NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf ·...

28
NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible with barbecues that bear this SYMBOL:

Transcript of NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf ·...

Page 1: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

NATURAL GAS CONVERSION KIT

Model #: 85-2261-4 / G501-0057-03

04-14-17

ONLY Compatible with barbecues that bear this SYMBOL:

Page 2: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

2

INSTALLATION SAFETY PRECAUTIONS• Not for use with LP gas.

• This kit converts your grill for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. If supply pressure is different than 7 inch, contact a certified gas fitter for assistance.

• Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI Z223.1. National Electrical Code, ANSI / NFPA 70.

• Grill is not for use in or on recreational vehicles and/or boats.

FOR YOUR SAFETY CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before

attempting to assemble and cook.

WARNING: The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

INSTALLER/ASSEMBLER: Leave this manual with consumer.

Page 3: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

3

TABLE OF CONTENTSFor Your Safety .......................................................................................................................................................................2

Installation Safety Precautions ...........................................................................................................................................2

Parts List ................................................................................................................................................................................. 4

Before You Begin ....................................................................................................................................................................5

Assembly Instructions ................................................................................................................................................. 6 - 25

Notes .............................................................................................................................................................................26 - 27

If you have questions or need assistance during conversion, visit us online at www.CVSBBQ.com

Page 4: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

4

PARTS LISTA B

C D

ITEM # QUANTITY DESCRIPTION PART NO.A 1 5/8” quick connect socket G501-0099-9000B 1 10 ft. natural gas hose G501-0099-9000C 1 Orifice removal tool G453-000T-9000D 1 Valve screwdriver G453-000U-9000

Additional tools required (not included in kit):• Adjustable wrench or #17 wrench and #19 wrench

Page 5: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

5

BEFORE YOU BEGIN1. All control knobs must

be in the OFF position.3. Disconnect the BBQ

regulator from the propane tank.2. Ensure that the

propane tank is closed.

Estimated time to convert to NG: 20 — 30 minutes

ATTENTION: FOR COLEMAN® REVOLUTION™ Dual Fuel (G53701 / 85-3140) ModelsThe charcoal ignition burner valve works with both LP and NG gas. It is only necessary to convert GAS SIDE of the barbecue.

OFF

Page 6: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

6

MAIN BURNER CONVERSIONOpen lid, remove and set aside the warming rack, all cooking grates, and all heat plates.

Warming Rack

Cooking Grates

Heat Plates

1

Page 7: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

7

Remove the hitch pins from the burners and carryover tubes.2

A

NOTE: Depending on your BBQ configuration your burners and carryovers may be slightly different.

Carryover

Burners

Hitch pinsHitch pins

Page 8: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

8

2

B

Remove burners. If one or more burners has an electrode attached, remove this burner from valve and lay in burner box.

NOTE: Depending on your BBQ configuration your burners and carryovers may be slightly different.

Page 9: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

9

2

ATTENTION: FOR COLEMAN® REVOLUTION™ Dual Fuel (G53701 / 85-3140) ModelsThe charcoal ignition burner valve works with both LP and NG gas. It is only necessary to convert GAS SIDE of the barbecue.

Page 10: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

10

Insert the orifice removal tool into the burner box opening to locate the valve orifice. Once the tool is positioned correctly on the orifice, turn the orifice removal tool counter clockwise to remove the LP orifice.Repeat this step for all main burners.

3

Orifice Removal Tool

Orifice Removal Tool

Orifice

Page 11: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

11

Remove all control knobs to access the valve switch plate.4

A

Page 12: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

12

Locate the switch screw circled in the diagram. Using the screwdriver supplied with this kit, turn the screw counter clockwise 3-5 full turns OR until it stops. 4

3-5X

B C

Valve screwdriverSwitch screw

WARNING: Do Not Use Power Tools.

Page 13: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

13

Re-assemble the control knobs.5

Page 14: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

14

Assemble main burners, one at a time, making sure the burner engages the valve.6

Main burners

Page 15: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

15

Re-attach burners using hitch pins.Re-attach carryovers using hitch pins.7

Carryover

Burners

Hitch pinsHitch pins

Page 16: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

16

Re-position heat plates, cooking grates and warming rack.8

Warming Rack

Cooking Grates

Heat Plates

Page 17: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

17

SIDE BURNER CONVERSION If your barbecue does not have a side burner proceed to step 14. Lift the side burner lid. Remove the side burner cooking grate.

9

Page 18: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

18

10

Side burner

Detach the side burner eletrode.Remove the side burner, and side burner support clip (if applicable).

Page 19: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

19

Using the orifice removal tool, remove the side burner valve orifice, as shown.11

Orifice Removal Tool

Orifice Removal Tool

Orifice

Page 20: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

20

Remove the side burner knob to access the valve switch plate. 12

A

Page 21: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

21

Locate the switch screw circled in the diagram. Using the screw driver supplied with this kit, turn the screw counter clockwise 3-5 full turns OR until it stops. Re-assemble the side burner knob.12

3-5X

B C

Valve screwdriverSwitch screw

WARNING: Do Not Use Power Tools.

Page 22: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

22

13

Side burner

Re-attach the side burner eletrode.Re-assemble the side burner, side burner support clip, and side burner grate.

Page 23: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

23

FINAL STEP IN CONVERSIONUse adjustable wrench to remove regulator.

14

Propane regulator

Page 24: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

24

Attach the natural gas hose, and wrench tighten.15

Natural gas hose

Coleman® Dual Fuel

2-Burner Barbecue

Page 25: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

25

16 IMPORTANT!BEFORE USING GRILL READ SAFE USE & CARE MANUAL that came with your barbecue for important safety instructions. Please read “Connecting Your Grill to the Natural Gas Source” (p.6), “Leak Test” (p.5), and “Burner Flame Check” (p. 9 Coleman®/p. 13 Master Chef®).

ATTENTION! PERFORM LEAK TEST on all connections as specified on p. 5 of your barbecue’s Safe Use and Care Manual. Leak checks should be performed on all new BBQs even if assembled by an assembler or gas technician. Leak checks should be performed frequently thereafter.

2-Burner Barbecue

Coleman® Dual Fuel

Page 26: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

26

NOTES

Page 27: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

27

NOTES

Page 28: NATURAL GAS CONVERSION KIT - cvsbbq.comcvsbbq.com/manuals/Convertible_Valve_System_Manual_E.pdf · NATURAL GAS CONVERSION KIT Model #: 85-2261-4 / G501-0057-03 04-14-17 ONLY Compatible

© 2017 Winners Products Engineering

NATURAL GAS CONVERSION KIT