New Drilling Technology by Dipl.Ing., MBA Thorsten Weimann
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Transcript of New Drilling Technology by Dipl.Ing., MBA Thorsten Weimann
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
New Drilling TechnologyNew Drilling TechnologyNew Drilling TechnologyNew Drilling Technology
Tallinn University of Technology
17.04.2009
Dipl.Ing., MBA Thorsten Weimann
17/04/2009 2
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
TopicsTopicsTopicsTopics
• Background
• Basics
• Modern Drilling Rig
• Top Drive Technology
• Directional Drilling
• Data Transmission
17/04/2009 3
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
TopicsTopicsTopicsTopics
• Background
• Basics
• Modern Drilling Rig
• Top Drive Technology
• Directional Drilling
• Data Transmission
17/04/2009 4
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Professional Background Professional Background Professional Background Professional Background
Th.WeimannTh.WeimannTh.WeimannTh.Weimann
• 1994 – 2001 Bauer Spezialtiefbau GmbH– Different drilling technologies
– International project management
• 2001 – 2005 Herrenknecht AG– Horizontal directional drilling technology
– Foundation of Herrenknecht Vertical GmbH
• 2005 – 2007 Herrenknecht Vertical GmbH– Executive Director
– Manufacturer of drilling rigs
• Since 2007 gec-co GmbH– Owner and Executive Director
– Engineering, geothermal projects, R&D drilling technology
– Consulting, Due Diligence, business process optimizing
– Project Management, Geothermal Projects, Drilling projects
– Seven employees, all engineers and scientists
Mechanical Engineer, TU Munich 1993
MBA Master of Business Administration, Augsburg / Pittsburgh 2003
17/04/2009 5
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
TopicsTopicsTopicsTopics
• Background
• Basics
• Modern Drilling Rig
• Top Drive Technology
• Directional Drilling
• Data Transmission
17/04/2009 6
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drilling Rig Drilling Rig Drilling Rig Drilling Rig –––– Basic DesignBasic DesignBasic DesignBasic Design
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Well design Well design Well design Well design ---- BasicBasicBasicBasic
17/04/2009 8
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drill BitsDrill BitsDrill BitsDrill Bits
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Innovation of drilling Innovation of drilling Innovation of drilling Innovation of drilling
TechnologyTechnologyTechnologyTechnology
© KCADeutag
17/04/2009 10
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
TopicsTopicsTopicsTopics
• Background
• Basics
• Modern Drilling Rig
• Top Drive Technology
• Directional Drilling
• Data Transmission
17/04/2009 11
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Conventional RigConventional RigConventional RigConventional Rig
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drilling Rigs Drilling Rigs Drilling Rigs Drilling Rigs ---- ITAGITAGITAGITAG
© ITAG Tiefbohr GmbH
17/04/2009 13
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drilling Drilling Drilling Drilling RigsRigsRigsRigs ––––
Herrenknecht Herrenknecht Herrenknecht Herrenknecht VerticalVerticalVerticalVertical
© Herrenknecht Vertical GmbH
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drilling Drilling Drilling Drilling RigRigRigRig ---- BentecBentecBentecBentec
© Bentec GmbH
17/04/2009 15
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drilling Drilling Drilling Drilling RigsRigsRigsRigs ---- DrilltecDrilltecDrilltecDrilltec
© GFZ Potsdam
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
New Rig TechnologyNew Rig TechnologyNew Rig TechnologyNew Rig Technology
• Box on Box – Type– Integration of different aggregates in the substructure
• Electrical drives– Connection to the electric grid
– VFD controlled, AC-Technology
– PLC controlled
• Hydraulic driven Hoisting system– Hydraulic cylinder
– Drawworks
• Sound isolated– Wind walls
• Pipehandling– Horizontal pipehandling
• Interlock Systems
17/04/2009 17
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drillers cabinDrillers cabinDrillers cabinDrillers cabin
© Herrenknecht Vertical GmbH
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drillers cabinDrillers cabinDrillers cabinDrillers cabin
© Herrenknecht Vertical GmbH
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Drillers StandDrillers StandDrillers StandDrillers Stand
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
TopicsTopicsTopicsTopics
• Background
• Basics
• Modern Drilling Rig
• Top Drive Technology
• Directional Drilling
• Data Transmission
17/04/2009 21
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Top Drive TechnologyTop Drive TechnologyTop Drive TechnologyTop Drive Technology
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Top Drive TechnologyTop Drive TechnologyTop Drive TechnologyTop Drive Technology
Elevator
IBOP
Remote controlled Kelly Valve
Bails
Gearbox
Hydraulic or electric motor
Hydraulic power pack
Make-up / break-out unit
© Tesco Corp.
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Top DrivesTop DrivesTop DrivesTop Drives
+ Use of longer stands in the derrick (3 instead of 1 joint)
+ Quickly engage the pumps or the rotary while tripping pipe
+ Back reaming
+ Washing and reaming
+ Decease possibility of “stuck pipe”
+ Less joint connection has to made
+ Well control improvement
- Most frequently reason for
NPT
- Higher Dayrate
- Derrick capacity reduced
- Lack of experience of rig
crew
- More wear on drilling line
(?)
17/04/2009 24
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Influence of Influence of Influence of Influence of DrillpipeDrillpipeDrillpipeDrillpipe Stand Stand Stand Stand
length on Trip Timelength on Trip Timelength on Trip Timelength on Trip Time
0
1000
2000
3000
4000
5000
6000
7000
0 2 4 6 8 10 12
Depth
[m
]
Trip Time [h]
DP-Stand 9,25
DP-Stand 13,00
DP-Stand 18,50
DP-Stand 27,75
Influence of Drillpipe Stand Length on Trip Time(one way, w/o BHA - for complete round trip x 2)
© IDEAS
17/04/2009 25
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Top DrivesTop DrivesTop DrivesTop Drives
© IDEAS
17/04/2009 26
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Time is MoneyTime is MoneyTime is MoneyTime is Money
„Time is money“ => Boat „Chikyu“ (Japan)
• Height 120 m
• Working height 92 m (Due to Heave-Compensation)
17/04/2009 27
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
TopicsTopicsTopicsTopics
• Background
• Basics
• Modern Drilling Rig
• Top Drive Technology
• Directional Drilling
• Data Transmission
17/04/2009 28
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Directional DrillingDirectional DrillingDirectional DrillingDirectional Drilling
Target may not beaccessible to verticaldrilling
Solution: „turn round thecorner“
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Directional Drilling Directional Drilling Directional Drilling Directional Drilling
© WEG
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Top 20 Top 20 Top 20 Top 20 ExtendedExtendedExtendedExtended ReachedReachedReachedReached
wellswellswellswells worldwideworldwideworldwideworldwide
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Directional DrillingDirectional DrillingDirectional DrillingDirectional Drilling
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gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Directional DrillingDirectional DrillingDirectional DrillingDirectional Drilling
17/04/2009 33
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Hard Rock DrillingHard Rock DrillingHard Rock DrillingHard Rock Drilling
• High performance
down hole motor
• High speed rotation
• Special type of drill
bit
• Is this the right
technology for hard
rock drilling?
© Baker Hughes
17/04/2009 34
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
Directional DrillingDirectional DrillingDirectional DrillingDirectional Drilling
17/04/2009 35
gecgecgecgec----cocococoGlobal Engineering & Global Engineering & Global Engineering & Global Engineering & ConsultingConsultingConsultingConsulting
GeoGeoGeoGeo---- Steering SystemsSteering SystemsSteering SystemsSteering Systems
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