New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE...

12

Transcript of New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE...

Page 1: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1
Page 2: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1
Page 3: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1
Page 4: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1
Page 5: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Report Number Rev Discipline Short Description Test Type Current ActionINP-103371-00001 0 Mechanical visual weld inspection of 10% of

s.s. well casing welds at CrEX-3NA Complete

INP-103371-00002 0 Mechanical visual weld inspection of 6 s.s. well casing welds at CrEX-3

NA Complete

INP-103371-000031 0 Mechanical Hydrostatic pressure test on approx. 735 ft. of 6" HDPE piping at CrIN4/5 well pad

Hydrostatic Complete

INP-103371-000041 0 Mechanical Hydrostatic pressure test on approx. 720 ft. of 6" HDPE piping from CrIN-4/5 cutoff to CrEX-1 pad

Hydrostatic Complete

INP-103371-000051 0 Mechanical Hydrostatic pressure test on approx. 210 ft. of 6" HDPE piping from CrEX-1 treatment container up to first 6" isolation valve uphill, towards cutoff to CrIN-4/5 pad

Hydrostatic Complete

INP-103371-000061 0 Mechanical Hydrostatic pressure test on approx. 160 ft. of 4" HDPE piping from CrIN-4 vault to CrIN-5 vault

Hydrostatic Complete

INP-103371-00007 0 Mechanical Hydrostatic pressure retest on approx. 160 ft. of 4" HDPE piping from CrIN-4 vault to CrIN-5 vault

Hydrostatic Complete

INP-103371-00011 0 Mechanical Observation of proper torqueing of 160 valve flange bolts / sample verification

Torque Complete

INP-103371-00012 0 Mechanical Hydrostatic pressure test on HDPE piping from CrIN-4/CrIN-5 vaults to CrEX-1 well pad

Hydrostatic Complete

INP-103371-00019 0 Mechanical Hydrostatic pressure test on the threaded and flanged galv. piping from the CrEX-1 well head to the POC at treatment container

Hydrostatic Complete

INP-103371-0024 0 Mechanical Hydrosatatic pressure test on approx. 2240 feet of 4" HDPE pipe from approx. CrIn-3 to approx. R45

Hydrostatic Complete

INP-103371-0027 0 Mechanical Hydrostatic pressure test, per ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2)

Hydrostatic Complete

INP-103371-0028 0 Mechanical visual weld inspection of 16 thermal fusion 4" HDPE piping joints (CrIN-2)

NA Complete

INP-103371-0029 0 Mechanical Visual weld inspection of 12 thermal fusion HDPE piping joints (CrIN-1)

NA Complete

Enclosure 1Summary Table of Distribution Piping Integrity Test Results

Page 1 LA-UR-17-27282 EPC-CP: 17-302

Page 6: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Report Number Rev Discipline Short Description Test Type Current Action

Enclosure 1Summary Table of Distribution Piping Integrity Test Results

INP-103371-0034 0 Mechanical Hydrostatic pressure test, per ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe -CrIN-1

Hydrostatic Complete

INP-103371-0036 0 Mechanical Hydrostatic pressure test performed on S.S. threaded piping in Treatment Container at R-42

Hydrostatic Complete

INP-103371-0045 0 Mechanical Observation of 44 6" HDPE fusion joints, and 1 HDPE electro fusion joint - CrEX-1 towards CrIN-1

NA Complete

INP-103371-0046 0 Mechanical Observation of 19 6" HDPE thermal fusion joints - CrEX-1 towards CrIN-1

NA Complete

INP-103371-0047 0 Mechanical Hydrostatic pressure testing of approx. 1250 ft. of 6" HDPE pipe, CrEX-1 downhill towards CrIN-1

Hydrostatic Complete

INP-103371-0048 0 Mechanical visual weld inspection of 18 6" HDPE thermal fusion piping joints, and 1 electrofusion saddle joint

NA Complete

INP-103371-0050 0 Mechanical Visual weld inspection of 16 thermal fusion HDPE piping joints

NA Complete

INP-103371-0051 0 Mechanical Visual weld inpsection of 20 thermal fusion HDPE piping joints (#8-6 through #8-25)

NA Complete

INP-103371-0060 0 Mechanical Hydrostatic pressure test of approx. 1250 ft. 6" dia. HDPE pipe

Hydrostatic Complete

INP-103371-0061 0 Mechanical Observation of handling of 6" HDPE pipe from CrEX-1 downhill towards R45 entrance

NA Complete

INP-103371-0061 1 Mechanical Observation of handling of 6" HDPE pipe from CrEX-1 downhill towards R45 entrance

Hydrostatic Complete

INP-103371-0062 0 Mechanical visual weld inspection of 21 HDPE piping joints

NA Complete

INP-103371-0063 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 770 ft. of 4" x 8" HDPE piping

Hydrostatic Complete

INP-103371-0064 0 Mechanical visual weld inspection of 14 - 8" dia. HDPE thermal fusion piping joints

NA Complete

INP-103371-0066 0 Mechanical Visual weld inspection of 15 - 4" x 8" HDPE thermal fusion piping joints

NA Complete

INP-103371-0071 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 520 ft. of 4" x 8" HDPE piping

Hydrostatic Complete

Page 2 LA-UR-17-27282 EPC-CP: 17-302

Page 7: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Report Number Rev Discipline Short Description Test Type Current Action

Enclosure 1Summary Table of Distribution Piping Integrity Test Results

INP-103371-0072 0 Mechanical Visual weld inspection of 19 HDPE piping joints -

NA Complete

INP-103371-0073 0 Mechanical Visual weld inspection of 18 HDPE piping joints -

NA Complete

INP-103371-0074 0 Mechanical Hydrostatic pressure test of approx. 1010 ft. of 4" x 8" dia. HDPE pipe

Hydrostatic Complete

INP-103371-0075 0 Mechanical Pneumatic pressure test of approx. 490 ft. of 8" containment pipe (of section of 4" x 8" HDPE X2)

Pneumatic Complete

INP-103371-0076 0 Mechanical Pneumatic pressure test of approx. 520 ft. of 8" containment pipe (of section of 4" x 8" HDPE X2)

Pneumatic Complete

INP-103371-0077 0 Mechanical Visual weld inspection of 20 4" x 8" HDPE piping joints -

NA Complete

INP-103371-0078 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 511 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0080 0 Mechanical Hydrostatic pressure test of approx. 1010 ft. of 4" x 8" dia. HDPE pipe

Hydrostatic Complete

INP-103371-0081 0 Mechanical Visual weld inspection of 32 various size HDPE piping joints -

NA Complete

INP-103371-0082 0 Mechanical Torque verification of 42 - 3/4" s.s. flange bolts on 3 6" isolation valves

Torque Complete

INP-103371-0083 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 600 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0084 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 485 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0085 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 485 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0086 0 Mechanical Visual weld inspection of 32 various size HDPE piping joints -

NA Complete

INP-103371-0087 0 Mechanical Visual weld inspection of 16 various size HDPE piping joints -

NA Complete

INP-103371-0088 0 Mechanical Hydrostatic pressure test of a single 4" saddle tee (for CAV) in vault, near CrEX-1

Hydrostatic Complete

INP-103371-0089 0 Mechanical Hydrostatic pressure test of a single 6" saddle tee (for CAV) in vault, near CrEX-1

Hydrostatic Complete

INP-103371-0090 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 940 ft. of 4" x 8" HDPE piping

Hydrostatic Complete

Page 3 LA-UR-17-27282 EPC-CP: 17-302

Page 8: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Report Number Rev Discipline Short Description Test Type Current Action

Enclosure 1Summary Table of Distribution Piping Integrity Test Results

INP-103371-0094 0 Mechanical Visual weld inspection of 19 various size and types of HDPE piping fusion welds

NA Complete

INP-103371-0095 0 Mechanical Torque verification of 40 flange bolts

Torque Complete

INP-103371-0096 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 80 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0097 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 440 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0098 0 Mechanical Hydrostatic leak test of approx. 2400 ft. of 6" HDPE pipeline, flanges, and valves

Hydrostatic Complete

INP-103371-0099 0 Mechanical Visual weld inspection of 23 various size HDPE piping joints -

NA Complete

INP-103371-0120 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 350 ft. of 4" x 8" HDPE piping

Pneumatic Complete

INP-103371-0121 0 Mechanical Visual weld inspection of 8 HDPE theraml fusion / electro fusion welded piping joints

NA Complete

INP-103371-0122 0 Mechanical Visual weld inspection of 7 HDPE piping joints -

NA Complete

INP-103371-0129 0 Mechanical Visual weld inspection of 25 HDPE thermal fusion / electro fusion welded piping joints

NA Complete

INP-103371-0130 0 Mechanical Visual weld inspection of 14 HDPE piping joints -

NA Complete

INP-103371-0131 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 380 ft. of 6" HDPE piping

Hydrostatic Complete

INP-103371-0132 0 Mechanical Hydrostatic pressure test of HDPE piping assembly near R28 well pad; frac tanks and treatment units

Hydrostatic Complete

INP-103371-0135 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 1300 ft. of HDPE piping

Hydrostatic Complete

INP-103371-0137 0 Mechanical Visual weld inspection a a min. of 10% of s.s. well casing joints CrIN-6

NA Complete

INP-103371-0138 0 Mechanical Visual weld inspection of 19 various size HDPE piping joints -

NA Complete

INP-103371-0140 0 Mechanical Visual weld inspection of 18 various size HDPE piping joints -

NA Complete

Page 4 LA-UR-17-27282 EPC-CP: 17-302

Page 9: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Report Number Rev Discipline Short Description Test Type Current Action

Enclosure 1Summary Table of Distribution Piping Integrity Test Results

INP-103371-0141 0 Mechanical Torque verification of 152 flange bolts

Torque Complete

INP-103371-0142 0 Mechanical Pre -operational hydrostatic leak test of portion of 6" HDPE piping

Hydrostatic Complete

INP-103371-0146 0 Mechanical Pneumatic pressure tests of approx. 20 ft. of HDPE piping

Pneumatic Complete

INP-103371-0147 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 460 ft. of 6" HDPE piping

Hydrostatic Complete

INP-103371-0148 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 400 ft. of HDPE piping

Hydrostatic Complete

INP-103371-0149 0 Mechanical Hydrostatic pressure testing of 2 - 1" on 6" HDPE Saddle tees

Hydrostatic Complete

INP-103371-0150 0 Mechanical Visual weld inspection of 18 various size HDPE piping joints -

NA Complete

INP-103371-0151 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 350 ft. of 6" HDPE piping

Hydrostatic Complete

INP-103371-0154 0 Mechanical Visual weld inspection of 28 various size HDPE piping joints -

NA Complete

INP-103371-0155 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 130 ft. of 6" HDPE piping

Hydrostatic Complete

INP-103371-0158 0 Mechanical Visual weld inspection of 28 various size HDPE piping joints -

NA Complete

INP-103371-0174 0 Mechanical Visual weld inspection of 22 various size HDPE piping joints -

NA Complete

INP-103371-0175 0 Mechanical Visual weld inspection of 61 various size HDPE piping joints -

NA Complete

INP-103371-0176 0 Mechanical visual weld inspection of 19 HDPE thermal fusion welded piping joints

NA Complete

INP-103371-0177 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 310 ft. of 4" x 8" HDPE piping R28 to CrEX-3

Hydrostatic Complete

INP-103371-0178 0 Mechanical In-service leak test at R28 Treatment Container

In-Service Leak Test

Complete

INP-103371-0179 0 Mechanical Hydrostatic pressure test of approx. 250 ft. of 6" and 4" HDPE piping -various spool pcs.

Hydrostatic Complete

INP-103371-0180 0 Mechanical Observation of Flange Bolt Torquing in CrEX-2 Vault

Torque Complete

INP-103371-0181 0 Mechanical Observation of Flange Bolt Torquing at 4 - Frac Tank (Fill Line) flanged connections to HDPE

Torque Complete

Page 5 LA-UR-17-27282 EPC-CP: 17-302

Page 10: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Report Number Rev Discipline Short Description Test Type Current Action

Enclosure 1Summary Table of Distribution Piping Integrity Test Results

INP-103371-0182 0 Mechanical Hydrostatic pressure test of approx. 500 ft. of 4" x 8" HDPE from CrEX-2 vault to 1st manhole down

Hydrostatic Complete

INP-103371-0183 0 Mechanical Hydrostatic and Pneumatic pressure tests of approx. 130 ft. of 4" x 8" HDPE piping at CrEX-1

Hydrostatic Complete

Notes:1. Test result previously submitted on November 15, 2016 (EPC-DO-16-345).

Page 6 LA-UR-17-27282 EPC-CP: 17-302

Page 11: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1
Page 12: New Mexico Environment Department€¦ · ASTM F2164 /Spec. 22-0813, of approx. 205 ft. of 4" HDPE (CrIN-2) ... ASTM F-2164/Spec. 22-0813, of approx. 420 ft. of 4" HDPE pipe - CrIN-1

Page 1 LA-UR-17-27282 EPC-DO: 17-302

ABSTRACT: ENCLOSURE 2 CD (1)

Enclosure 2 contains one CD which provides the integrity test results for pipelines connecting extraction wells CrEX-1, CrEX-2, and CrEX-3 with treatment systems and connecting the booster pump system with injection wells CrIN-1, CrIN-2, CrIN-3, CrIN-4 and CrIN-5. These pipelines are located in and adjacent to Mortandad Canyon within Technical Area (TA)-05.