Nellcor Npb 40 Service Manual

Caution: Federal law (U.S.) restricts this device to sale by or on the order of a physician.To contact Nellcor Puritan Bennett’s representative: In the United States, call 1-800-635-5267 or925-463-4000; outside of the United States, call your local Nellcor Puritan Bennett representative. 0123

© 2001 Nellcor Puritan Bennett, Inc. All rights reserved. 036048D-0601

SERVICE MANUAL

NPB-40Handheld Pulse Oximeter

To obtain information about a warranty, if any, for this product, contact NellcorPuritan Bennett Technical Services Department, or your local Nellcor PuritanBennett representative.

Notice: Purchase of this instrument confers no express or implied license under anyNellcor Puritan Bennett patent to use the instrument with any sensor that is notmanufactured or licensed by Nellcor Puritan Bennett.

Oxisensor II is a trademark of Nellcor Puritan Bennett, Inc.

Covered by one or more of the following U.S. Patents and foreign equivalents:4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; 4,928,692; 4,934,372; 5,078,136;5,351,685; 5,368,026; and Re. 35,122.

Nellcor Puritan Bennett Inc.4280 Hacienda DrivePleasanton, CA 94588 USATelephone Toll Free 1.800.NELLCOR

Tyco Healthcare UK LTDFareham RoadGosportPO13 0ASU.K.Tel: +44.1329.224000

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TABLE OF CONTENTS

List of FiguresList of Tables

Section 1: Introduction ................................ ................................ ................. 1-11.1 Manual Overview................................ ................................ ............ 1-11.2 Equipment Description ................................ ................................ ... 1-1

Section 2: Routine Maintenance ................................ ................................ 2-12.1 Maintenance Overview ................................ ................................ ... 2-12.2 Battery Maintenance ................................ ................................ ...... 2-1

2.2.1 Battery Replacement ................................ ......................... 2-12.2.2 Battery Disposal ................................ ................................ 2-2

2.3 Cleaning ................................ ................................ ............................ 2-2Section 3: Performance Verification ................................ .......................... 3-1

3.1 Performance Verification ................................ ................................ ... 3-1Section 4: Troubleshooting ................................ ................................ ......... 4-1

4.1 Introduction................................ ................................ ..................... 4-14.2 Who Should Perform Repairs................................ ......................... 4-14.3 Repair Level Supported................................ ................................ .. 4-14.4 How to Use This Section ................................ ................................ 4-14.5 Obtaining Replacement Parts ................................ ........................ 4-14.6 Troubleshooting Guide ................................ ................................ ... 4-2

Section 5: Disassembly Guide ................................ ................................ .... 5-15.1 Introduction................................ ................................ ..................... 5-15.2 System Disassembly and Reassembly ................................ .......... 5-1

Section 6: Spare Parts ................................ ................................ .................. 6-16.1 Introduction................................ ................................ ..................... 6-1

Section 7: Packing for Shipment ................................ ................................ . 7-17.1 General Instructions................................ ................................ ........ 7-17.2 Packing NPB-40 in Original Carton ................................ ................ 7-17.3 Packing in a Different Carton ................................ ......................... 7-1

Section 8: Specifications ................................ ................................ ............. 8-18.1 Performance ................................ ................................ ................... 8-18.2 Electrical ................................ ................................ ......................... 8-28.3 Environmental ................................ ................................ ................. 8-28.4 Physical ................................ ................................ ......................... 8-3

Technical Supplement ................................ ................................ .................. S-1S1 Introduction................................ ................................ ..................... S-1S2 Pulse Oximetry Principles of Operation ................................ .......... S-1

S2.1 Overview ................................ ................................ ........... S-1S2.2 Functional Versus Fractional Saturation............................ S-1S2.3 Measured versus Calculated Saturation............................ S-2

S3 Circuit Analysis ................................ ................................ ............... S-2S3.1 Overall Unit Block Diagram Analysis ................................ . S-3S3.2 CPU PCB Theory of Operation................................ .......... S-5S3.3 LCD PCB Theory of Operation ................................ .......... S-11

S4 Schematic Diagrams ................................ ................................ ...... S-17

Table of Contents

iv

LIST OF FIGURES

1-1 NPB-40 Handheld Pulse Oximeter ................................ ................ 1-11-2 NPB-40 Front Panel................................ ................................ ....... 1-22-1 NPB-40 Battery Installation ................................ ........................... 2-23-1 NPB-40 Self-Test Front Panel Display ................................ .......... 3-13-2 Printer Interface Setup................................ ................................ ... 3-33-3 Typical Average Data Print Out ................................ ..................... 3-43-4 Typical Data Print Out ................................ ................................ ... 3-54-1 Typical Error Code Display ................................ ............................ 4-25-1 Opening the NPB-40 Case ................................ ............................ 5-25-2 Top Case Removal ................................ ................................ ........ 5-25-3 Unlocking CPU PCB Connector J3 ................................ ............... 5-35-4 Separating LCD PCB from CPU PCB................................ ............ 5-36-1 NPB-40 Expanded View ................................ ................................ 6-27-1 Repacking the NPB-40 ................................ ................................ .. 7-2S2-1 Oxyhemoglobin Dissociation Curve ................................ .............. S-2S3-1 NPB-40 Block Diagram ................................ ................................ . S-4S3-2 CPU PCB Block Diagram ................................ .............................. S-6S3-3 LCD PCB Block Diagram................................ ............................... S-12S4-1 CPU PCB Parts Locator Diagram................................ .................. FO-1S4-2 LCD PCB Parts Locator Diagram ................................ .................. FO-2S4-3 CPU PCB Schematic Diagram ................................ ...................... FO-3S4-4 LCD PCB Schematic Diagram................................ ....................... FO-4S4-5 Front Panel Keypad Schematic Diagram ................................ ...... FO-5

LIST OF TABLES

4-1 Troubleshooting Guide ................................ ................................ .. 4-24-2 NPB-40 Error Codes ................................ ................................ ..... 4-5

1-1

SECTION 1: INTRODUCTION

1.1 Manual Overview1.2 Equipment Description

1.1 MANUAL OVERVIEW

This manual contains information for servicing the NPB-40 handheld pulseoximeter. Only qualified service personnel should service this product. Beforeservicing the NPB-40, read the operator’s manual carefully for a thoroughunderstanding of how to operate the NPB-40.

1.2 EQUIPMENT DESCRIPTION

The Nellcor Puritan Bennett NPB-40 handheld pulse oximeter is used fornoninvasive spot-check measurement of functional oxygen saturation ofarterial hemoglobin (SpO2) and pulse rate (measured by the SpO2 sensor).The NPB-40 is for attended monitoring only, and must be used in thecontinuous presence of a qualified healthcare provider. The NPB-40 can beused on adult, pediatric, and neonatal patients. It can be used in mobileenvironments when protected from excessive moisture such as direct rainfall.The NPB-40 is powered by four “AA” cell alkaline batteries. An externalHewlett-Packard HP82240B printer can be used with the NPB-40 to printoutreadings stored in the NPB-40 memory. This printer is available from NellcorPuritan Bennett. The NPB-40 handheld pulse oximeter is illustrated inFigure 1-1.

Figure 1-1: NPB-40 Handheld Pulse Oximeter

The NPB-40 is operated using a four-key keypad and an LCD display on thefront panel as shown in Figure 1-2. Refer to the NPB-40 operator’s manualfor complete operating instructions.

Section 1: Introduction

1-2

1

2

34

5

6

78

9

101112

13

123456789

10111213

Pulse Amplitude indicatorPulse Rate displayPulse Search displayLow Battery indicatorSensor disconnect indicatorPower On/Off keyDisplay Light/Beep On/Off keyStore Data/Print keyShift keyStore Data iconShift iconPrint iconSpO2% display

Figure 1-2: NPB-40 Front Panel

2-1

SECTION 2: ROUTINE MAINTENANCE

2.1 Maintenance Overview2.2 Battery Maintenance2.3 Cleaning

2.1 MAINTENANCE OVERVIEW

The NPB-40 requires no routine service or calibration. The performanceverification tests in Section 3, Performance Verification, may be usedfollowing repairs or during routine maintenance (if required by your localinstitution).

2.2 BATTERY MAINTENANCE

Warning: The NPB-40 uses four “AA” cell alkaline batteries foroperation. If batteries are not replaced when recommended or arenot disposed of properly, serious personal injury or damage to theNPB-40 could result.

Caution: When inserting the positive end of each battery, exercisecaution to not damage the small coiled spring contact.

Nellcor Puritan Bennett recommends that you comply with the followingguidelines for battery replacement and battery disposal as a minimum.

2.2.1 Battery Replacement

Caution: The NPB-40 could be damaged by batteries that are leftunused in the unit and begin to leak. Never store the NPB-40 withthe batteries installed for a prolonged period of time.

NPB-40 batteries should be replaced whenever a low battery indication isobserved on the unit. Remove the batteries if you will be storing the NPB-40for longer than one month. Refer Figure 2-1 for replacing the batteries.

Note: For easier battery installation, insert the negative end of the batteryfirst when installing each battery.

Section 2: Routine Maintenance

2-2

Figure 2-1: NPB-40 Battery Installation

2.2.2 Battery Disposal

When NPB-40 batteries have been replaced, dispose of the old batteries.Always follow local ordinances when disposing of the NPB-40 batteries.

Warning: Never dispose of NPB-40 batteries by burning. Thebatteries could explode in fire and cause serious personal injury.

2.3 CLEANING

Caution: Do not immerse the NPB-40 or accessories in liquid or usecaustic or abrasive cleaners.

To clean the NPB-40, dampen a soft cloth with a commercial nonabrasivecleaner and wipe the unit with the cloth.

3-1

SECTION 3: PERFORMANCE VERIFICATION

3.1 Performance Verification

3.1 PERFORMANCE VERIFICATION

The performance of the NPB-40 can be verified using the following procedure.Before performing this procedure, the NPB-40 must have fresh batteriesinstalled. If any of the required observations cannot be obtained, do notreturn the NPB-40 to service before referring to Section 4, Troubleshooting.

You will need an SRC-2 pulse oximeter tester to perform this procedure. Ifthe performance of the printing function will be verified, you will need anHP82240B printer.

The NPB-40 is to be turned off and any sensors disconnected beforeperforming this procedure.

1. Press the On/Off key on the front panel keypad.

2. The NPB-40 will perform a self-test. Verify that all display segmentsare lit during the self-test as shown in Figure 3-1. Also verify that a lowpitched audio tone is heard at the end of the self test. Also verify thatyou then hear a high, a low, and a high pitch error tone indicating thata sensor is not connected. Verify that dashes are shown on the displayand the SENSOR DISCONNECT indicator is flashing.

Figure 3-1: NPB-40 Self-Test Front Panel Display

3. Wait for 20 to 40 seconds. Verify that two triple beeps are heard. Verifythat the NPB-40 then shuts itself off.

4. Connect an SRC-2 pulse oximeter tester to the NPB-40 sensorconnector.

Note: If the SRC-2 is connected directly to the NPB-40 sensorconnector, its controls will be facing the opposite direction ofthe NPB-40 controls. Connecting the SRC-2 through a sensorextension cable, such as the Nellcor Puritan Bennett model EC-4 or EC-8, will make it easier to perform this procedure.

Section 3: Performance Verification

3-2

Set the SRC-2 controls as follows:

RATE 112LIGHT HIGH 1MODULATION HIGHLOCAL/REMOTE/RCAL LOCAL

5. Press the On/Off key on the NPB-40 front panel keypad.

6. When the self-test is complete, verify that the PULSE SEARCHindicator illuminates momentarily and verify that the NPB-40 isdisplaying a pulse rate of 112 (±3 bpm), that the pulse amplitudeindicator is displaying properly, that the SpO2% indicator is displaying81 (±2 %), that a pulse beep can be heard, and that the PULSESEARCH indicator is off.

7. Set the following SRC-2 controls as indicated:

RATE 38LIGHT HIGH 2MODULATION LOW

Wait 30 seconds and verify that the NPB-40 is displaying a pulse rate of38 (±3 bpm), that the pulse amplitude indicator is displaying properly,that the SpO2% indicator is displaying 81 (±2 %), that a pulse beep canbe heard, and that the PULSE SEARCH indicator is off.

8. Set the following SRC-2 controls as indicated:

RATE 201LIGHT LOW


9. Set the following SRC-2 control as indicated:

MODULATION HIGH


10. Press the Shift key followed by the Display Light/Beep On/Off key.Verify that the SHIFT indicator illuminates when the Shift key ispressed then verify that the pulse beep stops and the SHIFT indicatorextinguishes when the Display Light/Beep On/Off key is pressed.

11. Press the Shift key followed by the Display Light/Beep On/Off key andverify that the pulse beep can be heard again at a low level.


3-3

12. Press the Shift key followed by the Display Light/Beep On/Off key andverify that the pulse beep can again be heard again at a higher level.

13. Press and release the Display Light/Beep On/Off key on the front panelkeypad and verify that the LCD backlight comes on, remains on and theLCD is adequately illuminated.

14. Press the Display Light/Beep On/Off key on the front panel keypad andverify that the LCD backlight is off.


LOCAL/REMOTE/RCAL REMOTE

16. On the NPB-40, verify that the PULSE SEARCH indicator illuminatesafter a few seconds and that the number “0” is displayed in the SpO2%and pulse rate displays.


LOCAL/REMOTE/RCAL LOCAL

18. On the NPB-40, verify that the PULSE SEARCH indicator illuminatesmomentarily and verify that the NPB-40 is displaying a pulse rate of201 (±3 bpm), that the pulse amplitude indicator is displaying properly,that the SpO2% indicator is displaying 79 to 83, that a pulse beep canbe heard, and that the PULSE SEARCH indicator is off.

Note: If an HP82240B printer is not available, skip steps 19 through27 and proceed to step 28.

19. Refer to the printer operator’s manual as needed. Verify that paper isproperly installed in the printer and turn the printer on.

20. Align the NPB-40 with the printer as shown in Figure 3-2.

1"–2" (2.5–5.1 cm.)

0°– 5°

0°– 5°

Figure 3-2: Printer Interface Setup


3-4

21. On the NPB-40, press the Shift key followed by the Store Data/Printkey on the front panel keypad.

Note: In the following steps, printed SpO2% values will be 79 to 83and pulse rate values will be 201, ±3 bpm. Figures 3-3 and 3-4are examples of typical print outs. The NPB-40 will not displaypulse or SpO2% values while printing.

22. Verify that the PRINT icon is illuminated on the NPB-40 display, thatthe printer begins printing and that the printer prints out a summaryreport similar to that shown in Figure 3-3.

Figure 3-3: Typical Average Data Print Out

23. With the SRC-2 connected to the NPB-40 and still set up as in step 18,press only the Store Data/Print key on the front panel keypad andverify that the LCD display indicates “1-Id” and the STORE DATA iconilluminates.

24. Press only the Store Data/Print key on the front panel keypad andverify that the LCD display indicates “2-Id” and the STORE DATA iconilluminates.

25. Press only the Store Data/Print key on the front panel keypad andverify that the LCD display indicates “3-Id” and the STORE DATA iconilluminates.

26. Align the NPB-40 with the printer as shown in Figure 3-2 and press theShift key on the NPB-40 front panel keypad, followed by the StoreData/Print key.

27. Verify that the PRINT icon is illuminated on the NPB-40 display, thatthe printer begins printing and that the printer prints out data similarto that shown in Figure 3-4. As data stored in steps 24, 25, and 26 isprinted out, the NPB-40 display will indicate “1-Id”, “2-Id”, and “3-Id”,respectively.


3-5

Figure 3-4: Typical Data Print Out

28. Press the On/Off key on the front panel keypad.

29. Verify that the NPB-40 shuts off.

(This page intentionally left blank)

4-1

SECTION 4: TROUBLESHOOTING

4.1 Introduction4.2 Who Should Perform Repairs4.3 Repair Level Supported4.4 How to Use This Section4.5 Obtaining Replacement Parts4.6 Troubleshooting Guide

4.1 INTRODUCTION

This section provides information for troubleshooting the NPB-40 and helpingyou to isolate a failure to the front panel keypad, the CPU PCB, or the LCDPCB. A troubleshooting guide is provided in Paragraph 4.6, “TroubleshootingGuide” that lists possible difficulties, along with probable causes, andrecommended actions to correct each difficulty. The Technical Supplement atthe end of this manual provides information on how the components of theNPB-40 function.

4.2 WHO SHOULD PERFORM REPAIRS

Only qualified service personnel should remove and replace components ofthe NPB-40. Repairs to the NPB-40 are limited to the repair level identifiedin Paragraph 4.3, “Repair Level Supported.” If your facility does not havequalified service personnel, contact the Nellcor Puritan Bennett TechnicalServices Department or your local Nellcor Puritan Bennett representative.

4.3 REPAIR LEVEL SUPPORTED

Besides the batteries, the NPB-40 has five replaceable components, the casetop with the front panel keypad, the case bottom, the CPU PCB, the LCDPCB, and the battery compartment door.

4.4 HOW TO USE THIS SECTION

Failures of the case bottom, the battery compartment door, and the case top,not including the front panel keypad, are determined by visually inspectingthese components for cracks or deformations and for mechanical failures suchas the screw holes stripping out in the case top. The case top and the frontpanel keypad are replaced together. Use the troubleshooting guide providedin Paragraph 4.6, “Troubleshooting Guide” to isolate failure to the front panelkeypad, the CPU PCB, or the LCD PCB. Once a failure has been isolated,refer to Section 5, Disassembly Guide for instructions for removing andreplacing a component of the NPB-40.

4.5 OBTAINING REPLACEMENT PARTS

Nellcor Puritan Bennett Technical Services Department provides technicalassistance information and replacement parts. To obtain replacement parts,contact the Nellcor Puritan Bennett Technical Services Department or yourlocal Nellcor Puritan Bennett representative. Refer to parts by the partnames and part numbers listed in Section 6, Spare Parts .

Section 4: Troubleshooting

4-2

4.6 TROUBLESHOOTING GUIDE

If you encounter a problem that cannot be resolved through a visualinspection, refer to Table 4-1 which provides a list of symptoms, probablecauses, and recommended actions to take to correct the problem. It isrecommended that corrective actions be performed in the order presented.For a symptom that is not listed in Table 4-1, contact the Nellcor PuritanBennett Technical Services Department or your local Nellcor Puritan Bennettrepresentative.

If an error code is shown on the front panel LCD display, as shown in Figure4-1, turn the NPB-40 off and back on again. If the error code still persists,refer to Table 4-2 for the indicated failure and corrective action.

Figure 4-1: Typical Error Code Display

Once you have performed the recommended action, reassemble the NPB-40,refer to Section 3, Performance Verification , and conduct a performanceverification before returning the NPB-40 to service. If the symptom persists,continue troubleshooting.

Table 4-1: Troubleshooting Guide

Symptom Probable Cause Corrective ActionThe unit does notturn on when theOn/Off key ispressed.

The batteries aremissing.

Open the battery compartmentand if batteries are missing,install new batteries.

The batteries areinstalled incorrectlyor are backwards.

Open the battery compartmentand if batteries are not installedcorrectly, remove and reinstallthe batteries.

(Continued on nextpage)

The batteries are ator near a voltage toolow for the NPB-40 tooperate.

Install new batteries.


4-3

Table 4-1: Troubleshooting Guide (Continued)

Symptom Probable Cause Corrective ActionThe unit does notturn on when theOn/Off key ispressed.(continued)

The sensor isdefective.

Replace the sensor.

The front panelkeypad is defective.

Open the NPB-40, disconnectthe case top from J3 on the CPUPCB and connect an ohmmeterbetween the flex circuitconductor for J3, pin 5 and theconductor for J3, pin 3. Observea short when the On/Off key ispressed and an open when notpressed. If incorrect, replacecase top. If all keys functioncorrectly, replace CPU PCB.Caution: Unlock J3 beforeattempting to remove flexcircuit conductor.

Flex circuit betweenfront panel and CPUPCB is disconnected.

Inspect the flex circuit betweenthe front panel and the CPUPCB and reconnect if loose.

A CPU PCBcomponent hasfailed.

Inspect the CPU PCBcomponents and circuit boardfor cracking, burning, ordamage, and replace the CPUPCB if any are found. If anyfailed components are observed,replace CPU PCB.Replace the CPU PCB with aknown good PCB.

One or more keyson the front panelkeypad does notwork.

The front panelkeypad is defective.

Open the NPB-40, disconnectthe case top from J3 on the CPUPCB and connect an ohmmeterlead to the flex circuit conductorfor J3, pin 3. Refer to the frontpanel schematic diagram andindividually connect the otherohmmeter lead to eachconductor for the other keys.Observe a short when the key ispressed and an open when notpressed. If incorrect, replacecase top. If correct, replace theCPU PCB.Caution: Unlock J3 beforeattempting to remove flexcircuit conductor.

Flex circuit betweenfront panel and CPUPCB is disconnected.

Inspect the flex circuit betweenthe front panel and the CPUPCB and reconnect if loose.

(Continued on nextpage)

A CPU PCBcomponent hasfailed.

Inspect the CPU PCBcomponents and circuit boardfor cracking, burning, or damageand replace the CPU PCB if anyare found.


4-4


Symptom Probable Cause Corrective ActionOne or more keyson the front panelkeypad does notwork. (Continued)

CPU PCB has failed. Replace the CPU PCB with aknown good PCB.

One or moredisplay segmentsdoes not work.

An LCD PCBcomponent hasfailed.

Inspect the LCD PCBcomponents and circuit boardfor cracking, burning, or damageand replace the LCD PCB if anyare found.

Flex circuit betweenLCD and LCD PCBhas come loose.

Inspect the flex circuit betweenthe LCD and the LCD PCB hascome loose and replace the LCDPCB if loose.Replace the LCD PCB with aknown good PCB.

Beeper does notbeep for pulseindication or nosound can be heardfrom the beeper.

The beeper has beenturned off or itsvolume is turneddown too low to hear.

Turn the beeper back on.

The holes for thebeeper on the back ofthe NPB-40 areblocked.

Clear the holes for the beeper onthe back of the NPB-40.

The external outputport on the CPU PCBhas failed.

Replace the CPU PCB with aknown good PCB.

The beeper on theLCD PCB has failed

Replace the LCD PCB with aknown good PCB.

Pulse rate or SpO2value is notdisplayed and theunit is on.

The SpO2 sensor isnot connectedproperly.

Connect the SpO2 sensor to theNPB-40.

The SpO2 sensor hasfailed.

Replace the SpO2 sensor with aknown good SpO2 sensor.

A component on theLCD PCB has failed.


A component on theCPU PCB has failed.


LCD backlight doesnot come on whenthe Display Lightkey is pressed.

The Display Lightkey on the frontpanel keypad isdefective.

See “One or more keys on thefront panel keypad does notwork,” above.

The backlight LEDson the LCD PCBhave failed.


The unit shuts offwhen the LCDbacklight is turnedon.

The batteries are ator near a voltage toolow for the NPB-40 tooperate.

Install new batteries.


4-5


Symptom Probable Cause Corrective ActionPrinter will notprint.

The printer is turnedoff.

Turn on the printer.

The Store Data keyon the front panelkeypad is defective.

See One or more keys on thefront panel keypad does notwork , above.

The printer batteriesare at or near avoltage too low for itto operate.

Install new batteries in theprinter.

The NPB-40 andprinter are notproperly aligned.

Refer to the operator’s manualfor instructions for aligning theNPB-40 with the printer.

A component on theLCD PCB has failed.


A component on theCPU PCB has failed.


The printer isdefective.

Attempt to print using anotherknown good NPB-40. If theprinter still does not print,troubleshoot the printer

Table 4-2: NPB-40 Error Codes

Error Code Failure Indicated Corrective Action100EEE Failure in the

microprocessoranalog-to-digitalconverter on the CPUPCB.

1. Replace the sensor.

2. Replace the CPU PCB with a known good PCB.

150EEE Failure of themicroprocessor onthe CPU PCB.


151EEE Failure of the RAMon the CPU PCB.


152EEE Failure of the ROMon the CPU PCB.


153EEE Failure in themicroprocessor I/Oports on the CPUPCB.


154EEE Failure of thewatchdog circuit onthe CPU PCB.


155EEE Failure of thememory on the CPUPCB when storing anevent or whenprinting.


5-1

SECTION 5: DISASSEMBLY GUIDE

5.1 Introduction5.2 System Disassembly and Reassembly

5.1 INTRODUCTION

The NPB-40 can be disassembled into five assemblies:

• Case top/front panel keypad• Case bottom• CPU PCB• LCD PCB• Battery compartment door

Note: Some spare parts you receive will have a business reply cardattached. When you receive these spare parts, please fill out andreturn the business reply card.

The only tool you will need to disassemble or reassemble the NPB-40 is aNumber 1 (medium) Phillips-head screwdriver.

Caution: Observe ESD (electrostatic discharge) precautions whendisassembling and reassembling the NPB-40 and when handling anyof the components of the NPB-40.

5.2 SYSTEM DISASSEMBLY AND REASSEMBLY

Use the following procedure to disassemble the NPB-40. Reassemble themonitor in reverse order and, if the unit is to be returned to service, installbatteries when reassembly is complete and replace the battery compartmentdoor. Nellcor Puritan Bennett recommends that you follow this disassemblyprocedure in the order presented.

Note: Before you begin to disassemble the NPB-40, remove the batterycompartment door and remove the batteries.

1. Place the NPB-40 on a nonabrasive surface so that the back of the unitis up and the bottom of the unit is closest to you.

2. Remove the four screws holding the case together as indicated in Figure5-1.

Note: The two screws at the top of the NPB-40 are longer than thoseat the bottom. When reassembling the unit, be sure to installthe longer screws at the top and the shorter screws at thebottom.

Caution: When reassembling the NPB-40, hand tighten the screwsthat hold the NPB-40 case together to a maximum of 4 inch-pounds.Over tightening could cause the screws to strip out the screw-holesin the top case, rendering it unusable.

Section 5: Disassembly Guide

5-2

Remove screws

Remove screws

Figure 5-1: Opening the NPB-40 Case

3. While holding the case together, turn the NPB-40 over with the frontpanel up and the bottom of the unit closest to you.

4. Separate the case top from the bottom case on the right side of the unitand rotate the case top to the left as shown in Figure 5-2.

J3

Figure 5-2: Top Case Removal

Section 5: Disassembly Guide

5-3

Caution: Failure to unlock connector J3 on the CPU PCB beforeattempting to remove the front panel flex circuit could damage theflex circuit.

5. Unlock connector J3 on the CPU PCB as shown in Figure 5-3 and pullthe front panel keypad flex circuit out of J3.

Note: When reassembling the NPB-40, be sure to lock J3 after youinsert the front panel keypad flex circuit. See Figure 5-3.

J3 Lock

CPU PCB

Unlock

Lock

Figure 5-3: Unlocking CPU PCB Connector J3

Note: The battery connectors (spring assemblies) at the bottom of theCPU PCB are held in slots in the battery compartment. In thenext step, observe how these connectors are engaged in theseslots when you remove the CPU PCB with the LCD PCB andmake sure the battery connectors are inserted back in theseslots when you reassemble the NPB-40.

6. Lift the CPU PCB and the LCD PCB together and remove them fromthe case bottom.

7. To separate the CPU PCB and the LCD PCB, grasp the CPU PCB inone hand and the LCD PCB in the other. Rotate the ends of the twoPCBs as shown in figure 5-4 until the two assemblies separate at theconnectors J1 and J2.

J2

J1

CPU PCB

LCD PCB

Figure 5-4: Separating LCD PCB from CPU PCB

Note: When reassembling the NPB-40, be sure to align all 20 pins ofboth J1 and J2 on the CPU PCB with all 20 sockets of J1 andJ2 on the LCD PCB before pressing the two PCBs together.

6-1

SECTION 6: SPARE PARTS

6.1 Introduction

6.1 INTRODUCTION

Spare parts, along with corresponding Nellcor Puritan Bennett part numbers,are shown below. Figure 6-1 shows the replaceable NPB-40 monitorcomponents with numbered callouts that correspond to item numbers inparentheses in the spare parts list below.

In December, 1997, the external plastic parts of the NPB-40 were modified.Plastic parts made after that date are incompatible with parts made beforethat time.

To determine which part number to order, look at the back of the instrument.To the right of center, just above the battery compartment door, there will beeither 3 holes or three slots for the speaker. If your instrument has threeslots, use part numbers from the “After 12/97” column. If the instrument hasthree holes, use part numbers from the “Before 12/97” column.

Item Part Numbers(Before 12/97)

Part Numbers(After 12/97)

(1) Case Top/Keypad 045691 048863(2) CPU PCB 034311 034311(3) LCD PCB 034835 034835(4) Case Bottom 035097 035397(5) Battery Compartment Door 033880 034975

Section 6: Spare Parts

6-2

1

2

3

4

5

Figure 6-1: NPB-40 Expanded View

7-1

SECTION 7: PACKING FOR SHIPMENT

7.1 General Instructions7.2 Packing NPB-40 in Original Carton7.3 Packing in a Different Carton

7.1 GENERAL INSTRUCTIONS

To ship an NPB-40 handheld pulse oximeter or one of its components for anyreason, follow the instructions in this section.

Pack the NPB-40 or component carefully. Failure to follow the instructions inthis section may result in loss or damage not covered by any applicableNellcor Puritan Bennett warranty. If available, use the original carton andpacking materials and follow the instructions in “Packing in OriginalCarton.” If the original shipping carton and material are not available, useother suitable shipping materials and container and follow the instructions in“Packing in a Different Carton.”

Prior to shipping the NPB-40 or component, contact Nellcor Puritan BennettTechnical Services Department or your local Nellcor Puritan Bennettrepresentative for a Returned Goods authorization (RGA) number. Mark theshipping carton and any shipping forms with the RGA number.

Caution: Observe ESD (electrostatic discharge) precautions whenpacking any NPB-40 components.

7.2 PACKING NPB-40 IN ORIGINAL CARTON

If the original carton and packing materials are available, repack the NPB-40as shown in Figure 7-1. Add packing material in the bottom of the carton asneeded so the NPB-40 will not be able to move during shipment.

7.3 PACKING IN A DIFFERENT CARTON

If the original carton and packing material are not available when shippingan NPB-40 or one of its components:

1. Place the NPB-40 or component in a plastic bag.

2. Locate a corrugated cardboard shipping carton with at least 200 poundsper square inch (psi) bursting strength.

3. Fill the bottom of the carton with at least 2 inches of packing material.

4. Place the bagged NPB-40 or component on the layer of packing materialand fill the box completely with packing material such that there is atleast 2 inches of packing material around all sides of the item.

5. Seal the carton with packing tape.

6. Label carton with shipping address, return address, and RGA number.

Section 7: Packing for Shipment

7-2

Figure 7-1: Repacking the NPB-40

8-1

SECTION 8: SPECIFICATIONS

8.1 Performance8.2 Electrical8.3 Environmental8.4 Physical

8.1 PERFORMANCE

Measurement Range

SpO20–100%

Pulse Rate20–250 beats per minute (bpm)

Accuracy

SpO2

Adults70–100% ± 2 digits0–69% unspecified

Neonates70–100% ± 2 digits0–69% unspecified

Note: Accuracies are expressed as plus or minus “X” digits (oxygensaturation percentage points) between saturations of 70-100%. Thisvariation equals plus or minus one standard deviation (1SD), whichencompasses 68% of the population. All accuracy specifications arebased on testing the subject monitor on healthy adult volunteers ininduced hypoxia studies across the specified range. Adult accuracy isdetermined with Oxisensor® II D-25 sensors. Neonatal accuracy isdetermined with Oxisensor II N-25 sensors. In addition, the neonatalaccuracy specification is adjusted to take into account the theoreticaleffect of fetal hemoglobin in neonatal blood on oximetrymeasurements.

Pulse Rate20–250 bpm ± 3 bpm

Note: Accuracy is expressed as plus or minus 3 bpm across the displayrange. This variation equals plus or minus one standard deviation(1SD), which encompasses 68% of the population.

Section 8: Specifications

8-2

8.2 ELECTRICAL

Instrument

Power Requirements6V, supplied by battery-power only

Patient IsolationNo electrical connection to patient (inherently insulated)

Battery

TypeFour 1.5V alkaline “AA” size batteries

Battery CapacityTypically 19 hours with four new disposable alkaline batteries.

Note: Not all brands of off-the-shelf alkaline batteries provide the samebattery life.

8.3 ENVIRONMENTAL

Operating Temperature

Instrument0 to 55°C

SensorWithin physiologic range for specified accuracy

Transport/Storage Temperature (boxed)

-40 to 70°C, 15-95% RH

Humidity

Operating15-95% noncondensing

Storage (unboxed)15-95% noncondensing over a temperature range of -20° C to 60° C

Altitude

Operating-1280 ft. to 12,000 ft (-390 m to 3,658 m) [650 to 1060 hPa]

Storage-2330 ft. to 15,000 ft. (-457 m to 4,573 m) [572 to 1100 hPa]

Section 8: Specifications

8-3

8.4 PHYSICAL

Weight (with batteries installed)

0.3 kg (11 oz.)

Size

15.75 cm high x 7.5 cm wide x 3.8 cm deep(6.2 in. high x 2.95 in. wide x 1.5 in. deep)

Equipment Classification (IEC 601-1 / CSA 601.1 / UL 2601-1)

Type of ProtectionInternally Powered

Degree of ProtectionType BF

Enclosure Degree Protection ClassIPX1

Mode of OperationContinuous

S-1

TECHNICAL SUPPLEMENT

S1 IntroductionS2 Pulse Oximetry Principles of OperationS3 Circuit AnalysisS4 Schematic Diagrams

S1 INTRODUCTION

This Technical Supplement provides a description of the principles of pulseoximetry, a block diagram level theory of operation discussion, and aschematic level theory of operation discussion. Part locator diagrams andschematic diagrams are located at the end of this section as fold-outdrawings. These diagrams can be folded out for review while reading thetheory of operation.

S2 PULSE OXIMETRY PRINCIPLES OF OPERATION

S2.1 Overview

The NPB-40 is based on the principles of spectrophotometry and opticalplethysmography. Optical plethysmography uses light absorption technologyto reproduce waveforms produced by pulsatile blood. The changes that occurin the absorption of light due to vascular bed changes are reproduced by thepulse oximeter as plethysmographic wave forms.

Spectrophotometry uses various wavelengths of light to qualitatively measurelight absorption through given substances. Many times each second, theNPB-40 passes red and infrared light into the sensor site and determinesabsorption. The measurements that are taken during the arterial pulse,reflect absorption by arterial blood, nonpulsatile blood, and tissue. Themeasurements that are obtained between arterial pulses reflect absorption bynonpulsatile blood and tissue.

By correcting "during pulse" absorption for "between pulse" absorption, theNPB-40 determines red and infrared absorption by pulsatile arterial blood.Because oxyhemoglobin and deoxyhemoglobin differ in red and infraredabsorption, this corrected measurement can be used to determine the percentof oxyhemoglobin in arterial blood: SpO2 is the ratio of corrected absorptionat each wavelength.

S2.2 Functional Versus Fractional Saturation

The NPB-40 measures functional saturation, that is, oxygenated hemoglobinexpressed as a percentage of the hemoglobin that is capable of transportingoxygen. It does not detect significant levels of dyshemoglobins. In contrast,some instruments such as the IL282 Co-oximeter measure fractionalsaturation, that is, oxygenated hemoglobin expressed as a percentage of allmeasured hemoglobin, including dyshemoglobins.

Consequently, before comparing NPB-40 measurements with those obtainedby an instrument that measures fractional saturation, measurements mustbe converted as follows:

functionalsaturation =

fractionalsaturation x

100100-(% carboxyhemoglobin +%methemoglobin)

Technical Supplement

S-2

S2.3 Measured versus Calculated Saturation

When saturation is calculated from a blood gas measurement of the partialpressure of arterial oxygen (PaO2), the calculated value may differ from theNPB-40 SpO2 measurement. This is because the calculated saturation maynot have been corrected for the effects of variables that can shift therelationship between PaO2 and saturation.

Figure S2-1 illustrates the effect that variations in pH, temperature, partialpressure of carbon dioxide (PCO2), and concentrations of 2,3-DPG and fetalhemoglobin may have on the oxyhemoglobin dissociation curve.

010050

Sat

ura

tio

n (

%)

pHTemperaturePCO22,3-DPG

PO2 (mmHg)

100

50

pHTemperaturePCO22,3-DPG

Fetal Hb

Figure S2-1: Oxyhemoglobin Dissociation Curve

S3 CIRCUIT ANALYSIS

This section provides an explanation of NPB-40 theory of operation usingblock diagrams and schematic diagrams.

The NPB-40 consists of three main functional components described in thefollowing paragraphs:

• The CPU PCB block diagram (Figure S3-2) and schematic diagram(Figure S4-3).

• The LCD PCB block diagram (Figure S3-3) and schematic diagram(Figure S4-4).

• The Front Panel PCB schematic diagram (Figure S4-5).

The relationship between these components and their interconnection isillustrated in the NPB-40 block diagram (Figure S3-1).


S-3

The following is a list of terms and definitions used in the followingparagraphs.

Analog to Digital (A/D) converter. The CPU has a 10-bit A/D converter onboard. Up to eight different analog inputs can be provided to the A/D formeasurement.

Central Processing Unit (CPU). An Intel 80C196KC 16-bitmicroprocessor. The CPU sends and receives control signals to the SpO2analog section, display, and printer infrared LED.

High Speed Outputs (HSO). The 6 HSO lines control most of the timing ofthe LED signal pulse and the demodulation of the received signal.

Input and Output (I/O). Digital lines that are used by the CPU to read indata and output data.

Light Emitting Diodes (LEDs). Two LEDs are used in Nellcor PuritanBennett oximetry sensors. Light is transmitted through body tissue andreceived by a photodetector circuit that converts it to photocurrent. The twowavelengths, which are used for calculation of pulse rate and oxygensaturation in blood, are transmitted at the following frequencies:

• infrared (IR) light at ≈ 915 microns• red light at ≈ 660 microns

Pulse Width Modulation (PWM). The three 8-bit PWM outputs can besoftware controlled; their duty cycle can be changed from 0 TO 99.6 percent ofthe total pulse duration. PWM frequency is the crystal frequency of the CPU(10 MHz) divided by 1024. The PWMs control the gains within the analogcircuit.

RCal. Sensor RCal value is a resistance value specific to an individualsensor. This value is used by the software during oxygen saturationcomputations to maximize accuracy.

S3.1 Overall Unit Block Diagram Analysis

Exclusive of batteries covers, keys, and external connectors, the NPB-40consists of three main functional components: the front panel keyboard, theCPU PCB, and the LCD PCB as follows.

• CPU PCB — contains the CPU; power supply circuitry; supportmemory circuits; sensor circuits for battery voltage; a serial data port;LCD backlight control; pulsatile beeper drive circuits; and some displaycontrol circuits.

• LCD PCB — contains the SpO2 analog circuitry and interface to theexternal sensor; the power conditioning circuitry; the LCD display anddisplay driver circuits; the interface circuitry for the printer (which isnot used unless a printer is present); the LCD backlight; and audiooutput hardware.

• Front Panel Keyboard — contains four membrane switches and aline common to all four switches. This assembly connects to the CPUPCB by a flex circuit.

Refer to Figure S3-1 for this NPB-40 block diagram. The CPU PCB and theLCD PCB are each described in more detail in later paragraphs.


S-4

The NPB-40 is powered by four AA-size replaceable alkaline batteries. A dcvoltage in the range of 3.6 to 6 Vdc is provided over the life of these batteries.When the voltage from these batteries drops to a level too low to operate theNPB-40, the unit will shut itself off. At that time, the batteries must bereplaced.

The front panel keypad contains four keys that provide discrete signals thatare monitored by the microprocessor on the CPU PCB. Refer to Figure S4-5for a schematic diagram of the front panel keypad.

Batteries

Frontpanel

keypad

Powercontrol

and PCBpower

CPU

Externaloutputport

Powerconditionand PCB

power

LCD

Beeper

LCDbacklight

Analogsensorcircuits

PrinterIR LEDdrive

Patientsensorinput

CPU PCB LCD PCB

Externalserial

interface

Externaloutputcontrol

3.6-6 Vdc

On/off key

Functionkeys

Raw power

Sensoranalogsignaland

control

Batteryvoltagesense

Printersignal

LCDenable

Beepersignal

LCDdata

Backlightcontrol

Powerdown

Figure S3-1: NPB-40 Block Diagram


S-5

Power from the batteries is controlled and filtered by the power control andPCB power circuits on the CPU PCB. When the On/Off key is pressed on thefront panel keypad and the unit is turned off, the power control circuits willturn on the unit. If the unit is on when the On/Off key is pressed, the unitwill be turned off. The PCB power circuits provide filtered power for thecircuits on the CPU PCB and raw power is passed to the LCD PCB where it isconditioned for the circuits there.

A patient sensor connected to the NPB-40 contains a resistance that is acalibration reference for the sensor. The analog sensor circuits on the LCDPCB then measure the signal from a photodiode in the sensor that is differentbased on the light absorption characteristics of each patient. That signal isprocessed by the analog sensor circuits and measured by the CPU. The LEDdrive signals are then adjusted by the CPU to obtain an optimum signal fromthe photodiode.

The CPU provides a drive signal for an IR LED on the LCD PCB. When thisIR LED is aligned with a receiving photodiode on an external printer, patientdata stored in the NPB-40 can be printed.

An external output port on the CPU PCB is controlled by the CPU and sendsdrive signals to the beeper and LCD backlight and display data to the LCD.

An external serial data interface, used during testing in manufacturing only,is also controlled by the CPU. This interface is only accessible with a specialtest fixture.

S3.2 CPU PCB Theory of Operation

Refer to Figure S3-2 for the CPU PCB block diagram and to Figure S4-3 forthe CPU PCB schematic diagram in the following description. The CPU PCBhardware and related circuitry, which is illustrated in the following blockdiagram, includes the following subsystems:

• CPU — A 16-bit microprocessor that includes: a serial port, watchdogtimer, A/D converter with an 8-input analog multiplexer, 3-pulse widthmodulators, and a high speed I/O subsystem.

• System memory — External to the CPU and consists of an 8K x 8static RAM and a 64K x 16 EPROM.

• Display control — The CPU provides drive and control signals for theLCD driver and display on the LCD PCB.

• Audio output drive— Drives a piezoelectric ceramic beeper on theLCD PCB for audio output.

• Printer drive— The CPU provides a printer drive signal that isapplied to an IR LED on the LCD PCB.

• Power supply/Power control circuitry — The NPB-40 receivespower from 4 "AA" cell batteries. The power control circuitrydiscontinues power to the unit when the batteries are no longerreliable.


S-6

From frontpanel keypad

On/offkey

Powersupplycircuit

3.6-6 VdcRaw+10 Vdc

Raw-5 VdcPower

switchcircuit

Mic

ropr

oces

sor

RAM

Addressdecoding

Addresslatch

EPROM

AD 0-15

ALE

AD 0-7

ADDR1-15

ADDR0-12

Externaloutputport

AD 0-7

AD 0-15

RD

RD/WR

RAMenable

EPROM enable

Externaloutputenable

To/from LCD PCB

LCDdriver

Beeper

LCD enable

WDRST

LCD CLK,DATA, CE

WR

ADDR9-15

10MHzclockcircuit

VCCmonitor

andwatchdog

resetcircuit

Analog sensor signal

LCDbacklight

Shiftkey

Display light/beep on/off

key

Store data/printkey

Beeper drive

LCD light enable

Power on

Batteryvoltagesense

Battery powerfeedback

Frombatteries

Powershut offcontrol

VCC (+5 Vdc)To CPU PCB circuits

To LCD PCB

Battery power

Printer LED signal Printerinterface

V refAnalog sensor voltage reference

Analog circuit control signalSensorcircuits

Figure S3-2: CPU PCB Block Diagram


S-7

S3.2.1 CPU

The Intel 80C196KC CPU is a 16-bit microprocessor with built-in peripheralsincluding: a serial port, watchdog timer, A/D converter with an 8-inputanalog multiplexer, three pulse width modulators, two 16-bit counter/timers,up to 48 I/O lines, and a high speed I/O subsystem.

The CPU is capable of running up to 16 MHz, but it is run at 10 MHz fordecreased power consumption. All unused inputs are tied to either Vcc orground through resistors—this prevents unused inputs floating to anyvoltage and causing excess power drain. The READY input pin is tied high,thereby disabling wait-state generation; all bus accesses are zero wait-state.The EA pin is tied low to enable addressing of the external EPROM.

When the power supply is first switched on by the power control circuit, thewatchdog reset circuit holds the CPU RESET pin low for at least 20 ms, thenallows the internal pull-up resistor to bring it high; this assures a good CPUreset.

An internal watchdog timer is enabled and runs continuously. The watchdogtimer provides a means of recovering from a software upset caused by ESD,EMI, etc.. If the software does not clear the timer at least every 64Kstate-times (13.1 ms), the CPU will drive RESET low, resetting the entireunit. The reset output by the CPU is only 16 state-times long (3.2 µs).

The CPU has the ability to dynamically switch the data bus width—based onthe BUSWIDTH input pin. A low on BUSWIDTH tells the CPU to accessmemory only 8 bits at a time. When accessing the static RAM, BUSWIDTH islow, automatically reading the 8-bit wide RAM. Since BUSWIDTH isconnected to the active low RAM enable line (RAMEN-L), all other memoryand mapped I/O are read or written 16 bits at a time.

Eight analog inputs are measured by the CPU. Input from the SpO2 analogsection on the LCD PCB includes AC and DC signals for the oximeter sensorred and infrared channels, and the sensor calibration resistor RSENS. Thebattery voltage and reference voltage from the LCD PCB are also measured.

The CPU is configured as follows:

• Decoded AD0 and BHE generate separate WR write strobes for the lowand high bytes of a word. The signal WR (pin WRL) is the low-bytewrite strobe.

• A standard address latch enable (ALE) is generated and used.

• HSO4 and HSO5 are configured as outputs. The HSO is used togenerate stable timing control signals to the SpO2 analog section,display, and printer driver.

• External control pins: P2.2, P2.3, and P2.4 are configured to monitorfront panel keyboard keys Store Data/Print, Display Light/Beep On/Off,and Shift keys, respectively.

• Pins HSI0 is configured for interrupt input. The CPU receives oneexternal interrupt (signal PHOTOI).


S-8

• P2.0 and P2.1 are configured as a standard asynchronous serialtransmitter and receiver for a factory serial interface.

• P2.5, P1.3, and P1.4 are configured as pulse width modulator outputs.They are used with outputs from P1.6 and P2.6 to control gains withinthe SpO2 analog section.

S3.2.1.1 Address Demultiplexing

U10 and U11 are transparent latches that latch the address portion of the ADbus data on the falling edge of ALE; the outputs are always enabled. Theoutputs of U10 and U11 are always the address portion of the AD bus.

S3.2.1.2 Address Decoding

The CPU has a 64-Kbyte address range of 0-FFFF. RAM, EPROM, and I/Oports share this space. The address decoding circuit splits up this space andoutput enable lines to the RAM, EPROM, and external output ports.

When address lines A13, A14, A15 are all high, the output of U7C goes low,enabling the RAM and generates the active low enable signal RAMEN-L.This occurs for the 8K address range of E000-FFFF.

U8 is used to generate the output port active low enable signal EXOUTEN-L.When address lines A15, A14, A11, and A10 are high, and A13 is low, U8becomes enabled. With U8 enabled, the Y3 output is set low. The output to golow is selected by pins A, B, and C. They form a 3-bit binary number with pinC being the most significant bit. So when address line A12 is high, WR active(low) and RD inactive (high), a binary 3 is produced on pins A, B, and C,forcing output Y3 (EXOUTEN-L) low. This enables the output port forwriting. Note that in this condition, A15, A14, A12, A11, and A10 are highand A13 is low.

The output port uses the address space of DE00-DFFF. When data is writtento that address, the output port enable signal EXOUTEN-L is activated.Because the CPU is configured to use a 16-bit bus, except for RAM, any evenaddress in the DE00-DFFF range could be used for external port access. Inother words, reading or writing address DF00, DE02, DE04, etc., will allproduce the same results.

U7A generates the EPROMs active low enable signal, ROMEN-L. The activelow signals RAMEN-L and EXOUTEN-L are basically used as EPROMdisable signals. When RAMEN-L or EXOUTEN-L or the Y3 output of U8 arelow, the output of U7A, ROMEN-L, is forced high, disabling the ROM.Therefore, the EPROM is disabled for the range DE00-FFFF and enabled forthe address range of 0-DFFF.

S3.2.2 CPU Memory

The memory system external to the CPU consists of an 8 K x 8 static RAM(U12) and a 64 K x 16 EPROM (U5). The EPROM is 16 bits wide to enhanceCPU performance. Because RAM is infrequently accessed, it is only 8 bitswide. U12 is a standard 8K x 8 static RAM.


S-9

The program that the CPU runs is stored in U5. U5 is a 16-bit wide output,one-time programmable (OTP) EPROM. During 16-bit wide bus accesses, theCPU uses address line A0 for low/high byte selection, and is not used as anormal address line. The CPU can only address 64K x 8 bytes or 32K x 16bytes. Pin A15 of U5 is tied low, always selecting the lower half of theEPROM. Signal ROMEN-L is then used to enable the EPROM for the propermemory area.

The output port external to the CPU consists of an octal D latch, U9. Theoutput of U9 is always enabled. The output bits of U9 control the beeperoutput, the LCD backlight, and the LCD display drive signals.

S3.2.3 Standard User Controls

The standard user controls consist of four momentary push-button switcheson the front panel keypad. These keys are metal dome membrane contactswitches.

The front panel switches Store Data/Print, Display Light/Beep On/Off, andShift are connected to the microprocessor, U4, input lines P2.2, P2.3, andP2.4 and are normally pulled to the high state by R10, R8, and R18.Whenever one of these keys is pressed, the U4 input line is pulled low. Theswitch contacts are debounced in software.

The fourth front panel switch, On/Off, is connected to the power switchdescribed Power Supply/Power Control Circuitry .

S3.2.4 Power Supply/Power Control Circuitry

The power supply and power control circuitry consists of the followingprimary elements.

• Batteries — Four 1.5 V alkaline "AA" size batteries provide 3.6-6 Vdcpower.

• Power entry circuit — Components protect the NPB-40 from damageif batteries are inserted incorrectly and provide reverse current limitingand over-voltage or spike protection. In addition, a self-resetting fuseprotects the power supply from excessive current draw. The powersupply is also protected against electrostatic discharge andelectromagnetic interference.

• Power switch circuitry — This circuit controls power applied to thepower supply circuits. Power control circuitry is connected to thebatteries. It senses any press of the front panel keypad On/Off key andswitches the power supply circuit on or off. A control signal to thiscircuit from the CPU will also shut off the NPB-40 when battery voltagedrops to an unusable level.

• Power supply circuits —consist of a power generation circuit thatprovides +10Vdc, +5Vdc, and -5Vdc.


S-10

S3.2.4.1 Power Entry Circuitry

Self-resetting fuse R22 protects the NPB-40 and will open when current inexcess of 0.75 Amps is drawn by the unit. R22 will close when the conditioncausing excessive current has been eliminated. CR7 provides reverse currentprotection and limits negative voltages (batteries reversed) to safe levels. Ineither of these conditions, CR7 will conduct and cause fuse R22 to open. CR5protects against large voltage transients caused by ESD, EMI, etc. and willpass these undesirable transients to ground.

S3.2.4.2 Power Supply Feedback Circuitry

The power supply feedback circuit consists of Q1 and its associatedcomponents. When batteries are installed and the NPB-40 is turned off, thebattery voltage (VBAT) is applied through resistor R2 at the collector of Q1providing a logic 1 level voltage to the D input of flip-flop U1B in the powerswitch circuit. When the NPB-40 is turned off, VCC is at 0 volts and Q1 isturned off. When the NPB-40 is turned on (See “Power Switch Circuitry”), theVCC potential is applied to the base of Q1, which turns it on. The voltage atthe D input of U1B then drops to a low voltage to provide a logic 0.

S3.2.4.3 Power Switch Circuitry

The power control circuit consists of U1B and its associated components. U1Bis a D flip/flop with asynchronous preset and clear; only the clear is used.Battery voltage is applied to U1B whenever batteries are installed. The NPB-40 is turned on and off by pressing the On/Off key on the front panel keypad.

The BTN PWR line is normally pulled up to the battery voltage by R3. Whenbattery voltage is at an acceptable level and the On/Off key on the front panelkeypad is pressed, the BTN PWR line is grounded and the resultant high-going pulse from U2A toggles the CLK input of U1B and the high D inputlogic level is transferred to the Q output. The logic state of the D input iscontrolled by the power supply feedback circuitry (See “Power SupplyFeedback Circuitry”). When the NPB-40 is off the D input of U1B is high.Pressing the front panel On/Off key sets the Q output and the PWR ONsignal high. This enables the power supply circuits, which then generate theoperating voltages for the NPB-40. The Q-not output of U1B is applied to U4analog to digital converter input P0.6 through a battery voltage sensingcircuit consisting of U2B, R14, R17, and C14. When the battery voltage dropsbelow 3.6 Vdc, as measured by U4, the PWR DOWN line at U4 output HSO3goes high and turns on Q2, which clears flip-flop U1B and the PWR ONsignal at the Q output goes low and turns off the power supply circuits.

When the NPB-40 is turned on, the D input of U1B is low (See “Power SupplyFeedback Circuitry”). When On/Off key on the front panel keypad is pressed,the BTN PWR line is grounded and the resultant high going pulse from U2Atoggles the CLK input of U1B and the low D input logic level is transferred tothe Q output. This sets the Q output and the PWR ON signal low, whichturns off the power supply circuits.


S-11

S3.2.4.4 Power Supply Circuits

When the PWR ON signal at the S/S input of U3 is high, U3 generates asquare wave signal that drives the primary winding of transformer T1. Thethree secondary windings of T1 are rectified and filtered to provideRAW+10V, VCC (+5Vdc), and RAW-5V. The VCC signal is resistor divided byR9 and R12 for a feedback voltage that U3 must see to continue operating.VCC is used on the CPU and the LCD PCBs for operating circuit power.RAW+10V and RAW-5V are supplied to the LCD PCB for backlight powerand for power conditioning for the SpO2 analog circuits.

S3.2.5 Serial Interface

The serial interface is only used for factory test purposes, and is not at theRS-232 level, neither is it electrically isolated and, therefore, cannot be usedoutside of the factory. The serial data port J5 is a TTL level serial interface.RXD and TXD are configured as a standard asynchronous serial transmitterand receiver at 19.2 Kbaud with 1 stop bit, 8 data bits, and no parity. Theserial interface can operate in full duplex mode. If no external serial datadevice is connected, R19 pulls the RXD input high which prevents the inputfrom floating when it is not being used.

S3.2.6 Printer Control

Microprocessor U4 provides a drive signal (IR OUT) at HSO5 that controls aninfrared LED on the LCD PCB which is used to interface with an externalprinter.

S3.2.7 External VCC Monitor and Watchdog Timer

The external VCC monitor and watchdog timer circuit consists of U6 andassociated components. U6 provides two functions. If the VCC input voltagedrops below 4.0 Vdc, U6 will drive the RST-L line low, which resetsmicroprocessor, U4. U6 also periodically receives the WD RST pulse outputfrom U4. If U6 does not receive the WD RST signal at least every 500 ms, itwill drive the RST-L line low, which resets U4.

S3.3 LCD PCB Theory of Operation

Refer to Figure S3-3 for the LCD PCB block diagram and to Figure S4-4 forthe LCD PCB schematic diagram in the following description. This subsectiondescribes the SpO2 analog hardware. The analog circuitry has high signalsensitivity and reduced susceptibility to noise. Its design allows for a wide rangeof input signal levels and a broad range of pulsatile modulation. The SpO2 analogcircuitry consists of four subsections:

• Sensor output/LED control —The CPU controls the gain of bothLEDs so that signals received at the input amplifier are within anacceptable dynamic range. Signal channel gain may also need to beincreased. The CPU uses Pulse Width Modulation (PWM) lines tocontrol LED current level or to amplify the signal channel.

• Input conditioning —Sensor output current is converted to voltage. Ademodulation circuit minimizes the effects of other light sources andstray frequency inputs. Because the IR and RED signals are at differentcurrent levels, the two LED signals are demultiplexed and separatelyamplified, so they can be compared with each other. Two circuits handlethe demultiplexing by alternately selecting LED signals using switches.


S-12

Filters then remove noise and smooth the signals before sending themto the amplifiers.

• Signal gain —The separated LED signals are amplified so that theircurrent levels are within the A/D converter's acceptable range. Thesignals are filtered to improve the signal-to-noise ratio, and clamped toa reference voltage.

• AC ranging —DC offset is eliminated from each LED signal. Ananalog switch sets the mean signal value to the mean of the A/Dconverter range, and the AC modulation is superimposed on that DClevel. Then, each AC signal is amplified and filtered to eliminateresidual effects of the PWM modulations. Finally, these two signals areinput to the CPU A/D converter.


S-13

The relationship between these subsections is shown in the LCD PCB blockdiagram, Figure S3-3.

LCDdriver

LCD

Beeper

PrinterIR LED

LCDbacklight

Powerconditioning

To/from patient sensor

Redchannel

IRchannel

LEDdrive

Raw +10 Vdc

Raw -5 Vdc

V ref

+10Vdc

-5 Vdc

LCD data

LCD enable

SensorD-connector

PrinterLED signal

Beeper drive

LCD light enable

Analog sensorsignal

control signalsAnalog circuit

To/from CPU PCB

LED drive

RSENS

Photodiode

LCD clock

Figure S3-3: LCD PCB Block Diagram

S3.3.1 Sensor Output/LED Control

The SpO2 analog circuitry provides control of the red and IR LEDs such thatthe received signals are within the dynamic range of the input amplifier.Because excessive current to the LEDs will induce changes in their spectraloutput, it is sometimes necessary to increase the received signal channelgain. To that point, the CPU controls both the current to the LEDs and theamplification in the signal channel.


S-14

At initialization of transmission, the LEDs' intensity level is based onprevious running conditions, and the transmission intensity is adjusted untilthe received signals match the range of the A/D converter. If the LEDs reachmaximum output without the necessary signal strength, the PWMs willincrease the channel gain. The PWM lines will select either a change in theLED current or signal gain, but will not do both simultaneously.

The LED drive circuit switches between red and IR transmission and disablesboth for a time between transmissions in order to provide a no-transmissionreference. To prevent excessive heat build-up and prolong battery life, eachLED is on for only a small portion of the duty cycle. Also, the frequency ofswitching is well above that of motion artifact and not a harmonic of knownAC transmissions. The LED switching frequency is 1.485 kHz. The IRtransmission alone, and the red transmission alone, will each be on for aboutone-fifth of the duty cycle; this cycle is controlled by the HSOs of the CPU.

The IR and red LEDs are separately controlled with their drive currentsmultiplexed over two shared wires. Current to the IR LED is in the range of4.3-50.0 mA; and, current to the red LED is in the range of 4.3 to 50 mA.Currents are limited to less than 100 mA for two reasons: (1) slight excesscurrent can potentially change the emission characteristics of the LEDs, and(2) large excess current could create excessive heat at the sensor site.

The IR/red LED transmission signal (HSO1 of the CPU) is fed into the selectinputs of the triple single-pole-double-throw (SPDT) analog multiplexingswitch U7, causing either the IR or the red LED transmission to be enabled.

PWM1, which is filtered by the network of R45, R35, C41, and C42, is inputto the LED drive circuit switch U7 and controls the magnitude of the IR LEDcurrent supply.

PWM2, which is filtered by the network of R29, R39, C35, and C23, is alsoinput to U7 and controls the red LED current magnitude.

Two NPN transistors (Q8 and Q10) act as current sources for the IR and redLED outputs. Two PNP transistors (Q9 and Q11) act as switches between theIR and red LED output lines. Transistor Q12 acts as an LED drive currentlimiter; it clamps the output of the current regulator circuit to the requiredlevel. If any resistor in the LED drive circuit fails, current to the LED willstill be limited to a safe level.

The RSENS line senses the RCal value and enables the CPU to make theproper calculations based on the type of sensor being used.

S3.3.2 Input Conditioning

Input to the SpO2 analog circuit is the current output of the sensorphotodiode. In order to condition the signal current, it is necessary to convertthe current to voltage.

A differential synchronous demodulation circuit is used to reduce the effectsof other light sources and stray frequency inputs to the system. Because theIR and red signals are absorbed differently by body tissue, their receivedsignal intensities are at different levels. Therefore, the IR and red signalsmust be demodulated and then amplified separately in order to comparethem to each other. Demultiplexing is accomplished by means of two circuitsthat alternately select the IR and red signal. Selection of the circuits iscontrolled by two switches that are coordinated with the IR and redtransmissions. A filter with a large time constant follows to smooth the signaland remove noise before amplification.


S-15

Before the current from the photodetector is converted to voltage, any highfrequency noise is filtered by C9 and R21. The op-amp U5A is used in parallelwith the current-to-voltage converter U5B to cancel any DC voltage,effectively AC coupling the output of U5B. The average value of the SpO2analog reference voltage (VREF) of U5B, 5 V, is measured at test point 6.

U3B, a single-pole-single-throw (SPST) analog switch, is controlled by thesame line that controls the on/off pulsing of the LEDs. When either of theLEDs are on (the line is low and the switch is closed) U4B is used as anoninverting amplifier. When the LEDs are both off, U4B is used aninverting amplifier. The signal at the output of amplifier U4B is thendemultiplexed.

The CPU HSO lines SAMPRED and SAMPIR, which are both active low,control SPST analog switches in U3A and U3C respectively. Switch U3A isclosed to sample the red signal; switch U3C is closed to sample the IR signal.The sampling rate for both switches is 10 kHz. Switching is coordinated withthe LED transmission so that the IR and red signals are each sampled twiceper cycle; that is, once when the LED is off (signal inverted), and once whenthe LED is on (signal not inverted). The filtering circuit that follows has along time constant, thereby acting as an averaging circuit.

If the instantaneous average photocurrent (DC offset) is excessive and U5Bcannot bring it to VREF, the PHOTOI line to the CPU (HSI0) is activated.This action is an indication of excess ambient light into the photosensor, orthe occurrence of excess noise in the input circuit. It also serves as a warningto the instrument that the sensor signal may be contaminated and causes thesoftware to send an error message.

S3.3.3 Signal Gain

The separated IR and red signals are amplified so that their DC values arewithin the range of the A/D converter. Because the received IR and redsignals are typically at different current levels, the signal gain circuitsprovide independent amplification for each signal as needed. The gain inthese circuits is adjusted by means of the PWM lines.

After the IR and red signals are amplified, they are filtered to improve thesignal-to-noise ratio and clamped to a reference voltage to prevent thecombined AC and DC signal from exceeding an acceptable input voltage fromthe A/D converter.

S3.3.3.1 Variable Gain Circuits

The two variable gain circuits are functionally equivalent. The gain of eachcircuit is contingent upon the signal’s received level and is controlled to bringeach signal to approximately 3.5 V. Each circuit uses an amplifier and oneswitch in the triple SPDT analog multiplexing unit U9.

The gain in each of the circuits is accomplished by means of a feedback loop,which includes one of the SPDT switches in U9. The PWMs control whetherthe feedback loop is connected to ground or to the amplifier output. Thefeedback is then averaged by C17/R27 (red), and C20/R26 (IR). The higher thevalue of PWM2, the greater the IR gain; the higher the value of PWM1, thegreater the red gain.


S-16

S3.3.3.2 Filtering Circuits

These circuits consist of two cascaded second-order filters with a breakfrequency of 10 Hz. Diodes (CR1/CR2 for the red channel, CR4/CR3 for the IRchannel) connected to VREF and ground at the positive inputs of the secondamplifiers, maintain the voltage output within the range of the A/Dconverter.

S3.3.4 AC Ranging

In order to achieve a specified level of oxygen saturation measurement and tostill use a standard-type combined CPU and A/D converter, the DC offset issubtracted from each signal. Because the DC portion of the signal can be onthe order of one thousand times the AC modulation, 16 bits of A/D conversionwould otherwise be required to accurately compare the IR and redmodulations between the combined AC and DC signals. The DC offsets aresubtracted by using an analog switch to set the mean signal value to themean of the range of the A/D converter whenever necessary. The ACmodulation is then superimposed upon that DC level. This is also known asAC ranging.

Each AC signal is subsequently amplified such that its peak-to-peak valuesspan one-fifth of the range of the A/D converter. The amplified AC signals arethen filtered to remove the residual effects of the PWM modulations and,finally, are input to the CPU. The combined AC and DC signals for both IRand red signals are separately input to the A/D converter.

S3.3.4.1 Offset Subtraction Circuits

Voltage dividers R53 and R49 (red), and R61 and R63 (IR), which are locatedbetween VREF and ground, establish a baseline voltage of 2.75 V at the inputof the unity gain amplifiers U12C (red) and U12D (IR).

Whenever SPST analog switches U11A and U11D are closed by HSO0 (activelow), the DC portions of the IR and red signals create a charge, which isstored on C54 and C46, respectively. These capacitors hold this charge evenafter the switches are opened and the resulting voltage is subtracted from thecombined signal — leaving only the AC modulation output. This AC signal issuperimposed on the baseline voltage output by U12C and U12D. The IRDCand REDDC are then filtered and input to the microprocessor on the CPUPCB.

S3.3.4.2 AC Variable Gain Control Circuits

The AC modulations are amplified by U12A (red) and U12B (IR) andsuperimposed on the baseline voltages present at the output of U12D (IR) andU12C (red). The amplification is handled by means of the SPDT analogmultiplexing switch U13 within the feedback loop, which increases gain asPWM0 is increased. The IRAC and REDAC are then filtered and input to themicroprocessor on the CPU PCB.

S3.3.5 Audio Output

LS1, a piezo ceramic sounder, is the audio output device. Due to its low drivecurrent of 2 mA maximum, no drive circuitry is needed and is driven directlyfrom the external output port. It is differentially driven with 2 square waves180 degrees out of phase. The drive frequency is approximately 1480 Hz or740 Hz and is generated by the CPU. LS1 is differentially driven to obtainmaximum audible volume.


S-17

S3.3.6 Display Control Circuitry

The LCD CE, LCD CLK, and LCD DATA from external output port U9 andLCD EN from the microprocessor on the CPU PCB are connected to the LCDdrive IC, U1. U1, in turn, drives the individual segments of the LCD. Themicroprocessor drives LCD CE and LCD EN high, connected to the U1 CEand INH inputs, respectively. At that time, data on the LCD DATA line isclocked into U1 by the LCD CLK line. U1 then decodes the data input andturns the proper segments on or off on the LCD. The INH inhibit input of U1is held low by resistor R9 until the line is driven high by the LCD EN signalfrom microprocessor on the CPU PCB. This assures that the display isblanked until it is under microprocessor control. Should the microprocessorbe reset, the LCD EN line goes to a floating state, R9 then pulls the INHinput to U1 low, and the display is blanked.

S3.3.7 Power Conditioning Circuitry

Unfiltered positive (RAW+10V) and negative (RAW-5V) voltages from theCPU PCB are applied to the power conditioning circuit. RAW+10V is filteredby a circuit consisting of R6, C1, and C2 to provide a clean and stable +10 Vdc operating voltage for LCD PCB SpO2 analog and other circuits. Likewise,RAW-5V is filtered by a circuit consisting of R11, C8, and C10 to provide aclean and stable -5 V dc operating voltage for the LCD PCB circuits. Afiltered +5Vdc (VCC) from the CPU PCB is also used as VCC by circuits onthe LCD PCB.

S3.3.8 Analog Reference Voltage

RAW +10V from the CPU PCB is applied to a filter consisting of R7 and C6 tocreate VIN that is used by voltage converter U2 to create VREF. U2 providesan accurate, regulated voltage that is used as the reference voltage for theA/D inside the microprocessor U4 on the CPU PCB. Filtering is provided byC7, C9, and R12. The voltage output VREF is + 5 Vdc.

S3.3.9 LCD Backlighting

RAW+10V from the CPU PCB is used as power for the LCD backlight. TheLCD backlight consists of LEDs DS1 through DS6. Resistors R3 and R4provide current limiting for the LEDs. Transistor Q2 is turned on when theLCD LIGHT signal from external output port U9 on the CPU PCB goes highwhich, in turn, illuminates the backlight LEDs.

S3.3.10 Printer Drive Circuit

The printer drive circuit consists of R1, R2, Q1, and DS7. The IR OUT signalfrom microprocessor U4 on the CPU PCB controls transistor Q1 which, inturn, controls infrared LED DS7. DS7 is used to provide a data signal that istransmitted to an external printer with an infrared receiver.


S-18

S4 SCHEMATIC DIAGRAMS

The following part locator diagrams and schematic diagrams are included inthis section:

Figure Description

Figure S4-1 CPU PCB Parts Locator Diagram

Figure S4-2 LCD PCB Parts Locator Diagram

Figure S4-3 CPU PCB Schematic Diagram

Figure S4-4 LCD PCB Schematic Diagram

Figure S4-5 Front Panel Keypad SchematicDiagram

FOS S5-1

Figure S4-1CPU PCB Part LocatorDiagram

034311

TOP SIDE BOTTOM SIDE

FOS S5-3

Figure S4-2LCD PCB Parts Locator Diagram

034315

TOP SIDE BOTTOM SIDE

FOS S5-5

Figure S4-3CPU PCB Schematic Diagram

034310

BT2

TP27R1610.0K

TP56

WD_RST

TP38

RWD_RSTIR/RED

R24221

121R15

VFB

TP4

11.5KR9

RAMEN-L

BEEP_2

ADDR6Y1 IS NOT AVAILABLEY2 IS USED ONLY IF

REDDC

MBRS330T3CR7

POWER ENTRY

PLACE C23 AND C1

CR4

MBRS130

11 2

0.1UC1

C200.1U0.1U

C24

C250.1U

0.1UC13

C210.1U

0.1UC33

0.1UC29

C170.1U

0.1UC18

C220.1U 0.1U

C19

0.1UC14

C30.1U

0.1UC5

C110.1U

PWM2L5

BLM31B06

BLM31B06

L4

OFF/ONL6

BLM31B06

IR_OUT

IRLED/AV

L3BLM31B06

SAMPIR

L1BLM31B06

PWM1

L2BLM31B06

SAMPRED

121R26RD-LR25 121RRD-L

RWR-L

120RP2

7

1615141312

9

3456

8

1110

ALE

RAD7RAD6RAD5RAD4RAD3RAD2RAD1RAD0

PWM0

CR5SMCJ10C

112

U102 1D 1Q 193 2D 2Q 184 3D 3Q 17

4D 4Q 16

5D6 5Q 15

6D7 6Q 14

7D8 7Q 13

8D9 8Q 12

C111 OC

74HC573S

111

129138147156165174183192AD0 ADDR0

AD1 ADDR1AD2 ADDR2AD3 ADDR3AD4 ADDR4AD5 ADDR5AD6 ADDR6AD7 ADDR7

ALEADDR_TRI

U112 1D 1Q 193 2D 2Q 184 3D 3Q 175 4D 4Q 16

5D6 5Q 15

6D7 6Q 14

7D8 7Q 13

8D9 8Q 12

C111 OC

74HC573S

111

129138147156165174183192AD8 ADDR8

AD9 ADDR9AD10 ADDR10AD11 ADDR11AD12 ADDR12AD13 ADDR13AD14 ADDR14AD15 ADDR15

ALE

1000PC35

5%

VCC

VCC

1000PC32

5%

VCCVCC

7343

C2647U10V

+

CR6

11

N9

14

S3

13

BTN_PWR

POWER SWITCH CIRCUIT

PWR_DOWN

R11150K

TP3

Q22N3904S

31

2

13

2

82.5KR7

7343

C2347U10V

+

J3

12345

To populate U5 with 256Kx16 (143011,171259), populate J4.

Note: To populate U5 with 64Kx16 (143003) or 128Kx16 (143010)

R1810.0K

150KR5

10.0KR23

TP7

SERIAL INTERFACE

USE J2 PINS FOR TEST POINTS OF VCC, RAW+10V, RAW-5V

SCOPE PROBE GROUND

R1415.8K

CURRENT

HIGH

SEPARATE VIAS

VSW

POWER SUPPLY CIRCUIT

T1

4

8

1

LPE-4841

4

5

2

7 3

6

8

1

RAW+10V

RAW-5VFOR PINS 6 & 7

TO GROUND PLANE

ADDR14ADDR15

U3

LT1373CS8

8VSW

5VIN1 VC

S/S4

3NFB

GNDS6

7 GND

FB

8

51

4

3

6

7

2

TP55

J512345

POGO DATA CONTACTS

U9

74HC574S

4Q

OC

CLK

8D7D6D5D4D3D2D1D

8Q7Q6Q5Q

3Q2Q1Q 19

1817

15141312

23456789

11

1

16

TP30TP43TP31TP44TP32TP45

TEST POINTS

FACTORY TEST

STATIC RAM

10.0KR20

R2110.0K

U7B

74HC10S

6543

ADDR11

U8

Y7Y6Y5Y4Y3Y2Y1Y0

G2BG2AG1

CBA

74HC138 - SMT

79101112131415

546

321

U2B74HC14S4

7

14

3

U1B

74HC74S

Q

VCCQ

PRE

GND

D

CLR

CLK8

149

10

7

12

13

11

TP23

VBAT

LCD_DATALCD_CLK

BEEP_1

LCD_CE

AD0

EXOUTEN-L

AD7

TP51

TP40

TP41

MEMBRANE SWITCH CONNECTOR

TP54

DE00 - DFFF

E000 - FFFF

ROMEN-L

CR3

MBRS130

2 1C2330P

49.9R4

Power Supply FeedbackVBAT

R1910.0K

VBAT

VBAT

VBAT

VCC

VCC

ADDRESS DECODING

VREF

ADDR15

RD-LROMEN-L

VCC

RD-LWR-L

ADDR12ADDR11ADDR10ADDR9ADDR8ADDR0ADDR1ADDR2ADDR3ADDR4ADDR5

ADDR7

TP26

DATA CONNECTOR

TP42

N/C

ALE TP6

TP9AD1AD0

TP29TP24

TP10TP14TP15TP17TP20TP19TP18TP16TP12TP22

AD2AD3AD4AD5AD6AD7AD8AD9AD10AD11AD12AD13AD14AD15

TP37TP49TP36TP48TP35TP47TP34TP46TP33

ADDR15ADDR14ADDR13ADDR12ADDR11ADDR10ADDR9ADDR8ADDR7ADDR6ADDR5ADDR4ADDR3ADDR2ADDR1ADDR0

REDDC

IRDC

RAW-5VRSENS

22PC9C10

22P

HC49S10MHZ

Y2

ATP-SM

10MHZ

Y1

1 4

TP8RD-L

TP11

TP21TP25

TP50

WR-L

VCC

U6

4 GND

1 PBRST

7ST2 TD

3 TOL

8VCC

LTC1232

5RST

6~RST

4

1

72

3

8

5

6

VCC

CLINICAL SERIALTXDRXD

LCD BOARD INTERFACE

RAMEN-L

AD7AD6AD5AD4AD3AD2

AD0

VCC

ADDR7ADDR6ADDR5ADDR4ADDR3ADDR2ADDR1

ADDR9ADDR8

ADDR12ADDR11ADDR10

ADDR13ADDR14

AD15AD14AD13AD12AD11AD10AD9AD8AD7AD6AD5AD4AD3AD2AD1

VCC

AD0

VCC

R1747.5K

VCC

ADDR12

ADDR9

WR-L

ADDR10

ADDR13

4.99KR13 10V

47UC7

7343

+

CR2

MBRS130

12

VCC

7343

C447U10V

+

VCC20V22UC8

7343

+

VBAT

EPROM

AD1AD2AD3AD4AD5AD6

LCD_LIGHT

VCC

EXTERNAL OUTPUT PORT

TP53

TP2

U2A74HC14S

1

14

7

2

VBAT

AD1

U7C

74HC10S

81110

9

U7A

74HC10S

1213

21

U5

27C1024

VPP

PWR

PGMOE

N.C.

GND2GND1

D9D8D7D6D5D4D3D2

D15D14D13D12D11D10

D1D0

CE

A9A8A7A6A5A4A3A2

A15A14A13A12A11A10

A1A0

2

44

4322

42

1234

1011141516171819

456789

2021

3

3532313029282726

414039383736

2524

TP39

ROM_DIS-L

MAN_RSTTP52

U12

A010

A19

A10A11A12CE2/A13NC/A14

A28

A37

A46

A55

A643 A7

A825

A924

CE20 14GND

O0 1112O113O215O316O417O518O619O7

OE22

28PWR

27 WE

5565S

109

21232

261

876543

2524

20 14

1112131516171819

22

28

27

Q12N3904S

2

31

BIGROM

J40

36.5KR12

0000 - DFFF

BIGRAM

parts, do not populate location J4

R610.0K

SW_VBAT

R2150K

CR1

1N914S1 3

TP1

PWR_FB

VCC

10.0KR3

BTN_1

R810.0K

BTN_2BTN_SHIFT

VCC

10.0KR10

6032

C1610U16V

+

NEAR T1 PIN 2

Note: Populate U12 with 8Kx8 (143101) or 32Kx8 (143102).

150KR1

VBAT

BAT-

TP13

VREF

10V47UC12

7343

+

5%

C281000P

5%

C301000P

PLACE BY U4 PIN 14 PLACE BY U4 PIN 36

1000PC31

5%

5%

C341000P

VCC

7343

C2747U10V

+ 1000PC36

5%

VCC

J2

9876543

20

2

19181716151413121110

1

LEDDIS

RAW+10VIRAC

REDAC

TXD

ZERO-LREDLED/AV

PHOTOIIR_OUTLCD_EN

PWR_DOWNSAMPIROFF/ON

SAMPRED

RST-L

IRLED/AV

PWM2PWM1

LEDDIS

BAT_VOLTBAT_VOLTRSENSIRAC

REDACIRDC

CLK_OUT

RXDBTN_2BTN_1BTN_SHIFTPWM0

U4

43 READYRESET16

NMI3

EA2

BUSWIDTH64

P1.7/P1.6/P1.5/

ALE/

WRL/WR40

WRH/BHE41

RD 61

HOLD32HLDA31BREQ30

ADV 62

XTAL2XTAL1

13 VREFVPP37

1 PWR

38 P2.7/T2CAPTP2.6/TWUP-DN33P2.5/PWM039

42 P2.4/T2RSTP2.3/T2CLK44

15 P2.2/EXTINTP2.1/RXD17

18 P2.0/TXD

P1.4/PWM223P1.3/PWM122

21 P1.2P1.120

19 P1.0

INST 63

HSO3 35HSO2 34HSO1 29HSO0 28

HSI3/HSO5 27HSI2/HSO4 26

25 HSI1HSI024

GND3 68GND2 36GND1 14

CLKOUT 65

ANGND12

AD9 51AD8 52AD7 53AD6 54AD5 55AD4 56AD3 57AD2 58

AD15 4546AD14

AD13 47AD12 48AD11 49AD10 50

AD1 59AD0 60

ACH7/P0.79ACH6/P0.68ACH5/P0.510ACH4/P0.411ACH3/P0.34ACH2/P0.27ACH1/P0.15ACH0/P0.06

80C196KC

3942441517

61

62

4140

4645

63

143668

1

6766

65

371312

756

41110

89

19

6059585756555453525150

202122233031

494847

32

1632

64

282934352627

43

24

3338

18

25

AD0AD1AD2AD3AD4AD5AD6AD7

AD15AD14AD13AD12AD11AD10AD9AD8

RAD15RAD14RAD13RAD12RAD11RAD10RAD9RAD8

120RP116151413121110

9

123

12

45678

WR-L

FSAMPRED

BEEP_2LCD_CE BEEP_1LCD_DATA LCD_CLKREDLED/AV ZERO-L

FPWM1

LCD_LIGHT

FOFF/ON

PHOTOIFPWM2

FSAMPIR

IR/REDFIRLED/AV

LCD_EN

J1

9876543

20

2

19181716151413121110

1

0.1UC6

0.75AR22

SELF RESETTING FUSE

VCC

RAMEN-L

EXOUTEN-L

PWR_ON

PWR_ON

TP5

BAT+

BT1

1

1

1

2

3

2

3

2

UNUSED GATES

VBAT

U1A

74HC74S

Q

VCCQ

PRE

GND

D

CLR

CLK6

145

4

7

2

1

3

VBAT

U2C74HC14S

5

14

7

6

VBAT

U2D74HC14S8

7

14

9

VBAT

U2E74HC14S

11

14

7

10

VBAT

U2F74HC14S12

7

14

13

NOTES:

1. ALL CAPACITORS ARE 10% 50V 1206 PACKAGE

2. ALL RESISTORS ARE 1% 1/8W 1206 PACKAGE

UNLESS OTHERWISE NOTED.


FOS S5-7

Figure S4-4LCD PCB Schematic Diagram

034314

TP29

TP2

Z5U

C400.1U

connected together on CPU board

CPU INTERFACE

VCC VREF

LEDDIS

REDAC

RSENS

RSENS

TO CASE EMI PAINT

RIGHT SIDELEFT SIDEBOSS HOLES DB9 RIB

SENSOR INPUT

H1

VCC

VREF

C490.01U

J3

53

N40LCD

9876

525150

5

49484746454443424140

4

39383736353433323130

3

29282726252423222120

2

19181716151413121110

1

5454

1

10111213141516171819

2

20212223242526272829

3

30313233343536373839

4

40414243444546474849

5

505152

6789

53

LCD FLEXTAILLCD DRIVER

VCC

OFF/ON

OFF/ON

LEDDIS

2.74KR66

IR/RED

IR/RED

U7

ABC

INH VCC

VEE

VSS

X

X1XO Y

Y0Y1

Z

Z0Z1

CD4053S

35

4

12

151213

14

8

7

166

91011

TP15

C334.7P

100KR73

Q12

2N3906S1

3

2

1

2

3

-5V

1N914SCR1

133

1

100KR52

LF444CMU10A

-

+

-

+

11

41

2

3

C370.068U

C310.068U

-5V

R44100K

0.068UC32

U10CLF444CM

-

+

-

+

10

98

4

11

SAMPIR

VREF

U14C74HC00S

9

10

7

14

8

74HC00SU14D

11

14

7

13

12

VREF

VREF

DB9FBP1

9

8

7

6

5

4

3

2

11

10

11

10

11

2

3

4

5

6

7

8

9

LED DRIVE

IR CHANNEL

TP28

AGND and DGND for board set are

IRDC

REDDC

RAW-5VRSENS

J11

1011 1213 1415 1617 1819

2

20

3 45 67 899

876543

20

2

19181716151413121110

1

SEG6

SEG8SEG9

SEG12

SEG15

SEG17SEG18

SEG20

LCDCOMSEG52

VIN

R649.9

SEG12

LCDCOM TP11

LCDCOM

SEG52SEG51SEG50SEG49SEG48SEG47SEG46SEG45SEG44SEG43SEG42SEG41SEG40SEG39SEG38SEG37SEG36SEG35SEG34SEG33SEG32SEG31SEG30SEG29SEG28SEG27SEG26SEG25SEG24SEG23SEG22SEG21SEG20SEG19SEG18SEG17SEG16SEG15SEG14SEG13SEG12SEG11SEG10SEG9SEG8SEG7SEG6SEG5SEG4SEG3SEG2SEG1

182R7

RAW+10V

20V

C622U

7343

+

RAW+10V

+10V

C130.01U

0.01UC11

+10V

-5V

-5V

C430.01U

0.01UC53

VREF

20V

C722U

7343

+7343

22UC14

20V

+

10V

C347U

7343

+

RED CHANNEL

0.47UC21

3216

25V +

25V

3216

C570.47U

+

0.47UC45

3216

25V

+

C610.01U

VCC

TP4TP19TP9

182R2

PIEZO

BEEP_1

BEEP_2

+5.7V

PWM0

SAMPRED

REDDC

IRDC

TP24

18250.015U

C46

C540.015U

1825

+10V

U4AAD822

-

+

+

-2

31

8

4

LCD_CLK

U12ALMC6044S

+

-

-

+

98

4

11

10

DG201SU11B

GNDV-

V+

7

5

8

6

13

4U11CDG201S

GNDV-

V+

10

5

9

11

13

4

DG201SU11A

GNDV-

V+

2

5

1

3

13

4

U3BDG201S

GNDV-

V+

7

5

8

6

13

4

LT1013SU6B

-

+

+

-2

65

4

3

U6ALT1013S

-

+

+

-

1

87

6

2

PHOTOI

R4610.0K

VCC

REDAC

IRAC

TP20

LCD BACKLIGHT IR PRINTER LINK

LCD_LIGHT

R54.75K

R253.32K

DS3AA1101W

LCD_LIGHTSAMPRED

IR_OUT

R110.0K

10.0KR30

R62100K

Q12N3904S

31

2

13

2

VCC

LCD_CE

LCD_EN

LCD_DATA

100PC27 C25

100P 100PC34

182KR32

R851.1K

U1

NC24

INH57

NJU6432B

VSS59

58 VLCD

56 VDD

9SEG9SEG8 8

7SEG7

6SEG6

SEG53 5453SEG52

SEG51 5251SEG50

5SEG5

50SEG49

49SEG48SEG47 48

47SEG46

46SEG45SEG44 45SEG43 44SEG42 43SEG41 42SEG40 41

4SEG4

SEG39 4039SEG38

SEG37 38SEG36 37SEG35 36SEG34 35SEG33 34SEG32 33SEG31 32SEG30 31

3SEG3

30SEG29

29SEG28

28SEG27

27SEG26

26SEG25

25SEG24SEG23 23

22SEG22SEG21 21SEG20 20

SEG2 2

SEG19 19SEG18 18SEG17 17

16SEG16SEG15 15SEG14 14SEG13 13SEG12 12SEG11 11SEG10 10

1SEG1

SCL61

55 OSC

62 DN

COM2 6364COM1

60 CE

24

62

61

60

55

59

58

57

56

52

28

515049484746454443424140

38373635343332313029

2726252322

39

15

17181920

65432

891011

14

1

7

1213

16

21

5354

6463

51.1KR14

C50.01U

0.01UC52

C280.01U

SEG21

SEG16

SEG13

SEG7

SEG1

SEG14

SEG11SEG10

SEG2SEG3SEG4SEG5

SEG19

SEG38

SEG22SEG23SEG24SEG25SEG26

SEG28SEG29SEG30SEG31SEG32SEG33SEG34SEG35SEG36SEG37

SEG39SEG40SEG41SEG42SEG43SEG44SEG45SEG46SEG47SEG48SEG49SEG50

SEG27

SEG51

+10V

C560.1U

C12 18P

100KR71

R593.32K

3.32KR70

3.32KR65

0.01UC63

0.01UC62

C551000P

R6734.8K

TP26

+5.7V

LMC6044SU12D

+

-

-

+

21

4

11

3

-5V

+5.7V

+10V

TP21

U10BLF444CM

-

+

-

+

5

67

4

11

C380.12U

1N914SCR3

133

1

-5V

+10V

VREF

12.1KR61

VREF100KR42

1000PC20 100K

R56

0.12UC51

VREF

3.32KR23

+10V

VREF

Q6

2N3906S 1

3

2

1

3

2

C23220P

0.068UC50

+10V

-5V

R58100K

C300.12U

VREF

R243.32K

+10V

VREF

2N3906S

Q5

1

3

22

3

1

220PC16

+10V

-5V

15.0KR49

VREF

R5312.1K

R2782.5K

VREF

+10V

-5V

CR21N914S

13

13

CR5 1N914S

13 13

82.5KR26

0.047UC18

390PC19

3.32KR21

R72100K

Q11

MPSA56S

2

3

1

2

3

1

VREF

-5V

+10VR19280K

U5AAD822

-

+

4

81

3

2

VREF

VREF

C220.047U

182KR20

TP10

-5V

+10V

U5BAD822

-

+

4

87

5

6

1.00MR18

R161.00M

-5V

-5V

+10V

-5V

R1788.7K_0.1%

R1388.7K_0.1%

VREF

R152.00K

6.04K_0.1%R51

VREF

-5V

TP7

+10V

+10V

+10V

-5V

TP6

+10V

-5V

TP12

MPSA56S

Q9

2

3

11

3

2

MPSA06SQ10

2

3

11

2

3

TP16

40.2KR28

Q8MPSA06S

2

3

1

3

2

1

R4810.0K

R3610.0 10.0K

R47

R4110.0K

TP18

22.1KR40

Q72N3904S

31

22

31

TP17

VREF

R22511K

1N914SCR6

133 1

22PC60

15.8KR31

-5V

RAW-5V

49.9R11

R121.0

VREF

Q42N3904S

31

22

31

Q32N3904S

31

2

13

2

10.0KR10

0.12UC39

TP27

+10V

+5.7V

-5V

+5.7V

TP23

34.8KR55

1000PC47 C59

0.01U

R603.32K

100KR54

3.32KR57

R38100KC17

1000P

100KR33

C580.01U

R643.32K

R503.32K

U13

ABC

INH VCC

VEE

VSS

X

X1XO Y

Y0Y1

Z

Z0Z1

CD4053S

1110

9

6 16

7

8

14

1312 15

21

4

53

R6315.0K

0.1UC44

20.0KR39

0.1UC35

TP13

R29100K

0.022UC26

R3520.0K

C410.1U

100KR45

C420.022U

-5V -5V

+10VVCC

VCCVCC

VCC

VCC

R43182K

R951.1K

DS7

LTE-302

IR

PHOTOISAMPIRIR/REDLCD_ENLCD_CELCD_DATAREDLED/AV

PWM1

PWM2IR_OUTIRLED/AVBEEP_2BEEP_1LCD_CLKZERO-L

OFF/ON

AA1101WDS5

DS1AA1101W

DS4AA1101W

AA1101WDS2

DS6AA1101W

604R3R4

604

Q22N3904S

31

2

13

2

0.01UC24

LF444CMU10D

-

+

-

+

11

414

13

12

U12CLMC6044S

+

-

-

+12

11

414

13TP22

VCC

DG201SU3A

GNDV-

V+

2

5

1

3

13

4

U11DDG201S

GNDV-

V+

15

5

16

14

13

4

680PC4

0805

C1022U

7343

20V+

U4BAD822

-

+

+

-6

57

8

4

U8LF441S

-

+

4

7

8

5

1

63

2

4

7

8

5

1

63

2

LS1AT-17

TP25

TP14

25V

3216

C150.47U

+

DG201S BYPASS

AD822 BYPASS

7343

22UC48

20V

+

+10V

POWER ENTRY

7343

22UC2

20V

+

TP3

TP5

IRACRAW+10V

CONNECT CGNDTO AGND WITHSEPARATE TRACETO J2.2

TP8

J21

1011 1213 1415 1617 1819

2

20

3 45 67 899

876543

20

2

19181716151413121110

1

U3CDG201S

GNDV-

V+

10

5

9

11

13

4

U3DDG201S

GNDV-

V+

15

5

16

14

13

4

74HC00SU14A

3

14

7

2

1

3.32KR68

DG201S BYPASS

ZERO-L

U9

ABC

INHVCC

VEE

VSS

X

X1XOY

Y0Y1

Z

Z0Z1

CD4053S

11109

616

7

8

14

131215

21

4

53

VCC

VREF

-5V

TP1

100KR34

CR41N914S1

31

3

2.74KR37

VCC

0.01UC64

RAW+10V

VCC VCC

REDLED/AV

REDLED/AV

PWM1

U14B74HC00S

4

5

7

14

6

IRLED/AV

PWM2

U12BLMC6044S

+

-

-

+

11

47

6

5

L1

BLM31B06

H2 H3

PWM0

U2

GND1GND2

GND3GND4

VIN VOUT

78L05D

23

67

8 1

0.1UC9

Z5U

Z5U

C80.1U

Z5U

C10.1U

0.1UC36

Z5U

0.1UC29

Z5U

NOTES:

1. ALL CAPACITORS ARE 10% 50V 1206 PACKAGE

2. ALL RESISTORS ARE 1% 1/8W 1206 PACKAGE



FOS S5-9

Figure S4-5Keypad Schematic Diagram

1

2

3

4

5

ToCPU PCBJ3

Nellcor Npb 40 Service Manual

Documents

Transcript of Nellcor Npb 40 Service Manual