NeoGCP i7 · NeoGCP i7 - 3 - 1. Product Configuration 1.1 Product View 1.2 LCD Screen LINE...

NeoGCP i7 User’s Guide

Rev.F

NeoGCP i7

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Table of Contents

1. Product Configuration

1.1 Product View .............................................................................................................................. 3

1.2 LCD Screen ................................................................................................................................. 3

1.3 LED Indicator .............................................................................................................................. 5

1.4 Control Buttons ........................................................................................................................... 5

1.5 Terminal Block .............................................................................................................................. 6

2. Control Functions

2.1 Caution prior to operate ............................................................................................................... 7

2.2 Manual Mode ............................................................................................................................. 8

2.3 Auto Mode ................................................................................................................................. 8

2.4 Emergency Run ........................................................................................................................... 8

2.5 Scheduled Run ............................................................................................................................ 8

3. Setup Menu

3.1 SYSTEM ..................................................................................................................................... 9

3.2 SENSOR-SET ............................................................................................................................. 10

3.3 DI-CONFIG ................................................................................................................................ 11

3.4 DO-CONFIG .............................................................................................................................. 12

3.5 CONTROL ................................................................................................................................. 13

3.6 PROTECTION ............................................................................................................................ 14

3.7 SERIAL-COMM .......................................................................................................................... 16

3.8 GAIN-SET ................................................................................................................................. 16

3.9 TEST ........................................................................................................................................ 16

3.10 ALARM HISTORY ..................................................................................................................... 16

3.11 CONTROLLER CHECK ............................................................................................................... 16

4. List of Fault

4.1 Alternator & BREAKER related fault .............................................................................................. 17

4.2 Engine related fault .................................................................................................................... 18

4.3 Sensor related fault .................................................................................................................... 19

4.4 Digital-Input related fault ............................................................................................................ 20

4.5 Characteristics Curve of Inverse Time ............................................................................................ 21

5. Communication Protocol – MODBUS

5.1 MODBUS Protocol ................................................................................................................... 24

5.2 REQUEST (04h) ....................................................................................................................... 26

5.3 CONTROL (05h) ...................................................................................................................... 28

6. Communication Protocol – GIMAC-II Plus

6.1 GIMAC-II Plus Protocol ............................................................................................................. 28

6.2 REQUEST (04h) ....................................................................................................................... 28

6.3 CONTROL (05h) ...................................................................................................................... 29

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1. Product Configuration

1.1 Product View

1.2 LCD Screen

LINE Indication List

1 GEN-SET Operation Mode, Status of start preparation, Displays timer of each sequence, when it’s

operating.

2

Display Mode 1 : Active Power(KW), Active Power(%), L-L Average Voltage & Current of

generator output

Display Mode 2 : Active Power(KW), L-L Average Voltage & Current of generator output, Power

Factor

3

Indication details can be changeable by using up, down(▲,▼) button

- RPM, Frequency(Hz), Battery Voltage(V)

- Generator[3-Phase L-L Voltage(V), 3-Phase L-N Voltage(V), 3-Phase Current(A)], Ground

Current(A)

- Apparent Power(KVA), Reactive Power(kvar), Power Factor(P.F)

- Grid L-L Voltage(V)

- Coolant Temp.(℃), Lube Oil Press.(bar), Lube Oil Temp.(℃) Ambient Temp.(℃), Fuel Level(%)

- Operation Hour(Hour), KW Hour(KWH), Kvar Hour(KvarH), Current Date, Time

4 - Digital Input #1~10, Relay Output #1~8

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- Grid(BUS) or Displays Timer from Contact(UVR) status

- Output for Grid(BUS) or Contact(UVR) status Timer is only available at [Auto] mode

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1.3 LED Indicator

No Item Color Description

1 BLOCK Amber Is ON when it’s at BLOCK mode

2 MANUAL Amber Is ON when it’s at Manual Mode

3 AUTO Amber Is ON when it’s at Auto mode

4 GRID Red Is ON when Grid Power being supplied. Is OFF when it’s blackout.

5 ALARM Red Is ON when fault is occurred, Is OFF when fault is over.

6 CLOSE Red Is ON when Circuit Breaker is close. Is OFF when Circuit Breaker is

open.

7 OPEN Green Is ON when Circuit Breaker is open. Is OFF when Circuit Breaker is close

8 START Amber

Engine Stop : OFF

Between Starting Engine and Building-up the Generator Rated

Voltage : On and OFF [Blinking]

Building-up the Generator Rated Voltage : ON

1.4 Control Buttons

No Item Function

1 ▲,▼,◀,▶ Use to move to each screen or to change set point in menu.

Use to change window from fault detail screen

2 MENU

Use to change from Main screen to Menu screen

Use to move Category to Category from User’s Message Input of DI-CONFIG

Menu

3 ENTER Use to select Menu or to save set point

4 ESC. Use to change from menu screen to main screen

Use to cancel set point while changing.

5 MODE

Use to change Operation Mode

Engine Stop : …BLOCK->AUTO->MANUAL->BLOCK…

When it’s Running : …AUTO->MANUAL->AUTO…

6 LAMP TEST Use to check all LED indicators

7 ALARM When a fault is occurred, Use to Stop Buzzer sound and switch between main

screen and Fault screen

8 RESET After a fault is occurred, Use to Stop Buzzer sound and reset fault alarm.

9 CLOSE ACB close at Manual Running

10 OPEN ACB open at Manual Running

11 START Start Generator at Manual Mode

12 STOP Stop Generator at Manual Mode

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1.5 Terminal Block

No Item Description

1 DC+ Input power for controller

DC 8~32[V] 2 DC-

3 MAIN R Input voltage from Grid

Input 1P-2W or 3P-3W

Max AC 550[V]

4 MAIN S

5 MAIN

T

6 GEN PT U Input Generator Operating voltage

Input 1P-3W, 3P-3W, 3P-4W

Max AC 550[V]

7 GEN PT V

8 GEN PT W

9 GEN PT N

0 MPU+ Input Magnetic pick-up signal

Min AC 0.7[V] 11 MPU-

1 RS85+ RS485 Communication port

13 RS485-

14 RS485 END When connected with RS485-,

terminating resistance connected

15 DI 1

Digital Input

You can select items at Menu.

Using for fault, function and control

Relay

DC- Input

16 DI 2

17 DI 3

8 DI 4

19 DI 5

20 DI 6

21 DI 7

22 DI 8

23 DI 9

24 DI 10

No Item Description

52 GEN CT U+ Input the output Current[A] of

Generator Operating CT

Use 1~5[A] the output Current CT

51 GEN CT V+

50 GEN CT W+

49 GEN CT -

4 GEN ZCT + Input ZCT Current[A] for detecting

CGR

Use 1~5[A] the output Current CT

47 GEN ZCT -

46 SENSOR 1 Input Coolant Temp. Sensor(RTD)

45 SENSOR 2 Input Lube Oil Press. Sensor(RTD)

44 SENSOR 3 Input Lube Oil Temp. Sensor(RTD)

43 SENSOR 4 Input Ambient Temp. Sensor(RTD)

42 SENSOR 5 Input Fuel Level Sensor (4~20mA)

41 SENSOR - Common Sensor-

40 RELAY 1

Relay Output

Output with Dry Contact

You can select items at Menu.

Max AC 250[V], 5[A] Output

39

38

RELY 2

37

36 RELAY3

35

34 REAY 4

33

32 RELAY 5

31

30

RELAY 6

29

28 RELAY 7

27

26

RELAY 8

25

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2. Control Functions

No Functions Block Mode Manual Mode Auto Mode Emergency Run

1 LCD Screen [BLOCK] [MANUAL] [AUTO] [EMERGENCY]

2 LED Indicator BLOCK : ON

MANUAL : OFF

AUTO : OFF

BLOCK : OFF

MANUAL : ON

AUTO : OFF

BLOCK : OFF

MANUAL : OFF

AUTO : ON

BLOCK : OFF

MANUAL : ON

AUTO : ON

3 Select Mode MODE Button MODE Button MODE Button Impossible to

set arbitrarily

4 Change Mode

while running

Non Applicable Possible Possible Possible

5 GEN-SET Start Impossible START Button Sensing Grid Input D/I

6 GEN-SET Stop Non Applicable STOP button Sensing Grid Cancel D/I

7 Protection Partly possible Possible Possible Possible

8 Control ACB Non Applicable CLOSE, OPEN Button Automatic Automatic

9 Cool-down Non Applicable Impossible Possible Possible

10 Change Parameter Possible Partly possible Partly possible Partly possible

10 Delete Fault

history

Possible Impossible Impossible Impossible

11 MODBUS Comm. Possible Possible Possible Possible

Note1) You can only use the Scheduled Run at Auto Mode after setting-up.

2.1 Caution prior to operate

- When you select Manual or Auto Mode, Please Check [READY] on LCD Screen

- [READY] : a status of Engine Stop / [RPM, Lube Oil Press and Lube Oil Press Switch]

- [CHECK] : a status of Engine Rotation / more than one of [RPM, Lube Oil Press and Lube Oil Press Switch]

- When you start at [CHECK] status, there is no output of Start Motor signal for protecting Engine

- In case of changing or not using for [READY] and [CHECK] criterion,

Change Setup : [MENU]->[CONTROL] to [RUN-STATUS RPM], [RUN-STATUS OP-GAUGE], [RUN-STATUS OP-

SWITCH]

- In case there is [CHECK] at Auto mode, it will cause [FAIL TO STOP] and preventing GEN-SET start failure

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2.2 Manual Mode

- Select Manual Mode by pressing [MODE] button -> LCD shows [MANUAL] then MANUAL LED is ON

- Confirm [READY] on LCD. If LCD shows [CHECK] then check out RPM, Lube Oil Press, Lube Oil Press Switch.

- Start Generator by pressing [START] button

- If Voltage, Frequency and RPM of Generator are built-up normally, then START LED is changed from BLINKING To

ON and it shows [RUNNING] on LCD Screen

- Depends on type of CIRCUIT Breaker, It will be close or open by manual close/open or [CLOSE], [OPEN] buttons

- Stop Generator by pressing [STOP] button

2.3 Auto Mode

- Set and check for detecting method of Grid Sensing at [MENU]->[CONTROL]->[MAINS SENSING] (R-S Voltage,

R-S-T Voltage, UVR Relay INPUT)

- Select Auto Mode by pressing [MODE] button -> LCD shows [AUTO] then AUTO LED is ON

- Confirm [READY] on LCD Screen. If LCD shows [CHECK], then check out RPM, Lube Oil Press, Lube Oil Press

Switch.

- If Grid failure is detected based on the method of Grid sensing, Generator will start after setting delay time

- If Voltage, Frequency and RPM of Generator are built-up normally, then START LED is changed from BLINK to ON

and it shows [RUNNING] on LCD Screen

- After it shows [RUNNING], The Circuit Breaker is closed automatically depends on type of circuit breaker

- If Grid live is detected based on detecting method of Grid sensing, circuit breaker will be opened after setting

delay time

- After opening circuit Breaker, it will be run for cooling down the Engine for setting time

- Generator is stopped.

2.4 Emergency-Run

- When Emergency-Run Contact is Input at Manual or Auto Mode status

- Generator Start/Stop & Circuit Breaker Close/Open is all the same as at Auto Mode

- PRE-CRANK Relay will output for 5[sec] automatically.

2.5 Scheduled Run

- Set [SCHEDULED-RUN] to [DATE] or [DAY] and set [SCHEDULED-RUN START] and [SCHEDULED-RUN STOP] at

[MENU]->[CONTROL]

- Scheduled Run will not be possible if [SCHEDULED-RUN START] is later than [SCHEDULED-RUN STOP] or

[SCHEDULED-RUN START] is same as [SCHEDULED-RUN STOP]

- Depends on [SCHEDULED-RUN ACB] Setting, Breaker Control during Scheduled Run will be controlled

automatically or manually

- Scheduled run only available during Auto mode

- If there is mains failure during Scheduled run, It will be switched to Auto Mode then Breaker will be controlled

automatically regardless of [SCHEDULED-RUN ACB] Setting

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3. Setup Menu

3.1 SYSTEM

No Menu Submenu Function Min. Max.

1-1-1 POWER P Input Rated KW of GEN-SET 0 5000

1-1-2 FREQUENCY F Input Rated Frequency of GEN-SET 40 60

1-1-3 VOLTAGE V Input Rated Voltage of GEN-SET 110 6600

1-1-4 CURRENT I Input Rated Current of GEN-SET 5 9999

1-1-5 GR CURRENT GRI Input Ground Current of GEN-SET 5 9999

1-1-6 GEN WIRING WIRE Select wiring system of alternator( 1P-3W, 3P-3W, 3P-4W )

1-1-7 EXT-MODULE EX Use or Not use of External extension I/O board

1-2-1 PT RATIO PT Input PT ratio when Potential Transformer is in use

Set 1.00, in case of not using

1.00 99.99

1-2-2 CT RATIO CT 1st and 2nd ratio of Current Transformer 5/1 9999/5

1-2-3 GR CT RATIO ZCT 1st and 2nd ratio of Ground Current Transformer 5/1 9999/5

1-3-1 ENGINE RPM RPM Input rated RPM of GEN-SET 0 4000

1-3-2 GOVERNOR TYPE GOV Select the type of Engine Governor ( STOP, FUEL )

1-3-3 TEETH(FACTOR) TEETH Input the number of Engine Gear

Input 30, when detecting RPM using GEN-SET Voltage

(Based on 4 Poles alternator)

0 250

1-4-1 BREAKER TYPE TYPE Input the type of Main BREAKER ( MCCB, ACB )

1-4-2 BREAKER AUX. CHECK AUX In case of ACB - Use or Not use for failure check of BREAKER auxiliary contact

In case of MCCB - Use or Not use for BREAKER auxiliary contact

1-5-1 BUTTON BEEP BEEP Use or Not use for beep sound when press button

1-5-2 ALARM HORN TIME

HORN Setup for Internal or external buzzer output time

If set to 0, Manual OFF is only possible

0 600

1-6-1 BACK-LIGHT TIME LIGHT Setup for backlight holding time

After pressing button, backlight will turn on for setting

time

If set to 0, backlight will not turn off

When GEN-SET is running, backlight will not turn off

0 600

1-7-1 DATE SETUP DATE Setup for current year, month and day of week

1-7-2 TIME SETUP TIME Setup for current hour, minute 00:00 23:59

1-7-3 TIME COMPENSATION CLOCK Adjust clock when it is fast or late -31 31

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3.2 SENSOR-SET

No Menu Submenu Function Min. Max.

2-1-1 WATER TEMP SENSOR WT Use or Not use of Water Temperature Sensor

2-1-2 OIL PRESS SENSOR OP Use or Not use of Oil Pressure Sensor

2-1-3 OIL TEMP SENSOR OT Use or Not use for Oil Temperature Sensor

2-1-4 USER TEMP SENSOR UT Use or Not use for User Temperature Sensor

2-1-5 FUEL LEVEL SENSOR FL Use or Not use for Fuel Level Sensor

2-2-1

2-2-8

WATER TEMP LV1~8 1~8 Setup resistance and temperature of Sensor

Possible up to Max 8 point

0Ω

0℃

2000Ω

150℃

2-3-1

2-3-8

OIL PRESS LV1~8 1~8 Setup resistance and pressure of Sensor


0Ω

0.0bar

2000Ω

16.0bar

2-4-1

2-4-8

OIL TEMP LV1~8 1~8 Setup resistance and temperature of Sensor


0Ω

0℃

2000Ω

150℃

2-5-1

2-5-8

USER TEMP LV1~8 1~8 Setup resistance and temperature of Sensor


0Ω

0℃

2000Ω

150℃

2-6-1 FUEL LEVEL GAIN GAIN Setup Gain for Fuel Level Sensor(4~20mA Type) 0.001 9.999

2-6-2 FUEL LEVEL OFFSET OFFSET Setup Offset for Fuel Level Sensor(4~20mA Type) 0 9999

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3.3 DI-CONFIG

No Menu Sub menu Function Min. Max.

3-x-1 DI x SET SET Setup function for D/I #x

Possible to setup as a fixed function or external fault signal

3-x-2 DI x TYPE TYPE Setup type for D/I #x (N/O, N/C)

3-x-3 DI x DELAY DLY Setup delay time for D/I #x

Only possible in case D/I #x is setup as protection

0.0 25.0

3-x-4 DI x ALARM AL Setup protection level of D/I #x

Only possible in case D/I #x is setup as protection

(NOT USE, WARNING, TRIP, STOP, SHUTDOWN, TRIP+STOP,

TRIP+SHUTDOWN)

3-x-5 DI x MESSAGE MSG Input display message of D/I #x

Only possible in case D/I #x is setup as ‘USER FAULT’, ‘USER FAULT (RUN)’ and

‘USER FAULT (STOP)’

Possible to make Max. 16 digit using capital and small letter, number, symbols

1) Select of D/I #x :

- User Fault (User can input fault message by themselves) : USER FAULT, USER FAULT (RUN), USER FAULT (STOP)

- Fault : EM’CY STOP S/W, WATER TEMP. S/W, OIL PRESS. S/W, WATER LEVEL S/W, NO CHARGING S/W,

FAIL TO START, FAIL TO STOP, FAIL TO BUILD-UP, OVER SPEED, OCGR(Over Current Ground Relay)

- Function : BREAKER AUX., UVR SIGNAL, FIRE-RUN

- Operating mode change : BLOCK MODE, MANUAL MODE, AUTO MODE

- Control : GEN START, GEN STOP, BREAKER CLOSE, BREAKER OPEN, ALARM RESET

2) Number of D/I is setup 10 when extension module is not used, 18 when extension module is used

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3.4 DO-CONFIG

No Menu Sub Menu Function Min. Max.

4-x DO x SET Select signal of D/O #x

1) Select of D/O #x :

- Control : C_PRE-CRANK, C_CRANK, C_GOVERNOR, C_BREAKER CLOSE, C_BREAKER OPEN, C_ALARM BUZZER, C_ALARM

RESET,

C_IDLE SPEED, C_RATED SPEED

- Status : S_MAINS ON, S_MAINS OFF, S_GEN START, S_GEN RUNNING,

S_BLOCK MODE, S_MANUAL MODE, S_AUTO MODE, S_FIRE-RUN MODE

S_ALL ALARM, S_WARNING, S_HEAVY FAULT, S_TRIP FAULT, S_STOP FAULT, S_SHUTDOWN FAULT

- Fault : F_OVER VOLTAGE, F_UNDER VOLTAGE, F_OVER CURRENT, F_OCGR, F_OVER FREQ., F_UNDER FREQ.

F_OVER SPEED, F_UNDER SPEED, F_FAIL TO START, F_FAIL TO STOP, F_FAIL TO BUILD-UP,

F_WATER TEMP HIGH, F_WATER TEMP LOW, F_OIL PRESS HIGH, F_OIL PRESS LOW, F_OIL TEMP HIGH, F_OIL TEMP

LOW,

F_USER TEMP HIGH, F_USER TEMP LOW, F_FUEL LEVEL HIGH, F_FUEL LEVEL LOW, F_BAT.VOLT HIGH, F_BAT.VOLT

LOW

F_DI1 USER FAULT, F_DI2 USER FAULT, F_DI3 USER FAULT, F_DI4 USER FAULT, F_DI5 USER FAULT,

F_DI6 USER FAULT, F_DI7 USER FAULT, F_DI8 USER FAULT, F_DI9 USER FAULT, F_DI10 USER FAULT

2) Number of D/O is setup 8 when extension module is not used, 16 when extension module is used

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3.5 CONTROL


5-1-1 MAINS SENSING TYPE Setup Sensing method for Mains ( MAIN R-S, MAIN R-S-T, UVR INPUT )

5-1-2 AUTO-START DELAY T1 Delay time for Auto-Start when Mains Off 0 7200

5-1-3 AUTO-STOP DELAY T2 Delay time for Auto-Stop when Mains On 0 7200

5-1-4 AUTO-START

VOLTAGE

V1 In case MAINS SENSING is ‘MAIN R-S’ or ‘MAIN R-S-T’,

set Voltage Level to recognize as Mains Off

0 6600

5-1-5 AUTO-STOP

VOLTAGE

V2 In case MAINS SENSING is ‘MAIN R-S’ or ‘MAIN R-S-T’,

set Voltage Level to recognize as Mains On

0 6600

5-2-1 SCHEDULED-RUN TYPE Set how to use and select whether use or not use for Scheduled-Run

( Not use, Date, Day )

5-2-2 SCHEDULED-RUN

SETUP

SETUP Set the date in case SCHEDULED-RUN is [DATE]

Set the day in case SCHEDULED-RUN is [DAY]

0

MON

31

SUN

5-2-3 SCHEDULED-RUN ACB CB Setup ACB control during Scheduled-Run ( Manual, Auto )

5-2-4 SCHEDULED-RUN

START

ON Setup start time for Scheduled-Run 00:00 23:59

5-2-5 SCHEDULED-RUN STOP OFF Setup stop time for Scheduled-Run 00:00 23:59

5-3-1 PRE-CRANK TIME PRE Output time of Pre-Crank 0 60

5-3-2 CRANK-ON TIME ON Max. output time of cranking 1 9

5-3-2 CRANK-OFF TIME OFF Delay time to the next cranking trial in case of repeat 5 60

5-3-3 CRANK ATTEMPTS ATTEMPTS Number of Cranking repeat in Auto Mode 1 9

5-4-1 RUN-STATE RPM

RPM Standard RPM which is to check Engine rotating

No check if set to 0

100 1200

5-4-2 RUN-STATE

OP-GAUGE

OPG Standard Oil Pressure which is to check Engine rotating

No check if set to 0

0.0 16.0

5-4-3 RUN-STATE

OP-SWITCH

OPS Use or Not use of Oil Pressure S/W which is to check engine rotating

Figure out engine rotation by checking D/I port which set to Oil Pressure S/W

5-4-4 OP PRESS

DEAD-TIME

OPDT Dead time of Low Oil Pressure Protection after Engine

rotating

0 30

5-5-1 IDLE TIME IDLE Setup time for IDLE operation

IDLE relay output for a certain set time

0 60

5-5-2 BUILD-UP EXPIRE BUILD-UP If Voltage, Frequency and RPM are not build-up for

certain set time after starting, it occur FAIL TO BUILD-UP

5 600

5-5-3 ACB CLOSE DELAY CLOSE Delay time of ACB Close in Auto mode 0 60

5-6-1 COOLDOWN TIME COOLDOWN Cooldown time in Auto Mode 0 600

5-6-2 STOP-HOLD TIME STOP Stop Solenoid : Stop Signal Holding Time

Fuel Solenoid : Prevent time for Re-Starting

5 30

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3.6 PROTECTION


6-1-1

OVER VOLTAGE

TYPE Setup type for Over Voltage ( Constant, Inverse )

6-1-2 SET Constant - Setup level for Over Voltage 100 150

6-1-3 DELAY Constant - Setup Delay time for Over Voltage 0.5 20.0

6-1-4 LEVER Inverse – Setup characteristics lever for Over Voltage 0.1 1.2

6-1-5 ALARM Setup protection class for Over Voltage Note1)

6-2-1

UNDER VOLTAGE

SET Setup level for Under Voltage 50 100

6-2-2 DELAY Setup Delay time for Under Voltage 0.5 20.0

6-2-3 ALARM Setup protection class for Under Voltage Note1)

6-3-1

OVER CURRENT

TYPE Setup type for Over Current ( Constant, Inverse )

6-3-2 SET Constant - Setup level for Over Current 101 200

6-3-3 DELAY Constant - Setup Delay time for Over Current 0.5 20.0

6-3-4 LEVER Inverse – Setup characteristics lever for Over Current 0.1 1.2

6-3-5 ALARM Setup protection class for Over Voltage Note1)

6-4-1

OCGR

TYPE Setup type for OCGR ( Constant, Inverse )

6-4-2 SET Constant - Setup level for OCGR 101 200

6-4-3 DELAY Constant - Setup Delay time for OCGR 0.5 20.0

6-4-4 LEVER Inverse - Setup characteristics lever for OCGR 0.1 1.2

6-4-5 ALARM Setup protection class for OCGR Note1)

6-5-1

OVER FREQUENCY

SET Setup level for Over Frequency 100 150

6-5-2 DELAY Setup delay time for Over Frequency 0.5 20.0

6-5-3 ALARM Setup protection class for Over Frequency Note1)

6-6-1

UNDER FREQUENCY

SET Setup level for Under Frequency 50 100

6-6-2 DELAY Setup delay time for Under Frequency 0.5 20.0

6-6-3 ALARM Setup protection class for Under Frequency Note1)

6-7-1

OVER SPEED

SET Setup level for Over Speed 100 150

6-7-2 DELAY Setup delay time for Over Speed 0.1 1.0

6-7-3 ALARM Setup protection class for Over Speed Note1)

6-8-1

UNDER SPEED

SET Setup level for Under Speed 50 100

6-8-2 DELAY Setup delay time for Under Speed 0.5 20.0

6-8-3 ALARM Setup protection class for Under Speed Note1)

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6-9-1 WATER TEMP HIGH

HIGH Setup level for High Water temperature 0 150

6-9-2 ALARM Setup protection class for High Water temperature Note1)

6-9-3 WATER TEMP LOW

LOW Setup level for Low Water Temperature 0 150

6-9-4 ALARM Setup protection class for Low Water Temperature Note1)

6-10-1 OIL PRESS HIGH

HIGH Setup level for High Oil Pressure 0.0 16.0

6-10-2 ALARM Setup protection class for High Oil Pressure Note1)

6-10-3 OIL PRESS LOW

LOW Setup level for Low Oil Pressure 0.0 16.0

6-10-4 ALARM Setup protection class for Low Oil Pressure Note1)

6-11-1 OIL TEMP HIGH

HIGH Setup level for High Oil Temperature 0 150

6-11-2 ALARM Setup protection class for High Oil Temperature Note1)

6-11-3 OIL TEMP LOW

LOW Setup level for Low Oil Temperature 0 150

6-11-4 ALARM Setup protection class for Low Oil Temperature Note1)

6-12-1 USER TEMP HIGH

HIGH Setup level for High User’s Temperature 0 99

6-12-2 ALARM Setup protection class for High User’s Temperature Note1)

6-12-3 USER TEMP LOW

LOW Setup level for Low User’s Temperature 0 99

6-12-4 ALARM Setup protection class for Low User’s Temperature Note1)

6-13-1 FUEL LEVEL HIGH

HIGH Setup level for High Fuel Level 0 100

6-13-2 ALARM Setup protection class for High Fuel Level Note1)

6-13-3 FUEL LEVEL LOW

LOW Setup level for Low Fuel Level 0 100

6-13-4 ALARM Setup protection class for Low Fuel Level Note1)

6-14-1 BAT. VOLTAGE HIGH

HIGH Setup level for High Battery Voltage 8 35

6-14-2 ALARM Setup protection class for High Battery Voltage Note1)

6-14-3 BAT. VOLTAGE LOW

LOW Setup level for Low Battery Voltage 8 35

6-14-4 ALARM Setup protection class for Low Battery Voltage Note1)

Note1) Protection Class : NOT USE, WARNING, TRIP, STOP, SHUTDOWN, TRIP+STOP, TRIP+SHUTDOWN

- NOT USE : Not Use

- WARNING : Occur only Warning

- TRIP : Trip only Breaker

- Stop : Stop after Cooldown time

- SHUTDOWN : Stop without Cooldown

- TRIP+STOP : Breaker Trip then Stop after Cooldown time

- TRIP+SHUTDOWN : Breaker Trip then Stop without Cooldown

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3.7 SERIAL COMM


7-1-1 UART ID ID Setup Device ID for UART Port 0 255

7-1-2 UART BAUDRATE BAUD Setup Baudrate for UART Port ( 9600, 19200, 38400 )

7-1-3 UART PARITY PARITY Setup Parity for UART Port ( NONE, EVEN, ODD )

7-2-1 RS485 ID ID Setup Device ID for RS485 Port 0 255

7-2-2 RS485 BAUDRATE BAUD Setup Baudrate for RS485 Port ( 9600, 19200, 38400 )

7-2-3 RS485 PARITY PARITY Setup Parity for RS485 Port ( NONE, EVEN, ODD )

7-3-1 RS485 PROTOCOL PROTOCOL Setup RS485 protocol ( MODBUS, GIMAC-II Plus )

7-3-2 RS485 WORD SWAP SWAP In case of RS485 Protocol is GIMAC-II Plus, select WORD SWAP (Not use, Use)

3.8 GAIN-SET


8-1-1 PT U-V GAIN PT-UV Gain for Gen U-V Voltage 0.001 9.999

8-1-2 PT V-W GAIN PT-VW Gain for Gen V-W Voltage 0.001 9.999

8-1-3 PT W-U GAIN PT-WU Gain for Gen W-U Voltage 0.001 9.999

8-2-1 CT U GAIN CT-U Gain for Gen U Current 0.001 9.999

8-2-2 CT V GAIN CT-V Gain for Gen V Current 0.001 9.999

8-2-3 CT W GAIN CT-W Gain for Gen W Current 0.001 9.999

8-3-1 CT GR GAIN CT-GR Gain for Gen Ground Current 0.001 9.999

8-4-1 MAIN R-S GAIN MAIN-RS Gain for Main R-S Voltage 0.001 9.999

8-4-2 MAIN S-T GAIN MAIN-ST Gain for Main S-T Voltage 0.001 9.999

8-5-1 BAT. VOLT GAIN BAT-V Gain for Battery Voltage 0.001 9.999

3.9 TEST

- Test for protection - Over voltage, Under Voltage, Over Current and Over Speed

3.10 ALARM HISTORY

- Possible to check previous fault history up to maximum 30 event based on chronological order.

3.11 CONTROLLER CHECK

- Debugging Menu which is to check whether controller is in normal operation or not

- Possible to check product number & program version of controller

- Possible to check RX, TX communication status

- Possible to check analog input value and digital input / output status

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4. List of fault

4.1 Alternator & Breaker related fault

◎ : Fixed Item ○ : Optional Item

No Item Fault Level Delay

Time Sequence applied

Not use Warning Trip Stop Shutdown

1 OVER VOLTAGE ○ ○ ○ ○ ○ Setting Always

Gen Voltage is detected higher than set point of Over Voltage

2 UNDER VOLTAGE ○ ○ ○ ○ ○ Setting Running

Gen Voltage is detected lower than set point of Under Voltage

3 OVER CURRENT ○ ○ ○ ○ ○ Setting Always

Gen Current is detected higher than set point of Over Current

4 OCGR

○ ○ ○ ○ ○ Setting Always

Gen Ground Current is detected higher than set point of Over Current Ground

Digital input, which is set to OCGR, is input

5 OVER FREQUENCY ○ ○ ○ ○ ○ Setting Always

Gen Frequency is detected higher than set point of Over Frequency

6 UNDER FREQUENCY ○ ○ ○ ○ ○ Setting Running

Gen Frequency is detected lower than set point of Under Frequency

7 FAIL TO BUILD-UP

◎ ◎ 0[Sec] Build-Up

Voltage, Frequency and RPM are not build until Build-Up delay time expire

Normal Range : Under Voltage < Gen Voltage < Over Voltage

Under Frequency < Gen Frequency < Over Frequency

Under speed < Engine Speed(RPM) < Over speed

8 GEN BREAKER FAILURE ◎ 0[Sec] Always

ACB close while stopping or Aux. of ACB is not checked normally while operation of ACB

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4.2 Engine related fault



Time Sequence applied


1 OVER SPEED ○ ○ ○ ○ ○ Setting Always

RPM is detected higher than set point of Over Speed

2 UNDER SPEED ○ ○ ○ ○ ○ Setting Running

RPM is detected lower than set point of Under Speed

3 EMERGENCY STOP ◎ ◎ 0[Sec] Always

Digital input, which is set to Emergency Stop, is input

4 FAIL TO START ◎ ◎ 0[Sec] Crank-On

Crank Attempts expire in Auto Mode & Fire-Run Mode

5 FAIL TO STOP ◎ ◎ 2[Sec] Ready

Digital input, which is set to Fail to Stop, is input

6 FAIL TO STP(RPM)

○ ○ ○ ○ ○ 2[Sec] Ready

Detected rotational state before starting in Auto Mode & Fire-Run Mode

- Engine RPM is detected more than RUN-STATE RPM

7 FAIL TO STOP(OP GAUGE)

○ ○ ○ ○ ○ 2[Sec] Ready


- Oil Pressure Value is detected more than RUN-STATE OP-GAUGE

8 FAIL TO STOP(OP SWITCH)

○ ○ ○ ○ ○ 2[Sec] Ready


- No signal of Oil Pressure S/W

9 WATER TEMP HIGH S/W ○ ○ ○ ○ ○ Setting Build-Up ~ Cooldown

Digital input, which is set to Water Temp High S/W, is input

10 OIL PRESS LOW S/W ○ ○ ○ ○ ○ Setting Build-Up ~ Cooldown

Digital input, which is set to Oil Pressure Low S/W, is input

11 NO CHARGING S/W ○ ○ ○ ○ ○ Setting Running

Digital input, which is set to No Charging S/W, is input

12 WATER LEVEL S/W ○ ○ ○ ○ ○ Setting Always

Digital input, which is set to Water Level S/W, is input

13 BAT. VOLTAGE HIGH ○ ○ ○ ○ ○ 10[Sec] Always

Battery Voltage is detected more than setup point of high battery voltage

14 BAT. VOLTAGE LOW ○ ○ ○ ○ ○ 10[Sec] Always

Battery Voltage is detected less than setup point of low battery voltage

15 MPU FAILURE ◎ 5[Sec] Build-Up ~ Cooldown

Detected 0 RPM, during engine rotation. Applied only to detect RPM using MPU

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4.3 Sensor related Fault



time Sequence applied


1 WATER TEMP HIGH ○ ○ ○ ○ ○ 1[Sec] Running ~ Cooldown

Water Temperature Value is detected higher than set point of high water temperature

2 WATER TEMP LOW ○ ○ ○ ○ ○ 1[Sec] Running ~ Cooldown

Water Temperature Value is detected lower than set point of low water temperature

3 OIL PRESS HIGH ○ ○ ○ ○ ○ 1[Sec] Build-Up ~ Cooldown

Oil Pressure Value is detected higher than set point of high oil pressure

4 OIL PRESS LOW ○ ○ ○ ○ ○ 1[Sec] Build-Up ~ Cooldown

Oil Pressure Value is detected lower than set point of low oil pressure

5 OIL TEMP HIGH ○ ○ ○ ○ ○ 1[Sec] Running ~ Cooldown

Oil Temperature Value is detected higher than set point of high oil temperature

6 OIL TEMP LOW ○ ○ ○ ○ ○ 1[Sec] Running ~ Cooldown

Oil Temperature Value is detected lower than set point of low oil temperature

7 USER TEMP HIGH ○ ○ ○ ○ ○ 1[Sec] Running ~ Cooldown

User’s Temperature Value is detected higher than set point of high user temperature

8 USER TEMP LOW ○ ○ ○ ○ ○ 1[Sec] Running ~ Cooldown

User’s Temperature Value is detected lower than set point of low user temperature

9 FUEL LEVEL HIGH ○ ○ ○ ○ ○ 10[Sec] Always

Fuel Level Value is detected higher than set point of high fuel level

10 FUEL LEVEL LOW ○ ○ ○ ○ ○ 10[Sec] Always

Fuel Level Value is detected lower than set point of low fuel level

11 WATER TEMP SENSOR ◎ 5[Sec] Always

Water Temperature Sensor is not connected

12 OIL PRESS SENSOR ◎ 5[Sec] Always

Oil Pressure Sensor is not connected

13 OIL TEMP SENSOR ◎ 5[Sec] Always

Oil Temperature Sensor is not connected

14 USER TEMP SENSOR ◎ 5[Sec] Always

User’s Temperature Sensor is not connected

15 FUEL LEVEL SENSOR ◎ 5[Sec] Always

Fuel Level Sensor is not connected

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4.4 Digital Input related Fault



time Sequence applied


1 D/I 1 FAULT INPUT

○ ○ ○ ○ ○ Setting Always, Stopping, Running

D/I #1 is input while D/I #1 is set as USER FAULT, USER FAULT(RUN), USER FAULT(STOP)

Display typed message from user

2 D/I 2 FAULT INPUT




3 D/I 3 FAULT INPUT




4 D/I 4 FAULT INPUT




5 D/I 5 FAULT INPUT




6 D/I 6 FAULT INPUT




7 D/I 7 FAULT INPUT




8 D/I 8 FAULT INPUT




9 D/I 9 FAULT INPUT




10 D/I 10 FAULT INPUT




NeoGCP i7

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4.5 Characteristics Curve of Inverse Time

NeoGCP i7

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NeoGCP i7

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NeoGCP i7

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5. Communication Protocol - MODBUS

5.1 MODBUS PROTOCOL

1) Protocol Type : MODBUS RTU

2) Communication configured : RS485 Half Duplex

3) Device ID Setup : 0 ~ 255. Changeable in Menu

4) Baudrate Setup : 9600, 19200, 38400 [bps]. Changeable in Menu

5) Parity Setup : Even. Odd, None. Changeable in Menu

6) Data Bit : 8 [bit]. Not changeable

7) Stop Bit : 1 [bit]. Not changeable

8) Support Function Code : Request(04h), Command(05h)

9) Support Exception Code : Illegal Function(01h), Illegal Address(02h), Illegal Data Value(03h)

10) Frame-End Silent Interval : Lower V2.66 : 50[ms], Upper V2.67 : 5[ms]

5.2 REQUEST (04h)

ADDRESS DATA TYPE SCALE

30001 Serial No 16bit SIGNED INT 1

30002 Program Version 16bit SIGNED INT /100

30003 Average Gen L-L Voltage 16bit SIGNED INT 1

30004 Average Gen L-N Voltage 16bit SIGNED INT 1

30005 Average Gen Current 16bit SIGNED INT 1

30006 Gen U-V Voltage [V] 16bit SIGNED INT 1

30007 Gen V-W Voltage [V] 16bit SIGNED INT 1

30008 Gen W-U Voltage [V] 16bit SIGNED INT 1

30009 Gen U-N Voltage [V] 16bit SIGNED INT 1

30010 Gen V-N Voltage [V] 16bit SIGNED INT 1

30011 Gen W-N Voltage [V] 16bit SIGNED INT 1

30012 Gen U Current [A] 16bit SIGNED INT 1

30013 Gen V Current [A] 16bit SIGNED INT 1

30014 Gen W Current [A] 16bit SIGNED INT 1

30015 Gen Ground Current [A] 16bit SIGNED INT 1

30016 Mains R-S Voltage [V] 16bit SIGNED INT 1

30017 Mains S-T Voltage [V] 16bit SIGNED INT 1

30018 Engine Speed [RPM] 16bit SIGNED INT 1

30019 Frequency [Hz] 16bit SIGNED INT /10

30020 Active Power [KW] 16bit SIGNED INT 1

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30021 Active Power [KVA] 16bit SIGNED INT 1

30022 Reactive Power [Kvar] 16bit SIGNED INT 1

30023 Power Factor [P.F] 16bit SIGNED INT /100

30024 Water Temperature [℃] 16bit SIGNED INT 1

30025 Oil Pressure [Bar] 16bit SIGNED INT /10

30026 Oil Temperature [℃] 16bit SIGNED INT 1

30027 User’s Temperature [℃] 16bit SIGNED INT 1

30028 Fuel Level [%] 16bit SIGNED INT 1

30029 Battery Voltage [V] 16bit SIGNED INT /10

30030 Operation Hour [Hour] (High) 16bit SIGNED INT Note1)

30031 Operation Hour [Hour] (Low) 16bit SIGNED INT Note1)

30032 KW Hour [KWH] (High) 16bit SIGNED INT Note2)

30033 KW Hour [KWH] (Low) 16bit SIGNED INT Note2)

30034 Kvar Hour [KvarH] (High) 16bit SIGNED INT Note3)

30035 Kvar Hour [KvarH] (Low) 16bit SIGNED INT Note3)

30036 Status of LED 16bit UNSIGNED INT Note4)

30037 Current Sequence 16bit UNSIGNED INT Note4)

30038 Fault Status 16bit UNSIGNED INT Note4)

30039 Detail Fault List1 16bit UNSIGNED INT Note5)





Note1 ) Operation Hour : ( (Operation Hour (High) X 65536) + Operation Hour (Low) ) / 100

Note2 ) KW Hour : ( (KW Hour (High) X 65536) + KW Hour (Low) ) / 100

Note3 ) Kvar Hour : ( (Kvar Hour (High) X 65536) + Kvar Hour (Low) ) / 100

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5.3 CONTROL (05h)

ADDRESS DATA VALUE

0001 GEN-SET Stop

0xFF00

0002 GEN-SET Start

0003 Fault Reset

0005 Change Operation Mode

0006 Block mode

0007 Manual Mode

0008 Auto Mode

0009 Breaker Close

0010 Breaker Open

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Note4) BIT FIELD

BIT 30036 30037 30038

0 Gen Fault Ready -

1 Breaker Close Pre-Crank Warning

2 Breaker Open Crank-On Trip

3 Gen Running Crank-Off Stop

4 - Build-Up Shutdown

5 - Running Trip+Stop

6 - Cooldown Trip+Shutdown

7 - Stop -

8 Block Mode - -

9 Manual Mode - -

10 Auto Mode - -

11 Mains ON - -

12 - - -

13 - - -

14 - - -

15 - - -

Note5 ) BIT FIELD

BIT 30039 30040 30041 30042 30043

0 Over voltage Over Speed Water Temp High D/I 1 Input Fault D/I 11 Input Fault

1 Under Voltage Under Speed Water Temp Low D/I 2 Input Fault D/I 12 Input Fault

2 Over Current Emergency Stop Oil Press High D/I 3 Input Fault D/I 13 Input Fault

3 Over Current

Ground

Fail to Start Oil Press Low D/I 4 Input Fault D/I 14 Input Fault

4 Over Frequency Fail to Stop Oil Temp High D/I 5 Input Fault D/I 15 Input Fault

5 Under Frequency Fail to Stop(RPM) Oil Temp Low D/I 6 Input Fault D/I 16 Input Fault

6 Fail to Build-up Fail to Stop(OP Gauge) User Temp High D/I 7 Input Fault D/I 17 Input Fault

7 Gen Breaker Failure Fail to Stop(OP Switch) User Temp Low D/I 8 Input Fault D/I 18 Input Fault

8 - Water Temp High S/W Fuel Level High D/I 9 Input Fault

9 - Oil Press Low S/W Fuel Level Low D/I 10 Input Fault

10 - No Charging S/W Water Temp Sensor -

11 - Water Level S/W Oil Press Sensor -

12 - Bat. Voltage High Oil Temp Sensor -

13 - Bat. Voltage Low User Sensor -

14 - MPU Failure Fuel Level Sensor -

15 - - - -

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6. Communication Protocol – GIMAC-II Plus

6.1 GIMAC-II Plus PROTOCOL

1) Protocol Type : MODBUS RTU

2) Communication configured : RS485 Half Duplex

3) Device ID Setup : 0 ~ 255. Changeable in Menu

4) Baudrate Setup : 9600, 19200, 38400 [bps]. Changeable in Menu

5) Parity Setup : Even. Odd, None. Changeable in Menu

6) Data Bit : 8 [bit]. Not changeable

7) Stop Bit : 1 [bit]. Not changeable

8) Support Function Code : Request(04h),

9) Support Exception Code : Illegal Function(01h), Illegal Address(02h), Illegal Data Value(03h)

10) Frame-End Silent Interval : Lower V2.66 : 50[ms], Upper V2.67 : 5[ms]

11) Support ADDRESS : 30001 ~ 30035

6.2 REQUEST (04h)


30001 D/I status 16Bit UNSIGNED INT Note1)

30002 DO status 16Bit UNSIGNED INT Note1)

30003 Device status 16Bit UNSIGNED INT Note1)

30004 Reserved 16Bit UNSIGNED INT

30005 Gen U Current [A] 32Bit FLOAT

30007 Gen V Current [A] 32Bit FLOAT

30009 Gen W Current [A] 32Bit FLOAT

30011 Gen U-N Voltage [V] 32Bit FLOAT

30013 Gen V-N Voltage [V] 32Bit FLOAT

30015 Gen W-N Voltage [V] 32Bit FLOAT

30017 Gen U-V Voltage [V] 32Bit FLOAT

30019 Gen V-W Voltage [V] 32Bit FLOAT

30021 Gen W-U Voltage [V] 32Bit FLOAT

30023 Power Factor [P.F] 32Bit FLOAT

30025 Active Power [KW] 32Bit FLOAT

30027 Reactive Power [Kvar] 32Bit FLOAT

30029 Apparent Power [KVA] 32Bit FLOAT

30031 Frequency [Hz] 32Bit FLOAT

30033 KW Hour [KWH] 32Bit FLOAT

30035 Kvar Hour [KvarH] 32Bit FLOAT

NeoGCP i7

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6.3 CONTROL (05h)

ADDRESS DATA VALUE

0002 Breaker Close

0xFF00

0004 Breaker Open

0006 GEN-SET Start

0010 GEN-SET Stop

0014 Breaker Close

0018 Breaker Open

0022 Block Mode

0026 Manual Mode

0030 Auto Mode

0034 Fault Clear

Note1) BIT FIELD

BIT 30001 30002 30003

0 Over Voltage GEN-SET start -

1 Under Voltage Auto Mode -

2 Over Current - -

3 Over Current Ground - -

4 Over Speed Breaker Open Signal -

5 Water Temp. High Breaker Close Signal -

6 Oil Press. Low Breaker Open Aux. -

7 Fail to Start, Fail to Stop Breaker Close Aux. -

8 D/I 3 Input Fault D/O 1 Output Sys Error – Breaker Aux. Fault, Low Bat. Voltage

9 D/I 4 Input Fault D/O 2 Output Alarm – GEN-SET fault occurred

10 D/I 5 Input Fault D/O 3 Output Event – Not use

11 D/I 6 Input Fault D/O 4 Output

12 D/I 7 Input Fault D/O 5 Output Remote / Local – Not use



15 D/I 10 Input Fault D/O 8 Output SWAP SET – Set when WORD SWAP is in use

NeoGCP i7 · NeoGCP i7 - 3 - 1. Product Configuration 1.1 Product View 1.2 LCD Screen LINE...

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Transcript of NeoGCP i7 · NeoGCP i7 - 3 - 1. Product Configuration 1.1 Product View 1.2 LCD Screen LINE...