Nemoto Dual Shot GX Service Manual 2008.05.27

download Nemoto Dual Shot GX Service Manual 2008.05.27

of 94

description

nemoto manual

Transcript of Nemoto Dual Shot GX Service Manual 2008.05.27

  • 044-200133.03Conrast Delivery System

    Dual ShotService Manual

    3nd edition044-200133.00.03 Nemoto Kyorindo Co., Ltd. 2-27-20 Hongo, Bunkyo-ku, Tokyo 113-0033, Japan

    6/4/2007

  • 044-200133.03

    Dual ShotNemoto Kyorindo Co., Ltd. Service Manual.6/4/2007 044-200133.00.03

  • 044-200133.03

    Dual Shot Table of Contents

    081-200133.00.01. Preface .......................................................1

    1.1. How to read this service manual ........................... 11.1.1. How to read the revision history ...................... 11.1.2. How to read the cover page ............................ 21.1.3. How to read the text .................................. 3

    1.2. Object Equipment .......................................... 4

    1.3. Cautions for Safety Use ................................... 41.3.1. Symbols ............................................... 51.3.2. Cautions when installing .............................. 61.3.3. Cautions when checking ................................ 61.3.4. Cautions when repairing ............................... 6

    1.4. Manual Construction ....................................... 7

    2. Specifications ................................................9

    2.1. Dimensions ................................................ 9

    2.2. Weight .................................................... 9

    2.3. Appropriate Syringe ....................................... 10

    2.4. Operation Range ........................................... 10

    2.5. Safety Device ............................................. 112.5.1. Error Message and Halt ................................ 112.5.2. Fuse .................................................. 112.5.3. Pressure monitor ...................................... 112.5.4. Flow rate monitor ..................................... 112.5.5. Injection volume monitor .............................. 112.5.6. Over injection time ................................... 112.5.7. Motor monitor ......................................... 112.5.8. Sensor monitor ........................................ 11

    3. Stand Assembling ..............................................13

    3.1. Unpacking ................................................. 13

    3.2. Assembling Stand .......................................... 13

    3.3. Installing Floor Stand Type ............................... 14

    3.4. Installing Ceiling Mounting Type .......................... 15Nemoto Kyorindo Co., Ltd.3 6/4/2007

  • 044-200133.03

    Table of Contents Dual Shot

    Nemoto Ky6/4/20073.5. Connecting Head Arm and Ceiling Mounting Device ........... 16

    3.6. Connecting Console ........................................ 17

    4. Console lnitialization ........................................ 19

    4.1. Call of Service Screen .................................... 19

    4.2. Setup Screen .............................................. 20

    4.3. Setting Upper Left Position (Touch Panel) ................. 21

    4.4. Setting Lower Right Position (Touch Panel) ................ 21

    4.5. Check of Setup State (Touch Panel) ....................... 22

    4.6. Service Menu Screen ....................................... 22

    4.7. Date/time Setup Screen .................................... 23

    4.8. Function Setup Screen (1) ................................. 24

    4.9. Function Setup Screen (2) ................................. 26

    4.10. Function Setup Screen (3) ................................ 28

    4.11. Error Log ................................................ 29

    4.12. Abort Log ................................................ 32

    4.13. Interface monitor screen ................................. 33

    4.14. NV-RAM Clear screen ...................................... 33

    4.15. Injector Status screen ................................... 33

    4.16. Program Change ........................................... 34

    4.17.FROM ................................................. 35

    4.18. Initialization of Console ................................ 36

    4.19. Selection of head connected .............................. 37

    4.20. Operation Check .......................................... 38

    5. Daily Check and Periodic Inspection ........................... 39

    5.1. Daily Check ............................................... 395.1.1. Check of the system and accessories ................... 395.1.2. Check of the head and stand ........................... 39orindo Co., Ltd.081-200133.00.03

  • 044-200133.03

    Dual Shot Table of Contents

    081-200133.00.05.1.3. Check of the ceiling mounting arm ..................... 405.1.4. Cleaning .............................................. 40

    5.2. Inspection (Mandatory items for serviceman) ............... 40

    6. Troubleshooting ...............................................47

    6.1. Problems without Error Display ............................ 476.1.1. Power can not be turned on ............................ 476.1.2.Touch panel can not be used. ........................... 476.1.3. Error sound is generated and console does not start up 476.1.4. Heater does not get warm. ............................. 47

    6.2. Problems with Error Display ............................... 486.2.1. ERR1 .................................................. 486.2.2. ERR2 .................................................. 486.2.3. ERR3 .................................................. 486.2.4. ERR4 .................................................. 496.2.5. ERR6 .................................................. 496.2.6. ERR11 ................................................. 496.2.7. ERR12 ................................................. 496.2.8. ERR13 ................................................. 506.2.9. ERR14 ................................................. 506.2.10. ERR15 ................................................ 506.2.11. ERR16 ................................................ 506.2.12. ERR17 ................................................ 506.2.13. ERR18 ................................................ 516.2.14. ERR20 ................................................ 516.2.15. ERR30 ................................................ 516.2.16. ERR50 ................................................ 516.2.17. ERR90 ................................................ 516.2.18. ERR91 ................................................ 516.2.19. ERR92 ................................................ 526.2.20. ERR93 ................................................ 526.2.21. ERR95 ................................................ 526.2.22. ERR96 ................................................ 52

    7. Head Calibration ..............................................53

    7.1. Connection for Head Calibration ........................... 53

    7.2. Configuration of Communication Software ................... 53Nemoto Kyorindo Co., Ltd.3 6/4/2007

  • 044-200133.03

    Table of Contents Dual Shot

    Nemoto Ky6/4/20077.3. Programming Procedure ..................................... 54

    7.4. Set for Programming Mode .................................. 57

    7.5. Pressure Offset Setting ................................... 57

    7.6. List of Commands .......................................... 58

    7.7. EEPROM Initialization ..................................... 59

    7.8. Calibration Data Display .................................. 59

    7.9. Front Limit Calibration ................................... 60

    7.10. Offset Programming and Check of Electromagnetic Brake .... 61

    7.11. Jog Shuttle Programming .................................. 64

    7.12. Buzzer Volume Programming ................................ 64

    7.13. Pressure Gain Programming ................................ 65

    7.14. Calibration Mode in General .............................. 66

    7.15. Setting of Low Pressure Warning .......................... 67

    7.16. Offset/Pressure Display Adjustment from Console .......... 68

    8. Program Update ................................................ 71

    8.1. Connection of Program Updating Jig ........................ 71

    8.2. Procedure of Program Change ............................... 72

    8.3. Program Initialization .................................... 75

    9. Rewrite of Altera ............................................. 77

    9.1. Connection of Arutera Rewriting Jig ....................... 77

    9.2. Rewriting Procedure ....................................... 78

    9.3. Selection of Writing Tools ................................ 84

    10. Contact Information ......................................... 85orindo Co., Ltd.081-200133.00.03

  • 001-200134.04

    Dual Shot Preface 11. Preface

    1.1. How to read this service manualThe Press Pro serivce manual is used as an example.

    1.1.1. How to read the revision history

    This manual consists of plural chapters, and each chapter has its document reference number. The document reference numbers are listed in the manual construction table.

    Revision number and contentsof modifications are described.

    Updating date and documentreference number

    Reference number of thedocument which constitutesthe manual

    Contents of modification

    Document reference number

    Detail of the contentsof modificationService Manual 1 Nemoto Kyorindo Co., Ltd.044-200133.01.03 6/4/2007

  • 001-200134.04

    Preface Dual Shot11.1.2. How to read the cover page

    Document reference number The reference number of when storing and controling the manual(The document reference number on the cover page is the referencenumber for this whole manual)

    Revision number Revision number of the manual

    Product name Name of the system described in this manual

    Image of system Image figure (It may differ from an actual product.)

    Manufacturer name The manufacturer of this product

    Manufacturer address The address of the manufacturer

    Printed date of this manual The date of when this manual was printed out from the source code. (Itdiffers from the created date of this manual.)

    Document reference numberRevision number

    Product name

    Image of system

    Manufacturer address

    Manufacturer name

    Printed date of this manualNemoto Kyorindo Co., Ltd. 2 Service Manual6/4/2007 044-200133.01.03

  • 001-200134.04

    Dual Shot Preface 11.1.3. How to read the text

    Document reference number A reference number used when storing and controling this manual(Each chapter has its assigned number.)

    Chapter number Number of the chapter (The number corresponds with the headline on thefirst line of the page.)

    Chapter title Title of the chapter

    Name of the system Name of the system described in this manual

    Name of manufacturer Manufacture of the system

    Manual classification Kind of manual

    Printed date of this manual The date when this manual was printed from the source code. (It differsfrom the created date of this manual.)

    Page number The page number counted from the first page of Chapter 1.

    Document reference number

    Chapter number

    Chapter title

    ManufacturerPrinted date of this man-

    System name

    Manual classification

    Page numberService Manual 3 Nemoto Kyorindo Co., Ltd.044-200133.01.03 6/4/2007

  • 001-200134.04

    Preface Dual Shot11.2. Object Equipment

    The software revisions of the equipment described in this manual are listed in the system configura-tion table.

    1.3. Cautions for Safety Use

    Symbol Description

    This symbol indicates that hazards which will result in seri-ous personal injury or death may occur immensely whenthe system is incorrectly operated.

    This symbol indicates that hazards which could result inserious personal injury or death may occur when the sys-tem is incorrectly operated.

    This symbol indicates that hazards which could result inpersonal injury or equipment or property damage when thesystem is incorrectly operated.

    Danger

    Warning

    CautionNemoto Kyorindo Co., Ltd. 4 Service Manual6/4/2007 044-200133.01.03

  • 001-200134.04

    Dual Shot Preface 11.3.1. Symbols Symbols used on the Dual Shot and in this manual

    Symbol DescriptionBeware of getting your fingers pinched.Caution. Read attached description.Avoid direct sunlight.Indicates that wet by rain is prohibited.Indicates cautions for handling.Indicates not to turn over.Indicates the temperature conditions.Indicates the data of manufacture.Indicates that the power in the main unit is ON.Indicates that the power in the main unit is OFF.Indicates that the power in the console is ON/OFF.Indicates a protective earth terminal.Indicates an alternating current (AC).Indicates hazardous voltages.Indicates start of injection.Indicates that injection is paused.Indicates conformity to CF type.ForwardReverseAcceleratingDisplays a list of memories for each injection mode.Switches over the injection mode screen.Displays a list of results.Indicates conformity to the European Medical Device Standard.Indicates that wastes of electric and electronic equipment must not bedisposed of as unsorted municipal wastes and must be collected separately.Please contact an authorized representative of the manufacturer regarding theinfomation about decomissioning of your equipment.Service Manual 5 Nemoto Kyorindo Co., Ltd.044-200133.01.03 6/4/2007

  • 001-200134.04

    Preface Dual Shot11.3.2. Cautions when installing

    Take care of handling the package as it is very heavy.

    Ensure to get work authorization from a person in charge before work. Ensure to draw up a job finished report after the completion of work. Submit a repair report to the manufacturer.

    1.3.3. Cautions when checking

    Take out the power cable from the outlet throughout the checking procedure.Take great care not to receive an electric shock, if the checking work needs to bedone with power on.When checking the system operation, ensure to install the housings of the mainunit and head before operating.

    Be sure to get work authorization from a person in charge before work. After the completion of work, draw up a job finished report and be sure to accept writtenconfirmations.

    1.3.4. Cautions when repairing

    Take out the power cable from the outlet throughout the checking work.Take great care not to receive electric shock, if the checking work needs to bedone with power on.Before checking the system operation, ensure to install the housings of the mainunit and the head.

    Danger

    Warning

    WarningNemoto Kyorindo Co., Ltd. 6 Service Manual6/4/2007 044-200133.01.03

  • 001-200134.04

    Dual Shot Preface 1Take great care when using organic solvent. (Housing and coating may bedamaged.)

    Be sure to get work authorization from a person in charge before work. Be sure to draw up a job finished report after the completion of work. Submit a repair report to the manufacturer except for slight repair, such as replacement ofconsumables.

    1.4. Manual ConstructionThis manual comprises of the following chapters.

    Preface 044-200133.01.03 Specifications 044-200133.02.03 Stand Assembling 044-200133.03.03 Console Initialization 044-200133.04.03 Daily Check and Periodic Inspection 044-200133.05.03 Troubleshooting 044-200133.06.03 Head Calibration 044-200133.07.03 Program Update 044-200133.08.03 Rewrite of Arutera 044-200133.09.03 Contact Information 044-200133.10.03

    As for the head assembling procedure and console assembling procedure, please refer to therespective assembling manuals.As for the part numbers, please refer to the Parts Manual.

    CautionService Manual 7 Nemoto Kyorindo Co., Ltd.044-200133.01.03 6/4/2007

  • 001-200134.04

    Preface Dual Shot1Nemoto Kyorindo Co., Ltd. 8 Service Manual6/4/2007 044-200133.01.03

  • 044-200133.03

    Dual Shot Specifications 22. Specifications

    2.1. DimensionsHead 520 112 180mmConsole 107 270 248mmMain unit 240 190 100mmPole stand 600 600 1200mm

    2.2. WeightHead 7kgConsole 3.7kgMain unit 6kgPole stand 11.5kg

    Item ConsoleElectric rating Rated voltage 230V 10V

    50/60HzOutput or power con-sumption

    260VA

    Protection type Class Protection grade CF type

    Outline rating Outline protectionformat

    IPX1

    Environment Transportation/Storage

    At the time of un-working

    At the time of operation

    Ambient airtemperature

    -40 70 10 40

    Relat ive-humidi tyrange

    10 100 30 75

    Normal atmosphererange

    50 106Pa 70 106Pa

    Durable years 6 years (including appropriate maintenance andcheck.)

    An application regulation and standard

    IEC60601-1(1988)IEC60601-1-2(2001)Service Manual 9 Nemoto Kyorindo Co., Ltd.044-200133.02.03 6/4/2007

  • 044-200133.03

    Specifications Dual Shot22.3. Appropriate Syringe

    2.4. Operation Range

    Product name Production approval num-ber

    Nemoto Kyorindo Co.,Ltd.

    Nemoto disposable syringe

    100mL 14300BZZ00013200mL 14300BZZ00013

    15800BZZ0097300020400BZZ0058900020200BZZ01134000

    Item Syringe Setting rangeInjection vol-ume

    100mL 1 100mL 1mL/Step

    200mL 1 200mL 1mL/Step

    50mLB head 1 60mL 1mL/Step

    flow rate100/200mL 0.1 10.0mL/sec 0.1mL/sec/Step

    50mLB head 0.1 10.0mL/sec 0.1mL/sec/Step

    Pressure limit

    100mL 10 300psi1 21kg/cm2100 2058kPa

    10psi/Step0.1kg/cm2 /Step100kPa/Step

    200mL 10 215psi1 15kg/cm2100 1470kPa

    10psi/Step0.1kg/cm2 /Step100kPa/Step

    50mLB head 10 215psi1 15kg/cm2100 1470kPa

    10psi/Step0.1kg/cm2 /Step100kPa/Step

    Scan time 50/100/200mL 0 300sec 1sec/step

    Interval time 50/100/200mL 0 300secDelay time 50/100/200mL 0 300secNemoto Kyorindo Co., Ltd. 10 Service Manual6/4/2007 044-200133.02.03

  • 044-200133.03

    Dual Shot Specifications 22.5. Safety Device

    2.5.1. Error Message and HaltERR1 - 90 Halt after an error message is displayedBuzzer Halt after a buzzer goes off

    2.5.2. FuseMain unit 5A250V(AC power)

    F1F20.5AHM05for head heaterF3F43.2AHM32for head motor

    2.5.3. Pressure monitorMonitoring injection pressureWhen the abnormal pressure occurs, it functions towards the safe direction.

    2.5.4. Flow rate monitorMonitoring flow rate.Injection stops when the flow rate is +25% of the set up value. (over flow rate)

    2.5.5. Injection volume monitorMonitoring injection flow rate.When the injection was performed more than the set up volume, it functions towards the safedirection.Error occurs when the injection volume is +2mL of the set up value.over injection volume

    2.5.6. Over injection timeInjection stops and an error occurs when the set up time is +25%.

    2.5.7. Motor monitorWhen the motor operates abnormally, it functions towards the safe direction.

    2.5.8. Sensor monitorWhen any sensor breaks down, it monitors so that dangerous operation may not occur.Service Manual 11 Nemoto Kyorindo Co., Ltd.044-200133.02.03 6/4/2007

  • 044-200133.03

    Specifications Dual Shot2Nemoto Kyorindo Co., Ltd. 12 Service Manual6/4/2007 044-200133.02.03

  • 044-200133.03

    Dual Shot Stand Assembling 33. Stand Assembling

    3.1. Unpacking The system is delivered in one package.Take great care in handling the package since it is heavy.An operation manual is packed together. Syringes are packed in the small package.

    3.2. Assembling Stand

    1) Attach the stand pole to the bottom of the stand base with a supplied bolt.Use a supplied hexagon wrench for attaching.2) Attach the connecting parts of the head arm to the stand pole.3) Attach the stopper (3 pieces of socket set screws M6 6mm) .4) Insert the rotation limit screw .5) Connect the head cable to the head extension cable.6) Fix the cable holder with two screws (M4 8mm) .Service Manual 13 Nemoto Kyorindo Co., Ltd.044-200133.03.03 6/4/2007

  • 044-200133.03

    Stand Assembling Dual Shot33.3. Installing Floor Stand Type

    1) Lead the head extension cable from the planned console location to the location wherethe head possibly moves with the length of the head cable around the CT scanner.

    2) Install the head and head stand in the shooting room.3) Install the console and main unit .4) Check the power supply voltage of the outlet (which shall be wihin 10%

    of the rated voltage) and connect the power cable .5) Place the ground wire so that the earth potential level of the head becomes

    the same with that of the bed of the CT equipment. (Discussion with a manufacturerof CT equipment is necessary.)

    6) Connect the hand switch .7) Turn ON the power on the rear side of the console.

    In the case of interlocking use, installation is possible when the power is ON.8) In the case of interlocking use, attach the optical conversion connectors

    to both ends of the two optical cables when connecting the CT equipment.9) Attach the coversion cables between the console and the optical conversion connectors.Nemoto Kyorindo Co., Ltd. 14 Service Manual6/4/2007 044-200133.03.03

  • 044-200133.03

    Dual Shot Stand Assembling 33.4. Installing Ceiling Mounting Type

    1) Lead the head extension cable from the planned console location to the location wherethe head is permanently installed.

    2) Connect the head cable and the head extension cable inside the cover ofthe ceiling mounting device and lead the head extension cable to the console .

    3) Install the console and the main unit .4) Check the power supply voltage of the outlet (which shall be wihin 10% of the rated

    voltage) and connect the power cable .5) Place the ground wire so that the earth potential level of the head becomes the same with that

    of the bed of the CT equipment. (Discussion with a manufacturer of the CT equipment isnecessary.)

    6) Connect the hand switch .7) Connect the conversion cables .8) Connect the head extension cable with the main unit .9) In the case of interlocking use, attach the optical conversion connectors to both ends of

    the two optical cables when connecting the CT equipment.10)Turn on the power switch on the rear side of the console.Service Manual 15 Nemoto Kyorindo Co., Ltd.044-200133.03.03 6/4/2007

  • 044-200133.03

    Stand Assembling Dual Shot33.5. Connecting Head Arm and Ceiling Mounting Device

    Attach the connecting arm between the ceiling mounting device .To switch from the floor standing type to the ceiling mounting type, replace the head arm alsofor easy on-site installation .

    Nemoto Kyorindo Co., Ltd. 16 Service Manual6/4/2007 044-200133.03.03

  • 044-200133.03

    Dual Shot Stand Assembling 33.6. Connecting Console

    Power cable Hand switch cable Console cable Head cable and head extension cable

    Ensure to lock the connector if it has a locking system.Service Manual 17 Nemoto Kyorindo Co., Ltd.044-200133.03.03 6/4/2007

  • 044-200133.03

    Stand Assembling Dual Shot3Nemoto Kyorindo Co., Ltd. 18 Service Manual6/4/2007 044-200133.03.03

  • 044-200133.03

    Dual Shot Console lnitialization 44. Console lnitialization

    4.1. Call of Service Screen

    1) Open the cover on the rear side of the console and turn the switch on S-3 on with a thin stickand then supply the power.

    Note: Error sound normally goes off from the head during initialization, but there is no need toworry abou it.(Reason: The head recognizes initialization as an error because no communication takesplace between the head and the console.)

    Service Manual 19 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.2. Setup Screen

    1) Press CH of the panel keys when the calibration of the touch panel is completed.2) To perform calibration, press the recess button with a thin stick.Note: The touch panel does not respond unless calibration is done.Nemoto Kyorindo Co., Ltd. 20 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 44.3. Setting Upper Left Position (Touch Panel)

    Touch the point shown in the upper left of the screen withan end-rounded stick to check that the coordinate positionsare indicated.After checking, press CH of the panel keys to register thepositions.

    4.4. Setting Lower Right Position (Touch Panel)

    Touch the poin shown in the lower right of the screen withan end-rounded stick to check that the coordinate positionsare indicated.After checking, press CH of the panel keys to register thepositions.

    Service Manual 21 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.5. Check of Setup State (Touch Panel)

    Touch the center point with an end-rounded stick to checkthat the coordinate values are indicated and they are withinthe permissible range shown below.X coordinate395 - 405Y coordinate295 - 305When the values are not within the ranges above, press therecess button of the panel keys for resetting.When the values are within the ranges, press CH of thepanel keys and then the setting will be completed.

    4.6. Service Menu Screen

    1) Date/Time Set2) Function Set3) Error Log4) Abort Log5) Interface Monitor6) NV-RAM Clear7) Injector Status

    After setting is completed, press End.

    Nemoto Kyorindo Co., Ltd. 22 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 4After the End is pressed, the presser will be automatically shut down.Do not turn off the power on the rear side of the console before automatic shutdown.

    4.7. Date/time Setup Screen

    Press the key + or under the item you want to change.Press Return and the setting will be completed.Service Manual 23 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.8. Function Setup Screen (1)

    1) Start DelayTime lag between when the injection start button is pressed and when an injection actuallystarts will be set when ON is selected. (Factory Shipment: OFF fixed)

    2) Ramp Up TimeThe time of when the actual flow rate reaches the designated flow rate will be set whenON is selected. (Factory Shipment: OFF fixed)

    3) Pressure UnitIt allows to select the pressure setting and display unit.The setting units are:kg/cm2PSIkPa

    Factory Shipment:PSI4) A 200mL Upper Pressusre Limit (Factory Shipment:215 PSI)

    It allows to select the upper pressure limit of when the 200mL syringe is used.

    kg/cm2 PSI kPa

    Setting values2 value selection

    Nemoto Kyorindo Co., Ltd. 24 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 45) B 50mL Upper Pressure Limit (Factory Shipment: 215PSI)Invalid

    6) External Interface (Factory Shipment: Type Z)TypeZ without interlockingTypeA Toshiba interlockingNot determined except for above

    7) Flow Rate Minimum Unit (Factory Shipment: 0.1)It allows to select the minimum unit for an injection.

    In some cases, the flow rate display does not change even when the flow rate is changed for0.01mL/sec. Note that the planned injection time will change instead.

    Setting value Description

    The rate is increased/decreased in increments of 0.1mL/sec every time the arrowson both sides of the input bar is pressed.

    The rate setting is under 2.0mL/sec:The rate is increased/decreased in increments of 0.01mL/sec every time the

    arrows on both sides of the input bar are pressed.The rate setting is 2.0mL/sec or more:The rate is increased/decreased in increments of 0.1mL/sec every time the arrows

    on both sides of the input bar are pressed.Service Manual 25 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.9. Function Setup Screen (2)

    1) Inj. Mode Selection (Factory Shipment: SEL2)It allows to select a setup mode out of SEL 2 to SEL 5. The injection mode slectionscreen changes in accordance to the setting.

    2) Data Transmission (Factory Shipment: OFF fixed)ON: Injection data is output to serial communication.

    3) Scan Timer (Factory Shipment: ON+Sound fixed)ON: It allows to select whether the scan timer is displayed or not on the screen. ON + sound: It allows to go off the beep sound 5 seconds before the set up time andjust on the set up time.

    SEL Mode Summary A1 B1 A1 is injected and then B1 is injected.

    A2 B1 A is injected in 2 phases and then B1 is injected.

    A1 B1 A1 and B1 are indected simultaneously.

    AB1 AB2 A1 is injected and then B1 is injected.A2 is injected and then B2 is injected.

    A A B A1 is injected and then A2 and B1 is injected simultaneously.Nemoto Kyorindo Co., Ltd. 26 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 44) Contrast Medium Selection Retained (Factory Shipment: ON fixed)ON: It allows to memorize the type of the contrast medium in the HAT and IHAT pro-tocols.

    5) External Input Control (specially ordered function) (Factory Shipment: OFF fixed)ON: Nurse call : When an additional button is pressed, the Nurse Call will be dis-

    played on the screen.Injector controll: When an additional button is pressed during an A injection, the

    injetion shifts to a B injection.

    6) Contrast Timer (Factory Shipment: OFF fixed)ON: It allows to automatically adjust the screen contrast.When any of the head keys or the console screen is not operated more than 30

    seconds, the screen color gets darker.When any of the head keys or the console screen is operated, the screen returns

    to the normal brightness.

    7) Change of Detailed Area Name (Factory Shipment: ON fixed)ON: The detailed area names stored in the CF card are displayed.OFF: Standard detailed area names are displayed.Service Manual 27 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.10. Function Setup Screen (3)

    1) Head Display Function (Factory Shipment: OFF fixed)ON: Head Display Function Will be available.

    2) Total Time Adjustment for Weight Input (Factory Shipment: ON fixed)ON: Function of total time adjustment on the weight input screen is valid.The flow rate is changed when the total time is changed.

    3) Input of Sub Detailed Area Item (Factory Shipment: not determinedON: It allows to enter a name of the sub detailed area item with the key board.OFF: It allows to select a name of the sub detailed area item from the list.

    4) Injection Screen Remaining Volume (Factory Shipment : not determined)ON: It allows to display the remainig volume on the injecting screen. (The injection

    volume is not displayed.)OFF: It allows to display injection volume on the injecting screen. (The remaining

    volume is not displayed.)5) Auto/Manual Selection (Factory Shipment: not determined)

    It allows to set mixture ratio in the mode of A and B simultaneous injection.6) Stop Key Function (Factory Shipment: Hold) When the touch panel is touched during an injection, it allows to stop an injeciton in

    the same way as the stop key on the head is pressed.Nemoto Kyorindo Co., Ltd. 28 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 44.11. Error Log

    Error logThe latest 10 errors are displayed. When Next is touched, the remaining five errors will be displayed. Press Return when to go back to the menu screen.

    Status

    A List of Error Etatus is shown on the next page.Service Manual 29 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot4List of Error StatusError description Status Remarks

    Press Over 1 Pressure over is detected more than 330PSI.Volume Over 2 Error more than 1mL occurred.Speed Over 3 Error over 25% occurred.Time Over 4 Injection time exceeded 125%.Position Error 5 not determinedMotor Error 6 The motor did not operate more than 1 second. Hardware Error 7 Detected hard errorEncoder Error 11 Encoder output was not detected.Power Down Error 12 Power was turned on again too quickly or fuse on the

    drive board is blown.Limit Error 13 Front and rear limits were detected simultaneously.Safety Board Error 14 The motor operated unexpectedly.Syringe Error 15 Syringe type changed during injection.System Communication Error

    16 Communication error between the head and the console.

    Switch Error 17 Power was turned on with the switch pressed.Slit Pulse Error 18 Slit pulse is undetectable.Protocol Error 20 Communication error between the head and the console.Connect Device Error 30 Connection error between the head and the console.Power Supply Error 50 The head is not connected.Over Run 91 Communication errorFraming Error 92 Communication errorParity Error 93 Communication errorBreak Error 94 Communication errorBCC Error 95 Communication errorRetry Error 96 Communication errorC command time out 97 Interlocking communication errorOver Run &Framing Error &Parity Error

    98 Interlocking communication error

    Over Run & Parity Error 99 Interlocking communication errorFraming Error & Parity Error 100 Interlocking communication errorOver Run & Framing Error &Parity Error

    101 Interlocking communication errorNemoto Kyorindo Co., Ltd. 30 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 4(*1

    WarningDescription Number Remarks

    Over pressure limiter This error number is generated when the pressure limit activatedand a certain period of time elapsed. (* 1

    Detection of low pressureinjection

    This error is generated when 10 mL was continuously injectedunder the conditions that the flow rate is more than 1.5 mL/sec andthe pressure is below 0.3kg/cm2. (Only for A head)

    Syringe warning Syringe adapter is unstable. (Only for overseas use)

    Error Conditions Setup flow rate

    (mL/sec)Error flow

    rate (mL/sec)Error detected

    time (sec)

    0.1 0.9 0.05 2.0

    1.0 1.9 0.1 2.0

    2.0 2.9 0.2 2.0

    3.0 3.9 0.3 1.5

    4.0 4.9 0.4 1.0

    5.0 5.9 0.5 1.0

    6.0 6.9 0.6 1.0

    7.0 6.9 0.7 1.0

    8.0 8.9 0.8 1.0

    9.0 9.9 0.9 1.0

    10.0 1.0 1.0Service Manual 31 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.12. Abort Log

    List of Abort LogDescription RemarksReceipt of C1 command

    CT detected error.

    Abort input Abort was sent from CT.Abort output Abort was sent to CT.Stop order Stop button was pressed. Nemoto Kyorindo Co., Ltd. 32 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 44.13. Interface monitor screen

    It allows to monitor interlocking communication status. Please refer to the Interlocking Manual for details.

    4.14. NV-RAM Clear screen

    It allows to initialize NV-RAM. After initialization, all the conditions set in the console aredeleted.When this command is executed and then the power is turnedon again, error sound goes off and the system does notactivate.The situation can be restored after initializing the console.(See the next page.)

    4.15. Injector Status screen

    Injections are counted and the count number is displayed.When the Clear is touched, the injection count number willbe cleared.Service Manual 33 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.16. Program ChangeReplace the F-ROM with a new one to perform program change. Open the cover on the rear side of the console. The F-ROM board fixed with two screws willappear. Power off the console before performing replacement of F-ROM.

    After replacement, initialize the console.

    FROMNemoto Kyorindo Co., Ltd. 34 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 44.17.FROM

    In case of installing FROM B382, put S2-2 switch ON.In case of installing FROM B262, put S2-2 switch OFF.

    If the dip switch setting is wrong, the console will not start.After exchanged FROM, initialization of the console must be necessary. (Refer to Initialization ofConsole.)

    In case of exchanging B382, FPGA Rev.must be after CIF-04.01.00.In case FPGA Rev. is before CIF-04.01.00, rewrite of FPGA must be necessary. After rewroteFPGA, exchange FROM.

    B382 B262

    S2-2 S2-2Service Manual 35 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.18. Initialization of Console

    To initialize the console, turn off the power of the console, open the lid of the console, turn upthe DIP switch S1-4 in the on position and then turn on the console. When the power is supplied, the buzzer sounds. Turn the DIP switch S1-4 in the off position and turn on the console again.

    It is necessary to perform this procedure after NV-RAM clear or ROM change. Nemoto Kyorindo Co., Ltd. 36 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Console lnitialization 44.19. Selection of head connected

    In order to set the type of the head to be used, use the 1 of the S1 dip switch. ON: for Dual Shot (AT-D)

    When this setting is not correct, ERR 30 will be generated.After the head type was changed from the A300 to the Dual Shot (AT-D), select the Inj. ModeSelection out of 2 to 6.Service Manual 37 Nemoto Kyorindo Co., Ltd.044-200133.04.03 6/4/2007

  • 044-200133.03

    Console lnitialization Dual Shot44.20. Operation Check

    Syringe presser movementPress the forward, reverse and accelerator keys in order to ensure that the syringe presseroperates properly. In particular, ensure that error does not occur when the syringe presser is moved to the frontand rear limits. Low flow rate: 1.5mL/secHigh flow rate: 8.0mL/secEnsure that the syringe presser moves in the distance of 10mL and automatically stops whenthe forward and reverse keys are pressed. Also ensure that the accelerator key allows continuous movement.

    SettingEnsure that it is possible to set flow rate and injection volume, etc. properly.

    InjectionEnsure that injection can be carried out properly in the set up protocol. Nemoto Kyorindo Co., Ltd. 38 Service Manual6/4/2007 044-200133.04.03

  • 044-200133.03

    Dual Shot Daily Check and Periodic In- 55. Daily Check and Periodic InspectionAppropriate repair and maintenance need to be performed to maintain the function of the DualShot. The following maintenance schedule is recommended.

    Daily: Check each part of the system and clean the system.Monthly: Check and clean each part of the system and check its operation.Yearly: Calibration and check of each part of the system by our trained service staff areneeded in order to maintain the system function.

    5.1. Daily CheckEnsure to perform the following checks before using this system.

    If any malfunction is found, immediately stop using the system and contact our trained servicestaff.

    5.1.1. Check of the system and accessories1) Check movement of the syringe presser of the head by moving it back and forth at high

    speed to each limit position without mounting the syringe before use.2) Make sure that all displays and lamps are illuminated.3) Make sure that no flaws, breaks, and wear are found on the connecting cable of the system.

    Make sure that the cable is connected properly. Also make that no other equipment exceptfor this system is connected.

    4) Make sure that the system and the accessories are not damaged.5) Use of inappropriate accessories may cause malfunction of the system or damage to the

    patient. Make sure that they are appropriate.

    5.1.2. Check of the head and stand1) Make sure that no damage such as cracks is found on the head housigs.2) Make sure that the head does not rotate more than 180 degrees in the vertical and horizontal

    directions.3) Make sure that the casters of the stand move smoothly and the locking mechanism operates

    properly.4) Make sure that no damage such as cracks is found on the stand and all bolts and screws are

    tightly screwed.Service Manual 39 Nemoto Kyorindo Co., Ltd.044-200133.05.03 6/4/2007

  • 044-200133.03

    Daily Check and Periodic Inspection Dual Shot55.1.3. Check of the ceiling mounting arm (option)

    1) Make sure that there are no cracks, bent, wear and looseness on the support and arm.2) Make sure that the support can be moved up and down lightly without bending.3) When any defects are detected, stop the operation and inform our trained service staff

    immediately.

    5.1.4. Cleaning1) One of the main causes of malfunction is adhesion of contrast medium to the head. Always

    clean the head after use. In general, the contrast medium can be removed easily with a drycloth immediately after it adheres to it. If the contrast medium dried out, remove it with acloth moistened with warm water or water. (Never use organic solvent.)

    2) If the contrast medium gets inside the system, inform our trained service staff.

    5.2. Inspection (Mandatory items for serviceman)Items to be inspected at regular intervals are described in this section.Refer to the Troubleshooting chapter of this manual for dealing with troubles.

    Syringe attachement sectionA) Syringe clamper (A)

    Nemoto 200mL syringe should be easily inserted. A 100mL adapter should be easily inserted. No unnecessary play should exist.No damage of the clamper should be visually checked. Replace the part if there is damage. Clean the part if the movement is not smooth.

    B) Syringe adapter (A)Nemoto 50mL syringe should be easily attached/deattached.No unnecessay play should exist.No crack nor damage should be found on the adapter by visual check. Replace the adapter if cracks or damage are found.

    C) Syringe clamper (B)Nemoto 100mL syringe should be easily attached/deattached.A 50mL adapter should be easily inserted.No unnecessary play should exist.No damage of the clamper should be visually checked.Nemoto Kyorindo Co., Ltd. 40 Service Manual6/4/2007 044-200133.05.03

  • 044-200133.03

    Dual Shot Daily Check and Periodic In- 5 Replace the part if there is damage. Clean the part if the movement is not smooth.

    D) Syringe adapter (B)Nemoto 50mL syringe should be easily attached/deattached.No unnecessay play should exist.No crack nor damage should be found on the adapter by visual check. Replace the adapter if cracks or damage is found.

    Head operation section

    A) Forward/backward (AB)No damage should be found on the button by visual check.Normal movement is verified when operated. Replace the sheet switch when damage is found If the movement is not normal, investigate the cause and repair the switch

    B) Accelerator button (AB)The accelerator button should function properly. If the button does not function properly, investigate the cause and repair it.

    C) Injection indicating lampThe lamp should be turned on during forward/reverse movement and during an

    injection. Replace if the lamp is damaged.

    Operation side of the consoleA) Various settingsAB

    The flow rate, volume and pressure limit are programmed. B) Display (AB)

    Ensure that the display changes according to the settings above and the accurate setvalues are displayed.

    Rear side of the consoleA) Cable connector

    No deformation and damage of the cable connector and no fault of the cable clampare found.Service Manual 41 Nemoto Kyorindo Co., Ltd.044-200133.05.03 6/4/2007

  • 044-200133.03

    Daily Check and Periodic Inspection Dual Shot5Head connecting cordA) Head cable

    No deformation and damage and found.B) Connector

    No deformation and damage of the connector and no fault of the cable clamp arefound.

    SafetyInsulation test device500V

    A) Power supply and main unitThe test is performed without the power supplied.Measure the insulating resistance between the electrodes which the earth and twoelectrodes are short-circuited. The power switch is turned on at this time.

    B) Power supply and main unitMeasure the enclosure leakage current between the power supply and the surfaceof the case (the insulated metal surface) using the leakage current system. 0.5mA and below

    StandA) Lock

    Locking and unlocking should be done without any problems.B) Stand pole

    No deformation and damage should be confirmed by visual check.C) Casters

    They should be move smoothly.

    Head armA) Horizontal rotation

    The arm rotation should be limited less than one round. Replace the lock of the stand.

    B) InclinationThe arm should not incline with only the weight of the syringe containing the con-trast agent. The arm should be inclined by the force with pressure of 2 0.2Kg at the place ofthe syringe adapter. Recalibrate the inclination. Nemoto Kyorindo Co., Ltd. 42 Service Manual6/4/2007 044-200133.05.03

  • 044-200133.03

    Dual Shot Daily Check and Periodic In- 5Inside of headA) Motor encoder (AB)

    No abnormal noise should occur during rotation.B) Gear, belt, pulley (AB)

    Gear No damage and deformation should be found. Belt The margin of 2mm should be exist when the midpoint between the pul-leys are pressed. Pulley Fixing screws should not be loosened. No scraches and damage arefound by visual check.

    C) Ball screw(AB)Noise and decentering should not occur during rotation. Mounting adjustment or replacement at the factory is needed.

    D) Volume pulse sensor (AB)No damage should be found by visual check.The volume of injection should be checked. Replace it if damage is found.

    E) Front/Rear limit sensor (AB)Check that the presser stops at the limit position. Replace the sensor if damaged.

    F) Brake (AB)No noise should occur during rotation. Braking function should operate. Replace the motor if it is broken.

    G) Print-circuit boardVisually check that the contrast agent is not attached on the board. Replace the board if the agent is attached.

    H) Internal wiring of the headVisually check the coating damage. Investigate the cause of the damage and remove the cause. if the damage issevere, replace the cable. Repair it if can be repaired. Service Manual 43 Nemoto Kyorindo Co., Ltd.044-200133.05.03 6/4/2007

  • 044-200133.03

    Daily Check and Periodic Inspection Dual Shot5Performance/AppearanceA) Head cover

    Visually check the damage and deformation.Replace the cover if the damage/deformation may become trouble for injection.

    B) Control panel coverVisually check the damage and deformation. Replace the case if the damage/deformation may lead to the problems for oper-ation or damage the circuit.

    C) Description on the labeDescription on the label should be legible. Replace it if it is illegible.

    PerformanceManometer:25kg/cm2 bull boss type manometerLiquid volume meter: 200mL graduated cylinderNeedle: Nemoto 21G-1000 wing needleInspection liquid: water

    A) Injection time clockPerform an injection under the conditions that there is no pressure liit and that theinjection duration is set to be 60 seconds. Measure the injection duration with astopwatch. It is acceptable if the injection duration is within 60 1 seconds.

    B) Injection volumeFlow rate: 3mL/secVolume: 1.5mL10mL20mL40mL60mL90mL

    Head Volume Error

    AB 1.5mL 0.5mLAB 10mL 1.0mLAB 20mL

    AB 40mLA 60mLA 90mLNemoto Kyorindo Co., Ltd. 44 Service Manual6/4/2007 044-200133.05.03

  • 044-200133.03

    Dual Shot Daily Check and Periodic In- 5Flow rate

    Tolerance level in the case of the start-up time being set as 0 secondSince the start-up time is set as 2 seconds at the shipment, it becomes +1 second.In the case of shipment setting: 2.0mL/sec 20mL tolerence level 11 1 sec

    D) Pressure limit

    A Head

    Pressure limit : 300PSI, 21 /cm2, 2069KpaSyringe : Nemoto 100mL disposable syringeNeedel : Nemoto 21G-1000 wing needleFlow rate : 10mL/secVolume : 100mL

    Allowable pressure range: 21.0 1.5 /cm2

    B Head

    Pressure limit : 200PSI, 14 /cm2, 1372KpaSyringe : Nemoto 100mL disposable syringeNeedle : Nemoto 21G-1000 winged needleFlow rate : 10mL/secVolume : 50mL

    Allowable pressure range: 21.0 1.5 /cm2

    Flow rate Volume Time Allowable error0.1mL/sec 10mL 100sec 1sec2.0mL/sec 20mL 10sec 1sec10mL/sec 50mL 5sec 0.5secService Manual 45 Nemoto Kyorindo Co., Ltd.044-200133.05.03 6/4/2007

  • 044-200133.03

    Daily Check and Periodic Inspection Dual Shot5Nemoto Kyorindo Co., Ltd. 46 Service Manual6/4/2007 044-200133.05.03

  • 044-200133.03

    Dual Shot Troubleshooting 66. Troubleshooting

    6.1. Problems without Error Display

    6.1.1. Power can not be turned onError Operational error, installation errorCause The power switch of the main unit is not turned on.MeasureTurn on the power switch of the main unit.

    Error Fuse is blown.Cause Malfunction of the main unit (short-circuit of the power supply line, etc.)Measure Remove the cause for the fuse blown and replace the fuse.

    Error Malfunction of transformerCause When the power voltage is too high, the temperature fuse inside the transformer

    gets blown.MeasureEnsure that the power voltage is within the rating and replace the power

    transformer unit.

    6.1.2.Touch panel can not be used.Error Programming fault of the touch panelCause) replacement of the program ROM.MeasurePerform calibration of the touch panel on the service screen.

    Error A laminate cable is bent.Cause Error during assembling.MeasureReplace the LCD touch panel.

    6.1.3. Error sound is generated and console does not start upError Initialization of the console is necessary.Cause Clearing of NV-RAM or replacement of the program ROM.MeasureIntialize the console when the power is turned on.

    6.1.4. Heater does not get warm.No voltage is applied to the heater.

    Error Fuse of the heater is blown.Cause Short-circuitService Manual 47 Nemoto Kyorindo Co., Ltd.044-200133.06.03 6/4/2007

  • 044-200133.03

    Troubleshooting Dual Shot6MeasureCheck the circuit of heater and repair the short-circuit before replacing the fuse.(The fuse is mounted on the safety board of the main unit.)

    The fuse used is different according to the product number.DCD00001 MH05

    Voltage is applied to the heater.

    Error Heater malfunctionCause Aged deterioration, start-up problemMeasureReplace the heater.

    6.2. Problems with Error Display

    6.2.1. ERR1Error The pressure value exceeded 330 PSI.Cause Closed cock of the injection route.MeasureTurn the power on and off. Draw back the presser a little and open the stop cock,

    and then, proceed normal operation.

    Cause Loose contact of the pressure signal or trouble of the sensor cableMeasureCheck the pressure signal or replace the pressure sensor cable.

    6.2.2. ERR2Error The contrast medium was injected 2mL more than the programmed volume.Cause Encoder troubleMeasureReplace the motor unit.

    Cause Trouble of the head CPU boardMeasureReplace and recalibrate the head CPU board.

    6.2.3. ERR3Error The flow rate was +25% or 0.5mL/sec faster than the programmed rate. Condition

    set value 0.25mL/secwhen detecting abnormal speed for continuous 0.5secor longer.

    set value 0.25mL/secwhen detecting the speed of 0.3mL/sec or higher for0.5 sec.. Nemoto Kyorindo Co., Ltd. 48 Service Manual6/4/2007 044-200133.06.03

  • 044-200133.03

    Dual Shot Troubleshooting 6Cause Trouble of the main unit CPU boardtrouble of the drive boardMeasureReplace and recalibrate the main unit CPU board or replace the drive board.

    6.2.4. ERR4Error The injection time was more than 125% of the planned time or over 3 seconds

    slower than the planned tme.Cause Trouble of the main unit CPU board or trouble of the drive boardMeasureReplace and recalibrate the main unit CPU boardreplace the drive board.

    6.2.5. ERR6Error The presser did not operate over 1 second even attempted to operate.Cause Motor troubleMeasureReplace the motor.

    Cause Running out of the fuse in the drive boardMeasureReplace the fuse.

    Cause Closed cock of the injection routeMeasureOpen the cock. (Usually stops due to ERR1).

    Cause Malfunction of mechanical sectionMeasureReplace the mechanical section.( Err 6 has never occurred because of defect.)

    6.2.6. ERR11Cause Loose contact of connectors/break of the cable/encoder errorMeasureCheck the connection of the connectors/replace the cable/replace the motor.

    6.2.7. ERR12Cause Head power supply error (The power was turned on again too quickly.)MeasuresTurn the power on again.

    Cause Head power supply error (Fuse of the drive board is blown.)MeasureReplace the fuse.Service Manual 49 Nemoto Kyorindo Co., Ltd.044-200133.06.03 6/4/2007

  • 044-200133.03

    Troubleshooting Dual Shot66.2.8. ERR13Error Front/Rear limit was detected simultaneously.Cause Trouble of the limit sensorloose contact of the connectorMeasureIf the error occurred at the front limit, check the connector related to the rear limit,

    or replace the rear limit.If the error occurred at the rear limit, check the connector related to the front limit,or replace the front limit.

    6.2.9. ERR14Error The head CPU does not return watchdog.Cause Stopped head CPUMeasureTurn off the machine and restart it. If failed to recover, replace the head board.

    6.2.10. ERR15Error The syringe type changed during injection.Cause Trouble of the syringe adapterMeasureCheck the hook of the syringe. If damaged, replace the syringe adapter.

    6.2.11. ERR16Error The communication between the head and the console failed.Cause Malfunction of the communication system, or break or loose connection of the

    head cableMeasureCheck the communication pathway and head cable.

    6.2.12. ERR17Error Trouble of the operation switch

    The problem is solved after the hand switch is removed.)

    When the hand switch is removed, the system operates normal. Trouble of hand switch

    Cause) The start switch or stop switch is kept pressed.(When the RESET switch is kept pressed, an error will not occur.)

    Measure) Release the button or replace the hand switch.

    The problem is not solved, even after the hand switch is removed. Trouble of head key

    Cause) Failure of the head keyWhen any button is kept pressed, Error 17 will occur. Nemoto Kyorindo Co., Ltd. 50 Service Manual6/4/2007 044-200133.06.03

  • 044-200133.03

    Dual Shot Troubleshooting 6However, syringe sensor buttons are excluded.Measure) Replace the head switch board.

    Trouble of jog dialCause) The jog dial does not return to the neutral position.Measure) Replace the jog dial.

    6.2.13. ERR18Error Trouble of slit sensor (The rotation of ball screw is not detected, while the motor

    is rotating.)Cause Failure of slit sensorMeasureCheck the connection of the slit sensor system. If the slit sensor is broken, replace

    it.

    6.2.14. ERR20Error Recieving fraudulently injected dataCause Trouble of the head cable or loose connection of the cable in the consoleMeasureIf the head cable is damaged, replace it. If the connector is not connected properly,

    reconnect it.

    6.2.15. ERR30Error Wrong connection deviceCause A wrong head, a different one from the setting of the console, is connected.MeasureSet the console setting to match the head.Cause The software version of the console is not compatible with that of the head.MeasureChange the software version of the console or the head to match.

    6.2.16. ERR50Error The head can not be recognized, when the power is supplied.Cause Defect of the head cable or loose connection of the wiring in the consoleMeasureIf the head cable is damaged, replace it. If the connector is not connected properly,

    reconnect it.

    6.2.17. ERR90Error Communication error between the console and the head.

    6.2.18. ERR91Error OverrunService Manual 51 Nemoto Kyorindo Co., Ltd.044-200133.06.03 6/4/2007

  • 044-200133.03

    Troubleshooting Dual Shot66.2.19. ERR92Error Framing error

    6.2.20. ERR93Error Parity error

    6.2.21. ERR95Error BCC error

    6.2.22. ERR96Error Retry errorCause Defect of the head cable, relay cable or loose contact of the connector

    MeasureMake sure that the cable connectors are correctly connected.Make sure that the connectors inside the head and console are firmly connected.Make sure that the cables are not abnormally stressed. (Make sure that no heavy objects are on the cable.)Make sure that the cable coating is not damaged.(In very rare cases, the cable is broken.)Nemoto Kyorindo Co., Ltd. 52 Service Manual6/4/2007 044-200133.06.03

  • 044-200133.03

    Dual Shot Head Calibration 77. Head Calibration7.1. Connection for Head Calibration

    7.2. Configuration of Communication SoftwareUse a Windows-standard hyper terminal as a communication software.Each set value is as shown below.

    Port com1Bit/sec. 19200Data bit 8Parity noneStop bit 1Flow controlnoneService Manual 53 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot77.3. Programming Procedure

    Activate the hyper terminal.

    Input a name and select a desired icon.Nemoto Kyorindo Co., Ltd. 54 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 7Select Direct to com1.

    Set each property.

    Close the Hyper terminal.Service Manual 55 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot7Select the icon with the name you input andstart the communication with the headNemoto Kyorindo Co., Ltd. 56 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 77.4. Set for Programming ModeSet the dip switches of the head for programming mode.

    Turn No.1 dip switch in the direction of the arrow andturn the power on. Start communication with com1, and the head settingcan be changed.

    7.5. Pressure Offset SettingOffset of the pressure sensor is calibrated automatically.

    To perform automatic offset calibration of the pressuresensor:Set No.2 dip switch on the calibration board in the

    direction of the arrow.Press the start switch of the head.A short beep sounds in a few seconds to indicate

    completion of the calibration.Service Manual 57 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot77.6. List of CommandsCommand DescriptionW Saving the settingE Restoring the setting The status of when W was pressed is

    restored.I Initialization of the setting The setting is changed to the

    defaults of the program.l Display of the set values[ Buzzer volume: up] Buzzer volume: down+ SV_DBG: up (development use only)- SV_DBG: down (development use only)m Change of MT_DBG (development use only)d Pressure gain of A head: upc Pressure gain of A head: downa Pressure gain of B head: upz Pressure gain of B head: downf DA_DAT 0: upv DA_DAT 0: downg DA_DAT 1: uph DA_DAT 1: downs DA_DAT 2: upx DA_DAT 2: downh DA_DAT 3: upn DA_DAT 3: down0 Calibration mode (zero: 0)ESC Halt of monitoring mode (waiting for command input)o Selection of pressure monitor for A head (o: lower-case letter)p Selecton of pressure monitor for B headj Change of head selection during jog dial operation! OFF/ON of low pressure warningNemoto Kyorindo Co., Ltd. 58 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 77.7. EEPROM InitializationEnter I (capital letter for i).

    The screen above appears when the initialization completes.

    7.8. Calibration Data DisplayEnter l (lower-case letter for L).

    The calibration data currently set will be displayed.Service Manual 59 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot77.9. Front Limit Calibration

    A head - When a 100ml syringe is mounted and the plunger is advanced to the front limit,the plunger should not come into close contact with the barrel at the front limit.

    A head - With the 100mL setting, when the plunger is reversed to the rear limit it shouldindicate 105mL.

    B head - When a syringe is mounted and the plunger is advanced to the front limit, theplunger should not come into close contact with the barrel at the front limit.

    B head - With the 50mL setting, when the plunger is reversed to the rear limit, it shouldindicate 62mL.Nemoto Kyorindo Co., Ltd. 60 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 77.10. Offset Programming and Check of Electromagnetic BrakeWhen programming offset, check operation of the electromagnetic brake.

    Input zero 0, and Calibration Mode is displayed.

    Press the start switch of the head, and Offset Was set will be displayed.Service Manual 61 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot7(Waiting for command input)

    Input ESC, and Return to Product Mode wil be displayed.

    (A: pressure monitor)

    When o (lower-case letter for O) is input, A:0000 will be repeatedly displayed. PressESC, and displaying will stop and changes to the command waiting status.Nemoto Kyorindo Co., Ltd. 62 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 7When p is input, B:0000 is repeatedly displayed. When ESC is pressed, displayingstops.Ensure that the electromagnetic brake of the B head is working at this time.

    To check the electromagnetic brake, pick the slit plate of the B head and verify that it does notturn.Service Manual 63 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot77.11. Jog Shuttle Programming

    Every time j is input, the operation mode of the jog shuttle changes and the programmedmode is displayed. JOG: A (The jog shuttle activates only for A head.)JOG: A or B (When B head is used, B is supported.)

    (When A head only is used, A is supported.)JOG: B (The jog shuttle activates only for B head.)

    7.12. Buzzer Volume Programming

    The default is 007F. The volume increases when is input, and decreases when is input. The setting rangeis from 0000 to 00FF.Nemoto Kyorindo Co., Ltd. 64 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 77.13. Pressure Gain Programming

    Calibrate the A head and the B head so that the displayed pressure falls within 0.3 /cm2of the actual pressure. A head

    d: gain increases.c: gain decreases.

    B heada: gain increases.z: gain decreases.Service Manual 65 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot77.14. Calibration Mode in General

    To change the monitoring mode to the command input mode, press ESC.

    To save the changes, always press W.Mandatory Ensure to

    save the set-ting after change.Nemoto Kyorindo Co., Ltd. 66 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 77.15. Setting of Low Pressure Warning

    Det.LOW PRS.:ON is changed into Det.LOW PRS.:OFF by pressing !.If ! is pressed again, it will return to Det.LOW PRS.:ON.Low-pressure warning becomes valid by Det.LOW PRS.:ON, and low-pressure warningbecomes invalid by Det.LOW PRS.:OFF.Service Manual 67 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot77.16. Offset/Pressure Display Adjustment from Console

    Open the cover on the rear side of the console while the regular injection setup screen isdisplayed. Turn ON the S-3 switch. The offset gain adjustment screen will appear.Make offset gain adjustment.

    Nemoto Kyorindo Co., Ltd. 68 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Head Calibration 7The figure below shows the console display screen.

    Press the + or - buttons on both sides of each item to modify. The set value becomes valid once the item is modified.

    To exit: Turn OFF the S-3switch.Turn ON/OFF the S-3 switch. Service Manual 69 Nemoto Kyorindo Co., Ltd.044-200133.07.03 6/4/2007

  • 044-200133.03

    Head Calibration Dual Shot7Nemoto Kyorindo Co., Ltd. 70 Service Manual6/4/2007 044-200133.07.03

  • 044-200133.03

    Dual Shot Alpha Program Update 88. Program Update

    8.1. Connection of Program Updating JigService Manual 71 Nemoto Kyorindo Co., Ltd.044-200133.08.03 6/4/2007

  • 044-200133.03

    Program Update Dual Shot Alpha88.2. Procedure of Program Change Activate FLASH2 for Windows.

    Ensure the setting of FLASH2.Nemoto Kyorindo Co., Ltd. 72 Service Manual6/4/2007 044-200133.08.03

  • 044-200133.03

    Dual Shot Alpha Program Update 8Select the updating file.Service Manual 73 Nemoto Kyorindo Co., Ltd.044-200133.08.03 6/4/2007

  • 044-200133.03

    Program Update Dual Shot Alpha8Connect the head and the display.Select Execute.

    When the writing completes, the screen as shown below will be displayed.

    When writing operation is completed, make sure to perform program initialization.Nemoto Kyorindo Co., Ltd. 74 Service Manual6/4/2007 044-200133.08.03

  • 044-200133.03

    Dual Shot Alpha Program Update 88.3. Program Initialization

    After the program change, shut down the power and turn ON the DIP switch 1 to reboot. Turn OFF the DIP switch 1 and then shut down the power. This operation registers the SUM of the program changed. If this operation is skipped, the injector will not work normally.Service Manual 75 Nemoto Kyorindo Co., Ltd.044-200133.08.03 6/4/2007

  • 044-200133.03

    Program Update Dual Shot Alpha8Nemoto Kyorindo Co., Ltd. 76 Service Manual6/4/2007 044-200133.08.03

  • 044-200133.03

    Dual Shot Rewrite of Altera 99. Rewrite of Altera

    9.1. Connection of Arutera Rewriting JigService Manual 77 Nemoto Kyorindo Co., Ltd.044-200133.09.03 6/4/2007

  • 044-200133.03

    Rewrite of Altera Dual Shot99.2. Rewriting ProcedureActivate MAX+Pluss .

    Select JTAG.Nemoto Kyorindo Co., Ltd. 78 Service Manual6/4/2007 044-200133.09.03

  • 044-200133.03

    Dual Shot Rewrite of Altera 9Press Select Programming File.Service Manual 79 Nemoto Kyorindo Co., Ltd.044-200133.09.03 6/4/2007

  • 044-200133.03

    Rewrite of Altera Dual Shot9Select the programming file.

    Use Add to add to the list.Nemoto Kyorindo Co., Ltd. 80 Service Manual6/4/2007 044-200133.09.03

  • 044-200133.03

    Dual Shot Rewrite of Altera 9Add necessary files to the list one by one.

    Arrange the rewriting order of the programs.Service Manual 81 Nemoto Kyorindo Co., Ltd.044-200133.09.03 6/4/2007

  • 044-200133.03

    Rewrite of Altera Dual Shot9Input (none) for the program requiring no change.

    Input (none) to Programming File Name and press Change.Three writing files are always necessary.

    Press Yes to switch to JTAG mode.Nemoto Kyorindo Co., Ltd. 82 Service Manual6/4/2007 044-200133.09.03

  • 044-200133.03

    Dual Shot Rewrite of Altera 9Start writing.Service Manual 83 Nemoto Kyorindo Co., Ltd.044-200133.09.03 6/4/2007

  • 044-200133.03

    Rewrite of Altera Dual Shot99.3. Selection of Writing ToolsSelect Option.

    Select the writing tool in Hardware Setup. ByteBlaster is selected in the examplebelow.Nemoto Kyorindo Co., Ltd. 84 Service Manual6/4/2007 044-200133.09.03

  • 001-100134.04

    Dual Shot Contact Information 1010. Contact Information

    Authority Representative

    MMS MEDICOR MEDICAL SUPPLIES GmbHGWUBEUXG HWER AREAAW 650170 KERPENGERMANY

    Manufacturer

    NEMOTO KYORINDO CO., LTD.2-27-20 HONGO, BUNKYO-KUTOKYO 113-0033JAPAN

    Service Manual 85 Nemoto Kyorindo Co., Ltd.044-200133.10.03 6/4/2007

  • 001-100134.04

    Contact Information Dual Shot10Nemoto Kyorindo Co., Ltd. 86 Service Manual6/4/2007 044-200133.10.03

  • Dual Shot Revision History2006/4/3

    Revised date Description

    2004/01/30First edition

    Newly created

    2006/4/3044-200133.00.02

    2nd editionCreated on the base of the Japanese service manual of 081-200133.00.05

  • Table of Manual Constitution2006/4/3

    044-200133.00.02

    Document reference number Modification

    044-200133.00.02

    044-200133.01.02

    044-200133.02.02

    044-200133.03.02

    044-200133.04.02

    044-200133.05.02

    044-200133.06.02

    044-200133.07.02

    044-200133.08.02

    044-200133.09.02

    1. Preface1.1. How to read this service manual1.1.1. How to read the revision history1.1.2. How to read the cover page1.1.3. How to read the text

    1.2. Object Equipment1.3. Cautions for Safety Use1.3.1. Symbols1.3.2. Cautions when installing1.3.3. Cautions when checking1.3.4. Cautions when repairing

    1.4. Manual Construction

    2. Specifications2.1. Dimensions2.2. Weight2.3. Appropriate Syringe2.4. Operation Range2.5. Safety Device2.5.1. Error Message and Halt2.5.2. Fuse2.5.3. Pressure monitor2.5.4. Flow rate monitor2.5.5. Injection volume monitor2.5.6. Over injection time2.5.7. Motor monitor2.5.8. Sensor monitor

    3. Stand Assembling3.1. Unpacking3.2. Assembling Stand3.3. Installing Floor Stand Type3.4. Installing Ceiling Mounting Type3.5. Connecting Head Arm and Ceiling Mounting Device3.6. Connecting Console

    4. Console lnitialization4.1. Call of Service Screen4.2. Setup Screen4.3. Setting Upper Left Position (Touch Panel)4.4. Setting Lower Right Position (Touch Panel)4.5. Check of Setup State (Touch Panel)4.6. Service Menu Screen4.7. Date/time Setup Screen4.8. Function Setup Screen (1)4.9. Function Setup Screen (2)4.10. Function Setup Screen (3)4.11. Error Log4.12. Abort Log4.13. Interface monitor screen4.14. NV-RAM Clear screen4.15. Injector Status screen4.16. Program Change4.17. FROM4.18. Initialization of Console4.19. Selection of head connected4.20. Operation Check

    5. Daily Check and Periodic Inspection5.1. Daily Check5.1.1. Check of the system and accessories5.1.2. Check of the head and stand5.1.3. Check of the ceiling mounting arm5.1.4. Cleaning

    5.2. Inspection (Mandatory items for serviceman)

    6. Troubleshooting6.1. Problems without Error Display6.1.1. Power can not be turned on6.1.2. Touch panel can not be used.6.1.3. Error sound is generated and console does not start up6.1.4. Heater does not get warm.

    6.2. Problems with Error Display6.2.1. ERR16.2.2. ERR26.2.3. ERR36.2.4. ERR46.2.5. ERR66.2.6. ERR116.2.7. ERR126.2.8. ERR136.2.9. ERR146.2.10. ERR156.2.11. ERR166.2.12. ERR176.2.13. ERR186.2.14. ERR206.2.15. ERR306.2.16. ERR506.2.17. ERR906.2.18. ERR916.2.19. ERR926.2.20. ERR936.2.21. ERR956.2.22. ERR96

    7. Head Calibration7.1. Connection for Head Calibration7.2. Configuration of Communication Software7.3. Programming Procedure7.4. Set for Programming Mode7.5. Pressure Offset Setting7.6. List of Commands7.7. EEPROM Initialization7.8. Calibration Data Display7.9. Front Limit Calibration7.10. Offset Programming and Check of Electromagnetic Brake7.11. Jog Shuttle Programming7.12. Buzzer Volume Programming7.13. Pressure Gain Programming7.14. Calibration Mode in General7.15. Setting of Low Pressure Warning7.16. Offset/Pressure Display Adjustment from Console

    8. Program Update8.1. Connection of Program Updating Jig8.2. Procedure of Program Change8.3. Program Initialization

    9. Rewrite of Altera9.1. Connection of Arutera Rewriting Jig9.2. Rewriting Procedure9.3. Selection of Writing Tools10. Contact Information

    /ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False

    /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice