NCSL Final Nov2007 · 2007-12-05 · Engine displacement reduction Widespread GTDI Increased use of...
Transcript of NCSL Final Nov2007 · 2007-12-05 · Engine displacement reduction Widespread GTDI Increased use of...
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Advanced Vehicle Technologies and
Alternative Fuels
Curtis MaglebyDirector, State and Local Government Relations
NCSL Advisory Council On EnergyNovember 27, 2007
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•• 8 generations since mechanical 8 generations since mechanical
power replaced animal powerpower replaced animal power
•• 4 generations since automobile 4 generations since automobile
inventedinvented
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•• to impact the planetto impact the planet’’s s
total ecosystemstotal ecosystems
•• to understand the to understand the
collective impactcollective impact
•• to have an opportunity to have an opportunity
to redefine our to redefine our
relationship with planetrelationship with planet
We are the first We are the first
generation:generation:
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"The automobile has brought freedom of "The automobile has brought freedom of
movement and prosperity to billions of people movement and prosperity to billions of people
around the world. At the same time, the costs of around the world. At the same time, the costs of
the tradeoffs associated with automobiles have the tradeoffs associated with automobiles have
been rising, and the need to address them has been rising, and the need to address them has
become increasingly urgent. Ford has a long become increasingly urgent. Ford has a long
history of environmental innovation and a renewed history of environmental innovation and a renewed
commitment to finding solutions that work for commitment to finding solutions that work for
everyone." everyone."
Bill Ford, Executive ChairmanBill Ford, Executive Chairman
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Powertrain Technologies − Timeline
Near Term Mid Term Long Term
Sp
ecif
ic B
en
efi
t
Deployment TimeframeDeploymentDeployment
Development
Flexible Fuel EnginesFE % (15) - (25), but alternative fuel
Hybrid PowertrainFE % 5 - 45
Advanced Diesel ICEFE % 25 - 35
Fuel CellFE % 90+
Plug-in HybridsFE % 35 - 90
Ford continues to develop all of these Powertrain Technologies
1.5x1.5xCostCost
3x3xCostCost
6x6xCostCost
25x25xCostCost
1.1x 1.1x CostCost
Advanced Gasoline ICEFE % 15 - 201.2x1.2x
CostCost
Today
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Advanced Gasoline Engines
Benefits
� Reliable and familiar to consumers
� Compatible with ethanol fuel blends up to 10%
� U.S. gas prices relatively low compared to other markets
� Approaching near-zero emissions
� Fuel economy tradeoffs required to comply with increasingly stringent emissions and safety standards
� Cost effectiveness of incremental technologies
Challenges Key Facts
� Incremental improvements in efficiency: Six Speed Transmissions, Variable Displacement Engines, Turbo Direct Injection, Variable Cam Timing, Variable Compression Ratios
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E85 Flex Fuel
Benefits
� Promotes U.S. energy security and fuel diversity
� Agricultural-based renewable fuel
� Offers fuel flexibility for customers
� Incremental cost absorbed by Ford
� Limited fuel infrastructure
� Fuel cost vs. gasoline – 20% price differential needed
� Customer acceptance of fuel
� Fuel system components more expensive than gasoline
Challenges Key Facts
� Over 6 million E85 FFVs on the road today in the U.S.
� About 1,100 E85 stations in the U.S.
� The 5.4L F-Series is Ford’s latest FFV
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Flexible Fuel Vehicle Flexible Fuel Vehicle Flexible Fuel Vehicle Flexible Fuel Vehicle
FeaturesFeaturesFeaturesFeatures
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Why Ethanol Now?Why Ethanol Now?Why Ethanol Now?Why Ethanol Now?Opportunity for Immediate Impact
• Ford has placed over 2 million E85 FFVs on America’s roads
• As a whole, U.S. automakers have produced more than 6 million E85 flexible fuel vehicles
• If all of these vehicles were operated on E85, over 3.6 billiongallons of gasoline a year could be displaced.� That’s like saving a full year of gasoline consumption in a state like
Missouri or Tennessee.
• Ford, GM and DaimlerChrysler voluntarily committed to doubling our production of FFVs by 2010.� We expanded that commitment to include half our vehicles each year
by 2012, provided sufficient infrastructure is in place
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What Is Needed?What Is Needed?What Is Needed?What Is Needed?“Integrated Ethanol” …more E85 Stations with a focus on production/distribution/retail links to deliver customer value
E85 Availability Primarily in the Midwest (presently about 1,100stations – out of about 170,000 retail gasoline stations nationwide)
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Advanced Technology Diesel
Benefits
� Significant increase in fuel economy (20-30%)
� Higher performance, less noise, less odor
� Improved emissions� Ample refueling
infrastructure
� Lingering public perception
� Meeting stringent U.S. emission standards
� Fuel quality improvements (low sulfur, cetane)
� Higher incremental cost for vehicle and fuel
Challenges Key Facts
� All Ford diesel applications can use 5% biodiesel blends
� Low NOx levels may be achieved with urea co-fueling
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Hybrid Electric
Benefits� Significant increases
in CITY fuel economy(full hybrids)
� Uses existing fueling infrastructure
� Can achieve near zero emission levels
� Full-hybrid technology is most effective in city and
stop-and-go driving
� Incremental cost for hybrid option
� Limited U.S. supply base for battery technology
� Applications to broader vehicle segments and use profile (e.g. air conditioning)
� Customer acceptance/ value
�
Challenges Key Facts� Wide variety of hybrid
technologies exist across the industry (mild to full)
� Ford delivered 20 HEV-FFV demo vehicles this spring
� Ford is expanding hybrid applications –5 models by 2008
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Plug-in Hybrids
Benefits� Breakthrough fuel
economy improvements for customers with 20-40 miles daily use
� Off-peak electric charging provides low-cost power opportunity
� Interconnectivity with home/business power system can offset peak load costs
� High cost of battery storage systems (2-3x hybrid systems) requires new business model involving wind, utilities, renewable fuel providers and policy makers
� Battery must complement stationary applications to ensure high residual value after vehicle use
Challenges Key Facts� Ford and Southern
California Edison collaborating on industry first demo program
� Ford to deliver small fleet of vehicles for testing
� High-density lithium ion battery cost exceeds $15,000; long-life characteristics can support vehicle and post-vehicle energy storage applications
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14Ford Leadership - developing
tomorrow's Plug-in HEV's
Rear Cargo Area1) replace production high voltage battery
with high energy Li-Ion battery 2) add battery charger3) add gateway module for plug-in control 4) revise rear structure for added weight
and safety performance5) redesigned suspension for added weight
Transaxle/Engine Compartment1) modify transaxle oil lubrication/cooling circuit for
extended engine-off durability2) add oil to air heat exchanger to increase continuous
operating capability of electric machines
High Voltage EDS1) increase wire
diameter to handle 60 kW peak power
2) Modify safety shutdown
110 V AC plug-in door
Other Areas1) Emissions - need revise strategy to
meet PZEV w/extended engine off time2) Climate control - need new approaches
for heating vehicle and defrosting during extended engine off time
Brakes / Chassis1) Update regen and brakes/chassis for revised weight distribution/function
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Appliances
Tools
Windmills
Home Generators
Current State: Independent Solutions
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Advanced Lithium
Batteriesfor Mobile and
StationaryUses
Utility DataManagement
and Operations
Utilities & Autos Working TogetherUtilities & Autos Working TogetherUtilities & Autos Working TogetherUtilities & Autos Working Together
SmartAppliances
Edison SmartConnect™
RenewablesWind/ Solar
Exploring Customer Value From Exploring Customer Value From ““Plugging InPlugging In””
• Use low cost off-peak energy to charge vehicle
• Storing energy in advanced batteries - “drive” the
wheels and occasionally “power” the house
• Storing energy on-site from wind/solar generation
• Using Edison’s SmartConnect ™ advance meter to
provide both customer information and control
•Night time energy use to enable renewables
• Finding new uses for “new” batteries will lower costs of future hybrid batteries
Lower PHEV acquisitionLower PHEV acquisition
& Ownership Costs?& Ownership Costs?
Utility Value?Utility Value?
Off Peak
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PHEVs - Solar and Wind Power Common Issues
� Solar energy
� peaks about 4 hours before daily peak load� Is intermittent and varies by season� Needs back-up power or storage
� Wind energy
� Is intermittent and varies by season � Peaks at different times in different seasons and locations� Is hard for the grid operator and power plants
� A “must take” resource � Requires fast ramping up and down of power plants� Causes frequency regulation problems
� Needs back-up power or storage � May be hard for grid to have large amount of wind w/o
storage
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Goals• Accelerate the introduction of Plug-in Hybrid Vehicles to the US market • Develop data/knowledge leading to creation of new viable business models• Lead bringing key stakeholders together -- utilities/suppliers/government• Utilize Ford and SCE unique customer knowledge and interface experience
to develop customer driven solutions.
Challenges• Value proposition of PHEV's not clear -- Customer/OEM/Utilities/others • Much hype and misunderstanding surrounding PHEV's• Vehicle test and interface standards undefined• Development of energy storage technology, raw material, & manufacturing • Maturity of vehicle and grid technologies to support
• Smart connection• energy storage (i.e. battery) + other HEV components
Two industries tied together through a
common fuel to change the transportation
and energy paradigm
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Stabilizing Atmospheric
CO2 Levels
200200
300300
400400
700700
19001900 19501950 20002000 20502050 21002100 21502150 22002200 22502250
YearYear
Atm
osp
heri
c C
on
cen
trati
on
(A
tmo
sp
heri
c C
on
cen
trati
on
(p
pm
pp
m))
Busi
nes
s A
s U
sual
Re
du
ce
d R
isk
R
ed
uce
d R
isk
of
of
En
vir
on
me
nta
l Im
pact
En
vir
on
me
nta
l Im
pact
500500
600600
Accepted Range To Minimize Environmental Impact
650 ppm: 2.3 - 3.7 °C
550 ppm: 2.0 - 3.4 °C
450 ppm: 1.7 - 2.8 °C
s3
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Slide 19
s3 statchio, 10/8/2007
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Contributions to CO2 emissions
Japan and
Australia
6%
Eastern Europe
4%
China
14%
Developing Asia
12%
Mid East
5%
Africa
4%
Central and Sourth
America
4%
Russia
6%
Canada
2%
United States
24%
Western Europe
17%
Mexico
2%
� On-road light-duty cars and trucks contribute about 19% of US and 14% of global CO2 emissions.
� Vehicles are a significant source of GHGs but are often perceived to be the major source.
Global
United StatesUS Transportation
References: - Global: Energy Information Agency, International Energy Outlook 2006, Table A10- United States: Energy Information Agency, Emissions of Greenhouse Gases in the US, Tables 7-10- US Transportation: EPA, Greenhouse gas Emissions from the U.S. Transportation Sector 1990-2003, Figure 2-2
Industrial
18%
Transportation
32%
Electric Utilities
39%
Residential
7%
Commercial
4%
Light Duty Trucks
23%
Other Trucks
21%
Buses Boats
Trains
5%Aircraft
10%Other
3%
Cars
38%
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FuelIndustry
Auto
IndustryConsumers
Government
Integrated Approach With Shared Integrated Approach With Shared Integrated Approach With Shared Integrated Approach With Shared
ResponsibilityResponsibilityResponsibilityResponsibility
Our initial modeling efforts show that the most cost effective solutions to lowering CO2 emissions is a combination of bio-fuels and vehicle technology advancements.
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Vehicle Technology PathVehicle Technology Path
Volume roll-out of Hybrid
technologies and alternative energy sources
Long Term
Near term
�Significant GTDI
�Dual clutch and 6 speed replacing 4 and 5 speeds
�Increased hybrid applications
�New smaller showroom entries
�Battery management systems
�Improve aero to 5%
Mid term
�Weight reduction of 250 - 750 lbs
�Engine displacement reduction
�Widespread GTDI
�Increased use of hybrids as a percentage of gas engines
�Diesel up to 10%
�Additional Aero improvements
Long term
�Percentage of internal combustion dependant on renewable fuels
�Volume introduction of HEV, PHEV
�Introduction of BEV and fuel cell vehicles
�Clean electric / hydrogen fuels
2007 2012 2020 2030
Near Term
Begin migration to advanced technology
Mid Term
Full implementation of known technology
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Global Market DriversGlobal Market DriversGlobal Market DriversGlobal Market Drivers
Different needs drive different solutions. No Single Solution Fits All.
Customer ExpectationsCustomer Expectations
TaxationTaxation Climate ChangeClimate Change
Energy SecurityEnergy Security
Population
Density and
Transportation
Demand
Population
Density and
Transportation
Demand
RegulatoryRegulatoryAvailable IncomeAvailable Income
Fuel Cost &
Infrastructure
Fuel Cost &
Infrastructure
CompetitionCompetition
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Low Carbon Fuels Migration PlanLow Carbon Fuels Migration Plan
Mid TermNear Term
Begin migration to advanced technology
Full implementation of known technology
Volume roll-out of stretch technologies and alternative energy sources
Long Term
Near Term Mid Term Long Term
2007 2012 2020 2030
�1st gen biofuels ramp-up to capacity
�Growth of fossil fuel peaks as advanced vehicle tech migrates into the in-use fleet
�2nd gen biofuelsbecome viable
�Total renewable fuel capacity is expanded
�Fleet programs confirm readiness of plug-in HEV and hydrogen vehicles
�Renewable fuels are the primary content as fossil fuels ramp down
�Clean alternative fuels (electricity and hydrogen) enable volume applications of plug-in HEVs, H2ICEs, and eventually FCVs
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Consumer InvolvementConsumer Involvement
Mid TermNear Term Long Term
Near Term Mid Term Long Term
2007 2012 2020 2030
�Consumer demand is inelastic in the near term.
�Broader knowledge of and experience with advanced technology vehicles.
�Consumer demand more elastic longer term.
�Consumer’s choice of vehicle and fuel reflects carbon constrained world.
�Urban planning and land use support demand for reduced transport.
�Moderate impact from vehicle and fuel price signals.
�Greater availability of advanced vehicle technologies and low carbon fuels.
�Increased mass transit and congestion reduction measures.
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U.S. Fleet Fuel Consumption: U.S. Fleet Fuel Consumption: U.S. Fleet Fuel Consumption: U.S. Fleet Fuel Consumption:
Influenced by Vehicle Miles Influenced by Vehicle Miles Influenced by Vehicle Miles Influenced by Vehicle Miles
TraveledTraveledTraveledTraveled
63%
GasolineConsumed(Bils. Gallons)
719 Billion
13% 38%Crude Oil
Imports
1960s1960s 1970s1970s 1980s1980s 1990s1990s 2000s2000s
61 101 137
Total MilesTraveled
2.9 Trillion
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U.S. New Vehicle PricesDown 30% Since 1996
* Adjusted for Inflation
-5
-4
-3
-2
-1
0
'96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07
Perc
en
t C
han
ge O
ver
Pri
or
Year
-1.0 %
-3.3 %
-3.0 %
-3.7 %
-2.7 %
Latest (June 2007): -4.5 %
U.S. New Vehicle PricesPercent Change Over Prior Year
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US EU
49%Gasoline
51%Diesel
Fuel
92%Automatic
20%Automatic
80%Manual
8%Manual
Transmissions
28%4-Cyl.
Avg.
3.5L
Cylinder Count
3%5-Cyl.
47%6-Cyl.
23%8-Cyl.
Avg.
1.7L
99.8%Gasoline
0.2%Diesel
US EU
84%4-Cyl.
1%8-Cyl.
8%6-Cyl.
2%5-Cyl.
5%3-Cyl.
US EU
Autos in Europe vs. United States
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B class C class CD class D class Light Truck
SUVVans
Vehicle Segmentation:Vehicle Segmentation:Vehicle Segmentation:Vehicle Segmentation:
Ford U.S. vs. Ford EuropeFord U.S. vs. Ford EuropeFord U.S. vs. Ford EuropeFord U.S. vs. Ford Europe
US EUUS EU US EU US EU US EU US EU
29%
0%
39%
6%
13%9%
0%
27%
1%
54%
18%
4%
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Corporate Average Fuel Economy: Corporate Average Fuel Economy: Corporate Average Fuel Economy: Corporate Average Fuel Economy:
Determining A ManufacturerDetermining A ManufacturerDetermining A ManufacturerDetermining A Manufacturer’’’’s CAFEs CAFEs CAFEs CAFE
Auto
Industry
• CAFE is the sales weighted harmonic average fuel economy of a manufacturer’s fleet of passenger cars or light trucks.
• There are three separate fleets an automaker must manage – domestic passenger car, import passenger car and a truck fleet (combined).
• CAFE constrains the mix of products that Ford can sell. Recently reformed light truck rules attempt to set standards independent of mix, but this has not yet been applied to passenger cars.
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Corporate Average Fuel Economy: Corporate Average Fuel Economy: Corporate Average Fuel Economy: Corporate Average Fuel Economy:
Determining A ManufacturerDetermining A ManufacturerDetermining A ManufacturerDetermining A Manufacturer’’’’s CAFEs CAFEs CAFEs CAFE
Calculation Methodology – Example Calculation
• Car and truck fleet CAFE values are calculated via a “harmonic” average versus a simple “arithmetic” average.
• A manufacturer produces 1,000 units of Vehicle A and 1,000 units of Vehicle B for a total production volume of 2,000 units
• If Vehicle A achieves 40 mpg and Vehicle B achieves 20 mpg, using simple arithmetic averaging we would expect a 30 mpg CAFE. However, with harmonic average:
FOR A COMPANY TO MAINTAIN A 30 MPG CAFE LEVEL WITH THESE TWO
MODELS, IT WOULD HAVE TO PRODUCE TWO 40 MPG VEHICLES FOR
EVERY 20 MPG VEHICLES IT SOLD
2000 [ (1,000 x 40) + (1,000 x 20) ]
[ (1,000 / 40) + (1,000 / 20) ] 2000Harmonic = = 26.67 mpg Arithmetic = = 30.00 mpg
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The Role of Stakeholders:The Role of Stakeholders:The Role of Stakeholders:The Role of Stakeholders:
An Integrated ApproachAn Integrated ApproachAn Integrated ApproachAn Integrated Approach
FuelFuel
IndustryIndustry
AutoAuto
IndustryIndustry
ConsumersConsumers
GovernmentGovernment
� Invest in developing and marketing E85� Increase R&D into advanced low carbon bio-fuels (including
cellulosic ethanol)
� Accelerate advanced technology vehicle deployment� Continue to improve the efficiency of our products� Educate consumers/provide “eco-driving” training
� Policies to align consumer action with vehicles and fuels� Incentives for advanced technology vehicles & E85 fueling
infrastructure development� Investment in improved road traffic management
infrastructure� Public awareness and education
� Drive vehicles in an energy-conscious fashion� Vehicle choice and miles traveled ultimately determines how
much fuel is consumed