. In any case it shall be required that Supplier shall in writing inform Contractor and Client about all such conflicts, describing this conflict and proposing a solution thereof as well as the reason: • why the requirements given bellow cannot be met, or • Why they are not the best solution for the given case. In addition, the Supplier shall carefully consider and identify which of the solutions is more strictly. Such Supplier’s stance in writing shall be a basis for statement by Client with the goal of finding acceptable solutions, while the solutions are preferable that: • Comply with from the view of unification and standardization within Client (where it is tech-

nically possible and feasible); • Are on technically higher level and are more suitable for the given application; • Are on a higher level from the view of security, reliability, and protection of the environment; • Are economically acceptable The final solutions shall always be subject of Client’s written approval. Supplier shall be fully responsible for complete and correct implementation of those proce-dures as well as into the all documentation, including specifications of machinery within the given delivery. These requirements do not discharge the Supplier from any its responsibility regarding quality, correctness, reliability, safety and life time of the machinery delivered and installed as well as regarding its accessories and documentation and regarding for its mechanical guarantees.

Rev 1.00.00 5/10


4. Documentation Unless otherwise defined the documents referred in these specifications shall be supplied in electronic format for the Client, there shall be minimum 2 copies of CD/DVD provided to the Client. All the original certificates shall be supplied in paper format also.

Structure and usage of the standards

4.1 Handover category 1 This category is relevant for the handover based on relevant standards for bulk materials. This inspection and checking steps will be done when these materials arrive into the warehouse of Client. The checking shall be made in front of shipper and together with warehouseman and technical responsible of the delivered part from Client’s side. This procedure shall be before sign of the delivery documentation. For the details for the category 1 please see the MGS-S-REF-M-6.1.1 document.

4.2 Handover category 2 This category is relevant for the handover for certified bulk materials. Over the bulk materials belong to this specification are the following machine- and equipment parts: mechanical seal, piston, piston rod, crankshaft, connecting rod, crosshead, etc... This inspection and checking procedure will be done when these materials arrive into the warehouse of Client. The checking shall be made in front of shipper and together with warehouseman and technical responsible of the delivered part from Client’s side. This procedure shall be before sign of the delivery doc-umentation. For the details for the category 2 please see the MGS-S-REF-M-6.1.2 document.

4.3 Handover category 3 There are tables where the steps of inspections are given. By the handover these steps shall be followed by the Client, Supplier and Contractor, and the product shall be checked based on these points of view. In the “Applicable document and acceptance criteria” are shown the relevant document for the checking. This column shows the minimum required documentation of the product. The men-tioned documents and also the relevant inspection list shall be having by the Client, Supplier, and Contractor during the inspection of the product. The column of verification document shows the result of the inspection, there is typically MOM or test report, ITP will be prepared or filled out, or signed. By the required column the need of the inspection by the given party is defined. In the cells in the column “inspected by” the signature of the inspector can be taken. For the details for the category 3 please see the MGS-S-REF-M-6.1.3 document.

4.4 Handover category 4 There are tables where the steps of inspections are given. By the handover these steps shall be followed by the Client, Supplier and Contractor, and the product shall be checked based on these points of view. In the “Applicable document and acceptance criteria” are shown the relevant document for the checking. This column shows the minimum required documentation of the product. The men-

Rev 1.00.00 6/10


tioned documents and also the relevant inspection list shall be having by the Client, Supplier, and Contractor during the inspection of the product. The column of verification document shows the result of the inspection, there is typically MOM or test report, ITP will be prepared or filled out or signed. By the required column the need of the inspection by the given party is defined. In the cells in the column “inspected by” the signature of the inspector can be taken. For the details for the category 4 please see the MGS-S-REF-M-6.1.4 document.

4.5 Phases All of the standards included into Category 4 are divided based on the phases of the supply. There are 5 phases distinguished, they are the followings:

4.5.1 Design phase The design phase covers all the engineering activities which are require to prepare the tech-nical documentation for the manufacturing, installation, erection of the product. The design phase starts by the studies and finish at issue of the detail design documentation. During the design phase the Client will follow the engineering works, and by the Category 4 are given inspection steps where the Client will be reviewed. The Client starts the following of the engineering documentation at the end of the basic design. At the end of the basic design phase the Client review and inspect the basic document of the design, such as piping and instrumentation diagrams, plot plans, and general specification. Later in the detail design phase the Client also shall review the design documentation. In this design phase the details of the static equipments, rotating machines, piping details are worked out. The Client shall be reviewed these document, if they are fulfilled the Client requirement. The most important point of view of the inspection in the design phase based on the operating and maintenance experience are the followings: − Operability − Maintainability − Lifetime − Exchangeability The inspection viewpoints are more general in the beginning of design phase, and getting spe-cific for the exact product at the end of the detail design. In the start of a project more general rules shall be followed by the Suppliers and Contractors and inspected by the Client, and shall be followed all the specific rules at the end of the design phase.

4.5.2 Manufacturing, FAT (Factory acceptance test) This phase covers all the physical activities to make the product except the installation and testing at the site. The goal of the Factory Acceptance test and inspection during the manufac-turing phase is the Quality Control of the manufacturer activities. At the start of the manufacturing the Client shall inspect the manufacturer and the factory if the manufacturer is able to make the product in the required quality. After the inspection of the manufacturer, the exact product manufacturing is inspected by the Client. The manufacturing of the product shall be accordance to the documentation prepared in the design phase.

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At the end of the manufacturing shall be made tests by the Supplier. The result of these test are included in the Inspection and Test Plan. The result of the tests, and in some cases also the tests are inspected by the Client and/or Contractor during the factory acceptance test (FAT). During the manufacturing inspection and FAT the viewpoints mentioned in the design phase shall be also kept in mind.

4.5.2.1 Documentation of factory acceptance

1. According to the schedule recorded in the Contract before the factory test the Supplier shall issue a schedule concerning the handing over procedure and supplied documenta-tion.

2. Each test shall be recorded. 3. Certification of handing over procedure shall contain at least the following:

• determination of the tested system, product, service or their part • place and date of the test • people performing the test • description of the test (with referring to an individual specification or description and/or

schematic) • determination of devices used during test (e.g. factory number, denomination, certificate

on calibration if it has been prescribed, etc.) • description of the test and results (e.g. measured data) list of required modifications

given the executor (Supplier, Customer, etc.) and deadline • authentic signature of participants with possible notes. Documentation, photo, records, calculation sheet, etc. can be enclosed to the record, but these shall be indicated in the record.

4. The Supplier shall ensure one copy of as built documentation as enclosure of the record.

4.5.3 Installation, assembly, SAT (Site acceptance test) This phase covers installation and testing at the site. The goal of the Site Acceptance test and inspection during the installation, erection, assembly work is the Quality Control of the site ac-tivities. The end of this phase is the mechanical completion. The installation and assembly works are controlled by Site Acceptance Test. During the erection, installation, assembly work shall follow the documentation of the detailed design. In case of there is changes are required shall co-work with the designer. At the end of the installation, erection, assembly work also test shall be made by the Supplier and/or erec-tion company. The result of the tests, and in some cases also the tests are inspected by the Client and/or Contractor during the erection, or during the Site acceptance test (SAT). During the erection, installation and assembly work inspection and SAT the viewpoints mentioned in the design phase shall be also kept in mind.

Rev 1.00.00 8/10


4.5.3.1 Documentation of site acceptance 1. The site test shall be performed in accordance with schedule made in co-operation

by the Customer and the Supplier. 2. If the controlled system has a FAT, the completeness of the system shall be

checked on the basis of FAT record. 3. Quantity control of documentation has been compiled on the basis of Supplier’s own

examination. 4. Each test shall be recorded. 5. Certification of handing over procedure shall contain at least the following:

• determination of the tested system, product, service or their part • place and date of the test • people performing the test • description of the test (with referring to an individual specification or descrip-

tion and/or schematic) • determination of devices used during test (e.g. factory number, denomination,

certificate on calibration if it has been prescribed, etc.) • description of the test and results (e.g. measured data) • authentic sign of participants with possible notes. • person responsible for reparations • deadline of reparations.

Documentation, photo, records, calculation sheet, etc. can be enclosed to the rec-ord,but these shall be indicated in the record.

6. The Supplier shall ensure one copy of as built documentation as enclosure of the record (in case of smaller changes a modification enough).

5. Lists of inspections

5.1 List of the inspection test

Booklet Identifier MGS-S-REF-M- Rev.

Category 1 Products handover of bulk materials(verified by relevant standards) 6.1.1 1.00.00 Category 2 Products handover of certified bulk materials (verified by certification) 6.1.2 1.00.00 Category 3 Products handover of main parts (verified by defined handover procedure ) 6.1.3 1.00.00

Hydrodynamic bearings 6.1.3.1 1.00.00 Rotating main parts 6.1.3.2 1.00.00 Driver’s – electric motors 6.1.3.3 1.00.00 Compressor’s valves 6.1.3.4 1.00.00 Bolts and nuts above size M45 6.1.3.6 1.00.00 Safety valves and rupture disks 6.1.3.7 1.00.00 Furnace piping 6.1.3.9 1.00.00 Demisters 6.1.3.10 1.00.00 Reactor, column internals and filter elements 6.1.3.11 1.00.00 Special valves (>DN 250 or >PN 40) 6.1.3.12 1.00.00

Rev 1.00.00 9/10


Special piping elements 6.1.3.13 1.00.00 Category 4 Products handover of complete equipments, rotating machines (verified by defined inspection and checking procedure during design, manufacturing, FAT, installation and SAT)

6.1.4 1.00.00

Tanks, separators, filters, columns, reactors 6.1.4.1 1.00.00 Fired heaters 6.1.4.2 1.00.00 Tube bundle 6.1.4.3 1.00.00 Shell and tube heat exchangers 6.1.4.4 1.00.00 Air coolers 6.1.4.5 1.00.00 Atmospheric tanks (above ground) 6.1.4.6 1.00.00 Centrifugal pumps - API 610, EN and ISO 6.1.4.7 1.00.00 Positive Displacement pumps , Screw pumps, Positive Displace-ment Pumps-Controlled Volume 6.1.4.8

1.00.00

Centrifugal compressor 6.1.4.9 1.00.00 Reciprocating compressor 6.1.4.10 1.00.00 Fans and blowers 6.1.4.11 1.00.00 Rotary type positive displacement compressor 6.1.4.12 1.00.00 Steam turbine 6.1.4.13 1.00.00 Complete piping system 6.1.4.14 1.00.00 Special valves DN >250, T >250 °C 6.1.4.15 1.00.00 Piping specialities (FCC stand pipe, etc) 6.1.4.16 1.00.00 Complete unit 6.1.4.17 1.00.00

Rev 1.00.00 10/10


MOL Group




1. Products handover of category 1

MGS – S – REF – M – 6.1.1

Rev. 1.00.00


SLOVNAFT a.s. Identity code: MGS-S-REF- M-6.1.1 Refining & Marketing TECHNICAL SPECIFICATIONS - MECHANICAL Rev: Chyba! Nena-

šiel sa žiaden zdroj odkazov.

Requirements of Inspection and checking Date: 30.11.2011

Product handover of category 1 Page/Pages: 2/4

Release list


0.00.00 31.12.2005 Basic release



SLOVNAFT a.s. MGS-S-REF-M-6.1.1 Refining & Marketing

Contents 1. General description .................................................................................................... 4

1.1 Scope........................................................................................................................ 4 2. Steps of the handover ................................................................................................ 4

2.1 Identification of the product ....................................................................................... 4 2.2 Quantity check of the supply ..................................................................................... 4 2.3 Visual inspection ....................................................................................................... 4 2.4 Conservation ............................................................................................................. 4 2.5 Inspection based on relevant standards ................................................................... 4 2.6 Elements are in Category 1 ...................................................................................... 4

Rev Chyba! Nenašiel sa žiaden zdroj odkazov. 3/4


1. General description

1.1 Scope The aim of this document is to summarize the minimum requirement of MOL for inspection at handover based on relevant standards for bulk materials. This inspection and checking procedure will be done when these materials arrive into the warehouse of MOL. The checking shall be made in front of shipper and together with warehouseman and technical responsible of the delivered part from MOL side. This procedure shall be before sign of the delivery documentation. For the definition of the bulk materials please see the MGS-M-REF-M-6.1 document.

2. Steps of the handover

2.1 Identification of the product The product has to indentify based on the order number as first step of the handover.

2.2 Quantity check of the supply Vendor shall submit a list of supplied products. The quantity of the supplied product shall be check by the Contractor or Client during the handover.

2.3 Visual inspection By the handover the part shall be checked visually if there is any fail, rust, etc. can be found on the given product.

2.4 Conservation By the handover the conservation of the product shall be checked. For these products there is no specific conservation requirement is foreseen, so it has to conservation accord-ing to the practice. In case of the missing conservation that shall be replaced.

2.5 Inspection based on relevant standards Vendor has to define during the purchasing the relevant standard(s) for the supplied prod-uct. During the handover the relevant standards has to be checked, and the inspection shall be made based on the instructions or requirement of the relevant standards.

2.6 Elements are in Category 1

Machine/Equipment/Piping Part Rotating Machines Bolts and nuts

Gaskets Bearings (not hydrodinamic) Mechanical sealing system Parts of sealing system

Static equipment and piping Bolts and nuts

Gaskets Mounting materials (eg. grease)

Rev Chyba! Nenašiel sa žiaden zdroj odkazov. 4/4


MOL Group





MGS – S – REF – M – 6.1.2

Rev. 1.00.00


SLOVNAFT a.s. Identity code: MGS-S-REF- M-6.1.2 Refining & Marketing TECHNICAL SPECIFICATIONS - MECHANICAL Rev: 1.00.00 Requirements of Inspection and checking Date: 30.11.2011


Release list


0.00.00 31.12.2005 Basic release




Contents 1. General description General description .................................................................... 4

1.1 Scope........................................................................................................................ 4 2. Steps of the handover ................................................................................................ 4

2.1 Identification of the product ....................................................................................... 4 2.2 Quantity check of the supply ..................................................................................... 4 2.3 Visual inspection ....................................................................................................... 4 2.4 Conservation ............................................................................................................. 4 2.5 Certification ............................................................................................................... 4

3. Elements are in Category 2 ........................................................................................ 5

Rev. 1.00.00 3/5



1.1 Scope The aim of this document is to summarize the minimum requirement of MOL for inspection at handover for certified bulk materials. Over the bulk materials belong to this specification are the following machine- and equipment parts: mechanical seal, piston, piston rod, crankshaft, connecting rod and crosshead. This inspection and checking procedure will be done when these materials arrive into the warehouse of MOL. The checking shall be made in front of shipper and together with warehouseman and technical responsible of the deliv-ered part from MOL side. This procedure shall be before sign of the delivery documenta-tion. For the definition of the certified bulk materials please see the MGS-M-REF-M-6.1 docu-ment.

2. Steps of the handover

2.1 Identification of the product The product has to identify based on the order number as first step of the handover

2.2 Quantity check of the supply Vendor shall submit a list of supplied products. The quantity of the supplied product shall be check by the Contractor or Client during the handover.

2.3 Visual inspection By the handover the part shall be checked visually if there is any fail, rust, etc. can be found on the given product.

2.4 Conservation By the handover the conservation of the product shall be checked. For these products there is no specific conservation requirement is foreseen, so it has to conserved according to the practice. In case of the missing conservation that shall be replaced.

2.5 Certification The supply of the certifications shall be checked. For the metallic product the certifications shall be according to the standard EN 10204.

Rev. 1.00.00 4/5


3. Elements are in Category 2

Rotating machines Mechanical seals 6.1.2 Piston 6.1.2 Piston rod 6.1.2 Crankshaft 6.1.2 Connecting rod 6.1.2 Crosshead 6.1.2

Piping components Flanges 6.1.2 Fittings 6.1.2 Valves (without any specialities) 6.1.2

Equipments Not pressure parts 6.1.2

Rev. 1.00.00 5/5


MOL Group





MGS – S – REF – M – 6.1.3

Rev. 1.00.00


SLOVNAFT a.s. Identity code: MGS-S-REF-M-6.1.3 Refining & Marketing TECHNICAL SPECIFICATIONS - MECHANICAL Rev: 1.00.00 Requirements of Inspection and checking Date: 30.11.2011


Release list


0.00.00 31.12.2005 Basic release





1.1 Scope........................................................................................................................ 4 2. List of the parts in category 3. .................................................................................... 4 3. List of the standards relevant for category 3. .............................................................. 6

Rev. 1.00.00 3/6



1.1 Scope The aim of this document is to summarize the minimum requirement the procedure of the handover of product. These products are typically the main parts of rotating equipments, some piping items, and main parts of the static equipments. To identify the relevant MOL standard please check section 1.2 in this document and the delivered part. This data spec-ify together the relevant inspection list and checking procedure. This inspection and checking procedure will be done when these materials arrive into the warehouse of MOL. The checking shall be made in front of shipper and together with warehouseman and technical responsible of the delivered part from MOL side. This proce-dure shall be before sign of the delivery documentation.

2. List of the parts in category 3

Element/Category MOL Standard Centrifugal pumps - API 610, EN and ISO

Bearing (hydrodynamic) 6.1.3.1 Impeller, shaft, gear box (Rotating main parts)

6.1.3.2

Driver (motor) 6.1.3.3 Positive Displacement pumps

Bearing (hydrodynamic) 6.1.3.1 Gearbox (Rotating main parts) 6.1.3.2 Driver(motor) 6.1.3.3

Screw pump Bearing (hydrodynamic) 6.1.3.1 Male/female rotor (Rotating main parts) 6.1.3.2 Driver (motor) 6.1.3.3

Sealless pump Bearing (hydrodynamic) 6.1.3.1 Impeller, shaft (Rotating main parts) 6.1.3.2

Centrifugal compressor Bearing (hydrodynamic) 6.1.3.1 Coupling, impeller, shaft, gear box (Rotating main parts)

6.1.3.2

Driver (motor) 6.1.3.3 Reciprocating compressor

Coupling, impeller, shaft, gear box (Rotating main parts)

6.1.3.2

Driver (motor) 6.1.3.3 Inlet and discharge valves (Compressor’s valves)

6.1.3.4

Rev. 1.00.00 4/6


Fans and blowers Coupling, impeller, shaft, gear box (Rotating main parts)

6.1.3.2

Driver (motor) 6.1.3.3 Rotary type positive displacement compressor

Bearing (hydrodynamic) 6.1.3.1 Male / female rotor (Rotating main parts)

6.1.3.2

Driver (motor) 6.1.3.3 Steam turbine

Bearing (hydrodynamic) 6.1.3.1 Blades, shaft (Rotating main parts) 6.1.3.2

Safety devices Safety valves and rupture disks 6.1.3.7

Shell & tube heat exchanger Equipment gasket 6.1.3.5

Static equipments Equipment gasket 6.1.3.5 Demisters 6.1.3.10 Internals, filter elements 6.1.3.11

Fired heaters Furnace piping 6.1.3.9

Piping elements Bolts and nuts > M45 6.1.3.6 Compensators 6.1.3.8 Special valves (>DN 250 or PN 40) 6.1.3.12 Special piping elements 6.1.3.13

Rev. 1.00.00 5/6


3. List of the standards relevant for Category 3

Booklet Identifier MGS-S-REF-M- Rev.

Hydrodynamic bearings 6.1.3.1 1.00.00 Rotating main parts 6.1.3.2 1.00.00 Driver’s - electric motors 6.1.3.3 1.00.00 Compressor’s valves 6.1.3.4 1.00.00 Equipment gaskets 6.1.3.5 1.00.00 Bolts and nuts above size M45 6.1.3.6 1.00.00 Safety valves and rupture disks 6.1.3.7 1.00.00 Compensators 6.1.3.8 1.00.00 Furnace piping 6.1.3.9 1.00.00 Demisters 6.1.3.10 1.00.00 Reactor, column internals and filter elements 6.1.3.11 1.00.00

Special valves (>DN 250 or >PN 40) 6.1.3.12 1.00.00

Special piping elements 6.1.3.13 1.00.00

Rev. 1.00.00 6/6


MOL Group




3. Products handover of category 3 1. Hydrodynamic bearings

MGS – S – REF – M – 6.1.3.1

Rev. 1.00.00


SLOVNAFT a.s. Identity code: MGS-S-REF-M-6.1.3.1 Refining & Marketing TECHNICAL SPECIFICATIONS - MECHANICAL Rev: 1.00.00 Requirements of Inspection and checking Date: 30.11.2011


Release list


0.00.00 31.12.2005 Basic release



SLOVNAFT a.s. MGS-S-REF-M-6.1.3.1 Refining & Marketing

Inspection and Checking Plan Hydrodynamic bearings

Parts to be inspected Description of activity Applicable

document and acceptance criteria

Verification docu-ment

Supplier Contractror Client Notes

Req

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Req

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Insp

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Req

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Notes

Inspection by the Handover

Packing Identification of the products Contract (technical content) - x x x

Hydrodynamic Bearing Main dimension checking Drawing of product - x x x

Hydrodynamic Bearing Visual inspection(search for any damages, rust, etc.) - - x x x

Hydrodynamic Bearing Check the supplied quantity Contract (technical content) - x x x

Hydrodynamic Bearing Check the conservation Vendor specification - x x x

Documentation Check of documentation Vendor document(based on the contract)

- x x x

Documentation Check of certification Vendor document - x x x

Rev. 1.00.00 3/3


MOL Group




3. Products handover of category 3 2. Rotating main parts

MGS – S – REF – M – 6.1.3.2

Rev. 1.00.00
