New Bangkok International Airport (NBIA)

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© 2002 Eaton Corporation. All rights reserved.

…designed for reliability and lowest total cost

New BangkokInternational Airport

(NBIA)

Agenda

� Who is Cutler-Hammer?� Brief History of Eaton and Westinghouse

� Airport Experience� Summary of airports we have helped build

� Review of Power Management System� Hardware (meters, trip units, protective relays)� Network (protocols, layout, performance calculations)� Software (PowerNet)

� Conclusions

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Agenda




� Conclusions

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• $8 billion global diversified Industrial company

• Headquartered in Cleveland,Ohio

• Web site: www.eaton.com

• 59,000 Employees

• 195 Manufacturing Sites

• 24 Countries

Eaton

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Eaton – Our BusinessesAutomotive - $1.8 billion partner to the worldwide passenger car and light-truck industry.

Fluid Power - Worldwide leader in the designing, manufacturing and marketing of a comprehensive line of reliable, high-efficiency hydraulic systems and components. Aerospace is key customer.

Industrial and Commercial Controls (Cutler-Hammer) - Global leader in power distribution components, assemblies and services to Commercial, Industrial, OEM and Retail markets.

Truck - Leader in the designing, manufacturing and marketing ofdrivetrain systems and components for medium-duty and heavy-duty commercial vehicles on the American continents.

Sales: $2.5 Billion

People: 16,000

Plants: 50 in 14 Countries

Product: 27 Product Lines

C-H and Westinghouse, 200+ Years of History

WestinghouseDCBU1886

Cutler-Hammer1892

EATONCutler-Hammer

1994

Pittsburgh, Pennsylvania Headquarters

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Power Distribution Product Examples

Series C® Molded Case Circuit BreakersVacuum Interrupters

Transfer Switches

Circuit BreakerTechnology

VCP-W VacuumCircuit Breaker

IQ Metering andProtection

IQ EnergySentinelTM

Series C® andDigitrip®

SPB, Magnum Circuit Breakers and Digitrip® Miniature Circuit Breakers

PowerNetCommunications System

Power Distribution Examples (cont.)

Load InterrupterSwitchgear

VacClad-W Medium Voltage Switchgear

Ampgard® MediumVoltage Starters

Excitation Control Substation Transformers

Panelboards andSwitchboards

Pow-R-WayIII® LowVoltage Busway

Grounding Resistors

Electro/CentersTM

NetworkProtectors

Low Voltage MagnumMetal-EnclosedSwitchgear

Low VoltagePow-R-M-SSwitchboards

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AC Disconnects

Safety Switches

Meter CentersTemporary PowerPanels

CHQReplacementBreakers andSurge Arresters

Type CH Loadcenters Type BR LoadcentersDry-Type

Distribution TransformersIndustrial ControlTransformers

Power Distribution Examples (cont.)

AF Drives

Motor Control Centers Advantage® Motor Control

Pushbuttons

Automation

PanelMate®PanelMate Operator Interface Sensors and Limit SwitchesSensors & Limit Switches PLCsPLCs

PushbuttonsIT Control

Control Components Examples

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Agenda




� Conclusions

Airports with and C-H

� Austin – Bergstrom Intl� Baltimore Washington� Boston Logan� Buffalo Niagara International� Chicago Midway� Chicago O’Hare� Cleveland Hopkins International� Denver International� Detroit Wayne County � Houston Intercontinental� Las Vegas McCarran Intl� Louisville International� Memphis International� Miami International

� Minneapolis St. Paul Intl� New York JFK International� Orlando International� Philadelphia International� Pittsburgh International� Seattle Tacoma� St. Louis Lambert International� Salt Lake City International� San Francisco International� Syracuse Hancock Intl� Tampa International� Tulsa International� Washington Dulles Intl� Washington Ronald Regan National

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Example PowerNet Systems� Chicago (busiest airport in US)

� 72 million passengers (2000)� 7 active runways!

� Denver International� 36 million passengers (2002)

� San Francisco International� 34 million passengers (2001)

� JFK (New York)� 32 million passengers (2000)

� Seattle/Tacoma (SeaTac)� 27 million passengers (2001)

� Boston Logan� 24 million passengers (2002)

� Philadelphia� 23 million passengers (2002)

Project – Boston Logan Upgrade� 24 Million passengers/year

� 9.7 sq. km

� $12M complete electrical system� 34.5 kV Switchgear to 120V panelboards

� Ethernet Backbone Network

� Complete Power Management System

� Engineering Services

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Power Management System� Monitoring entire facility (15 kV down to 120 V)

� Instant alert to electrical problems (alarm, trip, abnormal events)

� Reduced troubleshooting time (remote sites)

� System capacity studies(automated data gathering)

� Predictive maintenance

� Energy allocation to tenants and users of electric power

Agenda




� Conclusions

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Agenda




� Conclusions

Hardware Review

� Meters

� Protective Relays and Trip Units

� Communications Devices

� Lighting Control

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Meters� IQ Multipoint Energy Submeter� IQ Energy Sentinel� IQ Power Sentinel� IQ 100 (110, 115)� IQ 200 (210)

� ANSI C12.16 revenue accuracy

� IQ 300� IQ DP 4000� IQ Analyzer (66xx series)� IQ 7000� Universal RTD Module (URTD)

IQ100

IQ Analyzer

IQ 7000

Protective Relays and Trip Units� Digitrip 310� Digitrip OPTIM 520� Digitrip OPTIM 550� Digitrip OPTIM 750

� Adds zone interlocking

� Digitrip 810� Adds Waveform

� Digitrip 910� Adds Harmonics

� Digitrip OPTIM 1050� MPCV

� Network Protector

� Digitrip OPTIM 1150

� Digitrip OPTIM 1150i

� MP3000� Motor protection

� DT3000� Feeder protection

� Current

� FP5000� Feeder protection

� Current and Voltage

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Communication Devices� IPONI

� INCOM to IQ

� WebPONI� HTTP/HTML to IQ

� EPONI� Ethernet to IQ

� EMINT� Ethernet to INCOM

� NetLink� Ethernet to INCOM� Modbus to INCOM

� Modbus MINT� Modbus to INCOM

� MINTII� INCOM to RS-232

� WPONI� Advantage Starter to INCOM

� Central Energy Display (CED)� Group display for Energy Sentinels

� Assemblies Electronic Monitor (AEM II)� Group display for Digitrip

� Breaker Interface Module (BIM)� Advanced group display for Digitrip

� Advantage Control Module (ACM)� Local display and control for Advantage

� Central Monitoring Unit (CMU)� Group display for Advantage

� Ethernet Gateway� INCOM, Modbus, Profibus, etc. to

OPC/DDE

Main Smart Panelboard

Pow-R-Command Lighting Control� Power Switching Panels

� Utilizes circuit breakers for protection and control - minimizes space & wiring

� Lighting Management Controllers� Easy to use- automatic leap year� Voice Prompted Telephone Override (15 min

– 3 hr)� Indoor Daylight Harvesting & Dimming� Outdoor 1 or 2-stage photo cell sensing� Occupancy (PIR) sensors� Historical Data Logging� Alarming� Remote Access� Astronomical clock Up to 28 Remote

Panelboards

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Agenda




� Conclusions

Ethernet 10BASE-T

EPONI mounts onthe back of the IQDevice. Ribboncable (supplied)connects to IQDevice

EPONI mounts onthe back of the IQDevice. Ribboncable (supplied)connects to IQDevice

CAT5 cable

Ethernet Hub Ethernet Hub Ethernet Hub

CAT5 cable

CAT5 cable

Ethernet Backbone10BASE-T or fiber

24VP.S.

24VP.S.

Cutler-HammerPanel

Cutler-HammerPanel

IQ Meter IQ Meter

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Ethernet 10BASE-T

IQ Meter

CAT5 cable



NetLinkorEMINT

Cutler-HammerPanel

IQ Meter IQ Meter

1 twisted pair10000 feet (3000 m)200 devicesCAT5 cable

Ethernet 10BASE-T

IQ Meter



NetLink or EMINT

Cutler-HammerPanel

IQ Meter IQ Meter

1 twisted pair10000 feet (3000 m)200 devicesCAT5 cable

IPONI

EPONI

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Ethernet 10BASE-T

IQ Meter

CAT5 cable



NetLinkorEMINT

Cutler-HammerPanel

IQ Meter IQ Meter

1 twisted pair10000 feet (3000 m)200 devices

CAT5 cable

“Digitrip”Trip Unit

Ethernet 10BASE-T

IQ Device

CAT5 cable



NetLinkorEMINT

Cutler-HammerPanel

IQ Device IQ Device

1 twisted pair10000 feet (3000 m)200 devices

CAT5 cable

“Digitrip”Trip Unit

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Network Component DetailEthernet Hub

OrEthernet SwitchTo Airport LAN

EMINT(Ethernet Master INCOM

Network Translator)Or

NetLink

IPONI(INCOM Product Operated Network Interface

IQ Analyzer (typical)

INCOM Network To up to 199 additional device

To additional groups of line upsEthernet to next line up

10BASE-TCAT 5 unshielded

Twisted pair

SS7-1(typical)

Substation Detail

SS7-1

Ethernet LAN

To Airport LAN

SS7-2

INCOM Network

Ethernet LAN

INCOM Network

Belden 94631-pair, twistedshielded

Belden 94631-pair, twistedshielded

10/100/1000 EthernetTwisted Pair or Fibre OpticDetail from previous page

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System PowerNet LayoutSS5-1 SS5-2 SS5-4 SS5-4 SS5-5 SS6-1

SS6-2 SS6-3 SS6-4 SS6-5 SS7-1 SS7-2

SS7-3 SS7-4

Ethernet LAN

LAN continues

Detail (from previous page)

Agenda




� Conclusions

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PowerNet Software Client Apps

� Monitor

� Configure

� Waveform

� Trip Curve

� Trend

� E-Bill

� Energy Trend

� Event Viewer

� Device Server

� Modbus Tools

� OPC Server

� DDE Server

� Graphics Integration� ActiveX

� OPC

� DDE

Agenda




� Conclusions

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Why Cutler-Hammer?

� Airport covers large area and large number of metering devices

� INCOM cable can extend 3048 meters (10000 feet) without repeaters: simplifies wiring

� INCOM supports hundreds devices on one twisted pair without repeaters: excellent signal-to-noise performance.

� Most available devices to select:• 10 meters (IQ7000, IQ Analyzer, IQ300, IQ200, IQ100, IQ Power

Sentinel, IQ Energy Sentinel, IQ Multipoint Energy Submeter, DP4000, URD)

• 12 protective relays (FP5000, MP3000, DT3000, URTD, OPTIM 1150, OPTIM 1050, OPTIM 750, OPTIM 550, OPTIM 520, DT910, DT810, MPCV)

Why Choose PowerNet? (cont.)

� Longest distance without a repeater and

� Most devices without a repeater� Easier, less costly installation

� More reliable. Less hardware to fail and maintain.

� Twisted pair supports taps, “T’s”, “Y’s”� No competitive network supports this flexibility

� More noise immune for faster, more reliable communications

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Excerpt (Page 33) from RS-485Based Installation Manual

RS-485 and INCOM Wiring Rules

RS-485Node

IQNode

100 m

�

�

IQNode

IQNode

IQNode

IQNode

Total Cable Length � to �= 13 x 100 m= 1300 m

Conduit space required = sufficient for 2 twisted pairs

Total Cable Length � to �= 9 x 100 m= 900 m (70% of the RS-485 system)

Conduit space required = sufficient for 1 twisted pairs

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�

RS-485Node

RS-485Node

RS-485Node

RS-485Node

100 m 100 m 100 m

100 m 100 m 100 m 100 m

100 m 100 m 100 m 100 m

100 m 100 m 100 m 100 m

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Speed

� Noise Immunity� INCOM = 40 devices / second update typical

� Competitive system (Multilin Relays) = 4 devices / second typical

� INCOM vs Multilin Example� 10 times faster

� “Real World” systems perform differently than “bench top” tests

� Competitive system experience retries due to reflections

� More retries due to electrical noise• INCOM much more noise immune

Other Questions?

New Bangkok International Airport (NBIA)

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