New Gearless Turbine Manual

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    Blade Tip Power SystemTM

    WT6500 Wind Turbine

    A WIND TURBINE LIKE NO OTHER

    ALWAYS TURNING

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    Todays wind energy...

    The Honeywell Wind Turbine is a gearless,

    wind turbine that measures just 6 eet(1.8 m) in diameter, weighs 185 lbs (84 kgs)

    and produces on average 1500 kWh per

    year plus or minus depending on site

    location, height and wind speed in your

    area. The Honeywell Wind Turbines BTPS

    perimeter power system and unique design

    o multi-stage blades allows the system to

    react quickly to changes in wind speed.

    This ensures that the maximum wind energy

    is captured without the typical noise and

    vibration associated with traditional windturbines. The Honeywell Wind Turbine

    has an increased operating span over

    traditional turbines with a start-up speedas low as 0.5 mph (0.2 m/s), with an auto

    shut o at 42 mph (18.8 m/s), traditional

    gearbox turbines require minimum wind

    speeds o 7.5 mph (3.5 m/s) to cut in and

    start generating power and shut down at

    35 mph (15.7 m/s). The Honeywell Wind

    Turbine is designed to be installed by a

    licensed electrician wherever energy is

    consumed, turning homes and businesses

    rom points o total consumption to

    distributed energy sources, in a costeective and efcient manner.

    1 Wheel

    2 Hub

    3 Blades

    4 Spokes

    1Blades

    2 Rotor

    3 Pitch

    4Brake

    5 Slow SpeedShaft

    6Gear Box

    7Generator

    8Controller

    9Anemometer

    10Rotor

    11Nacelle

    12High SpeedShaft

    13Yaw Drive

    14Yaw Motor

    15Tower

    5 VoltageGeneration

    6 Magnets

    7 Stators

    8 Fins

    Traditional

    Gearless Blade Power SystemTM the uture o wind power

    The innovative Blade Tip Power SystemTM

    (BTPS) is the patented technology created

    by WindTronicsTM. The Honeywell Wind

    Turbine utilizes a system o magnets

    and stators surrounding its outer ring

    capturing power at the blade tips where

    speed is greatest, practically eliminating

    mechanical resistance and drag. Rather

    than orcing the available wind to turn a

    generator, the perimeter power system

    becomes the generator by switly passing

    the blade tip magnets through the copper

    coil banks mounted onto the enclosed

    perimeter rame. The Blade Tip Power

    SystemTM addresses past constraints such

    as size, noise, vibration and output. The

    enclosed perimeter shrouds the system

    and is more distinguishable to wildlie.

    WindTronics proprietary systems are

    breaking traditional technological barriers

    across multiple markets, or homes and

    businesses, or both energy generation and

    energy recapture even in moderate winds.

    Introducing a breakthrough wind energy system or home and business

    Turbine Technology ComparisonTraditional Wind Turbine VS Blade Tip Power SystemTM

    Turning a wind turbine into a wind generator by eliminating the gear box.

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    like no other.

    Directional Fins

    The Directional fns continuously guide the

    turbine or maximum wind exposure. The

    system starts turning at 0.5 mph (0.2 m/s),

    automatically shuts down in high winds

    (+42 mph [+18.8 m/s]) and is engineered or

    winds up to 140 mph (62.6 m/s).

    Wind Energy Recommendationsand FAQs

    The Honeywell Wind Turbine data or energy

    generation is measured against class 4

    (DOE) wind speeds at steady state, (33 eet

    [10.0 m] high, unobstructed) however many

    actors will aect the output o the turbine

    at each location depending on placement.

    Your location can be aected by trees,

    terrain and obstructions such as buildings

    next door, even placement on one end o a

    building or the other can aect the output.

    Correction site assessment is important to

    enhance the perormance o your turbine

    regardless o your product choice.

    Always seek the highest elevation and

    lowest obstruction feld as possible

    (33 eet (10.0 m) minimum, the higher

    the better).

    You may advise your city, town or

    neighbors that youre installing a new

    generation wind turbine, but at 185 lbs

    (84 kgs), 6 eet (1.8 m), 35 dB, it may

    be not necessary. Were here to help you.

    An average annual wind rating o 10 mph

    (4.5 m/s) is recommended as a good

    minimum wind speed to keep in mind,

    o grid locations might consider less.

    The Honeywell Wind Turbine is designed

    or all environments rom hot to cold

    Turbine Mounting Options: At 185 lbs (64 kgs) and 6 eet (1.8 m) its versatile like no other.

    QuadPodTM

    Roo

    Box

    Flat Roo (Commercial)QuadPodTM and Ballast Mount

    Cell Tower MountMounted near top o tower

    Pitched Roo (Residential)QuadPodTM and Roo Box

    Pole Mount(Commercial or Residential)

    temperatures and rom coastal location

    to mountaintops.

    Electrical connection is very similar to

    a backup generator connected to the

    building or solar power to the grid.

    The system is designed to be installed

    by a licensed electrical contractor.

    Our Smart Swap warranty program allows

    contractors to replace components easily

    WindTronicsTM has created a range o tool

    to assist in identiying proper site selectio

    based on wind, rates and rebates.

    www.windknowledge.com

    Easy look up o US wind rates,

    electrical rates, rebates and incentives.

    www.windestimator.com

    Global wind statistic, predominant wind

    direction and wind strength analysis.

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    2009 UNIDO Top Ten New Technologiesor Renewable Energy Utilization

    One o the Most Brill iant Products o 2009by Popular Mechanics Magazine

    Edison Awards Gold Winner in theEnergy & Sustainability category

    Built like no other - Automated assembly lines.

    Product Certifcation

    The Honeywell Wind Turbine is ETL listed,

    conorming to UL 1741 and CAN/CSA

    C22.2 No.107.1.

    Award Winning Technology

    Connect to Building/House, Utility or 12/24/48V BatteriConverts your wind like no other.

    Grid Tieconnects to the utility - 1 to 3 turbines

    Direct DC12/24/48 V battery charging

    Non-Grid Tieconnects to the building

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    Energy Management System

    The SmartBoxTM Control System

    incorporates a proprietary control system

    that is specifcally designed to capture

    the most efcient power rom wind at its

    unpredictable patterns and dynamics.

    It unctions as a sophisticated energy

    management system and also provides

    a simple and seamless interconnectionto the grid. The Honeywell Wind

    Turbine and the SmartBoxTM oers

    cutting-edge turbine technology to the

    individual, enabling each to harness,

    utilize and manage the energy at their

    local wind zone. The SmartBoxTM is

    the control system that consists o a

    charge controller and a non-grid-tie

    1.5 kW inverter. Included within the

    charge controller is an automatic AC

    transer switch that will automaticallyswitch between your AC grid and power

    generated via the turbine.

    A new classifcation on wind power

    The Honeywell Wind Turbine is designed

    to be installed where the power is being

    consumed and can produce 1500 kWh/yr

    plus or minus depending on location and

    wind speed. The Blade Tip Power SystemT

    is a class in itsel. The Honeywell Wind

    Turbine is the technology o choice or

    cities and towns.

    SmartBoxTM

    Control System

    incorporates: Optimal Power

    Transer Controller

    True Sine Wave Inverter

    Battery Power

    Management System

    Wind Direction &

    Speed Measurement

    Control System

    Addresses:

    Size (6 feet - 1.8 m)

    Weight (185 lbs - 84 kgs)

    Noise (35 dB)

    Blades (Shrouded)

    Vibration (Fixed blades,no gear box)

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    Description Product Dimensions

    Part Number GTIN/ UPCWeight Dimensions (H x W x L)

    Unit Shipping Unit Shipping

    Wind Turbine WT-6500 824309100014 185 lbs 374 lbs 72 x 24 x 72" 91 x 26 x 84"

    SmartBoxTM

    1.5 kW Inverter/Controller Non Grid Tie 110V SB6500-110NGT 824309200028 62 lbs 80 lbs 14 x 25 x 25" 19 x 28 x 28"

    SmartBoxTM

    1.5 kW Inverter/Controller Non Grid Tie 220V SB6500-220NGT 824309200066 62 lbs 80 lbs 14 x 25 x 25" 19 x 28 x 28"

    3.0 kW Grid Tied Inverter (up to 3 turbines) OB-GTFX3048 56 lbs 67 lbs 13 x 8.25 x 16.25" 21.75 x 13 x 22"

    DC Charge Controller 12/24/48 V OB6500-120GT 7 lbs 9 lbs 12 X 10 X 6" 16 X 14 X 8"

    QuadPodTM

    Adjustable Mount 36 72 MQP6500 824309200035 160 lbs 170 lbs 72 x 10 x 10" (Adjustable) 74 x 12 x 12"

    Ballast Mount Base MQP6500-B 90 lbs 110 lbs 44 x 39 x 5.5" 46 x 40 x 6"

    Data Logger (data capture system) - WindPro WPDL6500 0.5 lbs 1 lb 5 X 7 X 2" 6 X 8 X 3"

    WindTronicsTM

    380 W. Western Suite 301

    Muskegon, MI 49440

    toll ree 877.946.3898

    local 231.332.1200

    ax 231.726.5029

    www.windtronics.com

    [email protected]

    WIND-11-2010

    November 2010

    Printed in Canada

    2010 WindTronicsTM Inc.

    0 5 10 15 20 25 30 35 40 45

    WIND SPEED

    250

    0

    500

    750

    1000

    1250

    1500

    1750

    2000

    2250

    2500

    POWER(W)

    0 5 10 15 20 25 30 35 40 450 2.3 4.7 7.0 9.3 11.7 14.0 16.3 18.7 21.00 2.3 4.7 7.0 9.3 11.7 14.0 16.3 18.7 21.0

    WIND SPEED

    250

    0

    500

    750

    1000

    1250

    1500

    1750

    2000

    2250

    2500

    POWER(W)

    Cut inWind Speed

    Rated Power

    Plate PowerCut Off Wind SpeedSteady State Wind

    m/smph

    Power Output

    1,500 Watts at 31 mph(steady state wind)

    2,500 Watts at40 mph Peak Rating

    (steady state wind) 2752 kWh/yr in

    Class 4 Winds(Steady State)

    Power Curve

    Relevant Applications

    ApplicationProduct Oering

    Non Grid Tie Direct DC Grid Tie

    Residential

    Commercial Condo Real Estate

    Light Industrial

    Agricultural - Wind Farms - ER

    12/24/48 DC Charging

    Remote - Developing Markets

    Wireless Tower

    Hospitality Hospital Education

    Each System Includes: Wind Turbine WT6500 Wind Turbine WT6500 Wind Turbine WT6500

    Junction Box DC Charge Controller DC Charger Controller

    SmartBoxTM Controller Grid Tie Inverter/Controller

    Anemometer Anemometer Anemometer

    Inverter Capability: 1500 W 1000 W 3.0 kW (up-to-3 turbines)

    Connection To: Sub-Panel Battery System Grid

    Batteries / Box: (not included) 24 VDC 12 VDC/250 W 48 VDC

    24 VDC/500 W

    48 VDC/1000 W

    Available Mounting OptionsFlat Roo - adjustable

    6' QuadPodTM (ballast base avail)

    Pitched Roo - adjustable

    6' QuadPodTM (ballast base avail)

    Pole Mount (coupler avail)

    Honeywell

    Model WT 6500

    Specifcations

    Enclosed Blade Tip Power SystemTM (BTPS)

    BTPS Permanent Magnet Electric Generator,Patents Pending

    ETL Listed, Conorming to UL 1741 &

    CAN/CSA C22.2 No. 107.1

    Blades Glass Filled Nylon Composite

    Tip to Tip Blade Dimension 5.7 (1.7 m)

    Wide Wind Acceptance Auto Directional

    Cut in wind speed 0.5 mph (0.2 m/s)

    Acoustic Noise Emissions < 35dB

    Built or winds up to 140 mph (62.6 m/s)

    SmartBoxTM

    110 AC 60 Hz / SmartBoxTM

    220 AC 50 Hz

    Shut down wind speed 42 mph (18.8 m/s)

    Renewable Electric Generation

    2752 kWh/yr - Class 4 Steady State Winds(D.O.E. average US household

    electric 11,000 kWh/yr)

    5 Year Limited Warranty

    Annual CO2 Displacement 2.2 Tons

    The Honeywell Trademark is used under license

    rom Honeywell International Inc. Honeywell

    International Inc. makes no representation or

    warranties with respect to this product.

    Turbine Package

    Dimension:

    91 x 26 x 84

    Gross weight: 374 lbs

    Net weight or turbine

    JBox and defectors:

    240 lbs

    Shrink wrapped