NEOPLAST GRUP BORU ENGLISH CATALOQUE

7/31/2019 NEOPLAST GRUP BORU ENGLISH CATALOQUE

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About Us...NEOPLAST Group Pipe and Plastic Industry Trade Limited Company began operations in order to manufacturepipes and pipe systems previously used the experiences in facilities which is built on 50,000 square meters of land in2011. Head office is in Ankara and the production site is in Krehir Organized Industrial Zone.Neoplast Products are as follows: Spiral HDPE Corrugated Pipe up to 2600mm Diameter Steel Reinforced Spiral HDPE Corrugated Pipe up to 2600mm Diameter

GRP (Glass Reinforced Polyester) Pipe up to 2000mm Diameter Polyurethane Filled Geothermal Pipe

C o r r u g a t e dP i p e s


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Neoplast Corrugated Pipe .........................................................................................2Range of Products ...............................................................................................3Advantage of Our Pipes .......................................................................................5

Installation of Pipe.................................................................................................8 Difference of Other Pipes......................................................................................9

Neoplast Glass Reinforced Polyester Pipe (GRP) .....................................................15Feature of GRP Pipe ............................................................................................17 Diameters of GRP Pipe ........................................................................................19 Fittings and Special Parts .....................................................................................21

Neoplast GRP Polyurethane Filled Geothermal Pipe.................................................23

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CorrugatedSecret Power

Neoplast Corrugated Pipe...After used for many years in U.S.A., Japan and Europe, Neoplast improved Spiral HDPE Corrugated Pipe technologyas steel reinforced and unreinforced with the experienced team in order to contribute the country's economy in 8.000square meter factory. Spiral HDPE Corrugated Pipe and Steel Reinforced Spiral HDPE Corrugated Pipe are twotypes of pipe can be produced.

Areas of Usage... Water Transmission Line of Hydroelectric

Power Plant Projects

Infrastructure Projects Irrigation Systems Sewage Lines and

Domestic Coupling Rain Water Lines Industrial Projects Drainage Systems Treatment Facilities

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Range of Products... HDPE (High Density Polyethylene)Corrugated Pipesare produced in range of 200mm-2600mm outsidediameter. HDPE Corrugated Pipes can be produced both SteelReinforced Spiral and Spiral Corrugated. Inner surface of pipes are smooth, outer surface isribbing and resistant to external load. Usage is water and wastewater conveyance usually in80 percent impletion with the gravity. As a result of the project accounts, which should be areal stiffness properties are produced. Due to continuous spiral technology, pipes can beproduced the desired size.

Nominal Dia

DN200300400500600700800

600800

100012001400150016001800200022002400

Inner Dia (mm)ID

200300400500600700800600800

100012001400150016001800200022002400

SN 4++++++++++++++++++

Ring Stiffness (SN= EI/D3) (kN/m2)SN 8++++++++++++++++++

SN 10-------+++++++++++

SN 12,5-------

+++++++++--

SN 16-------++++++-----

Range of Products Table

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General Features of Our Pipes...NEOPLAST is producing corrugated pipe with the highest stiffness value. Our pipes have corrosion-resistant becauseof using polyethylene, high strength due to high resistance of the ribs. They have organic composition that iswear-resistant, smooth inner surface, high viscosity, a complete sealing property and the 50 year productionguarantee. Pipes can be carried and laid easy.

Because of special design of outer surface, our pipes are resistant to heavy traffic loads, stroke, anyloads and ground motions.All the loads on the pipe is distributed homogeneously.

Because groundwater is liquefying earth under the pipe, there emerge big buoyancy as aconsequence stress and buckling. Our pipes are known the most resistant pipes to these forces. Installation and coupling processes are easy. The pipes are connected with electrofusion bands or shrink sleeve coupling. Also, with hand

extrusion machine the gap of inner joints of the pipes are filled. Special products and joints can be produced.

Inner surface can be produced with any color.

Structure of the Pipe... Inner and outer surfaces of pipe are produced with polyethylene. Because of using 100% HDPE, the pipes have high stiffness value. Producing steel reinforced corrugated pipe is available upon request.



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The Advantages of our Pipes Our machines are mobile so we can produce our pipes anywhere according to the location of theproject. Therefore, the transportation costs will be decreased. Because of our continuous spiral production technology, we can produce the demand quick and thedelivery time will be short. Because of the low friction coefficient, desired flow of water can deliver with small diameter pipe sothe pipe cost will be decreased. Because of the low friction coefficient, inside of the pipe does not occur any deposits orsediment. Inside of the pipes are produced with HDPE that is the most resistant material to corrosion. Because of high stiffness and low weight, pipes can carry easily and install quickly. The installationtime is short and the installation cost is low. Special installation materials are not needed. The value of the pipe cost with installation cost is thelowest value in the pipe sector. There is no wastage in installation because our pipes have not bell

end and spigot end. Our pipes are connected end to end. There is not any maintenance cost of pipes and the operationcost is very low.

Used Raw Materials...High Density Polyethylene (HDPE)Polyethylene is a thermoplastic which is used in a wide rangeof products. It takes its name from ethylene in monomer state.Polyethylene is produced from ethylene. Its short name is generallyknown as PE in the plastic industry. Ethylene moleculeC2H4 is in fact is formed by two CH2 particles bound withdouble bond. Polyethylene is manufactured through polymerization ofethylene. Polymerization is a reaction starting off with monomer unitsand resulting in polymer units.

HDPE is a material with high density polyethylene, derived frompetroleum. It is the abbreviation of High Density Polyethylene. In theindustry and manufacturing sector, generally its abbreviation is used.

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The Chart of Pipe Diameter...

DN 200 - DN 1200 Slope, Flow, Diameter, Speed Chart



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The Chart of Pipe Diameter...

DN 1300 - DN 2400 Slope, Flow, Diameter, Speed Chart

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DN t (mm) W (min)


Quality Concept...There is 3 quality control level inside the Neoplast laboratory and production line.First Quality Control LevelAll kinds of raw materials and supplementarymaterials are tested according to specified

quality process standards in the first qualitycontrol level. Raw materials from thesuppliers are tested for each lot and getsample from each lot. The tests of first qualitycontrol level are as follows; MFI, heapdensity, moisture, chemical convenience,physical convenience, viscosity, piecebigness resistance. It is essential that thesamples must be confirmed.

Process Control

Mandatory testing suitable raw materials and supplementary materials forproduction during the manfacturing process. Our priority is increasing the qualitystandarts by testing the products with experienced engineers and technicansduring the production. Produced each pipe must be controlled and tested from ourpersonnel. Meanwhile, thetests are specified from TSE(Turkish Institute of Standards) and ISO are asfollows:Ring Stiffness Test, MFI Test, Impact Resistance Test, Density Test, Rupture andElongation Test, Heat Resistance Test, Impermeability Test, In Length Elongation Test

It is intervened if the situation is non-compliance with these standards during theproduction. Defects are averted in less time with troubleshooting process depending onthe standards.

End Quality Control LevelProducts mentioned in the last level of quality control tests in thelaboratory final tests are performed. Approval of delivery of theproducts are delivered troubleless and witout any deformed to ourcostumers the seriousness of the quality of our understandings andprovide them with made of%100 HDPE products.


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Coupling Process...Electrofusion Welding MethodIt is applied by using made of polyethylene and covered with copper wire Electrofusion Band and ElectrofusionWelding Machine. For each diameter, electrofusion band is changing and electrofusion welding machineadjustment is changing. Pipes are centering inside with the hoop and be ready for the Electrofusion Welding.Then, applying area is cleaned and EF Band is fixed between the two ribs.

Setting of EF Welding Machine adjusts according to desired diameter value and waiting for cooldown. It iswelded with hand extruder inside the welding area in order to impermeability. Thereby,it is acquired fullyimpermeability. Coupling welding can be processes inside the canal and outside of canal.

Shrink Muff MethodLess than 1000mm diameter corrugated pipes arecoupled with shrink muff and acquired fullyimpermeability. This method began and applied withNeopplast for the first time in Turkey.

It is had a shrink muff on joints parts pf pipe andheated with blowtorch in order to cover the pipe.


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Our Practices...


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Quality Certificates

-In our catalog, all photos' rights reserved Neoplast.

-In the catalog, all values are information.


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NEOPLAST GRUP BORU ENGLISH CATALOQUE

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