Need more FIBER in your life?. Discover Improved Fiber Optic Sensing Solutions Omron Sales Solutions...
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Transcript of Need more FIBER in your life?. Discover Improved Fiber Optic Sensing Solutions Omron Sales Solutions...
Need more FIBER in your
life?
Discover Improved Fiber Optic Sensing Solutions
Omron Sales Solutions SeminarKristen ChonowskiProduct Engineer
3
Overview of Today’s Fiber Seminar
• Anatomy of a Fiber Optic Solution
• New Standard E3X-HD
• New High Function E3NX-FA
• Sales Tools
4
Anatomy of a Fiber Optic Solution
Amplifier
Fiber Head
To PLC & Power Supply
5
Digital Fiber Amplifier
Purpose: Contains Light Emitter & Receiver
Calibration: Pushbutton or Potentiometer (Trim-pot)
Display: No display, Single display, or Double display
6
Fiber Optic Sensor Heads
Purpose: Provide pathway for transmitted & received light
Types: Thru-beam, reflective, retro-reflective
Shapes: Cylindrical, threaded, flat, sleeved
Specialty Fibers: High temperature, robotic high flex, chemical or oil resistant, area beam, liquid level, etc.
Reflective
Thru-beam
Q: Who can tell me the difference between a thru-beam and a reflective style design?
7
Benefits of a Separate Amplifier & Fiber Head
Amplifier
• More Accessible
• High Power LED
• More Functions: Timers, Power/Response Modes
Fiber Heads
• Small Size
• Wide Variety
ONE amplifier for HUNDREDS of Solutions!
8
Over 200 Fiber Head Options!
Long-distance
Narrow View
Heat-resistant
Lensed
Vacuum-resistant
Semiconductor
High Bend resistant
Chemical/Oil resistant
Wide Beam
Flat
Retro Reflective
Cylindrical
Over 200 Fiber Head Options!
High Flex
Liquid Level
Ignore Backgrounds
Clear Targets
Minute Object Detection
Sleeved
Threaded & Right Angle
10
Fiber Amplifier Product PositioningP
rice
Performance
E3X-DA-S E3NX-FA
E3X-SDE3X-NA
E3X-MDA E3X-DAC-SE3X-DAH-S
E3X-HD
Infrared 2 Fibers Color
Bar Graph
Single Display
NEW Advanced
NEW Standard
Advanced
E3X-HD Fiber Optic Amplifier
12
The New Look
13
E3X-HD Amplifier Line-up
TypeConnection
Method
Models
NPN output PNP output
Standard
Pre-wired 2M
Wire-saving Connector
M8 Connector
Network Communication
Amplifier
Connector for Sensor
Communications Unit
Product Positioning
15
Amplifiers
Special Application
Advanced Functionality
Easy-to-Use
E3X-DAC-S E3X-MDA
E3X-DA-S
E3X-SDE3X-NA
E3X-HD
Performance Positioning of the E3X-HD
16
Fiber Optic Sensors: E3X-HD vs. E3X-DA-S
FUNCTION E3X-DA-S E3X-HD
Calibration Method DIP Switch + Pushbuttons Pushbutton Only
Response Time 80µs 50µs
Compensation for Dust or Misalignment
Improved
M8 Connector Option X
External Input or Dual Output Options
See E3NX-FA
Analog Option To be added to lineup FY14
List Price Higher
17
Fiber Optic Sensors: E3X-HD vs. E3X-SD
FUNCTION E3X-SD E3X-HD
Sensing Distance More than Doubled!
Response Time 200 µs 50µs
Digital Display Single Display Dual Display
M8 Connector Option X
Mutual Interference Prevention
5 units 10 units
Communications Unit X EtherCAT or CompoNet
List Price Lower
Features & Benefits
19
E3X-HD Highlights
• Dual digital display
• Easy push button teach
• Selectable power & response times
• Timer options
• Combats debris build-up & LED deterioration
• Network compatibility
The new go-to for GENERAL PURPOSE fiber solutions!
21
Dual Digital Display
Easier AlignmentFaster Maintenance
Smarter Troubleshooting
Simultaneously view the SET POINT and the CURRENT LIGHT LEVEL!
Threshold Level Incident Light Level
22
Amplifier Layout
Smart Tuning button
UP/DOWN buttonMODE button
L/D button
23
Live Demonstration
27
Conventional
Optical coupling efficiency 10%
What is GIGA-RAY?
Fiber
Improved coupling efficiency where the fiber head meets the LED
GIGA Ray
Optical coupling efficiency 40%
Fiber
28
What is GIGA-RAY II?
• New low consumption LED• Same efficiency as GIGA RAY I
25% Power Consumption
Reduction
29
Lower Power Consumption
E3X-HD
Power consumption: 720mW
E3X-DA-S
Power consumption: 960mW
Keyence
Power Consumption 990 mW
Panasonic/SunX
Power Consumption 960 mW
“Due to changes in the assembly line, we need to mount more sensors.”- Maintenance
“We would like to design modules that may require the addition of sensors later.” - Design Engineer
GO GO
30
More sensors can connect to the same power supply!Larger watt power supplies take up more panel space!
Benefit of Lower Power Consumption
30 Watt
50 Watt
15 amplifiers Add 5 more for a total of 20
26 amplifiers Add 8 more for a total of 34
31
Smart Power Control
Auto Power ControlLight Intensity Compensation
Dynamic Power ControlIncident Level Compensation
Long-term stable detection!
32
Dynamic Power Control
Live Demonstration
34
E3X-CRT
Network Communication
E3X-ECT E3X-HD0Amplifier
Greatly reduce wiring work:
Connect up to 30 amplifiers
Change / Monitor settings from an external device:
Reduce commissioning time & perform maintenance before malfunctions occur
35
Compatible Sensors & Communication Units
FIBERSE3X-HD0
E3X-MDA0E3X-DA0-S
LASERSE3C-LDA0
PROXIMITYE2C-EDA0
E3X-HD Competitors
E3X-HD Competitors
Omron Keyence Sick IFM Effector Panasonic
Image
Series E3X-HD FS-N/FS-V WLL190T OOF FX-300
Light SourceRed, 4-
Element LEDRed, 4-
Element LEDRed LED Red, LED Red, LED
Power Supply 12 – 24 VDC 12 – 24 VDC 10 – 24 VDC 12- 24 VDC 12 – 24 VDC
Power Consumption
Normal 720 mWEcon 530 mW
Normal 990 mWEcon 820 mW
Normal 50 mW 1.2VANormal 960 mWEcon 600 mW
Output State NPN or PNP NPN or PNP NPN or PNP NPN or PNP NPN or PNP
Response Time
50 µs 50 µs 33 µs Not Provided 35 µs
Don’t forget about added USABILITY features!
38
Total Omron Solution
What about the rest of the machine?
Machine Example:
2 Fiber Sensors
1 Power Supply
3 Relays
4 switches
1 ZEN
Omron can provide all items for the machine!
Keyence: Fibers, Power SupplyCrouzet: Programmable RelayTE Connectivity: RelaysHoneywell: Switches
Total Omron Solution
ONE Vendor = ONE P.O. = Lower Cost
Keyence: Fibers, Power SupplyCrouzet: Programmable RelayTE Connectivity: RelaysHoneywell: Switches4
Vendors
4 P.O.’s
Smaller
orders
from each vend
or
Higher
pricing
from each vend
orAdditional
Admin Costs
Higher Machine
Cost
E3NX-FA Fiber Optic Amplifier
41
Amplifiers
Special Application
Advanced Functionality
Easy-to-Use
E3X-DAC-S E3X-MDA
E3X-DA-S
E3X-SDE3X-NA
E3X-HD
Performance Positioning of the E3NX-FA
E3NX-FA
Features & Benefits
43
E3NX-FA Key Features
• Dual digital display
• Easy push button teach
• Selectable power & response times
• Timer options
• Function to combat debris build-up & LED deterioration
• Network compatibility
The new go-to for ADVANCED fiber solutions!
45
Fiber Optic Sensors: E3X-HD vs. E3NX-FA
FUNCTION E3X-HD E3NX-FA
Sensing Distance 1.5 times the distance (6m)
Response Time 50µs 30µs
Output 1 1 or 2 outputs
External Input X
Minimum Detectable Object 1/10th the object size (0.3µm)
Function for Dust or Misalignment
Network Communication EtherCAT or CompoNet EtherCAT
List Price Lower
46
TypeConnection
Method
Models
Inputs/ Outputs NPN output
PNP output
Standard
Pre-wired 2M 1 output
Wire-saving Connector 1 output
Advanced Models
Pre-wired 2M 2 outputs + 1 input
Wire-saving Connector
1 output + 1 input
2 outputs
M8 Connector
1 output + 1 input
2 outputs
Network Communication
Amplifier
Comm Unit Connector ----
E3NX-FA Amplifier Line-up
47
Why Would I Need 2 Outputs?
GOOD BAD BAD
• Send ALARM output
• Send ERROR output
• Detect 3 different states
48
Why would I need 2 Outputs?
9999
0
Received Light
Output 1
Output 24900
7000
ON ON
ON OFF
OFF OFF
OUTPUT 1 OUTPUT 2 STATE
OFF OFF BAD = 0 PINS
ON OFF BAD = 1 PIN
ON ON GOOD = 2 PINS
Detect 3 different states!
49
E3NX-FA Display
NEW WHITE LED!
Tune Button
Output 1 / Output 2 Indicator
Output 1 / Output 2 Selection Indicator
50
Simple Calibration
Same Simple Teach Methods as E3X-HD!
51
Network Communication
E3NX-FA0 E3NW
E3NX-FA is NOT compatible with E3X-HD Network Modules!
52
E3NX-FA is part of the N-Smart Family
Network Communication
CMOS Laser
Laser
Fiber
E3NX-FA Competitors
54
E3NX-FA Competitors
Omron Keyence Sick Banner Panasonic
Series E3NX-FA FS-N WLL190T DF-G1 FX-500
Response Time 30 µs 50 µs 33 µs 200 µs 25 µs
Power Supply 10 – 30 VDC 12 – 24 VDC 10 – 24 VDC 10 - 30 VDC 12 – 24 VDC
Outputs / Inputs 2 out / 1 in 2 out / 1 in 2 out / 1 in 1 out 2 out / 1 in
Auto Maintenance Function
YES YES Unknown NO YES
Maximum Sensing Range
6 m 3.6 m 4 m 4 m 3.6 m
Fiber Optic Sales Tools
56
E3NX-FA Fiber Optic Amplifier
E3X-HD Literature:
• Data Sheet: E417-E1-01
• Catalog (E3NX-FA & E3X-HD): E44I-E-02
E3NX Literature:
• Data Sheet: CSM_E3NX-FA_DS_E_5_1
• Brochure: E426-E3-01
• Catalog (E3NX-FA & E3X-HD): E44I-E-02
57
Sensor Demos
Sensor Demo Kit IC Integrated Demo
Ordering InformationPart Number: DEMO SENSOR KITDiscount: Flat (no discount)Price: $1800 each
Shared regionally by Omron Account Managers
58
Call to Action
E3X-HDThe go-to for standard applications
E3NX-FAThe go-to for advanced applications
Order your new DEMO SENSOR KIT!
Questions?
Kristen [email protected]