MyControlLogix

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Allen Bradley ControlLogix Overview

with RsLogix 5000


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Chapter 1Hardware Overview

After completing this lesson, you will be ableto perform the following tasks:

Identify the architecture options for the Logix5000systemIdentify the function of the 1756 Logix5000 modules inIdentify the hardware features of each of these modules


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ControlLogix System Example

ControlLogix System

DeviceNet

Optic

PushbuttonStation Motor

Controller

ControlNet

Work Station

MicroLogix


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ControlLogix ControllerLOGIX5555

RUN I/O

RS232FORCE

BAT OK

RUN REM PROG

The 9-pin D-shell serial portsupports standard EIA RS-232C .

Install battery here.Use a 1756-BA1

Use the key switch to

select controller mode.

The status LEDs help whentroubleshooting the controller.


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Producer/Consumer Model

Produced Data

Consumed Data

Produced Data(status bits)

C on

t r ol l er I n

p u t / O u t p u t D

a t a b a s e

Output Module

Input Module

ControllerScan

Output Data Consumed &Status Data Produced

I

NPUT

INPUT

OU

TPUT

Input DataProduced


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1756-IB16 DC Input Module

Removable Terminal block(20 terminals)

1756-IB16 Wiring Example

DC Input 2 1

4

6

8

10

3

5

7

9

12

14

16

18

20

11

13

15

17

19

IN-0

IN-2

IN-4

IN-6 GND-0

IN-8

IN-10

IN-12

IN-14

GND-1 GND-1

IN-15

IN-13

IN-11

IN-9

GND-0 IN-7

IN-5

IN-3

IN-1

DC INPUT LockingTab

Indicators ST 0 1 2 3 4 5 6 7

Top andBottomGuides

ConnectorPins

Slots forkeying the

RTB

ControlBusConnector


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1756-IB16 Status Indicators

ST 0 1 2 3 4 5 6 7

ST 8 9 10 11 12 13 14 15

OK

DC INPUT


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1756-OB16E DC Output Module

1756-OB16E Wiring Example DC Output

OUT-0

OUT-2

OUT-4

OUT-6

RTN OUT-0 OUT-8

OUT-10

OUT-12

OUT-14

RTN OUT-1 DC-1(+)

OUT-15

OUT-13

OUT-11

OUT-9 DC-0(+)

OUT-7

OUT-5

OUT-3

OUT-1

RTB 20 Removable Terminal block

(20 terminals)

DC OUTPUT LockingTab

Indicators ST 0 1 2 3 4 5 6 7

Top andBottomGuides

ConnectorPins

Slots forkeying the

RTB

ControlBusConnector


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1756-OB16E Status Indicators

DC OUTPUT

ST 0 1 2 3 4 5 6 7

ST 8 9 10 11 12 13 14 15

FUSE

FUSE

ELECTRONICALLY FUSED

OK


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1756 DeviceNet Bridge

DeviceNetConnector

Wiring ColorCodes

Health andStatus

IndicatorsMOD/NET I/O OK

Label

Door

ManualConfiguration

Button

BackplaneConnector ProductLabel

Front ofModule

Side View Front View


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1756 DNB Status Indicators

AlphanumericDisplay

StatusIndicators

E#70

MOD/NET I/O OK

DeviceNet TM


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Power Supply and Chassis

1756-PA72Power Supply 1756-A4 Chassis

Slot 0


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Chapter 2Software Overview

After completing this lesson, you will be able toperform the following tasks:

Open an existing RSLogix 5000 project

Identify the functional elements of RSLogix 5000softwareConfigure the display optionsCustomize a toolbar Use the available help functions


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RSLogix 5000 Software


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Title Bar Menu Bar

Standard

Toolbar

OnlineToolbar

LanguageElementToolbar

Controller Organizer Window -

COW

Ladder Logic Window

LanguageEditor EditingToolbar

Ladder EditToolbar


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Continuous Task

Periodic Task

Program

Program Tags

Routine

Data Types

I/O Module Configuration

RSLogixControllerOrganizer

Window (COW)


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File Menu Edit Menu

View Menu Search Menu

Logic Menu


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Communications Menu Tools Menu

Window Menu Help Menu

Tool Tips


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Chapter 3Configuring Local and Remote I/O


Configure local 1756 I/OIdentify software created I/O tagsCreate paths to remote digital I/O


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Name appearsin COW

(optional)

Slot locationis chassis

MinorRevisionMajor

Revision

ElectronicKeyingOptions

Electronic Keying


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Communications Format


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Requested Packet Interval, Inhibit and Fault Option


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Change of State and Filter Timer Configuration


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Output State and Diagnostic ConfigurationLast State of outputs when

controller is in program mode

Last State of outputswhen controller faults

Point by pointconfiguration ofdiagnostics


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Delimiters

Location: Slot# : Type . Member [Submember] . Bit

I/O Tag Examples

Local I/O: Local Chassis slot 3 Input Data Bit 11

Local : 3 : I . Data . 11 Remotely Located I/O:

Remote Chassis Name Slot 2 Input Data Element Bit 08

Direct Connect: C01N02: 2 : I . Data . 08

Remote Chassis Name Input Slot Element Bit 08

C01N02: I . Slot[2] . 08 Rack Optimized:


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Chapter 4Memory Organization


Identify the function of Tasks, Programs, and Routines, in aControlLogix project

Create new Programs and RoutinesIdentify data organization in a ControlLogix project includingProgram Tags, Controller Tags, Basic Data Types, PredefinedData Types, and User Defined Data TypesCreate new Program Tags and Controller Tags

Deleting Programs


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OpenClamp

CloseClamp

Program Data

STATION 10

Routines

ProgramTags

Program

Main RoutineJSR

CloseClamp

JSROpenClamp

Jump ToSubroutine (JSR)

function callsother routines in

the program


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Continuous Task Periodic Task

Program Data

STATION 10

ROBOT 1

ROBOT 2

STATION 20

Genesis S10

S40

Program Data

Program Data

Program Data

Program Data

Program Data


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Starting Point for Programexecution

Fault, Mode, and CycleIndicators

20-Hour Run Routine

Robot Safety E-Stop and Faults

ControlNet and DeviceNetStatus Routine


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Creating New Programs and Routines


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Program Tags

Program Data

STATION 10

ROBOT 1

ROBOT 2

STATION 20

S10

S20

Controller DataController Tags

Program Data

Program Data

Program Data

Program Data

Program Data

Alias Tag


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Alias Tag

Base Tag

1WD_03F3MC001.Mode.Auto

Mode.Auto

Base Tag Name

Alias Tag Name

Cell 1 Cell 40

InterlocksFromCell1ToCell40


Produced Tag

Consumed Tag



Produced Tag

Consumed Tag

Base Tagswith Tag

descriptions


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Timer Data Type Example


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Right Click theAsterisk to Select

Edit TagProperties


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Delete all Sub-routines

Assign Main:to

Unscheduleand DeleteProgram


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Tag Addressing Using UDT


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One Dimensional Array

CarrierStatus[3]Tag Name [Row]


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Two Dimensional Array

CarrierStatus[4,3]Tag Name

[Row, Column]


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Three Dimensional Array

CarrierStatus[2,4,2]

Tag Name [Row,Column, Depth]


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Chapter 5Going Online to a ControlLogix Controller

After completing this lesson, you will be ableto perform the following tasks :

Configure a ControlNet Driver Go Online to a ControlLogix Controller Change the Operating Mode of the Controller Upload and Download Project Files to the Controller Correct Revision Conflicts on ControlLogix Controllersand Project Files

Configure the Serial Port for Direct Connect


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RSLinx


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ConfigureDrivers Button

Configuring Drivers


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Communications Terminology


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Who Active Lets You Selecta Path for Communications

Go Online toDefined Path

Upload ProjectFrom Controller

Download OpenedProject FromWorkstationA


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Select Who

Active orRecent Path

Go Online,Upload, or

Download Basedon Project Path

Select theControllers

Mode ofOperations

Toggle BetweenLock/Unlock of

Workstation EditResource

Online Toolbar Functions


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Revision Conflicts


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Configuringthe SerialPort Driver


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Chapter 6ENTERING AND EDITING LADDER LOGIC


Enter and edit bit level instructions and tagsEnter and edit branch instructionsEnter and edit Timer/Counter instructions and tagsCopy, cut, and paste instructions and rungs


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Use the Tool Menu to


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Verify Buttons

VerificationErrorsDouble-Click Error

Listing to Auto-Navigate

Select Auto VerifyOption


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Edit Zone Designations

Edit ZoneDesignations


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Start Rung Edits

Accept PendingRung Edits

Cancel PendingRung Edits

CancelRungEdits

AssemblePending

Rung Edits

Accept PendingProgram Edits

Cancel PendingProgram Edits

Assemble PendingProgram Edits

Cancel Program Edits

Test Edits

UnTest Edits

Online Editing


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Online Program Mode Edits

Step Description Edit Zone Marker Status

1) Before Edit Normal, no marker

2) Click on Start Rung Edits Edit done in workstation. Two rungson screen, the one to edit, the onebeing replaced.

i current rungr- original rung

3) Perform the rung edit e current rungr- original rung

4) Click on Accept Pending Edits Edits sent to controller.

Normal, no marker

l d


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Online Remote Run EditsStep Description Edit Zone Marker Status

1) Before Edit Normal, no marker

2) Click on Start Rung Edits Edit done in workstation. Two rungson screen, the one to edit, the onebeing replaced.

e current rungr- original rung

3) Perform the rung edit e current rung

r- original rung4) Click on Accept Pending Edits

Edits sent to controller. Still 2 rungs, I- tobe inserted, and R to be replaced. R rungbeing solved.

I to be inserted rungR original rung

5) Click on Test Edits I rung now being solved.

I (highlighted)R (original rung)

6) Click on Assemble Edits The I rung saved and madepermanent, the R rung was

discarded.

Normal, no marker


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Copy Instruction (COP)Copying Data fromScanner Module to

Controller Tag

Copying Data fromController Tag toScanner Module


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Standard Branch

Branch Levels

Nested Branch


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These Add Rung, Add Branch, andAdd Branch Level elements can be

found on any tab.

Clicking and dragging creates this ghosted iconto place your branch. The green dot next to itrepresents where the branch will be placed whenthe mouse button is released.


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Chapter 7USING GET SYSTEM VALUE (GSV) AND SETSYSTEM VALUE (SSV) INSTRUCTIONS

Interpret and modify Get System Value instructionInterpret and modify Set System Value instruction


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Figure 7-1 Example of GSV and SSV Instruction

d


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GSV and SSV DescriptionsGet System Value

Output instructionProgrammed into logicRetrieves specified controller status information

Set System ValueOutput instructionProgrammed into logicModifies specified controller attributes

I i O d U d i GSV/SSV


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Instruction Operands Used in GSV/SSV Operations

Class nameInstance name

Attribute name

Source for SSVDestination for GSV

Cl N D i i


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Class Name DescriptionCONTROLLERDEVICE

CONTROLLER

PROGRAM

MODULE

TASK

FAULTLOG

WALLCLOCKTIME

SERIAL PORT

MESSAGE

DF1

CST

AXIS

ROUTINE

MOTIONGROUP

REDUNDANCY


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Figure 7-2 Example of Help Menu used to Display

GSV/SSV Objects

I t N D i ti


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Instance Name Description

The ProgramInstance S10FA

No InstanceDefined for This

Class

Figure 7-3 GSV and SSV Instance Name Examples

Att ib t N D i ti


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Attribute Name Description

Retrieve Attribute

for Maximum ScanTime

Set the WallClock AttributeDate and Time

Figure 7-4 GSV and SSV Attribute Name Examples

GSV D ti ti d SSV S T


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GSV Destination and SSV Source Tags

Destination for MAXSCANTIME is the

Tag ProgramScan

The Source for DateTime is the Tag

Array SetData

7.5 GSV and SSV Source and Destination Tag Examples

Ch t 8


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Chapter 8 After completing this lesson, you will be able toperform the following tasks:

Add and modify rung components

Add and modify tag descriptions

RungComment


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CommentField

Right Click Rung Numberto Enter New or Edit

Existing RungComments

Figure 8.1 Rung Comment and Editing Example


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TagDescription

Right-Click Tag toEnter New or Edit

Main OperandDescriptions

Figure 8.2 Tag Descriptions and Editing Example

Ch t 9


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Chapter 9NAVIGATING A CONTROLLOGIX PROJECT


Use the Find function to navigate the project fileUse the Find and Replace function to modify the project

fileUse the Go To function to navigate to specific rungs or tags in the project fileUse the Cross Reference function to display

relationships and navigate the project fileUse the Language Editor Editing Toolbar to CreateBookmarks


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77Figure 9.1 Search Menu Navigation Options

Character String to Find

Special Options


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Will search be up/down theprogram?

Will it wrap around at the end?

Will look for only a whole wordmatch to the text string?

All Routines

All Routines inCurrent Task

CurrentRoutine

Scope of SearchAll Routinesin CurrentProgram

What Ladder Elements areincluded in the Search?

9.2 Find Function Dialog Description

String toFind

Find NextFind

Previous


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PreviousFind All

Find All ResultsWindow

Figure 9.3 Example of Standard Toolbarused for Find Function


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Figure 9.4 Replace Function Example


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Figure 9.5 Go To Function Example

Refers toWhether an


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Whether anInstruction Can

Change the Stateof the Tag

Double ClickingAny Listing Will

Navigate theLadder Display to

That Rung

Right Click a Tag

in Ladder Logicto Select Cross-

Reference

Figure 9.6 Example Cross Reference Functions

Go ToPrevious


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Bookmark

Go To NextBookmark

View All or GoTo Bookmark

Remove AllBookmarks

Insert / RemoveBookmark

Figure 9.7 Diagram of Language Editor Editing Toolbar

Select HorizontalTile Through the

Window Menu


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Cross Reference the Tag for XIC NotPassing Power to Locate the Coil andDouble Click OTE Listing to Navigate

to OTE Rung

Bookmark Rungs asYou Navigate Through

the Logic String

Window Menu

Figure 9.8 Example of Using Combined Navigation Methods

Chapter 10


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Chapter 10CONFIGURING PRODUCED/CONSUMED

TAGS FOR PEER COMMUNICATIONSAfter completing this lesson, you will be ableto perform the following tasks:

Configure a remote ControlLogix peerCreate Produced/Consumed TagsSchedule ControlNet Communications

Cell 1 Cell 40


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Cell 1 Cell 40



Produced Tag

Consumed Tag



Produced Tag

Consumed Tag

Figure 10.1 Concept for Produced and Consumed Tags


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Figure 10.2 Examples for Creating Produced Tags


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Local CNB

Remote CNBProducingController

Figure 10.3 Examples COW Showing Producing

Controller Configuration

ConsumedTag Name


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Tag Name

ConsumedTag TypeSelected

Name of

ProducingController from

ControllerOrganizer

Data Type toMatch ProducedTag Data Type

Exact Name ofProduced Tag

RPI for TagData Update

Interval

Figure 10.4 Example of Consumed Tag Configuration


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90Figure 10.5 Tag Structure for Rack-Optimized Digital I/O

This controller is going to own modulesthat are remotely located. A path to thetarget ControlNet Bridge must be made


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target ControlNet Bridge must be madefirst (in this case, Node 5 on the CNetnetwork at slot 0 of its chassis. Thisconnection is using Rack-Optimization toreduce network connections.

RSLogix 5000 automatically creates thetag C00N05:I for all possible inputs onthat remote chassis. The Slot[0-9]represents each slots data according tothe size of the chassis (in this case, a10-slot chassis). An input module on

slot 5 of that chassis would have itsdata and faults at C00N05:I.Slot[5].

Base I/Otag

When the final destination path tothe actual input module beingowned is created on a remotechassis, Alias Tags areautomatically created.

The Alias Tags get their information from the Base TagC00N05:I.Slot[5] and insert that

data into 00N05:5:1.Data

Figure 10.6 Rack-Optimized Alias I/O Tag Example


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Figure 10.7 Diagram of Network Parameters NUT,SMAX, and UMAX


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Figure 10.8 Example of RSNetWorx Network Scheduling

Chapter 11


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Chapter 11USING TREND CHARTS IN A CONTROL LOGIX

PROJECT


Create a Trend Chart using RSLogix 5000

Start SamplingTrend Chart Data Sampling

Rate


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Stop SamplingTrend Chart Data

Color CodeKey of TrendChart Tags

Display Oldest Data

Display One ScreenTime Span Back

Display One Half of ScreenTime Span Back

Display NewestData

Display One Screen TimeSpan Forward

Display One Half of ScreenTime Span Forward

Trend ChartTransitionDisplays

Pause Display Update

Figure 11.1 Example Trend Chart Diagram

Right Click TrendFolder to Create a

N Ch


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Right Click onChart to SelectChart Properties

New Chart

Figure 11.2 Example for Creating a New Trend Chart


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Figure 11.3 Example of Trend Chart Properties

General Tab


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Figure 11.4 Example of Trend Chart Properties Display Tab


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Figure 11.5 Example of Trend Chart Properties Pens Tab


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100Figure 11.6 Example of Trend Chart Properties X-Axis Tab


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101Figure 11.7 Example of Trend Chart Properties X-Axis Tab


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Figure 11.8 Example of Trend Chart Properties Template Tab


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Figure 11.9 Example of Trend Chart Properties Sampling Tab

Chapter 12


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pFORCING I/O IN A CONTROLLOGIX

CONTROLLERAfter completing this lesson, you will be ableto perform the following tasks:

Identify precautions when forcing I/OPerform I/O Forcing and RemovalMonitor Existing I/O Forces Perform Toggle Function

State ofActual Input


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Actual Inputis Off

Override Input

Status byForcing ON

Figure 12.1 Example of Forcing an Input

Online ToolbarDisplays Whether

Forces are

Online ToolbarDisplays Whether

Forces are Enabled


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Forces areInstalled

Forces are Enabled

The Word ON or OFF WillAppear Below Instructions with

Forced TagsThe Word Forced

Appears in the ForceMask Column of

Forced Tags

Specific I/O within aTag are DisplayedIn the Force Mask

Figure 12.2 Examples of Forced I/O Indications

ForcedInput Tags


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ForcedOutput Tags

Input Tags

Figure 12.3 Examples of Forced Input and OutputEffect on Tag Data

Right Click Tag inLadder Window toSelect Force On or


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Select Force On orForce Off

In the Tag Force Mask column, use a 1to Force a Tag On, 0 to Force a Tag Off,

and Delete to Remove Force

Figure 12.4 Examples for Installing Forces

Click This Arrow of theOnline Toolbar to Select


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Online Toolbar to SelectEnable or Disable All

Forces

Click This Arrow of theOnline Toolbar to Select

Remove All Forces orDisable All Forces

Figure 12.5 Example for Enable/Disable Forces andRemove All Forces


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Right Click the Tag in the LadderLogic to Select Toggle or Use [Ctrl]

[T] Keys

Enter a 1 or 0in the Value

Column of theTag to beToggled

Figure 12.6 Examples of Toggling Tag Bits

Chapter 13


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After completing this lesson, you will be able

to perform the following tasks:

Use a Systematic Approach toTroubleshooting ControlLogix

Controller Faults


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I/O Field Side Faults

Communication NetworkFaults

Figure 13.1 Example Fault Categories Diagram

START

Analyze the Problem: What was supposedto happen next?


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ControlLogixrelated?

Review the System Indicators!

Controller fault?

Communication Network

fault?

Locate the related output modules

Is modulefunctioning?

Review Logic State of Coil Controlling Output

Does State of OutputMatch Needed State?

Trace Logic String Using RSLogix Find, Cross Reference andBookmarks until Failed Condition is Located.

Outside the Scope of thisProcedure!

Resolve Controller Fault using RSLogix

Resolve Communications Network Fault

using Fault Codes on Bridge Module

Replace Failed Module

Replace Failed Output Module, Wiring toWorking Device or Working Device

NO

NO

YES

YES

YES

Front AssemblyRight Side Rail


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Front Assembly

Rear Assembly

Left Side Rail Sequence StepFailed

Figure 13.3 Example Overview for Engine Cradle Load Fixture

LOGIX5555

Is the ControllerConnected to AllConfigured I/O

M d l ?

Does the DNBDetect a Failed

D i ?


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RUN I/O

RS232FORCE

BAT OK

RUN REM PROG

E#78 Is theController in

Run Mode?

Modules?

Has the ControllerFaulted? See

Appendix A

Device?See Appendix B

Is There a ForcedTag Affecting the

MachineOperation?

Figure 13.4 Controller and DNB System Indicators

Output Point Controlling Failed


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Related Working Device (Cylinder Unit 07B) forSequence Step that Failed

p gSequence Step

Figure 13.5 Example Hydraulic and Electrical Drawings


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Figure 13.6

Horizontal Tile Allows Ladder andCross Reference Display Windows


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Cross Reference forControlling Logic

Bookmark Rungs for EasyRetracing of Steps

Fig re 13 7 E ample of Logic String Tracing

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