NERVES OF STEEL4.imimg.com/data4/IF/NR/GLADMIN-undefined/cl_kisco.pdf · Bhadla Road, Guru Ki...
Transcript of NERVES OF STEEL4.imimg.com/data4/IF/NR/GLADMIN-undefined/cl_kisco.pdf · Bhadla Road, Guru Ki...
DEALER’S STAMP
NERVES OF STEEL
K
BRIGHT BARS(PEELED, COLD DRAWN)
ROLLED ALLOY STEEL BARS
FORGING QUALITY INGOTS
STEEL CASTINGS
SG, ADAMITE & FORGED ROLLS
FORGED PRODUCTS
DIE BLOCKS
Quenched & Tempered Steel
Complete Steel Manufacturing House
Since 1992
TS16949
PED97/23/EC
AD 2000
MerkblattW0
IBR
AutomotiveQuality
ManagementSystem
German Code for Pressure Vessel
Design & Manufacture
Pressure Equipment Directive for EU
Empaneled
ISO 9001
Quality Management
System
EnvironmentalManagement
System
OccupationalHealth & Safety
ManagementSystem
ISO 14001
OHSAS 18001
Bhadla Road, Guru Ki Nagri, Mandi Gobindgarh-147301, Punjab-india
Mob: +91 9216110000, +91 9216022287, +91 9216022297
Email : [email protected], [email protected]
Website : www.kisco.in, www.kiscosteel.in
KISCO CASTINGS (INDIA) LIMITED
CHAIRMAN’S MESSAGE
- Kuldeep Goel
Steel Trading House
Steel Castings
Heat Treatment Division
Rolled Bars (Rounds, Flats, Squares)
Steel Rolls for Rolling Mills
ISO 9001 Certified
Machining Division
for Steel Rolls
Forge Shop (forged bars, gears, pinions, blocks, rings etc)
Steel Castings upto 15MT single piece
New Vacuum Degassing (VD) facility
Dango Manipulator for Forging
ISO 14001,18001 Certified
1992 1993 1994
1998
1999
2001
2002
2004
2006
2010
2011
2012
2013
2014
2015
Vacuum Degassing & Refining with Argon Purging
CNC: 5m Horizontal turning lathe
Hardening & Tempering Plant Commissioned, MPI upto 7m Length,
PED 97/23/EC & AD 2000 Merkblatt Certification
Bright Bar Division Commissioned (Cold Drawn,Peeled)
ISO/TS 16949:2009 Certification
“Deliver Reliable Products With Trust & Commitment”
Our Mantra -
OUR ACHIEVEMENTSK
NERVES OF STEEL
Since 1992
Kuldeep Goel
Chairman
Kisco Castings India Limited
Abhishek GoelB. Tech. (Manufacturing Sc. & Engg.), IIT Delhi
Raghav GoelMS (Management), Stanford University, USA-2006
B. Tech. (Metallurgy), IIT Bombay (2002)
MANAGEMENT
KISCO is a progressive and forward-thinking organisation dedicated to the pursuit of global growth opportunities. Our steel manufacturing company was incorporated in 1992, has foundation with nerves of steel, based on strong values and commitment that has retained and augmented our customers over time.
Although the group has multiple business verticals, there are two main: Steel manufacturing and Healthcare manufacturing. With nearly four decades of experience in steel, Kisco has developed expertise in enhancing performance and providing best quality steel with highest value to its customers. Starting from steel trading in 1970s to smooth transition in steel manufacturing, today Kisco has the ability to deliver right quality steel with a combination of modern technology, latest testing and inspection facilities and well controlled operational process flow.
Our core values are Integrity, Reliability and Excellence.
Integrity - Genuineness in our product and process to stand the test of public scrutiny.Reliability - Quality to the best of our knowledge.Excellence - Constantly finding areas of improvement in our products, manufacturing
processes, impact on environment and employee health & safety.
We work on a long term strategy, aiming to keep ourselves up to-date with the latest developments in steel making and working towards increased product value by vertical integration. An important part of our strategy is the emphasis we place on good corporate governance. My aspiration for KISCO is to be recognized as a customer centric company and a quality steel manufacturer in the world rather than a company that has only grown in quantity.
Our MANTRA is “Deliver reliable products with trust and commitment”
As Chairman, I feel it is my responsibility to deliver on our goals of creating value and generating superior returns for our shareholders. With the support of our board and management team, I am confident that we have the best tools and people in place.
K
NERVES OF STEEL
Since 1992
OUR INFRASTRUCTURE
PLANT & MACHINERY
STEEL CASTING DIVISION (FOUNDRY)
• Air compressor from kirloskar and ingersoll rand with 200 cfm
• Sand dryer
• Sand mixer
• Sand muller
• Swing frame grinder
• Pedestal grinder
• Chipping machine
• Pneumatic tools, welding set and hand grinder
• Mold boxes for light, medium and heavy molding jobs
“We judge ourselves by what we feel capable of doing,
while others judge by what we have already done” -H W Longfellow
Crucibles for Steel Melting - 2
Refining And Vacuum Degassing Ladles - 2
Vacuum Degassing setup with pumps and blowers
Temperature and Oxygen Measurement System
Argon purging system
Generator set of capacities 125, 230, & 325 KVA for Captive Generation
Ferro-alloys & bottom pouring set preheating system
Overhead cranes - 4
Mobile weighing Scales of 10 and 20MT
Cored wire feeder
Scrap bundle Making machine and Scrap Cutting Machine
STEEL MELTING DIVISION
Forging Division
Heat Treatment Division (AP16A / AMS2750)
Machine Shop Division
Steam hammer capacity 5 MT - 1 5MT mobile forging manipulator by Dango and Dienenthal from Germany - 1Oil fired heating furnace with capacity upto 20MT capacity -2Overhead cranes - 3Three band saw cutting machines for cutting 100mm - 700mm diameter
Heat Treatment Furnace with 6 Point Temperature Recorder (Oil Fired) of different sizes
Hardening furnace (4m length)- 4MT capacity with oil & water quenching facility with
automated charging machine
Tempering furnace - 15MT Capacity
Lathe Machines, Horizontal 100-1200mm, Length 1000-7000mm
Vertical Turret Lathe upto 1500mm - 2
Boring Machine (90 mm Spindle), Horizontal
Drilling Machine (1.0” Spindle), Radial - 2
Shaper Machine - 2
Milling Machines (Horizontal & Duplex) - 2
Flat bed CNC Turning Machine, Length 5000mm and Max. 12MT
Rolled Product Division
Peeling Machine (Peeled Bar) upto 100 mm
Reeling/Straightening Machines for round upto 100 mm
Cold Drawing Machines (Bright Bar) upto 100 mm
Straightening Machines for Square - 12 to 63 mm
Straightening Machines for Round - 16 to 150 mm
Band Saw Cutting Machines - 300 mm to 850 mm
Power hexa Cutting Machines - 160 MM
Hydraulic Press (for Straightening Round & Square) upto 150 mm
MANUFACTURING PROCESS FLOW
RE-HEATING IN PROCESS INSPECTION
LAB TESTING
UST
HEAT TREATMENT
FORGING / ROLLING
MACHINING
SCRAP MELTING EIF & LADDLE REFINING
VACUUM DEGASSING FETTLING / STRIPPINGINGOT / ROLLS / CASTINGS
FINAL INSPECTION DISPATCH CLEARANCE
R & D AND QUALITY CONTROLEQUIPMENT
• Two spectrometers (27 & 31 Channels ) by spectro analytical instruments (Germany)
• Fully equipped wet analysis chemical lab
• Ultrasonic flaw detectors with all accessories (EEC, Modsonic)
• Equotip 3 unit D hardness testing (by Proceq, Switzerland)
• Muffle furnaces for accurate testing at temperatures upto 1200 C
• Digital universal testing machine
• Rockness and poldi hardness testing equipment
• Sand testing lab
• MPI any size upto 6000 mm long/ DP testing apparatus by Magnaflux
• Jominy testing facility
• Metallurgical microstructure image analyzer (with all attachments)
• Sample cutting machine
• Impact testing machine with ‘V’ and ‘U’ notch
• Moisture meter
• Portable infrared temperature indicator (Raytek, USA) for temperatureat any surface
• Micrometers, dial and vernier calipers for dimensional accuracy
Ÿ
APPROVALS
NOTE: Calibration Certificates of all equipments are traceable to NABL
“Quality is never an accident, it is always the result of intelligent effort.” -John Ruskin
CERTIFICATIONS
(ISO 9001, ISO 14001& OHSAS 18001)
INTECO
PED
Certificate of RegistrationQUALITY MANAGEMENT SYSTEM - ISO/TS 16949:2009
This is to certify that: Kisco Castings India LimitedBhadla RoadGuru Ki NagriMandi Gobindgarh 147 301PunjabIndia
Holds Certificate No: TS 640612
and operates a Quality Management System which complies with the requirements of ISO/TS 16949:2009 for thefollowing scope:
The Manufacture of Ingots, Processing and Heat Treatment of Rolled Non Alloy & AlloyMaterial.
Permitted exclusions: Product Design.
For and on behalf of BSI:
Managing Director, BSI India, Venkataram Arabolu
Issue Date: 13/10/2015 Latest Issue: 13/10/2015 Expiry Date: 12/10/2018
IATF Number: 0221126
Page: 1 of 1
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.An electronic certificate can be authenticated online.Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +91 11 2692 9000.Further clarifications regarding the scope of this certificate and the applicability of ISO/TS 16949:2009 requirements may be obtained by consulting theorganization.This certificate is valid only if provided original copies are in complete set.
IATF Contracted Office: BSI Group Americas Inc., 12950 Worldgate Drive, Suite 800, Herndon, VA 20170-6007 USA.
BSI, The MIRA Corporate Suites (A-2), Plot 1 and 2, Ishwar Nagar, Mathura Road, New Delhi 110 065.A Member of the BSI Group of Companies.
EMPANELED
TS 16949
Quality
Engineering
QUALITY ASSURANCE PLAN
• Dimensional Inspection
Chemical Testing
Physical Testing
Mechanical Testing
Metallurgical Testing
NDT
Mix-up Testing
Visual Inspection
Heat Treatment Cycle Validation
Incoming Inspection
Supplier Survey
Supplier Evaluation
Supplier Surveillance
Final Inspection
Pre Dispatch Inspection
Third Party Inspection
NDT
Test Certification
Dispatch Clearance
Calibration
QMS Internal Audit
Inspection & Test Plan
Customer Complaints Analysis
Training
Process Improvement
“Quality in a service or product is not what you put into it
but what the customer gets out of it.”-Peter Drucker
Vendor Quality Assurance /
Incoming Quality Control
Inprocess Product
Quality Control
Outgoing Product
Quality Control
PRODUCTS
The products offered are in accordance with various international standards viz: IS, DIN, GOST, ASTM & BS standards or
as per TDC (Technical delivery condition) / QAP (Quality assurance plan) given by the Customer. We can supply the products
with any third party inspections Lloyds / SGS etc.
SIZE
PROCESS
Shafts / Flats-130-500mm and 5m long upto 8MT single piece
Hot forged, heat treated and machined or un- machined
FORGED BARS, FLATS, STEP SHAFTS, WHEELS, BLANKS ROLLED ROUNDS, SQUARES, FLATS
SIZE
PROCESS
Squared or round corner square (25-140mm) Rounds - (12-152mm)Flat - Width (30 - 300mm)
Rolling with specified reduction ratios and heat treatment
SIZE
PROCESS
Rolls for rolling mills from 200 kg to 8MT single piece
Static casted, heat treated and finish machined or proof machined
ROLLS - ALLOY STEEL (ADAMITE IRON) AND S.G IRON (NODULAR)
SIZE
PROCESS
END USERS
From 400 kg to 8400 kg single piece
Bottom pouring with vacuum degassing (VD)
All forging plants
FORGING QUALITY INGOTS
“The future depends on what we do in the present.”
-Mahatma Gandhi
SIZE
PROCESS
From 1MT to 12MT single piece
Bottom pouring using CO2 and green sand molding, fettled and heat treated
STEEL CASTINGS
Die Blocks
GRADE
SIZE
DB6, EN24(H&T), EN19(H&T), SS420(H&T)
All Different Size
Bright Bar (Peeled) Bright Bar (Cold Drawn)
TOOL STEEL
H10, H11, H12, H13, DB6, O1, O2, SS420
GRADE
SIZE
LENGTH
SUPPLY CONDITIONS
20 mm TO 50 mm
UP TO 6 MTR
Rolled, Heat Treated & Peeled
ROLLED (ROUND, SQUARE, RCS, FLATS)
H10, H11, H12, H13, DB6, O1, O2, SS420
GRADE
SIZE
LENGTH
SUPPLY CONDITIONS
50 mm TO 380 mm
upto 6 MTR
Forged, Heat Treated & Proof Machined
SIZE (FLATS)
LENGTH
100 mm TO 500 mm, Width, Thickness : 100 mm-300 mm
5 MTR upto 8MT Single Piece
FORGED (BARS, FLATS, SHAFTS)
TOOL STEELK
NERVES OF STEEL
Since 1992
SIZE
LENGTH
DIA 16 mm-70 mm
1m to 6m
SIZE (SQUARES)
LENGTH
upto 55 mm
1m to 6m
SIZE
LENGTH
DIA 16 mm-70 mm
1m to 6m
PRODUCT GRADES
GRADES OF ROLLED / FORGED PRODUCTS
GRADES OF STEEEL CASTINGS
GRADES OF CASTED ROLLS
CHEMICAL COMPOSITION OF VARIOUS GRADES
Alloy Steel
Tool and Die Steel
Stainless Steel
High Alloy Grades
SAE 4145/H
DIN1.2344/H13
SS304
F5/F9/F11/F22 34CrNiMo8
SAE 4145H
DIN 1.2714/DB6
SS304L
X22 CrMoV12117CrNiMo6
SAE 52100
DIN 1.2510/O1
SS316
EN 25/26
SAE 8620
DIN 1.2601/O2
SS316L
EN 30B/31
SCM 420
SS317
EN 353
20MnCr5
SS317L
EN 36C
C
1.4-1.6
1.5-1.7
1.7-1.8
3.1-3.6
3.1-3.6
3.1-3.6
3.1-3.6
Si
.40-.55
.50-.65
.55-.70
1.6-1.75
1.55-1.7
1.45-1.65
1.4-1.6
Mn
.45-.65
.55-.75
.65-.85
.50-.65
.50-.65
.40-.60
.40-.55
Ni
1.0-1.1
1.0-1.2
1.1-1.3
1.7-1.9
1.7-1.9
2.3-2.6
3.0-3.3
Mo
.25-.35
.3-.4
.35-.45
.40-.60
.45-.65
.60-.80
.80-.95
S
.05 Max
.05 Max
.05 Max
.01 Max
.01 Max
.01 Max
.01 Max
P
.05 Max
.05 Max
.05 Max
.05 Max
.05 Max
.05 Max
.05 Max
Cr
1.0-1.2
1.15-1.35
1.3-1.5
.45-.55
.55-.65
.40-.55
.35-.50
V
.1 Max
.1 Max
.1 Max
.1 Max
.1 Max
.1 Max
.1 Max
Adamite Rolls (Hardness 40 - 45 Shore)
Adamite Rolls (Hardness 45 - 50 Shore)
Adamite Rolls(Hardness 50 - 55 Shore)
S.G. Iron Rolls Grade - I (Pearlitic) (Hardness 52 - 57 Shore)
S.G. Iron Rolls Grade - II (Pearlitic)(Hardness 58 - 63 Shore)
S.G. Iron Rolls Indefinite Chill Roll(Accicular) Grade - I (Hardness 63 - 68 Shore)
S.G. Iron Rolls Indefinite Chill Roll (Accicular) Grade - II(Hardness 68 - 75 Shore)
0.35/0.45
0.35/0.45
0.90/1.20
0.12/0.18
0.70/0.85
0.45/0.55
0.20 max
0.22 max
0.28/0.33
0.38/0.43
0.18/0.23
0.15 max
0.15 max
0.10/0.20
0.05/0.15
0.15 max
0.15 max
0.30-0.4
0.14-0.19
0.26-0.34
0.33-0.43
0.30-0.40
0.10/0.35
0.10/0.35
0.10/0.35
0.10/0.35
0.10/0.40
0.50 max
0.35 max
0.55 max
0.15/0.35
0.15/0.35
0.15/0.35
0.5 max
0.50/1.00
0.50/1.00
0.50 max
1.0 max
1.0 max
1.0 max
0.15-0.40
0.4 max
0.80-1.25
0.80-1.25
0.50/0.80
0.45/0.70
0.30/0.75
0.30/0.60
0.55/0.75
0.55/0.80
0.50/1.00
1.6 max
0.40/0.60
0.60/0.80
0.70/0.90
0.30-0.60
0.30/0.60
0.30/0.80
0.30/0.60
1.00
1.25
1.25
0.40-0.60
0.5-0.8
0.20-0.60
0.20-0.60
…..……
1.30/1.80
…..……
3.00/3.75
…..……
…..……
1.00/1.50
0.3 max
…..……
1.65/2.00
0.40/0.70
0.50 max
…..……
…..……
…..……
…..……
…..……
0.5
1.40-1.70
1.8-2.2
…..……
…..……
0.20/0.35
0.20/0.35
…..……
0.10/0.25
…..……
…..……
0.08/0.15
0.08 max
0.15/0.25
0.20-0.30
0.15/0.25
0.44-0.65
0.90/1.10
0.44/0.65
0.87/1.13
…..……
…..……
…..……
0.25-0.35
0.3-0.5
1.10-1.60
1.25-1.75
0.050 max
0.050 max
0.050 max
0.050 max
0.050 max
0.050 max
0.050 max
0.035 max
0.040 max
0.040 max
0.040 max
0.03
0.03
0.040 max
0.040 max
0.03
0.15 min
0.15 min
0.035 max
0.035 max
0.030 max
0.030 max
0.050 max
0.050 max
0.050 max
0.050 max
0.050 max
0.050 max
0.050 max
0.035 max
0.040 max
0.040 max
0.040 max
0.03
0.03
0.040 max
0.040 max
0.04
0.06
0.06
0.035 max
0.025 max
0.030 max
0.030 max
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
0.30-0.60
0.20-0.50
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
…..……
1.0-1.70
0.90/1.20
0.90/1.40
1.00/1.60
0.60/1.10
…..……
0.80/1.20
0.75/1.25
0.3 max
0.80/1.10
0.70/0.90
0.40/0.60
4.0-6.0
8.0/10.0
1.00/1.50
2.00/2.50
11.5-13.5
12.0-14.0
12.0-14.0
1.50-1.80
1.8-2.2
4.75-5.50
4.75-5.50
V W
EN 19
EN 24
EN 31
EN 36C
EN 41B
EN 47
EN 353
S355J2
AISI 4130
AISI 4340
AISI 8620
F5
F9
F11
F22
SS410
SS416
SS420
17CrNiMo6
30CrNiMo6
H11
H12
0.32-0.45 0.80-1.25 0.20-0.60 …..…… 1.10-1.75 0.030 max 0.030 max 0.80-1.20 …..……4.75-5.50H13
0.85-1.00 0.50 max 1.0-1.4 …..…… .............. 0.030 max 0.030 max 0.30 max 0.40-0.600.40-0.60O1
0.85-0.95 0.50 max 1.4-1.8 0.30 max 0.30 max 0.030 max 0.030 max 0.30 max ..............0.35 maxO2
0.50-0.60 0.1-0.40 0.65-0.95 1.50-1.80 0.45-0.55 0.030 max 0.030 max 0.07-0.12 …..……1.0-1.20DB6
MnSiC Ni Cr Mo S P
C
.20-.25
.20-.33
.39-.55
.17-.35
Si
.30-.50
.30-.50
.30-.50
.30-.50
Mn
.80-1.40
1.20-1.60
.60-1.50
1.10-1.40
S
.030
.035
.035
.035
P
.030
.035
.035
.035
Spec.
IS-1030 (Grade I & III)
IS-2708 (Grade I, II & III)
IS-2707 (Grade I, II & III)
IS-2644 (Grade I, II & III)
Cr
-
.15
-
-
0.12-0.20 1.0 max 1.00 max 1.25-3.00 …..…… 0.03 max 0.04 max …..…… …..……15.0-18.0SS431
K
NERVES OF STEEL
Since 1992
SAE 4130 16MnCr5
DIN 1.2343/H11
SS410
722M24 EN 39B
DIN1.2606/H12
SS416
DIN 1.2083/420DIN 1.2365/H10
SAE 4140 En19/En18
817M40/EN 24EN 40B