New method for determination of total sulfur using high...

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New method for determination of total sulfur using high temperature combustion Tyson Rowland Elementar Americas Product Manager Fertilizer Methods Forum February 2016 A member of elementargroup

Transcript of New method for determination of total sulfur using high...

Page 1: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

New method for determination of total sulfur using high temperature combustion

Tyson RowlandElementar Americas Product Manager

Fertilizer Methods Forum February 2016

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Page 2: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Current method

AOAC Method 980.02

• Gravimetric technique using barium to precipitate sulfate and carbon disulfide to solubilize the elemental S

• Drawbacks: this can be labor intensive and require the handling of hazardous materials

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Page 3: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Proposal – Make a method for HTC

High temperature combustion

• Fast – single element analysis under 5 minutes

• Less chemicals and in most cases not hazardous materials

• Improve safety

• Multi-element analysis!

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Page 4: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Basic operating principle

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CH3(CH2)xCH3+ O2

+ contaminants

CO2 + H2O + NOx +SO2

Page 5: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Schematic 1: Infrared Detection

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Advantage: Sensitive (as low as a under 10 mg/kg)

Disadvantage: Matrix dependent

Page 6: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Schematic 2: Thermal Conductivity Detection

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Advantage: Multi-element analysis for simultaneous N analysis (run in conjunction with AOAC 993.13)

Disadvantage: Sensitivity (as low at 100 mg/kg, 0.01%), time (CNS)

Page 7: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Sample data

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H2O

N2

CO2

SO2

• Powerful, clear peak focusing and separation

• Area underneath peak corresponds to element content

Page 8: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Single-lab validation study

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Page 9: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Point of Study“Combustion analyzers without absorption/desorption chromatography were investigated by

the Office of the Indiana State Chemist (OISC) as an alternative to the gravimetric method. Matrix and concentration sensitivities posed several analytical challenges, especially when S determination for a wide range of fertilizer products or an unknown source was required. Burn rates, scrubber types, and the need for accelerants was a function of the fertilizer type. As a result, different scan shapes and areas were generated for different products, and the most accurate data were obtained when sample and calibration sources matched. For example, a pure ammonium sulfate [(NH4)2SO4] fertilizer source has a quick burn that requires no accelerant, whereas a blended fertilizer product containing potassium-magnesium sulfate (K2MgO8S2) and potassium chloride (KCl) is a slow burn that may require an accelerant and a halogen scrubber. Another requirement was the separation of samples into low and high S concentrations because low concentration required a longer cell length that could be overwhelmed by high concentration samples resulting in carryover for the subsequent samples. As a result, samples were presorted into categories based upon S source, S concentration, and matrix to best match the calibration material and concentration range. If the S source was unknown, the sample was pretested and the scan compared to scans from various fertilizer sources to determine the best calibration material and concentration. For a company or laboratory that knows the source and history of the product, presorting of samples presents no problem but can be a challenge for a laboratory testing largely unknown samples.

The objective of this work was to investigate an automated, matrix-independent method using less hazardous reagents than the current regulatory procedure that allows equally simple. determination in single species and complex blended fertilizer products.”

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Page 10: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

SLV Overview

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Page 11: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Instrument: vario MACRO cube

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Page 12: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Sample preparation (solids)

sample formertin boats and tin foil cups

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Page 13: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Sample preparation (liquids)

capsule press

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Page 14: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Sample preparation (liquids)

Page 15: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Sample preparation (liquids)

Page 16: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Sample preparation (crucibles)

Page 17: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Sample preparation (auto-loader)

Page 18: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Recent Data – Liquid Fertilizers

Name Area [N] Area [S] % N % S Name Area [N] Area [S] % N % S

Sample 1 35289 25063 11.882 26.811 Sample 3 99 10504 0.044 11.158

Sample 1 36909 26239 11.897 26.853 Sample 3 108 10533 0.046 11.172

Sample 1 34296 24640 11.836 27.023 Sample 3 121 10541 0.051 11.127

Sample 1 40842 29128 11.915 26.95 Sample 3 111 10546 0.047 11.086

Sample 1 36939 26530 11.784 26.869 Sample 3 111 10585 0.047 11.194

Sample 1 37605 26904 11.889 26.999 Sample 3 102 10561 0.044 11.111

Avg. 11.867 26.918 Avg. 0.047 11.141

Dev. 0.049 0.086 Dev. 0.003 0.040

Sample 2 117 18286 0.046 18.001 Sample 4 69 9047 0.035 10.048

Sample 2 119 17423 0.049 18.044 Sample 4 75 9570 0.035 9.938

Sample 2 127 18340 0.049 17.918 Sample 4 77 9909 0.034 9.829

Sample 2 132 19171 0.048 18.023 Sample 4 88 10921 0.035 10.156

Sample 2 121 17215 0.05 17.925 Sample 4 90 12868 0.03 9.939

Sample 2 157 18498 0.057 17.971 Sample 4 74 9482 0.035 9.96

Avg. 0.050 17.980 Avg. 0.034 9.978

Dev. 0.004 0.052 Dev. 0.002 0.112

Page 19: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Recent Data – Liquid Fertilizers

Sample C% N% S% Comb. S% TKI

Sample 1 0.10 11.87 26.92 26.36

Sample 2 0.07 0.05 17.98 17.00

Sample 3 0.07 0.034 11.14 10.65

Sample 4 0.07 0.034 9.98 9.33

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Recent Data – Liquid Fertilizers

C

N

S

Page 21: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Recent Data – Liquid Fertilizers

C

N

S

Page 22: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

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Method Status

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Method OrganizationMaterial Expected S (%) No. of Labsa(b) Mean (%) Recoveryc (%) RSDr (%) RSDR (%)

HorRat

2011‐05 1.56 x (y) 0.01 95.0 1.0 1.5 0.52011‐08 6.392011‐06 11.952011‐01 13.222011‐07 7.76(NH4)SO4 24S 12‐508 90Cysteine 26.72Sulpomag 12‐1773 22(NH4)2SO3 12‐591 26K2SO4 KY12289 18a(b) a = number of labs retained after eliminating outliers, (b) = number of labs removed as outliersc c = when applicable

1. Principle2. Apparatus and Materials

a) Apparatus A: By TCDb) Apparatus B: By IR

3. Reagents4. Calibration Curve and Daily Factor5. Preparation of Test Samples (Analytical Samples)6. Determination7. Calculation8. Appendix

Page 24: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Next: Multi-lab validation study

• Currently we have enough labs who have offered to participate in upcoming ILS.

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Teresa GrantNorth Carolina Dept. of Agriculture & CoFood and Drug Protection Division

Paulo PagliariAsst ProfessorSoil Water ClimateUniversity of Minnesota/SWROC

Keith WegnerColorado Dept of Agriculture***collaborator and stakeholderContact about Leco analyzer

Larry CihacekSoil ScienceNorth Dakota State University

Jason KongOhio Dept. of Agriculture***stakeholder only

Job FugiceIFDC

Jian ZhangNevada Dept of Agriculture

Frank SikoraUniversity of Kentucky

Calum McCuskerElementar Americas

Bill HallMosaic Fertilizer LLC

Brenda KeaveyWest Virginia Department of AgricultureRegulatory and Environmental Affairs Division***needs to borrow analyzer***collaborator and stakeholder

Jack SchmanskyScotts Company****possible sponsor***collaborator and stakeholder

Sabine KrauseElementar Analysensysteme

Craig SpearsInspectorate3904 Corporex Park Dr.Tampa, FL 33619

Page 25: New method for determination of total sulfur using high ...aapfco.org/presentations/2016/2016_MF_total_sulfur_rowland.pdf · Current method AOAC Method 980.02 • Gravimetric technique

Thank you!

Dr. Nancy ThiexAOAC International

Bill HallMosiac

Dr. Michael Hojjatie

Tessenderlo Kerely

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