Nephrops norvegicus - Bord Iascaigh MharaNephrops... · have sodium metabisulphite (E 223) or...

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Transcript of Nephrops norvegicus - Bord Iascaigh MharaNephrops... · have sodium metabisulphite (E 223) or...

Page 1: Nephrops norvegicus - Bord Iascaigh MharaNephrops... · have sodium metabisulphite (E 223) or alternatively sodium hydrogen sulphite (E 222) as a constituent, and these are generally
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Nephrops norvegicus, known as prawns, Dublin Bay prawn,Norway lobster, scampi or langoustine, is the mostvaluable demersal fishery in Ireland.

In 2008, Ireland’s quota for prawns amounted to 21%(9,391 tonnes) of the Total Allowable Catch of this speciesin European Waters, which represented a first point of salevalue in excess of €39 million.

The distribution of the Dublin Bay prawn (Nephrops norvegicus).Source: Food and Agriculture Organization of United Nations (FAO).

Optimal handling and storage practices, at sea and ashore,are essential elements in the management of fish qualityand the achievement of maximum return on national andinternational markets.

Defining prawn quality, however, is not easy. The processincludes the understanding and assessment of a range offactors, many of which depend on market preferences suchas: size, capture method, seasonal condition andfreshness.

Freshness, describes the degree of spoilage a prawn hasundergone since capture and is an important indicator forconsumers. Very importantly, and unlike many otherquality attributes, this is an aspect of quality management,over which the fishing industry exerts significant control.

Sensory assessment remains the most popular method ofassessing freshness. This type of assessment uses smell,texture and visual appearance to determine the quality ofthe prawn.

It is a particularly useful technique as it is low cost andrequires nothing other than careful and exact training.It is a widespread and reliable assessment method andprovides the foundation for the design and application ofthis guide.

DISCLAIMERThe information contained within this Handling and Quality Guide is solelyfor guidance purposes and does not purport to be a legal interpretationof the legislative instruments referred to.

Introduction

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Irish - CloicheánEnglish - Dublin Bay prawn, Norway lobsterSpanish - CigalaFrench - LangoustinePortuguese - LagostimPolish - Homarzec norweskiRussian - дублинская креветка

Prawns are usually pale orange in colour and can grow toa total length of 24cm.

They inhabit muddy sediment and live in burrows whichvary in structure and size. Prawns leave their burrows onlyto forage or mate and it is at this time that they areavailable to commercial fisheries.

The ovary of a mature female begins to ripen and changescolour from cream to a dark green over the summer. Thepigment change is visible through the carapace, hence theterm ‘green-head’.

Females tend to remain in their burrows during incubation;this could then explain the reduction of females in thecatch over the winter.

Prawns are caught over a range of depths, from shallowcoastal waters to around 800m on the continental shelf.

They are predominately caught using otter board single-rigand twin-rig trawls in the Irish Sea, Celtic Seas and ondistinctive grounds such as the ‘Smalls’ and Aran groundsoff the west coast of Ireland.

Conservation measures used to manage prawn fisheriesinclude Total Allowable Catches (TAC), effort control (days-at-sea restrictions), catch composition regulations and gearand mesh-size restrictions. The minimum landing size forprawns from the Irish Sea (VIa and VIIa) is 70 mm totallength (i.e. 20 mm carapace length or 37 mm tail length).

The minimum landing size for prawns from the remainderof area VII (i.e. Celtic Sea, Western Waters and thePorcupine Bank) is 85 mm total length (i.e. 25 mmcarapace length or 46 mm tail length).

Nephrops norvegicus

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Actual image size: 22cm

1cm

Claw

Antenna

Stalked eye

Walking leg

Segmentedabdomen('tail')

Telson

Carapace(shell coveringthorax and head)

Prawn Morphology

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Summary Recommendations

� Tows should be no longer than 5 hours;

� Board the catch quickly and carefully;

� Grading should be carried out carefully to minimise theneed for onshore re-grading;

� Prawns should be thoroughly washed in clean seawaterto remove all mud, silt and other debris;

� Washers should be operated correctly and prawnschecked after washing for mud, silt or damage;

� It is essential that prawns are dipped with either anon-sulphite or sulphite based melanosis inhibitor toprevent melanosis or blackspot;

� Prawns should be placed in boxes on a layer of iceand covered by a fine mesh ‘onion bag’ followed by atop layer of ice;

� Freezer and factory vessels must be approved by theSea Fisheries Protection Authority (SFPA) to permit theplacing of products on the market. See BIM’s ‘UserFriendly Guide to Food Safety Requirements for Vessels’(BIM User Friendly Guide Series, No.6.0, 2008);

� Only good quality, intact prawns should be frozen;

� Prawns should be finger-laid into lined or unlined boxesand placed in a blast freezer until their coretemperature has reached at least -18ºC (approximately5 hours depending on the performance of the freezer);

� After blast freezing, prawns should be glazed, withpotable (drinkable) fresh water or clean seawater,weighed and packed, and then placed into a storagefreezer. The core temperature of the prawns must bemaintained at -18ºC;

� Unloading should be carried out as quickly as possibleand temperature management must be maintained;

� Live prawns can make a premium price at market, butcareful handling is essential to ensure low mortality andcommercial viability;

� Prawns should be kept moist and cool throughout theirhandling and transport;

� Know your market; sexually mature females ‘green-head’ are accepted with reluctance in the Spanishmarket but can be sold to the French market at areduced price.

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Boarding

� Make sure the boarding area and hopper are clean andempty;

� Release prawns from the cod-end as close to thehopper or deck as possible;

� Do not stand on the catch in the pound or on the deck;

� Do not leave prawns exposed on the deck, andsusceptible to high temperatures or contamination e.g.seagull droppings;

� Keep prawns cool and wet by using either a deck hoseor spray chill bar.

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Sorting

� Maintain a low temperature during sorting, by running adeck hose in the hopper/pound/and/or adding ice,when necessary;

� Handle prawns as gently as possible;

� Size grade whole prawns according to the number perunit weight (e.g. 20 per kg ; size grade 1);

� Ensure tailed prawns do not include any head parts,internal organs or legs;

� Dispose non-commercial species and offal directly intothe sea, or store onboard in watertight tanks;

� Select a crewmember to gut, wash and box marketablefish as soon as practically possible, to prevent spoilage(refer to the BIM species-specific Whitefish Quality andWhitefish Handling Guides).

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Size Grades

Whole Prawns

EU SizeGrade

Count perkg EU

Count perkg Industry

Size 1 20 and less1 to 56 to 10

11 to 1516 to 20

Size 2 21 to 3021 to 2526 to 3031 to 3536 to 40

Size 3 31 to 40 41 to 4546 to 50

Size 4 Over 40 50+

Tailed Prawns

EU SizeGrade

Count Perkg EU

Count perkg Industry

Count perlb Industry

Size 1 60 and less66 to 8890 to 110

112 to 132

30 to 4041 to 5051 to 60

Size 2 61 to 120

134 to 154156 to 176179 to 198201 to 220

61 to 7071 to 8081 to 9091 to 100

Size 3 121 to 180

Size 4More than

180

EC marketing size grades for prawns (from EU CouncilRegulation (EC) No. 2406/96 ‘Laying down commonmarket standards for certain fishery products and sizegrades used by industry for whole and tailed prawns’)are outlined below along with the commonly usedindustry grades.

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Washing

� Wash the deck, hopper, pounds, pound boards, boxes,gutting area, knives, oilskins, aprons and all otherequipment with clean seawater after every haul toremove fish blood, scales, offal, dirt and any otherfouling substances;

� Ensure prawns are free from mud, sand and other debris;

� Incorrect washing of prawns will reduce the impact andshorten the long term effectiveness of the melanosisinhibitor dipping solution and can lead to contaminationissues;

� The two main methods of washing prawns are:(1) a fish basket and deck hose, (2) a washer.

1. Half fill the basket and use a deck hose at low pressureto rinse the prawns by gently agitating the basket;

2. Fill the washer and wash until all debris has beenremoved. Be careful not to overfill or leave the prawnsfor too long as this will cause damage and/orbleaching;

� After the prawns are tailed, wash the tails and place ina clean container;

� Rinse gloves and oilskins frequently during the handlingprocess to minimise contamination.

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In general there are 2 main product categories used fordipping prawns. The first contains sodium metabisulphite(E 223), or the active ingredient sodium hydrogen sulphite(E 222).

The second category contains the active ingredient 4-hexylresorcinol (C12H18O2) (E 586), and is therefore classedas ‘non-sulphite’ or ‘sulphite-free’.

Sodium Metabisulphite

Melanosis or blackspot in crustaceans is a condition, inwhich the membrane between the shell and the tailmuscle darkens as it deteriorates. Melanosis typicallybegins forming at the base of the legs, spreads over thecarapace and proceeds down into the tail region.

Sulphites are some of the oldest and most widespreadpreservatives used in foodstuffs, however, sulphites, whenpresent in foodstuffs, can cause allergic reactions invulnerable consumers and can constitute a danger tohealth. In addition, metabisulphite is regarded as acausative agent of asthma attacks if handled incorrectly. Inaccordance with these food safety and operational healthissues, EU Directive 2003/89/EC, which came into forceon the 25th of November 2005, has made allergenlabelling a requirement for all sulphite treated foodstuffs,when concentrations exceed 10mg/kg.

There are various commercially available products thathave sodium metabisulphite (E 223) or alternativelysodium hydrogen sulphite (E 222) as a constituent, andthese are generally easier to use onboard than traditionalsodium metabisulphite. In addition, manufacturers claimthat when used correctly, they consistently yield lowersulphite residue levels.

Nonetheless, the additive code (e.g. E 223 or E 222) isrequired on the label even if levels are below the permittedconcentration of 10mg/kg. If these additives exceed thepermitted concentration the label must state the fullchemical name (e.g. sodium metabisulphite or sodiumhydrogen sulphite) rather than the additive codes.

Dipping recommendations for sodiummetabisulphite

� Wear an appropriate protective mask throughout thedipping process;

� Make up a 4% solution according to the manufacturer’sinstructions;

� Transfer the metabisulphite powder to the mixingcontainer with a measuring jug. Push the jug below thesurface of the water to allow mixing of the powder tooccur;

� Immerse washed prawns in the solution for 5 minutesand occasionally agitate;

Dipping Prawns to Prevent Melanosisor Blackspot

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� Remove prawns after 5 minutes and drain;

� Change the dipping solution after every haul.

For further information please refer to the ‘SodiumMetabisulphite in the Workplace Safety Guidelines forthe Fishing Industry’ guide or poster, produced by BIM.

Non-sulphite alternatives

Non-sulphite alternatives do not, in general, pose the samepotential risks to crew or consumers. Unlike sodiummetabisulphite, non-sulphite alternatives are not subjectto allergen labelling, however, they are classed as additivesand will require inclusion on the packaging ingredients liste.g. Pre-packed food should declare in the list ofingredients ‘Antioxidants: E 586’ or ‘Antioxidants: 4-hexylresorcinol’, while food sold loose or pre-packed fordirect sale requires a ticket, menu, or notice at the point ofsale, indicating the category of additives used e.g.‘Antioxidants’.

Residues of 4-hexylresorcinol (C12H18O2) (E 586), incrustacean meat are not permitted to exceed 2 mg/kg(Directive 2006/52/EC).

As with all additives, non-sulphite additives must be usedaccording to manufacturers’ instructions.

BIM conducted a study in 2008 on a range of commerciallyavailable non-sulphite products e.g. Prawn Fresh™,Crustaxyl®and Everfresh®. This report; ‘A Comparison ofthe Effectiveness of Sulphite Based and Non-SulphiteBased Inhibitors for Retarding Melanosis in the Dublin BayPrawn Nephrops norvegicus’ is available athttp://www.bim.ie or on request.

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� Ensure boxes are clean, have drainage holes and arein good physical condition;

� Place a layer of ice in the bottom of each box;

� Drain excess dipping solution or seawater from thebasket of prawns after washing or dipping before boxing;

� Place an even layer of prawns in each box taking carenot to overfill it;

� Place a fine mesh ‘onion bag’ between the prawns andthe final layer of ice, and ensure the ice does notextend past the rim of the box. The fine mesh coverminimises damage to limbs as it provides a protectivecover when ice is removed during sorting and also helpsprevent bleaching.

Traditional Boxing and Icing

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Food Safety Requirements for Vessels

As running costs and competition from internationalmarkets have steadily increased, fishermen have focusedattention on adding value to their catch by size grading,packing, filleting and freezing.

Vessels must ensure that appropriate food safetymeasures are in place.

� There are separate definitions describing freezer andfactory vessels in EU Regulations (Regulation (EC) No.853/2004) with factory vessels having the scope tocarry out a wider range of activities than freezervessels;

� Freezer and factory vessels must be approved under EUlegalisation and food safety legalisation by the Sea-Fisheries Protection Authority (SFPA) to permit themplace products on the market;

� For the vast majority of Irish vessels, the food safetyrequirements are almost identical for both factoryand freezer vessels;

� Current onboard practices carry similar food safety risks(e.g. freezing, filleting) and the requirements for gainingapproval from the SFPA are similar;

� Traditional vessels that simply gut, wash, grade, box, iceand chill at sea are generally classed as low risk, andtherefore, have uncomplicated or straight forward foodsafety requirements.

More information can be found in the BIM ‘User FriendlyGuide to Food Safety Requirements for Vessels’ (BIM UserFriendly Guide Series, No.6.0, 2008), or by contacting BIMFisheries Development Division, (Tel. +353 (1) 2144 100).

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Freezer/factory vessels must have:

� A working Food Safety Management System (FSMS)which includes HACCP;

� An explanation of the batch codes and contactinformation for customers and transport firms;

� Freezing equipment (e.g. blast freezer) that rapidlylowers the core temperature of prawns to -18ºC;

� A storage freezer that can maintain the coretemperature of prawns at -18ºC;

� The ability to record the storage temperature manuallyor electronically to show the system is working correctly;

� Freezer maintenance and calibration records, to showappropriate, ongoing management of the system;

� Appropriate traceability records.

Training:

� All crew should undertake a one-day, FETAC approvedcourse on ‘Seafood Hygiene Management’;

� Crew identified as HACCP team leaders should attend atwo-day FETAC approved course on ‘Risk-Based HACCPfor Seafood’;

� All training records must be retained for inspection bythe SFPA.

Further information can be obtained by contacting BIM,Marine Services Division (Tel. +353 (1) 2144 100).

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Freezing Prawns

� Only good quality intact prawns should be frozen;

� Before freezing, prawns should be washed thoroughlywith clean seawater;

� It is essential that prawns are dipped in a non-sulphiteor sulphite solution to prevent melanosis or blackspot;

� Prawns should be finger-laid into lined or unlined boxes;

� Boxes should be placed in the blast freezer;

� Prawns must be left in the blast freezer until their coretemperature has reached at least -18ºC (approximately5 hours depending on the performance of the freezer);

� Once the prawns are removed from the blast freezer afine mist of potable (drinkable) fresh water or cleanseawater can be sprayed onto the prawns to provide aprotective glaze, which helps to prevent dehydration andoxidation during frozen storage;

� Boxes of prawns should be weighed and labelled;

� The label must include the approval number, a batchcode, species name, the weight, storage instructions,area caught, the production method (caught at sea) andbest before date;

� Frozen prawns must then be placed into a storagefreezer, which maintains a core temperature of -18ºC;

� Temperature records of the freezer and products, alongwith the batch code records must be kept.

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Live Prawns

Live prawns can make a premium price at market, butcareful handling is essential to ensure low mortality andcommercial viability.

Fishing methods:

Potting

� Potting has the advantage in that mortality rates aremuch lower than trawling and the pots can be placed inareas inaccessible to trawling;

� When pots are hauled they should be emptied into ashallow bin of running sea water, which allows the prawnsto separate making it possible to pick out individuals.

Trawling

� When trawling for the live market, short tows of lessthan 2 ½ hours are recommended;

� Prawns should be released from the cod-end as closeto the hopper or deck as possible;

� Ice, spray bars or a running deck hose (seawater) canbe added to the hopper to keep the prawns moist andcool while they are being sorted.

Grading

� There are three size grades of prawns for the live pottedmarket according to the number of individuals per unitweight i.e. (1-10, 10-15, 15-25 per kg);

� An extra size grade of ' 25+ ' per kg can be used forsmaller trawl caught prawns.

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Onboard Storage:

Keeping prawns moist and cool during storage reducestheir metabolic rate and allows them to gradually excretewaste through their gills. Prawns are less stressed underchilled conditions and mortality levels are, therefore,lowered.

Live potted storage -Banding and storage in baskets

Banding can be used as an alternative to tube trays toprevent prawns damaging each other.

� The claws of the prawn should be closed shut andbanded;

� After the prawns are banded they should be placed in acontainer, which has a continuous flow of seawater;

� The seawater pipe should be turned off approaching theharbour in case of contamination, low salinity or higherwater temperatures;

� Up to 6kg of the live, graded, banded prawns should beplaced into plastic baskets;

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� Prawns can be held until shipment in a mesh holdingbox, which needs to be in a depth of seawater at least40ft to avoid high mortalities;

� Prawns can also be held in an appropriate land-basedrecirculation system.

Tube trays

Tube trays are made from corrugated plastic and form aseries of compartments for storing prawns individually,which prevents damage. In addition, the upright individualcells are said to mimic natural burrows, which reducesstress. Different sizes are available for each size grade.

� Prawns should be sorted and graded and un-banded liveprawns placed into the individual cells of theappropriate tube tray;

� Trays of prawns should be placed in tanks with arunning deck hose, it is important to have water runningthrough the system with the inflow at the bottom of tankand the outflow at the top;

� If tanks are unavailable, trays should be covered with‘hessian’ sacking and hosed down regularly with cleanseawater;

� Tanks should not be placed in direct sunlight;

� During the summer when sea surface temperatures arehigh, ice can be added to the tank to reduce thetemperature. The deck hose should be turned offapproaching the harbour in case of contamination, lowsalinity or high water temperatures.

Live trawled storage -

Up to 6kg of un-banded prawns are bulk packed intobaskets or un-banded prawns are placed into tube trays,as described above.

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Quality

Although quality is one of the fundamental factors thatdictate the price offered for prawns, it is not easy todefine. The importance of quality attributes variesdepending on markets, and can include size, degree ofdamage, melanosis, ‘green-head’, capture method,seasonal condition, freshness and more recentlyresponsible fishing practices.

Being able to objectively assess and score the quality ofprawns is very important from a sales and marketingperspective.

Certain biological parameters such as softness and ‘green-head’ occur naturally, and are therefore, difficult to control,apart from avoiding certain grounds at specific times of theyear.

Although melanosis is naturally occurring also, the use ofmelanosis inhibitors, allows fishermen to minimiseproblems in this area.

The freshness and quality of prawns, as with other fishspecies, is something that fishermen can control throughcorrect handling.

Objective quality and assessment methods allowproducers and buyers to agree and achieve qualitystandards. A quality assessment sheet for prawns,developed by BIM in consultation with the industry, isincluded in this guide for this purpose.

‘Green-head’: Sexually Mature Females

‘Green-head’ is a commercial term used to describe areproductive stage in sexually mature females. Oncemature, the female ovary begins to ripen and slowlychanges colour from cream to dark green through thecourse of the summer (generally May to August). Thiscolour can be seen through the carapace (thorax) wall andhence the term ‘green-head’. During this period, maturefemales tend to be more active and leave their burrowsmore readily, resulting in a higher proportion of females inthe catch than at other times of the year.

Although this is a natural phenomenon, the Spanishmarkets are reluctant to accept prawns with ‘green-head’,and as a consequence, fishermen have to separate thefemales from the males onboard. The females are thengenerally de-headed and sold as tails. There are somelimited markets in France for whole prawns with ‘green-head’ although these are usually sold at a reduced price.

After the ‘green-head’ stage, the eggs are spawned andfertilised in the autumn. They are then carried on theunderside of the female’s tail (abdomen) as clumps ofsmall green balls, where they remain for the eight to ninemonths during the incubation period.

As ‘green-head’ prawns are reproductively mature and areready to spawn, it is recommended that fishermen avoidfishing effort in areas with a high proportion of females inthis state in order to allow spawning to occur.

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For more information on ‘green-head’ in prawns contact theMarine Institute, Fisheries Services Division (Tel. +353(91) 387200).

The green pigment of the developing ovaries is visiblethrough the carapace of the female prawn, hence the term‘green-head’.

Female ovaries –

pale cream in colour.

Female ovaries –medium green in colour.

Female ovaries –dark green in colour.

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Traditionally, the selling of seafood has been based onmutual trust developed between producers, processors andbuyers. Today’s consumers however, are more educated, welltravelled and affluent, and consequently, more demanding.They now seek assurances that food products, including fish,are responsibly sourced, of good quality and well handled.

To satisfy these demands, international buyers areincreasingly seeking assurances from producers andprocessors. These can be achieved by benchmarkingproduction and processing operations againstinternationally recognized standards, often usingindependent, accredited, third-party certifiers. Logos can beused on products, to demonstrate compliance when thesestandards are met and certification is achieved.

Responsible fishing, in particular, is high on the consumeragenda, and as a result is now a major market driver.Several fishery based ‘eco-label’ standards are nowavailable; the most popular of which, has been developedby the Marine Stewardship Council (MSC), which someprawn fisheries in Scotland have now achieved. Otherecolabels including ‘Friend of Sea’ are also establishingthemselves in international markets.

BIM’s Seafood Stewardship Scheme is a suite ofinternationally recognized standards developed inconsultation with industry, which incorporates the keyconcerns of buyers and consumers (i.e. quality,responsibility and provenance) and satisfies the foodsourcing policies of key retailers. Membership of thisscheme is open and available to all industry sectors. Formore information on this scheme contact BIM, FisheriesDevelopment Division (Tel. +353 (1) 2144 100).

As further standards and schemes evolve, there is littledoubt that the level of documentation required to satisfy thedemands of certification will continue to increase.

BIM and the fishing industry have also developed a ‘SeafoodEnvironmental Management System for The Irish CatchingSector’, which allows fishermen to document responsiblepractices with regard to the environment and quality. Themajor advantage of this system is that it can be tailored toprovide the necessary documentation for auditing anyscheme or certification process. For more information onthis scheme contact BIM, Fisheries Development Division(Tel. +353 (1) 2144 100).

Assuring Best Practice

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1. Photocopy the assessment sheet to enable scores tobe recorded.

2. Take a random sample of five whole or tailed prawns.

3. There are nine quality categories for assessing wholeprawns and seven categories for assessing tails.

4. The quality categories to be assessed for prawn tailsare denoted by the following symbol.

5. Assess each whole prawn sample under the variousquality categories i.e. Eyes, Gills, Damage, Melanosis,Shell Softness, Flesh Appearance, Washing, Boxingand Temperature Control* separately and for tailedprawns under the various quality categories i.e.Damaged Tails, Melanosis, Shell Softness, FleshAppearance, Washing, Boxing and TemperatureControl*.

6. Look at the first quality category for whole or tailedprawns, i.e. Eyes, and decide which quality scoredescription matches the average of the five prawns youare examining i.e. 0, 1, 2, 3, 4.

7. When one of the five quality score options has beenchosen, tick the box.

8. Now move to the next quality category for whole ortailed prawns, i.e. Gills and repeat steps 6 and 7 forthis category and all following categories for theprawns.

9. You now should have one tick for each quality category.

10. Add up the ticks in each column and multiply by thequality score for that column. Repeat for each column.Add these together to get the total score.

*To take the temperature of your sample insert thetemperature probe into the tail meat, allow the reading tosettle prior to recording the temperature.

Instructions on How to Use theAssessment Sheet

Whole Prawns

Grade Score

E -

A+ -

A -

A- -

B 36

Tailed Prawns

Grade Score

E -

A+ -

A -

A- -

B 28

0

9

18

27

8

17

26

35

0

7

14

21

6

13

20

27

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Denotes quality categoriesthat are required whenassessing the quality ofprawn tails.

0 1

Whole Prawns

Eyes

Inner Rim

Eye Stalk

Shiny blackbright eyes.

Black eyes.

Inner rimbright orange.

Inner rim orange incolour with some fading.

Eye stalktranslucent.

Eye stalktranslucent.

Whole Prawns Gills

Translucent. Colourless togolden hue.

Whole PrawnsDamage

Whole Prawn(.)

Damage Tails

0%No damage.

1-5% Head, clawsand legs attached.

Tails fully intact.No appendages orgut remnants.

Minor damage.Some appendagesevident.

Whole PrawnsMelanosis

No melanosis.Slight blackening ofhead or shell margins.

Whole PrawnsShell Softness

Firm. Firm.

Whole PrawnsFlesh

Appearance

Translucent / blue. Translucent.

Whole PrawnsWashing

Well washed bodyand appendages.

Small traces of sand anddirt, uniform in colour.

Whole PrawnsBoxing(*)

Iced top and bottom.Not overfilled.Fine mesh ‘onion bag’between top layer of icand prawns. Well graded.

Iced top and bottom.Not overfilled. Fine mesh‘onion bag’ between toplayer of ice and prawns.Small lumps of ice.

Whole PrawnsTemperatureControl

0 to 2 ºC 2.1 to 3.9ºC

Prawn Assessment SheetWorked Example Whole Prawn

Whole Prawn

Quality Gradesfor WholePrawns

E A+

0-8 9-17

Quality GradeReceived 5

DamagedTailed Prawns

Quality Gradesfor WholePrawns

E A+

0-6 7-13

Quality GradeReceived

Total Score (TS) (0x4=0 + 1x5=5) Total Score (TS) = 5

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Eyes Gills

Shiny black, inner rim brightorange, eye stalk translucent

Translucent

Black, inner rim orange somefading, eye stalk translucent

Colourless to golden hue

Grey/ black, inner rim orangebut faded, eye stalk milky

Greying

Grey, dull, some wrinkles, innerrim dark eye stalk creamy/tan

Grey

Grey, cloudy, with wrinkles,inner green/black, eye stalkgreenie/brown

Very grey/charcoal

Images of Prawn Quality Attributes

O (E)

1 (A+)

2 (A)

3 (A-)

4 (B)

O (E)

1 (A+)

2 (A)

3 (A-)

4 (B)

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Melanosis or Blackspot

No melanosis

Slight blackening of shell margins*

Pronounced blackening of shell margins and legs*

Moderate blackening of shell margins, tail and legs*

Extensive blackening of shell margins, tail, legs and joints*

*Blackening also occurs around the head area of the prawn.

O (E)

1 (A+)

2 (A)

3 (A-)

4 (B)

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Denotes quality categoriesthat are required whenassessing the quality ofprawn tails.

QualityCategories

0 1

Whole Prawns

EyesInner

Crescentof the Eye

Eye Stalk

Shiny blackbright eyes.

Black eyes.

Inner rimbright orange.

Inner rim orange incolour with some fading.

Eye stalktranslucent.

Eye stalktranslucent.

Whole Prawns Gills

Translucent. Colourless togolden hue.

Whole PrawnsDamage

Whole Prawn(.)

Damage Tails

0%No damage.

1-5% Head, clawsand legs attached.

Tails fully intact.No appendages orgut remnants.

Minor damage.Some appendagesevident.

MelanosisNo melanosis.

Slight blackening ofhead or shell margins.

Shell Softness

Firm. Firm.

FleshAppearance

Translucent / blue. Translucent.

Washing

Well washed bodyand appendages.

Small traces of sand anddirt, uniform in colour.

Boxing(*)

Iced top and bottom.Not overfilled.Fine mesh ‘onion bag’between top layer of icand prawns. Well graded.

Iced top and bottom.Not overfilled. Fine mesh‘onion bag’ between toplayer of ice and prawns.Small lumps of ice.

TemperatureControl

0 to 2 ºC 2.1 to 3.9ºC

Whole Prawns

Quality Gradesfor WholePrawns

E A+

0-8 9-17

Quality GradeReceived

Tailed Prawns

Quality Gradesfor TailedPrawns

E A+

0-6 7-13

Quality GradeReceived

Total Score (TS)

Prawn Assessment SheetQuality score: place a tick for the average of the prawns examined

under the relevent score and section

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2 3 4

Grey/black eyes. Grey dull eyes with somewrinkles.

Grey/cloudy eyes, withwrinkles.

Inner rim orange in colourbut faded..

Inner rim dark. Inner rim dark green/black.

Eye stalk milky. Eye stalk creamy/tan incolour.

Eye stalk greenie/brownin colour.

Greying. Grey. Very grey/charcoal.

6-10% Head, claws and legsslightly loose, minor damage.

11-15%Head, claws and legs loose.

> 15% Head, claws and legsvery loose with some missing.

Slight damage, slight gutremnants, some appendagespresent.

Obvious damage, some gutremnants and appendagespresent.

Obvious damage, obviousappendages present.

Head blackening morepronounced, moderateblackening of segments.

Head and tail blackeningevident.

Extensive blackening ofhead and shell.

Yielding slightly,loss of springiness.

Soft. Mushy, slimey.

Opaque. Milky. Yellowing.

Traces of sand and dirtbut not uniform in colour.

Noticeable amounts of sandand dirt.

Very dirty with dirt, mudand foreign objects.

Iced top and bottom, nofine mesh ‘onion bag’used. Mixed grades.

Iced top (no fine mesh‘onion bag’ used) only.Overfilled. Not graded.

No ice. Overfilled. Not graded.

4 to 5.9ºC 6 to 7.9 ºC ≥8 ºC

A A- B

18-26 27-35 36

A A- B

14-20 21-27 28

(.)Markets prefer notto have theoccurrence of‘green-head’prawns, add 1 pointto the over all Wholeprawn score. E.g. IfWhole prawn scoreda 1 but ‘green-head’ prawns werepresent, the scorereceived should beincreased to 2.

(*)Clean boxesimperative, if box isextremely dirty andis a possiblespoilage risk add 1point to the over allboxing score. E.g. Ifboxing scored a 1but boxes are dirty,the score receivedincreased to a 2.

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Acknowledgements

This guide was produced in supportof the Irish Fishing Industry byFrances O’Dwyer (BIM) withassistance from Michael Gallagher(BIM), Marianne Green (KFO), ConorNolan (BIM), Emmet Jackson (BIM),Ian Lawler (BIM) and Joe Rose(Skipper of the Saint Bridget).

For further information please contact

Frances O’DwyerResource Development andEnvironment Section,BIM Offices,Killybegs,Co. Donegal.IRELAND.

Tel./Fax +353 (0) 7497 41093