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Neuton PowerMaintenance Free Calcium

Truck BatteriesManufactured with ConCast & Con-Roll

Grid Method

18 Month Commercial Warranty

March 2015

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Introduction-Concast & Con-Roll Process

● Batteries assembled with plates made by Concast & Con-roll grids.

● Con-casting & rolling grids are made with a lead casting system which injects molten lead into a rotating cylinder mould with grid patterns engraved into the mould.

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Grids

The continuous cast strip passes through a series of compression rolling mills and then cut into plates.

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Grid Manufacturing

● Con-casting & rolling plate line.

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Plates

Grids are covered in paste, wrapped in fibre glass mat and now called Plates

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Assembly

Plates are placed in Envelope Separators for added Protection

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Summary

●Features: 1, Design flexibility; 2, Grid with frames = added strength; 3, Light weight; 4, More efficient grid making; 5, Exceptional product consistency. 6, Double enveloping with fibre glass mat

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Assembly ● Mechanical welding is used when assembling Concast & Con-Rolled Grids for use in Heavy Duty Truck batteries.

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Assembly

● Production Line (Mechanical Welding).

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Assembly

● Mechanical Welding Mould.

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Summary

● Mechanical Welding:

1,Improved welding quality & consistency;2, Increased efficiency;3, One welding mould covers all sizes

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Assembly

• Double Enveloping for Plate Protection

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Assembly

● Special glue is used to fasten the plate group, which can improve the vibration resistance and performance of the battery.

Gluing Equipment Gluing process

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Assembly

● Using glue to fasten the plate group, minimizes plate movement for longer life in tough conditions.

Glued Battery

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Products

● Maintenance Free Fit & Forget Batteries with up to 18mth Warranty for Commercial Use or 24 mth Private use. Fitted with built in Hydrometer.

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Products

● Some sizes available with coin screw cap option while remaining totally Maintenance Free and comes with built in Hydrometer.

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Comparison

● Mainly differences between expanding grid and con-casting & rolling grid batteries are grid making and welding processes.

ItemsCon-casting &

rolling Gridexpanding

Grid

DesignGrid design flexibility High Low

Frames Yes No

Plate Produci

ng

Light weight Yes Yes

Need Lead strip No Yes

Production efficiency High High

Lead Scrap No Yes

Weight consistency Good Good

Adhesion of compounds on grid

Good Normal

Assembling

Welding methodMechanical

weldingHand-

welding

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Summary:

2, Vertical frames, effectively improve the battery vibration resistance for increased battery life & performance while added Calcium provides true Maintenance Free Fit and Forget Technology.

1, Concast & Con-roll grids are built for tough conditions, have better grid design and flexibility compared to standard cast

grids.

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Thank You!