Neopor Anwendungsbroschüre: Wanddämmung

Roof Insulation

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Table of Contents

Editorial �Neopor®—InnovationinInsulation 3OverviewofApplicationsforNeopor 4RoofingSystemsUsingNeopor 5PitchedRoofInsulationUsingNeopor 6–7FlatroofinsulationusingNeopor 8–9

AtticInsulationandRoofingElementsContainingNeopor 10PropertiesofNeopor 11ApplicationsandProcessing 1�–13Showcase 14–15

Styropor®

Neopor®

Patent for expandablepolystyrene (EPS, Styropor®)

Patent for the polymerization ofmonostyrene

1930

1951

Patent for Neopor®

1995

1920 1925 1930 1940 1950 1960 1970 1980 1990 2000 2005

Quality Products from BASF—The Benchmark in Polystyrene For Over 50 years

Styropor®—Behindthisnameliesasuccessstorythatiseveryone´sgoal.BASFdiscoveredaclassicover50yearsagoinexpandablepolystyrene(EPS).UnderthetradenameStyropor,EPSisnowthesolutionforefficientinsulationandsafepackagingworldwide.

With Neopor®, BASFhastakentheclassicStyroporastepfurther.ThisnewmaterialformoderninsulatingmaterialsisfoamedjustlikeStyroporandprocessedtoboardsandmoldedparts.

The vital difference canbeseenwiththenakedeyeinthesilver-graycolor.InNeopor,graphiteisaddedtothematerial,absorbingandreflectingheatradiationandimprovingtheinsulatingperformanceofEPSbyupto�0percent.

Products made from BASF´s Neoporareaneconomicinvestmentinthefutureandaddtothevalueofaproperty.

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Small, Round, Black— One Material, Many Applications

Neopor®—Neoporiscomposedofsmallblackbeadsofpolystyrene(EPS)containingblowingagent,whichmakesitexpandable.BASFproducesthisuniquematerial,whichisprocessedbyfoammanufacturersintoinsulatingmaterialsforawiderangeofdifferentapplications.

These black beads arefoamedbyconvertersonconventionalEPSmachinesandprocessedtosilver-grayfoamblocksandmoldedpartswithupto�0percentbetterinsulatingperformancethanconventionalEPS.Theblocksarethencuttoboardsofdifferentthicknesses.

Neopor insulating materials offergreaterinsulatingperformanceandupto50percentloweruseofmaterialsthanconventionalEPS,helpingenvironmentalconservationandsavingmoney.Environmentally-friendlyNeoporinsulatingmaterialsdonotcontainCFCs,HCFCs,HFCs,orotherhalogenatedcellgases.Theycontainairascellgas,whichguaranteesthepreservationofthethermalconductivitythroughoutthelifeoftheconstruction.

Neoporinsulatingmaterialsthereforerepresentamodern,environmentallyawarelifestyle.Wecallit:"InnovationinInsulation."

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Interior insulation

Insulation for post and beam construction

Ceiling insulation

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Pitched roof insulation

Exterior insulation (ETICS)

Cavity insulation /Loose beads

Insulating concrete forms (ICF)

Special structural components

Floor insulation

Flat roof insulation

Insulation for the Future

Beforethebackdropofclimateandenvironmentalprotectionaspectsaswellasexplodingenergyprices,thermalprotectionofbuildingshasbecomeindispensable.

Excellentthermalinsulationofroofs,exteriorwalls,floors,andbasementsisthecornerstoneoflowenergyconsumption.

Whenitcomestonewconstructionandtherenovationofexistingbuildings,Neopor®offersidealinsulationsolutionsforalmostallcomponents.

Insulation behind curtain walls

Attic insulation

Insulation of green roofs and roof terraces

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Attic insulation

Roof structuresPitchedorflatroofscanbebuiltinvariousdesigns,irrespectiveoftheshapeoftheroof.Adistinctionismadebetweenlightandheavystyles.Pitchedroofsareusuallybuiltinlightwoodenstructuresandflatroofsinheavyconcreteorlightmetaldesigns.

Pitched roofPitchedroofscangenerallybefittedwithover-rafterorbetween-rafterinsulation,oracombination,asunder-rafterinsulation.

Flat roofInconventionalflatroofs,insulationisaddedoverthesupportingroofconstruction.Theinsulatingmaterialmustbeabletopermanentlywithstandtheloadofthesealing,gravellayersorterracing,greenroofsystems,andwindsuctionorsnow.

AtticEnergysavingsregulationshavelegallyobligedmanyhomeownerstocarryoutinsulationimprovementsonthetopfloorbecausethesemeasuresalwaysmakeeconomicsense.Dependingonhowtheatticisused,thethermallayercanbedesignedwithorwithoutasurfacecapableofwithstandingfoottraffic.

Roof and Ceiling Insulation Using Neopor®

Theprimaryfunctionofroofsistoprotectbuildingsfromtheeffectsofweathering.Theydifferintermsofshapeandbuildingorconstructiontype.Thetypeanddesignofroofsdependsonthearchitectureandpurpose.

Improved insulation in the roofThermalinsulationofexternalstructuralcomponentsplaysakeyroleinareasofthehouse,forexample,theattic.Thequalityofthethermalinsulatingmaterialandthewind-andairtightnessofstructuralcomponentsaffectenergysavingsandCO�reduction.

New buildingsThetypeanddesignofthermalinsulationinnewbuildingsdependontheconstructionandsubsequentuseofthebuilding.Differentlevelsofthermalinsulationfortheshellofthebuildingarerequiredbasedonthepurposeofthebuildingandmustbefulfilled.TheycanbeimplementedsimplyandeconomicallyasaresultoftheexcellentpropertiesofNeopor®insulatingmaterials.

Existing buildings and renovationStructuralextensionsorchangesassociatedwithflooradditionsoratticconversionsaresubjecttothermalinsulationrequirements,dependingontheextentofthebuildingactivity.Hereagain,thelowthermalconductivityofNeoporinsulatingmaterialsprovidesextremelygoodresults.

Loft insulation

Flat roof insulation

Pitched roof insulation Above-rafter insulation

Between-rafter insulation

Under-rafter insulation

Insulation of solid pitched roofs

Insulation on solid flat roofs

Sloping roof insulation


Insulation of industrial roofs

Insulated roofing elements

Applications:

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Pit

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Between-rafter insulation

Inbetween-rafterinsulation,theNeoporinsulatingmaterialiswedgedbetweentherafters.Thistypeofinsulationprovidesanefficientsolutionforenergysavings,particularlyforasubsequentroofconversionwherethethicknessoftheinsulationisrestrictedbytheheightoftheexistingrafters.

Best insulating effect

Dust-free installation

No skin irritation

Can be installed under existing roofs

SpeciallongitudinalslitsmaketheNeoporinsulationboardsflexibleandelastic.Accuratefittingbetweentheraftersisthusmadepossibleeveniftherafterspacingvariesconsiderably.

Blow-in insulationInthecaseofinaccessiblehollowspacesinroofsorspacesalongthelongside,blow-ininsulationisausefuloption.ThefoamedNeoporbeadsareblownintotheairspaceandformdurablethermalinsulationwithoutanygaps.

Above-rafter insulation

Above-rafterinsulationimpliesthattheinsulationislaidovertheroofrafters.Neopor®insulationboardsformahomogeneous,full-surfacethermalinsulationlayerfreeofthermalbridges.

Excellent insulating performance

Low weight

Simple design

Can be used for new and existing buildings

Innewbuildings,raftersandboardingontheundersidecanremainexposed.Anairtightplane(vaporbarrier)canbeinstalledunderneaththeinsulationlayerwithrelativeease.

Inthecaseofrenovations,above-rafterinsulationisagoodideaifanewroofcoveringbecomesnecessaryandtheroomsintheattichavealreadybeenconstructedorareinhabited.Inabove-rafterinsulationusingNeoporinsulatingmaterial,thesupportingroofconstructionisprotectedfrommajortemperaturefluctuations.

Ventilatedroofcovering

Sheetunderroofcovering

Above-rafterinsulationmadeofNeopor®

Vaporbarrier,airtightlayer

Boarding

Rafters



Between-rafterinsulationmadeofNeopor®


Rafters

Undersidecladding

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Under-rafter insulation

Aninexpensiveandsimplesolutionforadditionalatticconversionisunder-rafterinsulation.Incombinationwithbetween-rafterinsulation,theenergylossthroughtheroofsurfacesissignificantlyreduced.

Best insulating effect

Dust-free installation

No skin irritation

Reduces heat bridges

Withthistypeofinsulation,theNeopor®insulationboardsareinstalledbetweentransverselathsundertherafters.Inunder-rafterinsulation,thevaporretarderandair-tightlayerisfittedbetweenthetwolayersofinsulation.

Inthisway,Neoporinsulationmaterialscreateanadditionalspace-savinginsulationthat,atthesametime,eliminatesanythermalbridges.

Insulation of solid pitched roofs

Solidpitchedroofsgenerallyconsistofconcreteorfoamconcrete.Thisroofconstructionwithexternalthermalinsulationhasamuchgreaterthermalinertia,higherfireresistanceclass,andbettersoundinsulationproperties,comparedwithotherroofconstructions.

Thermalbridge-free external components

High heat storage

Improved acoustic insulation

Good room environment due to external insulation

Duetothegoodthermalinsulationpropertiesatacomparativelysmallthickness,excellentthermalinsulationresultscanbeachievedbyusingNeopor

insulationmaterials.

Theexcellentheatstorageofthesolidroofensuresanevenenvironmentbothdayandnight,especiallyduringthewarmsummermonths.



Between-rafterinsulation


Under-rafterinsulationmadeofNeopor®

Undersidecladding

Battens



ExteriorthermalinsulationmadeofNeopor®

(Possiblevapourretarder,airtightlayer)

Solidroofconstruction

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Sloping roof insulation

Slopingroofsystemsensurethatrainwaterdrainsfromflatroofs.Roofswithoutaslope,whichretainwateroveraprolongedperiodoftime,aresubjectedtoconsiderableloads.Asaresult,thelifespanoftheroofcanbesignificantlyshortened.

Individually prefabricated roof elements

High compressive strength

Uncomplicated laying

Removal of water from the roof ensured in the long term

Flatroofsshouldhaveaminimumslopeoftwopercenttoallowwatertorunoffwithoutcausinganydamage.

Thewedge-shapedNeoporinsulationboardsenabletheincorporationofslopesinnewlyconstructedroofsorintherenovationofflatroofssloping,whileatthesametimeensuringefficientthermalinsulation.Thecalculationandcuttingtosizeoftheslopeboards(wedgesandridges)isprocessedinthefactorywiththehelpofcomputercontrol.

Insulation on solid flat roofs

Nowadays,industrialandofficebuildings,schools,supermarkets,orhospitalsaregenerallyconstructedwithflatroofs.Dependingontheirconstruction,adistinctionismadebetweenahotroof(unventilated)oracoldroof(ventilated).Thestructureandconfigurationaredependentonitsfutureuse.

Statically advantageous due to low board weight

Good thermal insulation in summer and winter

Long-lived, does not rot

Easy handling

Inthecaseofflatroofinsulation,theinsulationmaterialhastomeetdemandingrequirements.Theflatroofissubjectedtoextremetemperaturefluctuationsbecauseofexposuretothesun’sraysandlowtemperatures.Inaddition,mechanicalstressesoccurduetowind,rain,ice,orsnow.

Tofulfilltheexactingrequirementsthathavetobemetbyqualifiedthermalinsulationforflatroofs,Neopor®insulationboardsofferanoptimalsolution.

Surfaceprotection

Roofsealandvaporpressureequalizationlayer

ThermalinsulationmadeofNeopor®

Vaporbarrierlayer

Supportconstruction

Surfaceprotection

Roofsealwithvaporpressureequalizationlayer

SlopingroofelementmadeofNeopor®

Existingroofstructure:roofseal,thermalinsulation,vaporbarrierlayer,supportconstruction

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Owingtothediminishingnaturalareasincities,vegetatedroofsorroofterracesarebecomingincreasinglypopular.Thevegetationofgreenroofscanbedividedintoextensivevegetation,i.e.,vegetationwithlow-growingplantssuchasmosses,herbaceousplants,orgrasses,andintensivevegetationintheformofroofgardenswithshrubsortrees.

Resistant to rotting and mold

Load-bearing and able to be walked on

Dimensionally stable and aging resistant

Biologically compatible

Inthecaseofutilizedgreenroofareas,theinsulationmaterialissubjecttodemandingrequirementsandhighstresses.Toensuredurability,theboardsshouldberesistanttocompressivestress,rotting,andmold,aswellastoaging.

Neopor®insulationboardscanbeinstalledunderterracecoveringsaswellasinextensivelyorintensivelyvegetatedflatroofconstructions.

Insulation of industrial roofs

Industrialbuildings,commercialbuildings,warehouses,sportsandexhibitionhalls,andbarnsaregenerallyfittedwithprofiledsheetsteelroofs.Theirfeaturesarelowintrinsicweight,lowroofpitch,andlargespans.

Low intrinsic weight of the insulation boards

Low thicknesses with high insulation performance

High strength

Long-lived and safe

Theselightweightindustrialroofswithexternalinsulationaregenerallyunutilizedandarewalkedononlyformaintenancepurposes.Theactualstressesontheroofarelimitedtosnow,rain,andwind.

Neoporinsulatingmaterialsarewell-suitedforflatroofcoveringsbecauseoftheirphysicalproperties,suchasdimensionalstability,compressivestrength,andlowweight,inadditiontotheirexcellentinsulatingperformance.

Layeroffinegravelasterracecovering

Vegetationlayer

Protectivesheet/root-resistantlayer


Vaporbarrierlayer

Roofconstruction

Surfaceprotection

Roofsealwithvaporpressureequalizationlayer


Vaporbarrierlayer

Pressuredistributor

Profiledsteelsheet

Supportconstruction

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Insulated roofing elements

Self-supporting,large-arearoofingelementsofferatime-savingandeconomicalsolutionforslopingroofsofdwellingsandindustrialbuildingsaswellaslargeagriculturalbuildingsandsportshalls.Theelementsaremostlysuppliedincut-to-measure,prefabricatedform.

Ready-to-install insulated roofing elements

Suitable for large spans

Quick and simple installation

Underside with ready-to-inhabit appearance

Theself-supportingelementswithacoreofNeopor

insulationmaterialcanbeproducedwithhardcoveringlayersofchipboardsheetsandfinishedsurfacesontheundersideaswellaswithadditionallyfitteddistancelaths.Thecombinationofchipboardsheets,integratedwoodenribs,andaninsulatingcoremakesrafterssuperfluous.Roofareasincludinginsulation,vaporbarrier,moistureprotection,andanattractiveinteriorappearanceareinstalledinoneoperation.Theroofisthusweatherproofwithinafewhours.

Attic insulation

InthecaseofinadditiontoinsulationofthetopfloorceilingcanbeimplementedandeffectivelywithNeopor®insulationmaterials.Theatticisthusthermallyseparatedfromtheheatedpartofthebuilding.

Prevents heat loss through ceiling

Ease of handling

Inexpensive installation

Easy cutting and processing

TopreventcoldairfromflowingundertheNeoporinsulationboards,closefittinghastobeensured.Iftheceilingistobewalkedonforstorageormaintenancepurposes,itispossibletoinstallacoveringlayerontop,suchaslooselylaidsheetsofchipboard.

Blow-in insulationForceilingsconstructedwithwoodbeams,thehollowspacesbetweenthebeamscanbeinsulatedbyblowinginfoamedbeadsofNeopor.

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Topsidecoveringlayer

InsulatingcoremadeofNeopor®

Undersidecoveringlayer

Load-bearingwoodconstruction

Coveringlayerastreadcoating


Ceiling

Notwalkable Walkable

Density [kg/m3]5

0.045

0.040

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EPS

Neopor®

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Thermal insulation in comparisonTheecoefficiencyanalysisconsidersproductsandprocessesfromboththeeconomicandtheecologicalpointofview.Theresultofanevaluationofthisnatureintheexampleofthethermalinsulationcompositesystem(ETICS)withaU-valueof0.�9W/(m�·K)isshowninthediagram.ThemajoradvantageofNeoporinsulatingboardsliesinthereduceduseofmaterialofupto50percent,generatingsavingsintermsofcostsandresources,whichinturnreducestheimpactontheenvironment.Comparedtoalternativeproducts,Neoporinsulatingmaterialsbeareconomicadvantageswithlowerenvironmentalimpactandthereforeofferecoefficientinsulatingsolutionsforup-to-datethermalinsulation.

Thermal conductivityVastlyimprovedinsulatingeffectscanbeachievedwithNeopor,particularlywithverylowbulkdensities.ThediagramshowsthatNeoporinsulatingmaterialswithabulkdensityof15kg/m3achieveathermalconductivityof0.03�W/(m∙K),forinstance.FornormalEPSwiththesamebulkdensity,thethermalconductivityis0.037W/(m∙K).

Thermal insulationTheexcellenteffectofNeopor®insulatingmaterialsoffersarchitects,engineers,craftsmen,andbuilderssignificantadvantagesinbuildingpractice.TheNeoporinfraredabsorbersorreflectorsconsiderablyreducethermalconductivity,andtheheatpermeabilityofthematerialislowercomparedtonormalinsulatingboards.

Fire protectionNeoporinsulatingmaterialsareproducedinaccordancewiththerequirementsofEuropeanstandardDINEN13163andarecategorizedinEuroclassEinaccordancewithDINEN135011andB1inaccordancewithDIN410�.

Neopor® insulating materials – sustainable and efficientThestartingmaterialforexpandedpolystyreneispolymerizedstyrene.Thebead-shapedgranulesarefoamedinvariousstagestouptofiftytimestheiroriginalvolumeusingwatervapor.

ComparedtoconventionalEPS,around50percentlessrawmaterialisusedintheproductionofNeoporinsulatingboards,offeringademonstrablygreateradvantagewithlowenvironmentalimpact.Neoporachievesthebestresultsintheecoefficiencyanalysis.

1.3 1.0 0.7

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High eco-efficiency

Neopor®

Styropor®

Mineral fibers

Low eco-efficiency

Advantagesusing1 m2 thermalinsulationcompositesystem

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Costs (standardized)

Eco-efficiency analysis of thermal insulation composite systems in the example of the threeliterhouse in the Brunck district of Ludwigshafen in 2000, confirmed by the Öko-Institut inFreiburg, Germany, and by TÜV (German Technical Inspection Agency).

Alternativesconsidered:

Neopor® Styropor® Mineral fibers

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KG. Install the boards to give a tight fit

A light tap with a hammer and the joints fit smoothly.

Wedge to give an accurate fitBend boards slightly and adjust to fit.

Applications and Processing Between-rafter insulationNeopor®insulatingmaterialsaresuitableforthermalinsulationbetweenraftersinnewbuildingsandrenovations.Allareasbetweenrafterscanbefittedwithoutanywasteusingoneboardsize.Theinsulatingboardissimplywedgedinbetween.

Cutting Neopor® insulating materials to sizeThematerialiscuttosizeusingafretsaw,crosscutsaw,orincandescentwirecuttingequipment.Allowapproximatelyonepercentofthecleargapbetweenraftersforthe”wedgingeffect”oftheNeoporinsulatingboards.

Installing from bottom to topTheNeoporinsulatingboardsbendeasilyandarepackedbetweentherafters.Theycanbeinstalledwithoutgeneratingdustorcausingskinirritation.

Tongue-and-groove design for a smooth fitTheboardsaretappedfrombelowusingapieceofsquaredtimberandahammeruntilthetongueandgroovefittogethersmoothly.

Airtight fitAvaporretarderfilmisfittedundertheNeoporinsulatingboardsontheroomsidetoensurethattheroofisair-andwind-tight.

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Sarking membrane and battensThe roof battens are fixed to the rafters or on a solid roof by means of the Neopor insulating boards.

Fit without thermal bridgesThe easy-to-handle Neopor insulating boards are tightly fitted shuttering and a vapor retarder.

Above-rafter insulation or insulation of solid pitched roofsExternalthermalinsulationusingNeopor®insulatingmaterialscanbedesignedasabove-rafterinsulationorasinsulationofsolidroofs.Fit in formationTheNeoporinsulatingboardsarefittedinformation,looselyontheshutteringortightlypackedonthesolidpitchedroof.Noadhesiveisneeded.Anygapscanbefilledwithcut-to-fitstripsoftheinsulatingmaterial.

Sarking membraneApermeablesarkingmembraneguaranteesarain-prooflayerovertheinsulatinglayer.

Distance and roofing battensThedistancebattensarealsousedtosecuretheNeoporinsulatingboardsandprovideventilationoftheroofboarding.Timberbattensarefittedasdistancebattensdirectlyontheinsulatingboardsparalleltotheraftersandareexpertlyfastenedontheraftersorinthesolidroof.Variousattachmentsystemsareavailableforthispurpose,whichprovidesacontinuousloadtransfer.

Practical advantages of Neopor® insulating materials

Upto�0percentbetterinsulatingperformance. Dimensionallystable,weather-andageingresistant. Workingwithoutglareindirectsunlightbyreducing

lightreflection. Easiertohandleduetoweightandvolume. Straightforwardcuttingtosizeandgrinding. Reliableforplanningandfittingdueto

homogeneousmaterial. Lowerimpactontheenvironmentasaresultofup

to50percentreductioninrawmaterialsused, comparedwithconventionalEPS. Provenfittingmethod,sameasforconventionalEPS. Versatileapplicationoptions. Provenuseinstructuralengineeringovera

numberofyears. Protectsbuildingsfromheatandcold. Protectedbrandquality.

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Sh

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case

Three-liter house in Rome, Italy

Marketable low-energy solution

ThebuildingdesignisintheItalianconstructiontradition,butwithjustthreelitersofoilor30kWhpersquaremeter,ithasanannualheatconsumptionofatleast80percentbelowtheItalianaverage.Thiswasachievedbycomprehensiveinsulation,usingStyrodur®Cintheperimeterinsulation,andNeopor®insulatingboardsfortheexternalthermalinsulationcompositesystemandtheroofandfootfallsoundinsulation.TheMicronal®PCMplasterregulatestheinternaltemperature,whichremainspleasantevenonthehottestdays,withouthavetouseacoolingsystem.Theresultisamarketablelow-energysolutionforItalyprovidingluxuryconditions365daysayear.

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case

One-liter house in Ludwigshafen, Germany

Townhouses requiring 1 liter of heating oil

Theheatingrequirementofnewbuildingsisapproximatelysevenlitersperyearpersquaremeteroflivingarea,whereastheconsumptionforthenewtownhousesintheBrunckareaisjustoneliter.

Toachievethislowconsumptionrate,thepropertycompanyLUWOGEusesprovenandinnovativeenergysavingconcepts:

Externalwallinsulation(ETICS)with30cm-thick Neopor®boards. Pitchedroofinsulationusing60cm-thickNeopor

insulatingboards. South-facingwindowsinlivingroomsandbedrooms. Triple-glazedwindowsfilledwithinertgasbetween

thepanes.

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Further information on Neopor®

BASFSE

67056Ludwigshafen

Germany

www.neopor.de

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trad

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BAS

F SE

Brochure: Neopor®—Innovation in Insulation

Brochure: Building and Modernizing with Neopor

Brochure: Passive House

Brochure: Fast & Easy Construction

with Insulating Concrete Forms (ICF)

Brochure: Wall Insulation

Brochure: Roof Insulation

Neopor film: Innovation in Insulation

Website: www.neopor.de

Neopor: Product sample folder

Note

Thedatacontainedinthispublicationarebasedonourcurrent

knowledgeandexperience.Inviewofthemanyfactorsthatmay

affectprocessingandapplicationofourproduct,thesedatadonot

relieveprocessorsfromcarryingoutowninvestigationsandtests;

neitherdothesedataimplyanyguaranteeofcertainproperties,

northesuitabilityoftheproductforaspecificpurpose.Any

descriptions,drawings,photographs,data,proportions,weights

etc.givenhereinmaychangewithoutpriorinformationanddonot

constitutetheagreedcontractualqualityoftheproduct.Itisthe

responsibilityoftherecipientofourproductstoensurethatany

proprietaryrightsandexistinglawsandlegislationareobserved.

(March�010)

Neopor Anwendungsbroschüre: Wanddämmung

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Transcript of Neopor Anwendungsbroschüre: Wanddämmung