1USDPI610 - PDS-A073 3/00

D P

I 61

0n Ranges -14.7 through to 10,000 psi

n Accuracy 0.025% FS all ranges

n Data storage with RS 232 interface

n Integral combined pressure/vacuum pump

n Dual readout: input and output

n 4 to 20 mA loop test: auto step and ramp

cdPortable Pressure Calibrator

D P I 610

2USDPI610 - PDS-A073 3/00

A new standard for portable pressure calibrators

The technically advanced Druck DPI 610 portablecalibrator is the culmination of many years of field experiencewith the company’s DPI 600 series of calibrators.

This one self-contained, battery powered package contains a pressuregenerator, fine pressure control, device energizing and output measurementcapabilities, as well as facilities for 4 to 20 mA loop testing and data storage.The rugged design, sealed generally to NEMA 12 (IP54), is ergonomicallydesigned such that the pressure pump can be operated and test leadsconnected without compromising the visibility of the large dual parameterdisplay. A single piece elastomeric keypad, which forms the user interface,excludes the weather and combines a high quality tactile feel with exceptionalservice life. The mA step and ramp outputs and built-in continuity tester extendthe capabilities to include the commissioning and maintenance of control loops

A second pressure channel for remote sensors is standard on all instrumentsand with over 40 sensors to choose from, provides a cost-effective way ofincreasing the calibrator’s flexibility to suit different applications.

A highly accurate and easy to use calibrator is only part of the solution forimproving overall data quality and working efficiency. The DPI 610, with datastorage and RS 232 interface, can reduce the calibration times and eliminatedata recording errors.

Improved performance

The DPI 610 combines practical design with state of the artperformance, summarized as follows:Accuracy: 0.025% FS for all pressure rangesRanges: -14.7 to 10,000 psi including gauge

absolute and differential versionsIntegral pneumaticpressure/vacuum source: -22 inHg to 300 psiIntegral hydraulicpressure source: 0 to 6000 psiMeasure: Pressure, mA, V, switch state

(open/closed) and ambient temperatureSource: Pressure, mA step, mA ramp, mA valueEnergizing supplies: 10 and 24 VdcData storage: 10,000 valuesRemote pressure sensors: Up to 10 digitally characterized sensors

per calibrator.

Simplified operation

Druck’s knowledge of customer needs, combined with innovativedesign, results in a high performance, multi-functional calibrator whichis simple to operate.

The key to the simple operation of the DPI 610 is the Task Menu. Specific operatingmodes such as P-I, switch test and leak test are configured at the touch of a button bysimple menu selection. This intuitive approach ensures correct set up of the calibratorfor the job at hand and leaves the operator free to concentrate on his work.

The operating system can work in several languages and in 25 different pressurescales, including a special user defined unit. Process features such as max/min, filterand % span facilitate the measurement of fluctuating signals and flow parameters.

The DPI 610 which includes a new, highly reliable, pneumatic assembly and self-testroutines, can be relied upon time and time again for field calibration in the mostextreme conditions.

D P I 610Portable Pressure Calibrator

3USDPI610 - PDS-A073 3/00

Input and outputconnectors

Function keys used in responseto display prompts

cd

Automatic zero correction for anyinput or output parameter

Set up key to determine defaultworking parameters

Input/output parameter selection keys with dedicated task keyfor instant access to the task menu

Documenting keys to store and recall screen ‘snapshots’,multi-channel data log and calibration results

Unique integral handle withcompliant finger grip

Volume adjuster for finepressure control

Pressure input/outputtest point

Combined pressure/vacuum pump with --22 psi to 300 psi capability

Multi-purpose strap for carryingor hanging the calibrator

Rotating selector converts the pump topressure or vacuum

Release valve allows controlledpressure venting

Range label for quickidentification

Sealed tactileelastomeric keypad

RS 232 and remotesensor connectors

Multi-lingual firmware supported by Linkpak-W andcalibration software

4USDPI610 - PDS-A073 3/00

DPI 610 PORTABLE PRESSURE CALIBRATORS

The DPI 610 has been designed for ease of use while meeting a wide range ofapplication needs including calibration, maintenance and commissioning. The dualparameter display shows the INPUT and OUTPUT values in large clear digits.

A unique integral handle provides a secure grip for on-site use in addition to ashoulder strap which is also designed to allow the instrument to be suspended forhands-free operation.

Any technician can use the DPI 610 without formal training, such as a novice on anemergency call out, or those familiar with the DPI 610. By selecting basic mode theDPI 610 is configured to source pressure and measure mA or V, with all non-essentialkeys disabled.

Dedicated task menu

The dedicated TASK key gives direct access to the TASK menu. Selectthe required test, for example P-I for a pressure transmitter, and with asingle key press, the DPI 610 is ready.

Use the ADVANCED mode for custom tasks and add to the USER TASKmenu for future use.

D P I 610Applications

Some of the capabilities

P = Pressure °F = Local ambient temperature

P mA V 10v 24v Switch °F

Measure ü ü ü ü ü

Source ü ü ü ü

5USDPI610 - PDS-A073 3/00

PRESSURE TRANSMITTER CALIBRATION

The P-I task configures the DPI 610 to simultaneously display theOUTPUT pressure and the INPUT current. The pressure unit can bechosen to suit the transmitter and a 24V supply is available for looppower.

For process transmitters reading in percentage use %SPAN to scale thepressure accordingly.

The DPI 610 Pneumatic Calibrator hand-pump can generate pressurefrom -22 inHg to 300 psi. The volume adjuster gives fine pressuresetting and the release valve also allows gradual venting for fallingcalibration points.

Reduce the burden imposed by quality systems such as ISO 9000,simply STORE results in memory and leave both pen and calibrationsheet back at the office.

PRESSURE SWITCH TESTING AND LEAK TESTING

For Switch Set-up and Fault Finding, thedisplay shows the output pressure and switchstate OPEN or CLOSED. Continuity isdeclared by an audible signal.

Verify pressure switch performance using theautomatic procedure. The DPI 610 displays the switchpoints and the contact hysteresis.

LEAK TEST will check for pressure leaks priorto calibration or during routine maintenance.Define the test times or use the defaults andwait … The DPI 610 will report the START and STOPpressures, the pressure CHANGE and the LEAKRATE.

Take a ‘SNAPSHOT’ of the working display,all details are stored in a numbered locationfor later RECALL.

LOOP TESTING AND FAULT FINDINGThe DPI 610 can generate a continuous mA STEP or mA RAMPoutput, allowing a single technician to commission control loops.

Feed the loop using mA STEP or mA RAMP and at the control room,check the instrumentation.

Use mA VALUE for alarm and trip circuit tests. Any mA output can beset and adjusted from the keypad.

Comprehensive process features aid flow and level measurement andhelp with trouble shooting. Select TARE, MAX/MIN, FILTER, FLOW or%SPAN and the function will be applied to the input parameter.

Save time fault finding, by leaving the DPI 610 to monitor systemparameters. Use periodic DATA LOG or the MAX/MIN processfunction to capture intermittent events.

cd

6USDPI610 - PDS-A073 3/00

The working range of the DPI 610 can be extended by adding up to 10external sensors (one at a time). With ranges from -14.7 to 10,000 psiand all welded stainless steel construction, sensors can be chosen tosuit many applications.

As a leading manufacturer of pressure transducers Druck has appliedthe latest technology and production techniques to develop thesesensors. The devices give the same high accuracy and temperatureperformance as the internal sensors.

Remote sensors offer a cost effective means of expanding thecapabilities of the DPI 610, for example:

• For pressure to pressure applications• For differential applications• To maintain high accuracy over a wide pressure range• To configure pneumatic calibrators for use with high pressure hydraulic systems.• To configure hydraulic calibrators for use with low pressure pneumatic systems• For periodic monitoring at system test points

REMOTE PRESSURE SENSORS

CALIBRATION FOR ISO 9000

Commercial considerations and quality systems put increasingdemands on instrument technicians to be more efficient. TheDPI 610 reduces calibration time and provides accuratepaperless data recording. Back at the office the data can beviewed on screen for accurate analysis and documenting.

The DPI 610 has an inbuilt RS 232 interface, compatible withLinkpak W Calibration Software and Intecal CalibrationManagement Software. Data can be transferred directly fromthe DPI 610 for analysis, certificate printing and archiving.Exporting facilities are provided for wordprocessor andspreadsheet applications or in-house maintenance systems.

7USDPI610 - PDS-A073 3/00

Standard SpecificationPNEUMATIC CALIBRATOR DPI 610PC

Pressure/vacuum pump-22 inHg to 300 psi capability

Volume adjusterFine pressure adjustment

Release valveVent and controlled release

Pressure port1/

8 NPT (female)

MediaDry, non-corrosive, non-conductive gassescompatible with 316 stainless steel HastelloyC276, BUNA-N and nylon.

Priming pumpFeeds from external source

Shut-off valveOpen for system priming

Screw press0 to 6000 psi capability

Pressure port1/

8 NPT (female)

MediaDemineralized water and most hydraulic oils

Release valveVent and controlled release

Pressure port1/

8 NPT (female)

MediaMost common fluids compatible with stainlesssteel and Hastelloy C276.

HYDRAULIC CALIBRATOR DPI 610HC

INDICATOR DPI 610I

PRESSURE RANGES

The DPI 610PC, HC and I include an integral sensor, the range of which should be specifiedfrom the list below. Up to 10 remote sensors (option B1) may also be ordered per calibrator.

Values in ( ) negative calibration for gauge and differential rangesA = Absolute, D = Differential (500 psi in pressure), G = Gauge, SG = Sealed GaugeÀ, Á and  refer to over pressure.

Accuracy is defined as non-linearity, hysteresis and repeatability

Span Shift0.5%/500 psi of line pressure for differential ranges.

Temperature Effects±0.002% reading/°F averaged over 15° to 105°F and w.r.t. 68°F.

Remote sensor mediaStainless steel and - compatibility.Negative Differential: Stainless steel and quartz compatibility.

OverpressureSafe to 2 x F.S (except À 500 psi max. Á 9000 psi max. Â 5000 psi max.

4600 psi max. 7250 psi max. 13000 psi max)., , , , , and refer to pressure range table.

ELECTRICAL INPUTS

ELECTRICAL OUTPUTS

SPECIAL FEATURES

Pressure units25 scale units plus one user defined.

mA stepContinuous cycle at 10 sec intervals.

Function mA Output

4 to 20mA linear 4 8 12 16 20o to 20mA linear 0 5 10 15 204 to 20mA flow 4 5 8 13 200 to 20mA flow 0 1.25 5 11.25 20

4 to 20mA valve 3.8 4 4.2 12 19 20 21

mA rampContinuous cycle with configurable end values and 60 sec travel time.

Data logMulti-parameter with internal memory for 10,000 values. Variable sample period or log on key press.

SnapshotPaperless notepad. Stores up to 20 complete displays.

Computer interfaceRS 232.

Process functionsTare, max/min, filter, flow, % span.

LanguageEnglish, French, German, Italian, Portuguese and Spanish.

Power managementAuto power OFF, auto backlight OFF, battery low indicator and status on key press.

Panel2.36 x 2.36 inch graphic LCD with backlight.

Readout± 99999 capability, 2 readings per second.

TemperatureOperating: 15° to 120°FCalibrated: 15° to 105°F

Humidity0 to 90%, non-condensing.

SealingGenerally to NEMA 12 (IP54).

ConformityEN61010, EN50081-1, EN50082-1, CE marked.

Physical6.6 lb, 11.8 x 6.7 x 5.5 inches.

Power supplyBattery powered 6 “C” cells, 65 hours nominal use at 68°F. The unit will operate with 110 Vac 60 Hz andallow battery pack to recharge. When batteries become exhausted, a low battery appears on the display.

DISPLAY

ENVIRONMENTAL

cdD P I 610

Pressure Pneumatic Hydraulic Indicator Remote Accuracy Range DPI 610PC DPI 610HC DPI 610I Option (B1) % F.S.

1 psi (-1) G G G or D 0.025 2.5 psi (-2.5) G G G or D 0.025 5 psi (-5) G or A G or A G, A or D 0.025 10 psi (-10) G or A G or A G, A or D 0.025 15 psi (-15) G or A G or A G, A or D 0.025 30 psi (-15) G or A G or A G, A or D 0.025 50 psi (-15) G or A G or A G, A or D 0.025 100 psi (-15) G or A G or A G, A or D 0.025 150 psi (-15) G or A G or A G, A or D 0.025 300 psi (-15) G or A À G or A G, A or D 0.025 500 psi (-15) G or A G, A or D 0.0251000 psi (-15) G or A G or A G or A 0.025 2000 psi SG or A SG or A SG or A 0.025 2500 psi SG or A SG or A 0.025 3000 psi SG or A SG or A SG or AÃ 0.025 5000 psi SG or A SG or AÂ SG or AÄ 0.025 6000 psi SG or AÁ SG or A 0.025 10000 psi SG or A Å 0.025

Input Range Accuracy Resolution Remarks

Voltage* ±50Vd.c. ±0.05% Rdg. ±0.004%F.S 100µV max Autoranging, >10MΩCurrent* ±55mA ±0.05% Rdg. ±0.004%F.S. 0.001mA 10 Ω, 50V max.Temperature 15° to 105°F ±2°F 0.1°F Case ambientSwitch Open/Closed 5mA whetting

* Temperature coefficient ±0.004% reading/°F w.r.t. 68°F

Output Range Accuracy Resolution Remarks

Voltage 10Vd.c. ±0.1% Max. load 10mA 24Vd.c. ±5% Max. load 26mA

Current* 0 to 24mA ±0.05%Rdg. ±0.01%F.S. 0.001mA

*Temperature coefficient ±0.004% reading/°F w.r.t. 68°F.

8USDPI610 - PDS-A073 3/00

Instruments manufactured by Druck are calibrated against precision equipment traceable to theNational Institute of Standards andTechnology (NIST). Druck is an ISO 9001 registered company.

Laboratory and workshop instrumentsDruck also manufactures a comprehensive range of pressure indicators andcontrollers. Included in this range are the Pressurements industrial deadweight testersand the Ruska high precision controllers and primary standard piston gauges.

Portable field calibratorsDruck manufactures a wide range of portable pressure, temperature andelectrical field calibrators. A selection of these are shown below.

Pressure transducers and transmittersThe DPI 610 is the ideal calibration and maintenance tool for Drucktransducers and transmitters, utilized in a variety of aerospace, automotive, depth/leveland process applications.Please refer to manufacturer for further information on related products.

Standard complete packages are available for ranges 5, 30, 100 and 300 psig. Theseinclude user guide, test leads, pressure/vacuum pump, volume adjuster, release valve,carrying case, rechargeable battery pack and charger. When ordering, please statetype, pressure range and “complete”, e.g. DPI 610PC, range 30 psig complete.

Please state the following (where applicable):

1. DPI 610 type number e.g. DPI 610PC.2. Integral pressure range gauge or absolute.3. Options, including range for remote sensors. Note: Options B and D should be ordered as separate line items.4. Preferred language of user guide. (Refer to specifications for available languages).

Continuing development sometimes necessitates specificationchanges without notice.

Spare rechargeable batteries and chargerRechargeable battery pack (P/N 191-A022) and 110 Vac charge/adapter (P/N191-A023). A 220 Vac charger/adapter is also available (P/N 191-129).

Remote pressure sensorThe DPI 610 has a second pressure channel which can be configured with up to10 remote sensors (one at a time). For ease of use the sensors are fitted with anintegral electrical connector and ¼ NPT (female) pressure ports.Please refer to specifications for ranges and associated accuracy. At least onemating cable is required per DPI 610 when ordering remote pressure sensors -see Option (B2).

Mating cable for remote sensorsA 6 ft mating cable for connecting remote sensors to the DPI 610. At least onecable should be ordered when ordering Option (B1).

Linkpak-W calibration softwareLinkpak-W calibration software has been developed to help meet the growingdemand on industry to comply with quality systems and calibrationdocumentation. Testprocedures are created in aWindows based application anddevices due for calibration arereported and grouped into workorders for transfer to one of threecalibrators, the DPI 610, TRX-II andthe MCX. Calibration results,including files from the DPI 610, are uploaded to the PC via the RS 232 interfacefor analysis and to print calibration certificates.Note: TRX-II, TRX-II I.S. and MCX require PCMCIA release card kit.

Intecal-W calibration database softwareIntecal-W Windows based software builds on the basic concept ofLinkpak-W supporting both portable field calibrators and on-lineworkshop calibrators. Manual data entry is also a key feature forrecording data. Intecal-W is an easyto learn and easy to use calibrationmanagement software for processplants, workshops, contractors,manufacturers and servicecompanies. It offers highproductivity of calibrationscheduling, calibration work and documentation. Device information, calibrationprocedures and calibration results are stored in an instrument database andmultiple databases can be created for organizing client accounts, processes orareas. Extensive management features are provided including a databasesearch engine, time based calibration due queries and standard reports.Note: TRX-II, TRX-II I.S. and MCX require PCMCIA release card kit.

cdD P I 610Options and related products

OPTIONS

ORDERING INFORMATION

cdDruck Incorporated4 Dunham DriveNew Fairfield, CT 06812Tel: (203)-746-0400Fax: (203)-746-2494E-Mail: usa.sales@druck.comhttp://www.druckinc.com

Representative:

CALIBRATION STANDARDS

(A)

(B1)

(B2)

(C1)

(C2)

ACCESSORIES

The DPI 610 is supplied with carrying case, test leads, user guide, calibrationcertificate, rechargeable battery pack and charger as standard. The DPI 610HCalso has an 8 oz polypropylene fluid container and priming tube.

RELATED PRODUCTS