mvs6000 IM 1E

SWITCHER PROCESSOR PACK

MVS-6000-C

INSTALLATION MANUAL1st Edition

MVS-6000MULTI FORMAT SWITCHER PROCESSOR

HK-PSU04

MKS-6470

MKS-8450G

BZS-6250

BZS-6540M

MKS-8110G

MKS-8161M

BZS-6300

BZS-6550M

MKS-8442G

BZS-6420

MVS-6000 IM

! WARNINGThis manual is intended for qualified service personnel only.To reduce the risk of electric shock, fire or injury, do not perform any servicing other than thatcontained in the operating instructions unless you are qualified to do so. Refer all servicing toqualified service personnel.

! WARNUNGDie Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um dieGefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind beiWartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegebenWartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigungdazu besitzen.

! AVERTISSEMENTCe manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afinde réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que lesréparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.Pour toute réparation faire appel à une personne compétente uniquement.

MVS-6000 (SY) Serial No. 10001 and HigherHK-PSU04 (SY) Serial No. 10001 and HigherMKS-6470 (SY) Serial No. 10001 and HigherMKS-8110G (SY) Serial No. 10001 and HigherMKS-8442G (SY) Serial No. 10001 and HigherMKS-8450G (SY) Serial No. 10001 and HigherMKS-8161M (SY) Serial No. 10001 and HigherBZS-6250BZS-6300BZS-6420BZS-6540MBZS-6550M

MVS-6000 IM

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuitWhen this product is installed in a rack and issupplied power from an outlet on the rack, pleasemake sure that the rack does not overload the supplycircuit.

2. Providing protective earthWhen this product is installed in a rack and issupplied power from an outlet on the rack, pleaseconfirm that the outlet is provided with a suitableprotective earth connection.

3. Internal air ambient temperature of the rackWhen this product is installed in a rack, please makesure that the internal air ambient temperature of therack is within the specified limit of this product.

4. Prevention against achieving hazardouscondition due to uneven mechanical loadingWhen this product is installed in a rack, please makesure that the rack does not achieve hazardouscondition due to uneven mechanical loading.

5. Install the equipment while taking the operatingtemperature of the equipment into considerationFor the operating temperature of the equipment, referto the specifications of the Operation Manual.

6. When performing the installation, keep thefollowing space away from walls in order toobtain proper exhaust and radiation of heat.Front, Right and Left : 10 cm (4 inches) or more

. For safety, do not connect the connector for peripher-al device wiring that might have excessive voltage tothe following port(s).: DATA connector: CTRL connector: FM DATA connector: DME DATA connector: DME CTRL connectorFollow the instructions for the above port(s).

. When you connect the DATA, CTRL, FM DATA,DME DATA, and DME CTRL connectors of the unitto peripheral device, use a shielded-type cable toprevent malfunction due to radiation noise.

1 (P)

For kundene i Norge

Dette utstyret kan kobles til et IT-strømfordelingssystem.

1MVS-6000 IM

Table of Contents

Manual Structure

Purpose of this manual ................................................................. 2

Related manuals ........................................................................... 2

Contents ........................................................................................ 2

1. Installation

1-1. Operating Environment .................................................. 1-1

1-2. Power Supply .................................................................. 1-1

1-2-1. Power Specifications ............................................. 1-1

1-2-2. Recommended Power Cord ................................... 1-1

1-3. Installation Space (External dimensions) ....................... 1-2

1-4. Installing the Options ...................................................... 1-3

1-4-1. Installing the Plug-in Boards ................................. 1-3

1-4-2. Installing the Connector Board ............................. 1-5

1-4-3. Installing the HK-PSU04 ...................................... 1-6

1-4-4. Installing the Software Options ............................. 1-6

1-5. Rack Mounting ............................................................... 1-7

1-6. Matching Connectors ...................................................... 1-9

1-7. Input/Output Signals of Connectors ............................. 1-10

1-8. Checks on Completion of Installation .......................... 1-12

1-8-1. Description of On-board Switches and LEDs ..... 1-12

1-9. System Connection ....................................................... 1-27

2. Service Overview

2-1. Troubleshooting .............................................................. 2-1

2-2. Periodic Inspection and Maintenance ............................. 2-1

2-2-1. Periodic Inspection ................................................ 2-1

2-2-2. Cleaning ................................................................ 2-2

2-3. About the Data Backup Capacitor .................................. 2-2

2 MVS-6000 IM

Purpose of this manualThis manual is the installation manual of Switcher Processor Pack MVS-6000-C andits optional boards and unit.This manual is intended for use by trained system and service engineers, anddescribes the information on installing the MVS-6000-C system.

Related manualsThe following manuals are prepared for MVS-6000-C and its optional boards andunit.

..... Operation Manual (Supplied with MVS-6000-C)This manual describes the application and operation of MVS-6000-C.

..... Maintenance Manual (Available on request)This manual describes the detailed service information.If this manual is required, please contact your local Sony Sales Office/ServiceCenter.

..... “Semiconductor Pin Assignments” CD-ROM (Available on request)This “Semiconductor Pin Assignments” CD-ROM allows you to search forsemiconductors used in Broadcast and Professional equipment.Part number: 9-968-546-06

ContentsThis manual is organized by following sections.

Section 1 InstallationThis section describes the operating environment, power supply, installation space,installation of optional boards and unit, rack mounting, connectors, input and outputsignals of connectors, checking upon completion of installation, and system configu-ration.

Section 2 Service OverviewThis section describes the troubleshooting and periodic inspection and maintenance.

Manual Structure

1-1MVS-6000 IM

Section 1Installation

1-1. Operating Environment

Operating guaranteed temperature : +5 dC to +40 dCPerformance guaranteed temperature : +10 dC to +35 dCOperating humidity : 10 % to 90 %

(relative humidity)Storage temperature : _20 dC to +60 dCMass (when all options are installed) :

MVS-6000 : Approx. 26 kg

Prohibited locations for installation. Areas where the unit will be exposed do direct sunlight

or any other strong lights.. Dusty areas. Areas subject to vibration.. Areas with strong electric or magnetic fields.. Areas near heat sources.. Areas subject to electrical noise.. Areas subject where is subjected to static electricity.

VentilationThe inside of the MVS-6000-C is cooled by a fan (bothsides).The power supply can be damaged if the exhaust vent(both sides) and air intake (front panel) are blocked or thefan is stopped.Therefore, leave a blank space of more than 10 cm in thefront and both sides of the MVS-6000-C.

1-2. Power Supply

1-2-1. Power Specifications

A switching regulator is used for the power supply of thisunit. The voltage within the range of 100 V to 240 V canbe used without changing the supply voltage.

Power requirements : AC 100 to 240 V ±10 %Power frequency : 50/60 HzCurrent consumption (when all options are installed) :

MVS-6000 : 7 to 3 A

m. As the inrush current at turn-on is a maximum 100 A (at

100 V)/175 A (at 230 V), the capacity of the AC powersource must be commensurate with this load.If the capacity of the AC power is not adequately large,the AC power source breaker will operate or the unit willabnormally operate.

. The MVS-6000 contains the single power supply unit asthe standard configuration. A maximum of two powersupply units may be installed. When starting up theMVS-6000, be sure to turn on the power of one or morepower supply units.

1-2-2. Recommended Power Cord

w. Use the approved Power Cord (3-core mains lead)/

Appliance Connector/Plug with earthing-contacts thatconforms to the safety regulations of each country ifapplicable.

. Use the Power Cord (3-core mains lead)/ApplianceConnector/Plug conforming to the proper ratings (Volt-age, Ampere).

If you have questions on the use of the above Power Cord/Appliance Connector/Plug, please contact your local SonySales Office/Service Center.

c. Never use an injured power cord.. Plugging the power cord in the AC inlet, push as far as it

will go.

For customers in the all European countries1 Power cord, 250 V 10 A (2.5 m) : ! 1-782-929-12

1 AC inlet

For customers in the U.S.A. and Canada1 Power cord, 125 V 10 A (2.4 m) : ! 1-551-812-31

AC inlet1

1-2 MVS-6000 IM

Unit : mm

1-3. Installation Space (External dimensions)

380

61

ø26

144.

511

5.5

115.

5

482

375

17.5

176

(4U

)

53.5

440

520

7

1-3MVS-6000 IM

1-4. Installing the Options

The MVS-6000-C is shipped from the factory with thenecessary option boards (refer to the following table)already installed in accordance with the specified systemconfiguration.The following options are available for the MVS-6000.

MVS-6000 Option List

Model name Board configuration

Plug-in board Connector board(Front) (Rear)

MKS-6470 DVP-49 board _DME Board set CA-54CFE board _

MKS-8442G MY-114 board _Frame Memory Board

MKS-8450G FC-109 board _Format Converter Board

MKS-8161M _ CNO-24 board8 Monitor Output Board

MKS-8110G _ CNI-32 board17 Input Board

HK-PSU04 _ _Power Supply Unit

BZS-6250* _ _Simple P/P Software

BZS-6300* _ _Additional M/E Software

BZS-6420* _ _Color Corrector Software

BZS-6540M* _ _Switcher Upgrade Software

BZS-6550M* _ _Switcher Upgrade Software

* : Software options

1-4-1. Installing the Plug-in Boards

cBe sure to turn off the POWER switch before startinginstallation work.If installation work is started with the POWER switch lefton, it may cause electrical shock or damage to printedcircuit boards.

Each plug-in board of the Production Switcher ProcessorMVS-6000 is allocated to a specific slot into which theymust be installed. Check to see that the respective plug-inboards are installed in their respective slots.The name of the board is shown near the eject lever at theright-most end of each plug-in board.Names of the plug-in boards and the slot numbers, towhich the plug-in boards are allocated, are shown on theExtract PWB stopper assembly inside the front panel of theMVS-6000. Install the respective plug-in boards accordingto this instruction.

m. Check to see that connectors of the plug-in boards are

securely inserted into the mother board (MB-1133board) without loose contact.If any plug-in board is inserted into the incorrect slot, itcauses a system error and the system will not workcorrectly.

. After installing the plug-in board, the software must beinstalled. Install the software of V8.00 or later version.For installing the software, refer to the user’s guide ofthe MVS-6000 system.

1-4 MVS-6000 IM

Installation Procedure1. Turn off the main power of this unit and disconnect the

AC power cord from the wall outlet.2. Loosen the four screws (with drop-safe) and remove

the front panel in the direction of the arrow.

3. Remove the four fixing screws (B3 x 5) and remove theExtract PWB stopper assembly.

4. While the eject levers are opened as shown in theillustration, insert the plug-in board into the boardguide rail.

MVS-6000 option

Name of option Name of board Slot on the front side

MKS-6470 DVP-49 board 4CA-54CFE board 7

MKS-8442G MY-114 board 6

MKS-8450G FC-109 board 5

Front panel

Screws (with drop-safe)

Screws (with drop-safe)

B3 x 5

B3 x 5

Extract PWB stopper assembly

Eject levers

1-5MVS-6000 IM

1-4-2. Installing the Connector Board

1. Remove the two screws (B3 x 5) and remove the blankpanel.nStore the removed blank panel in a safe place.

5. While closing the eject levers in the direction of arrow1, push in the plug-in board.

6. Attach the extract PWB stopper assembly and the frontpanel by reversing the installation steps of 2, 3.

11

Eject lever Eject lever

B3 x 5

B3 x 5

Blank panel

2. Insert the connector board horizontally level andsecure it with the two fixing screws.

MVS-6000 option

Name of option Name of board Slot on the rear side

MKS-8161M CNO-24 board 3

MKS-8110G CNI-32 board 4, 5

1

2

3

4

5

6

78

Connector boardScrew(with drop-safe)

Screw(with drop-safe)

1-6 MVS-6000 IM

4. Push the portion of the HK-PSU04 marked by thearrow and insert the HK-PSU04 into deep end as far asit will go.

5. Secure the HK-PSU04 with the two screws removed instep 3.

6. Attach the PS cover and the front panel by reversingthe installation steps of 1, 2.

1-4-4. Installing the Software Options

For the installation procedure of the software options BZS-6250/6300/6420/6540M/6550M, refer to the MVS-6000System User’s Guide.

1-4-3. Installing the HK-PSU04

The HK-PSU04 is used after it is installed in the MVS-6000.nBefore installing the HK-PSU04, be sure to turn off themain power. If the HK-PSU04 is installed while the mainpower is turned on, it can result in electrical shock ordamage to printed circuit boards.

Installation procedure1. Remove the front panel of the MVS-6000.

(Refer to Section 1-4-1.)2. Remove the two screws (B3 x 5) fixing the PS cover,

and remove the PS cover.3. Remove the two screws (PSW3 x 6) fixing the blank

panel to the location where the HK-PSU04 is going tobe installed. Then remove the blank panel.nStore the removed blank panel in a safe place.

PSW3 x 6

B3 x 5

B3 x 5

Blank panel

PS cover

HK-PSU04

PSW3 x 6

PSW3 x 6

1-7MVS-6000 IM

1-5. Rack Mounting

The MVS-6000 is mounted in the 19-inch standard rack. Tomount the MVS-6000 in the rack, use the specified rackmount kit and follow the procedure described below.

Specified rack mount kit : RMM-10nIf other than the specified rack mount kit is used, the unitmay not be mounted in the 19-inch standard rack.

Parts of the RMM-10. Rack tool 2 pcs. Right rack mount adapter 1 pc. Left rack mount adapter 1 pc. Rack tool attaching screw 6 pcs

(B4 x 6 : 7-682-560-09). Adaptor attaching screw 6 pcs

(B4 x 10 : 7-682-562-09)

Other required partsTo mount in the rack, the rack mount kit RMM-10 and thefollowing part are required.. Screw for rack mounting 4 pcs

(B5 x 12 : 7-682-576-04)

1. Precautions for Rack Mounting

w. To prevent the rack from falling or moving, fix the rack on

a flat and steady floor and the like using bolts or others.If the rack falls due to the weight of the equipment, it maycause death or serious injury.

. Be sure to use the specified rack mount kit.If not, injury may result and the equipment may fall dueto insufficient strength.

. After rack mounting, be sure to tighten the screws on therack angle and fix the unit in the rack.If the screws on the rack angle are not tightened, the unitmay slip from the rack and fall, causing injury.

cWhen mounting the unit in the rack, note the following:. Be sure to mount in the rack with two persons or more.. Be careful not to catch your fingers or hands in the rack

mount rail or others.. Mount in the rack in a stable position.

nIf several units are mounted in a rack, it is recommended toinstall a ventilation fan to prevent temperature rise insidethe rack.

2. Rack Mounting Procedure

This section describes the rack mounting procedure usingthe RMM-10 rack mount kit.

1. Loosen the four screws (PS4 x 8) and remove the fourfeet.

2. Attach the rack tool to the side of the equipment usingthe specified six screws.nUse B4 x 6 screws.Tighten the screws to the following torque.Tightening torque : 120 x 10_2 N.m {12.2 kgf.cm}

PS4 x 8PS4 x 8

FeetFeet

B4 x 6

B4 x 6

Rack tool

Rack tool

1-8 MVS-6000 IM

5. Tighten the screws (B4 x 6 : two screws each on theright and left) for adjusting the length of the adaptercompletely (the screws that were loosened in step 3).

6. Remove the front panel of the equipment.(Refer to Section 1-4-1.)

7. Align the groove of the rack tool at the side of theequipment with the rail, and slide the equipment to therear.nThe rack tools are hooked on the rails as shown below.

8. Fix the rack angle in the rack using the specifiedscrews.

9. Attach the front panel to the equipment.(Refer to Section 1-4-1.)

Rack tool Rack tool

RailRail

B5 x 12

B5 x 12

Rack angle

Rack angle

3. Loosen the screws on the rear of the right and leftadapters and adjust the length of the adapter accordingto the depth of the rack.(The illustration below shows the left adapter.)

nMaximum depth of adapter : 750 mmMinimum depth of adapter : 595 mm

4. Attach the right and left adapters to the rack complete-ly using the specified six screws.(The illustration below shows the left adapter.)

B4 x 6

B4 x 6Portion of the rail

Adaptor

Unit : mm

4U31.75

31.75

B4 x 10

B4 x 10

1U

1-9MVS-6000 IM

1-6. Matching Connectors

Use the following connectors, cables or equivalents when connecting cables to the unit.

Model name Panel indication Connector name Matching connector and cable

Name Sony part No.

MKS-8161M MONITOR OUTPUTS BNC, 75 Z Belden 1694 coaxial _25 to 32 cable

MKS-8110G PRIMARY INPUTS16 to 3233 to 49

MVS-6000 OUTPUTS 1 to 24 BNC, 75 Z Belden 1694 coaxial _PRIMARY INPUTS cable1 to 15REF IN

REMOTE 1 to 4 D-sub 9-pin, Female D-sub 9-pin, MaleConnector 9-pin, Male 1-560-651-00*1

Junction Shell 9-pin 1-561-749-00

GPI D-sub 25-pin, Female D-sub 25-pin, MaleConnector 25-pin, Male 1-560-904-11*1

Junction Shell 25-pin 1-563-377-11

DATA RJ-45 modular jack*2 _ _CTRLFM DATADME DATADME CTRL

FM DEVICE IEEE1394, 6-pin _ _

*1 : The following crimp contact is required for the plug.AWG#18 to #22 : 1-566-493-21AWG#22 to #24 : 1-564-774-11AWG#24 to #30 : 1-564-775-11

*2 : Conforms to the IEEE 802.3 Ethernet 100BASE-TX standards.

1-10 MVS-6000 IM

113

1425

_ EXT VIEW _

+V

GPI OUT x B

GPI OUT x A

GPI OUT 5-8

GPI OUT COM

x : 1-4

<Relay>

<Open collector output>

(*1)

(*2)

1-7. Input/Output Signals of Connectors

The input/output signals of the connectors at the rear panelare as follows.

GPI : (D-sub 25-pin, Female)INPUT x 8, TTLOUTPUT x 4, relay contacts 30 V 0.1 A(resistive load)OUTPUT x 4, open collector, 30 V rated voltage

Pin No. Signal Name Function

1 GND Ground

2 GND Ground

3 GPI IN 2 General-purpose input

4 GPI IN 4

5 GPI IN 6

6 GPI IN 8

7 GPI OUT 1B General-purpose relay

8 GPI OUT 2B output (B) (*1)

9 GPI OUT 3B

10 GPI OUT 4B

11 GPI OUT 6 General-purpose open collector

12 GPI OUT 8 output (*2)

13 GPI OUT COM Ground for open collectoroutput

14 GND Ground

15 GPI IN 1 General-purpose input

16 GPI IN 3

17 GPI IN 5

18 GPI IN 7

19 GPI OUT 1A General-purpose relay

20 GPI OUT 2A output (A) (*1)

21 GPI OUT 3A

22 GPI OUT 4A

23 GPI OUT 5 General-purpose open

24 GPI OUT 7 collector output (*2)

25 GPI OUT COM Ground for open collectoroutput

nA and B of the same number constitute a pair of relaycontacts.

1-11MVS-6000 IM

_ EXT VIEW _

15

69

1 8

_ EXT VIEW _

REMOTE 1 to 4 : RS-422A (D-sub 9-pin, Female)<DEVICE> (*3) from External Devices


1 FG Frame ground

2 TX_ Transmitted data (_)

3 RX+ Received data (+)

4 GND Common ground

5 _ No Connection

6 GND Common ground

7 TX+ Transmitted data (+)

8 RX_ Received data (_)

9 _ No Connection

(*3) <DEVICE> : The controlling device.

DATA/CTRL/FM DATA/DME DATA/DME CTRL :100BASE-TX, RJ-45 (8-pin)


1 TX+ Transmitted data (+)

2 TX_ Transmitted data (_)

3 RX+ Received data (+)

4 _ No Connection

5 _ No Connection

6 RX_ Received data (_)

7 _ No Connection

8 _ No Connection

FM DEVICE : IEEE1394 (6-pin)

Pin No. Signal name Function

1 VP Cable power (No use)

2 VG Cable ground

3 TPB_ Strobe on receive,Data on transmit (_)

4 TPB+ Strobe on receive,Data on transmit (+)

5 TPA_ Data on receive,Strobe on transmit (_)

6 TPA+ Data on receive,Strobe on transmit (+)

2 4 6

1 3 5

_ EXT VIEW _

1-12 MVS-6000 IM

1-8. Checks on Completion of Installation

1-8-1. Description of On-board Switches and LEDs

nThe number shown in the parentheses ( ) indicated the address on the circuit board.

1. CA-54C board (MVS-6000)CA-54CFE board (MKS-6470)

A side/Component side

1

2

3

4

5

A B C D E

ND101ND102ND901ND902

ND1101ND1102

D409D410D1002D1001D1201D1202

D101D102D103D104D901D902D903D904D1101D1102D1103D1104

D4D5D1303D601D602D704D701

S102

S103

S104S901

S1101

S402

S401

S403F

E

D

C

B

A

1 2 3 4 5

DI1

DI4

DI2

DI3

DI6

DI7

DI8

SW1

SW2

F

E

D

C

B

A

1 2 3 4 5

DI1

DI4

DI2

DI3

DI6

DI7

DI8

SW1

SW2

S902

S101

S1102

CPU-DKModule

(COM CPU-1)

CPU-DKModule

(COM CPU-2)

D100D101D200

A

B

1 2

SG-272

S500S300

D202D201D200

A B C D E F G12

3

4

SIO-26

GFEDCBA

65

43

21

D11D13D14D18

D17D16D15D19

SW1

SW2

CPU-DTModule

*

A B C D E1

2

3

D3D6D7D1D4D2D5

DIF-184(PC CARD)

**

***** : The SG-272 board is mounted on the CA-54C board.********** : The DIF-184 board is mounted on the CA-54CFE board.

1-13MVS-6000 IM

D1001 (A-2) : COM1 100 status LEDCOM CPU-1 Ethernet communication speed statusindication.

Lit : 100 Mb/sNot lit : 10 Mb/s

D1002 (A-2) : COM1 ACT status LEDCOM CPU-1 Ethernet communication status indication.Lit while data send or receive is in progress.

D1101, D1102, D1103, D1104 (A-5) : COM CPU-2status LEDCOM CPU-2 status indication.

D1201 (A-2) : COM2 ACT status LEDCOM CPU-2 Ethernet communication status indication.Lit while data send or receive is in progress.

D1202 (A-2) : COM2 100 status LEDCOM CPU-2 Ethernet communication speed statusindication.

Lit : 100 Mb/sNot lit : 10 Mb/s

D1303 (A-2) : +++++5 V+5 V power supply status indication.Lit when the +5 V power is supplied.

ND901, ND902 (A-4) : COM CPU-1 status LEDCOM CPU-1 status indication.

ND1101, ND1102 (A-4) : COM CPU-2 status LEDCOM CPU-2 status indication.

<Switch>S101 (A-3) : Mode setting switch for the main CPUSets the modes of the main CPU.Default setting when shipped from the factory is all OFF.

S102 (A-2) : Group ID setting switch for LANSets the group ID for connecting LAN. Do not change thesetting. In the default settings when shipped from thefactory, bit 1 is set to ON and bits 2 to 8 are set to OFF.

S103 (A-2) : Unit ID setting switch for LANSets the unit ID for connecting LAN. Do not change thesetting. In the default settings when shipped from thefactory, bit 1 is set to ON and bits 2 to 8 are set to OFF.

<LED>D4 (A-1) : +++++3.3 V+3.3 V power supply status indication.Lit when the +3.3 V power is supplied.

D5 (A-2) : +++++12 V+12 V power supply status indication.Lit when the +12 V power is supplied.If this LED does not light, the fuse may have blown.

D101, D102, D103, D104 (A-4), ND101 (A-3), ND102(A-4) : MAIN CPU status LEDMain CPU status indication.

D409 (A-2) : RESET status LEDSystem reset status indication.Lit when S401 is pressed or the power voltage +3.3 Vdropped.

D410 (A-2) : CPU RESET status LEDCA-54C/54CFE board reset status indication.Lit when S402 is pressed or the power voltage +3.3 Vdropped.

D601 (A-2) : REF EXT status LEDREF IN signal presence/absence status indication.Lit when the REF signal is input to the REF IN connector.Not lit when the REF signal is not input to the REF INconnector.

D602 (A-2) : PLL LOCK status LEDREF IN signal format status indication.Lit when the REF IN signal matches with the switcherformat setup.

D701 (A-2) : SBUS RX status LEDS-BUS receive status indication.Lit while the data receive is in progress.

D704 (A-2) : SBUS TX status LEDS-BUS send status indication.Lit while the data send is in progress.

D901 (A-4), D902, D903, D904 (A-5) : COM CPU-1status LEDCOM CPU-1 status indication.

1-14 MVS-6000 IM

D14 (A-6) : +++++3.3 VIndicates the status of the VCC (I/O) power that is suppliedto the CPU-DT module.Lit while the specified power is turned on.

D15, D16, D17, D18 (A-3, A-4, A-5) : STATUS1 toSTATUS4 LEDUsed for maintenance purpose.All LEDs are not lit in normal operation.

<Switch on the CPU-DT module> : Main CPUSW1 (A-2) : RESET switchPressing this switch resets the CPU-DT module.nIn some machines in which the CPU-DT module isinstalled, the system reset may be activated.

SW2 (A-1) : MODE switchPin-8 DIP switch.Used only for production in the assembly factory.All switches are set to OFF for normal operation.Factory setting is all OFF.

<LED on the CPU-DK module> : COM CPU-1: COM CPU-2

DI1 (B-5) : CD (Card Detect) status LEDLit when the CPU-DK module is inserted correctly to theparent board.

DI2 (F-3) : RUN status LEDLit when the CPU-DK module starts operating.

DI3 (F-3), DI6 (F-3), DI7 (F-3), DI8 (F-4) : STATUS1to STATUS4 LEDUsed for maintenance purpose. Only the STATUS1 LED islit in normal operation.

DI4 (B-5) : +++++3.3 VIndicates the status of the VCC (CORE) and VCC (I/O)powers that are supplied to the CPU-DK module.Lit while the specified power is turned on.

S104 (A-4) : Monitor reset switch for the main CPUPressing this switch resets the system while maintainingthis unit through the main CPU control terminal connector.

S401 (A-1) : System reset switchPressing this switch activates the system reset and thesystem re-starts.

S402 (A-1) : CA-CPU reset switchPressing this switch resets the CA-54C/54CFE board.

S403 (B-1) : Switch setting the number of thepower supply unitsSets the number of the power units required for the MVS-6000.Default settings when shipped from the factory, bits 1 and2 are set to ON, and bits 3 and 4 are set to OFF.

S901 (A-4) : Monitor reset switch for the COM CPU-1Pressing this switch resets the system while maintainingthis unit through the COM CPU-1 control terminal.

S902 (A-4) : Modes setting switch for the COM CPU-1Sets the modes of the COM CPU-1.Default setting when shipped from the factory is all OFF.

S1101 (A-4) : Monitor reset switch for the COM CPU-2Pressing this switch resets the system while maintainingthis unit through the COM CPU-2 control terminal.

S1102 (A-4) : Modes setting switch for the COMCPU-2Sets the modes of the COM CPU-2.Default setting when shipped from the factory is all OFF.

<LED on the CPU-DT module> : Main CPUD19 (A-3) : RUN status LEDRUN status indication.Lit when the CPU-DT module starts operating.

D11 (A-6) : CD (Card Detect) status LEDLit when the CPU-DT module is inserted correctly to theparent board.

D13 (A-6) : +++++1.5 VIndicates the status of the +1.5 V power that is generatedby the VCC (CORE) and supplied to the CPU-DT module.Lit while the specified power is turned on.

1-15MVS-6000 IM

<Switch on the CPU-DK module> : COM CPU-1: COM CPU-2

SW1 (D-5) : RESET switchPressing this switch resets the CPU-DK module.nIn some machines in which the CPU-DK module isinstalled, the system reset may be activated.

SW2 (C-5) : MODE switch8-pin DIP switchUsed only for production in the assembly factory. Allswitches are set to OFF for normal operation.Default setting when shipped from the factory is all OFF.

<LED on the DIF-184 board> : PC cardD1 (A-1) : DETECT ALit when a compact flash is inserted correctly into socket A.

D2 (A-1) : DETECT BLit when a compact flash is inserted correctly into socket B.

D3 (A-1) : +++++3.3 V+3.3 V power supply status indication.Lit when +3.3 V power is supplied.

D4 (A-1) : ACTIVE ALit or flashes during communication with the compactflash in socket A.

D5 (A-1) : ACTIVE BLit or flashes during communication with the compactflash in socket B.

D6 (A-1) : CD (Card Detect) status LEDLit when the DIF-184 board is inserted into the parentboard correctly.

D7 (A-1) : GPO status LEDThis switch is currently not in

<LED on the SG-272 board>D100 (B-1) : REF OK status LEDLit while V sync of the reference input is detected.

D101 (B-1) : REF EXT status LEDLit while sync signal is input to the reference input.

D200 (B-1) : LOCK status LEDLit while the machine is locked to the reference signal.

<LED on the SIO-26 board>D200 (A-3): Communication error indicationLit when a communication error occurs through the Editorport or the Serial Tally port.

D201 (A-3): Communication status indicationFlashes when a communication is performed through theEditor port.

D202 (A-3): Communication status indicationFlashes when a communication is performed through theSerial Tally port.

<Switch on the SIO-26 board>S300 (A-3): Switch for productionUsed only for production in the assembly factory.Do not change the setting.Default setting when shipped from the factory is all OFF.

S500 (A-3): Reset switchInitializes the SIO-26 board.

1-16 MVS-6000 IM


2. DVP-49 board (MKS-6470)

D2

D206

D205

D204

D203

D202

D201

D402D401

S501

S701

D720D719D718D717D604D602D603D601

D701 - 716

A

1

2

3

4

5

6

7

8

9

10

11

12

13

B C D E F G H J K L M N P R

GFEDCBA

6 5 4 3 2 1D11D13D14

D18D17D16D15

D19

SW1

SW2

CPU-DTModule

1-17MVS-6000 IM

<LED>D2 (A-2) : +++++12 V+12 V power supply status indication.Lit when the +12 V power is supplied.

D201 (A-5), D202 (A-4) : +++++1.0 V-1, -2+1.0 V power supply status indication.Lit when the +1.0 V power is supplied.

D203 (A-4) : +++++1.2 V+1.2 V power supply status indication.Lit when the +1.2 V power is supplied.




D401 (A-7) : BUS status LEDLit when CPU accesses the FPGA.

D402 (A-7) : READ status LEDLit when CPU makes the Read access to the FPGA.

D601 (A-12) : BOOT DONE status LEDLit when IC6 starts up.

D602 (A-12) : DLKD status LEDLit when the DLL (Delay Locked Loop) of the FPGA islocked.If this LED does not light, the FPGA may be defective.

D603 (A-12) : RCB DONE status LEDLit when configuration of FPGA is complete.

D604 (A-11) : SYSTEM status LEDLit when configuration is complete and FPGA reset is alsocomplete.If the LED does not light, the FPGA may be defective.

D701 to D716 (A-8) : STATUS LEDDVP-49 board CPU status indication.

D717 (A-11) : DBG 7 status LEDUsed for design purpose.




<Switch>S501 (A-9) : MON switchUsed for maintenance purpose.

S701 (A-10) : SETUP switchUsed for maintenance purpose.

<LED on the CPU-DT module>Refer to < LED on the CPU-DT module > in “1. CA-54Cboard”.

<Switch on the CPU-DT module>Refer to < Switch on the CPU-DT module > in “1. CA-54C board”.

1-18 MVS-6000 IM


3. MIX-52 board (MVS-6000)

D207

D2

D206

D205

D203

D204

D201

D200

S1S600

D502D503D504D500D501

D3108 - D3115

D3100 - D3107

D3008 - D3015

D3000 - D3007

A

1

2

3

4

5

6

7

8

9

10

11

12

13


GFEDCBA

6 5 4 3 2 1D11D13D14

D18D17D16D15

D19

SW1

SW2

CPU-DTModule

1-19MVS-6000 IM

<LED>D2 (A-2) : +++++12 V+12 V power supply status indication.Lit when the +12 V power is supplied.If this LED does not light, the fuse may have blown.



D203, D204 (A-4) : +++++1.2 V-1, -2+1.2 V power supply status indication.Lit when the +1.2 V power is supplied.




D500 (A-9) : PLL UNLOCK status LEDIndicates lock/unlock of the PLL (Phase Locked Loop) inthe FPGA.If this LED lit, the PLL can possibly be unlocked.

D501 (A-10) : CONF ERR status LEDIndicates the configuration error of the FPGA.If this LED lit, the FPGA can possibly be working incor-rectly.

D502, D503, D504 (A-9) : C2, C1 and C0 status LEDIndicates the status of CPU on the circuit board.

D3000 to D3007 (B-7) : PPK12 status LEDPPK12 status indication.

D3008 to D3015 (B-7) : PPK34 status LEDPPK34 status indication.

D3100 to D3107 (B-7) : MEK12 status LEDMEK12 status indication.

D3108 to D3115 (B-6) : MEK34 status LEDMEK34 status indication.

<Switch>S1 (A-8) : MIX-CPU reset switchPressing this switch initializes the CPU on the MIX-52board.

S600 (A-8) : Monitor reset switchThe reset switch that is used to reset the monitor duringmaintenance through the terminal.

<LED on the CPU-DT module>Refer to <LED on the CPU-DT module> in “1. CA-54Cboard”.

<Switch on the CPU-DT module>Refer to <Switch on the CPU-DT module> in “1. CA-54Cboard”.

1-20 MVS-6000 IM

4. OUT-33 board (MVS-6000)


A

1

2

3

4

5

6

7

8

9

10

11

12

13


GFEDCBA

6 5 4 3 2 1D11D13D14

D18D17D16D15

D19

SW1

SW2

CPU-DTModule

D203

D404

D403

D401

D402

S201S901D803D804

D801D802

D805

D3801-D3808

1-21MVS-6000 IM

<Switch>S201 (A-8) : OUT-CPU reset switchPressing this switch initializes the CPU on the circuitboard.

S901 (A-9) : MONITOR reset switchThe reset switch that is used to reset the monitoring duringmaintenance through the terminal.







D801 (A-9) : PLL UNLOCKIndicates lock/unlock of the PLL (Phase Locked Loop) inthe FPGA.If this LED is lit, the PLL can possibly be unlocked.

D802 (A-10) : CONF ERRIndicates the configuration error of the FPGA.If this LED is lit, the FPGA can possibly be workingincorrectly.

D803, D804, D805 (A-9) : C0, C1, C2 status LEDIndicates the status of CPU on the circuit board.

D3801 to D3808 (A-5) : IMP status LEDIMP status indication.

1-22 MVS-6000 IM

5. FC-109 board (MKS-8450G)


D203

D304

D303

D302

D301

D401D402

D801D802

A

1

2

3

4

5

6

7

8

9

10

11

12

13


D100D101D200

A

B

1 2

SG-272

1-23MVS-6000 IM

<LED>D203 (A-3) : +++++12 V+12 V power supply status indication.Lit when the +12 V power is supplied.If this LED does not light on, the fuse may have blown.





D401 (A-7) : REF EXT status LEDREF IN signal presence/absence status indication.Lit when the REF signal is input to the REF IN connector.Not lit when the REF signal is not input to the REF INconnector.

D402 (A-7) : SG LOCKREF IN signal format status indication.Lit when the REF IN signal matches with the switcherformat setup.

D801 (A-11) : PLL UNLOCK status LEDIndicates lock/unlock of the PLL (Phase Locked Loop) inthe FPGA.If this LED lit, the PLL can possibly be unlocked.

D802 (A-11) : FPGA CONFIG status LEDFC-109 board FPGA CONFIG DONE status indication.Not lit when all configurations are completed.

<LED on the SG-272 board>Refer to < LED on the SG-272 board > in “1. CA-54Cboard”.

1-24 MVS-6000 IM

6. MY-114 board (MKS-8442G)


D301

D300

D3901D3902

D303

D302

D304D206

D2602D2603D2604D2600D2601

A

1

2

3

4

5

6

7

8

9

10

11

12

13


GFEDCBA

6 5 4 3 2 1

D11D13D14

D18D17D16D15

D19

SW1

SW2

CPU-DTModule

S200S3601

IF-937

IF-937

1-25MVS-6000 IM

<Switch>S200 (A-8) : MY-CPU reset switchPressing this switch initializes the CPU on the MY-114board.

S3601 (A-9) : Monitor reset switchThis is a reset switch used in maintaining through theterminal pin.






D302, D303 (A-4) : +++++2.5 V-1, 2+2.5 V power supply status indication.Lit when the +2.5 V power is supplied.


D2600 (A-9) : PLL UNLOCKIndicates lock/unlock of the PLL (Phase Locked Loop) inthe FPGA.If this LED lit, the PLL can possibly be unlocked.

D2601 (A-9) : CONF ERRIndicates the configuration error of the FPGA.If this LED lit, the FPGA can possibly be working incor-rectly.

D2602, D2603, D2604 (A-9) : C2, C1 and C0 statusLEDIndicates the status of CPU on the circuit board.

D3901 (A-7) : FM_DATA LINK status LEDEthernet communication status indication of FM_DATA.Lit when the connection is completed.

D3902 (A-7) : FM_DATA ACT status LEDEthernet communication status indication of FM_DATA.Lit while the data send or receive is in progress.

1-26 MVS-6000 IM

7. XPT-29 board (MVS-6000)

<LED>D3 (A-3) : +++++12 V+12 V power supply status indication.Lit when the +1.2 V power is supplied.If this LED does not light, the fuse may have blown.


D53 (A-5) : +++++1.5 V-1+1.5 V power supply status indication.Lit when the +1.5 V power is supplied.

D3

D54

D51

D52

D53

D201

A

1

2

3

4

5

6

7

8

9

10

11

12

13

B C D E F G H J K L


D201 (A-10) : CONF ERRIndicates the configuration error of the FPGA.If this LED lit, the FPGA can possibly be workingincorrectly.


1-27MVS-6000 IM

1-9. System Connection

Configure the MVS-6000 system connections referring to the connection example as shown below.

1. Connection example of the MVS-6000 system

a) : Connect each LAN (DATA/CTRL) to the separate Ethernet switches respectively.b) : Terminate the system with the 75 Z terminators supplied. The 75 Z terminators are supplied with the equipment.

VTR DDR

PE

RIP

H

PE

RIP

HC

TR

L

CT

RL

DA

TA

DA

TA

CT

RL

DM

E D

AT

A

DM

E C

TR

L

DA

TA BKS-R series

IXS series

Reference videosignal b)

Multi Format Switcher Processor MVS-6000

Editing Control SystemBVE-9100

Ethernet switch a)Ethernet switch a)

DME Processor MVE-8000AReference videosignal b)

BNC cable

Crossover cable


System Control UnitMKS-8010B

Device Control UnitMKS-2700


Audio mixer

RE

MO

TE

1

1-28 MVS-6000 IM

a) : For the AC power cord, refer to Section “1-2-2. Recommended Power Cord”.b) : Terminate the system with the 75 Z terminators supplied. The 75 Z terminators are supplied with the equipment.

2. Flow of Video SignalsThe figure below shows the flow of video signals in a MVS-6000 system.

PRIMARY INPUTS 1-49

REF IN MONI OUT

V.K OUTV.K IN

OUTPUTS 1-24FC1-2 are excluded.

MONITOR OUTPUTS 1-8

BNC cable

Video Signal InputVideo Signal OutputAC Power Supply

AC100 to 240 V Power Supply a)

DME Processor MVE-8000A(MKE-8021A installed)



MONITOR

MONITOR

Multi Format Switcher Processor MVS-6000



AC100 to 240 V Power Supply a)PRIMARY INPUTS 1-49

CAMERAVTRROUTINGSWITCHER

2-1MVS-6000 IM

Section 2Service Overview

2-1. Troubleshooting

The main power of the MVS-6000 cannot beturned on. (Indicator does not light green.)

The monitor picture is not displayed correctly.

A picture is not displayed on the monitor screen even though the main power of the MVS-6000 is turned on.

Are the standard boards installed into the specified slots?

Install the standard boards into the specified slots. (Refer to the MVS-6000 Maintenance Manual.)

Are the option boards installed into the specified slots?

Are the input and output cables connected correctly?

Install the option boards into the specified slots. (Refer to Section 1-4.)

YES

Is the Software installed correctly?

MVS-6000 is probably defective.

NO

NO

NO

NO Install the software correctly.(Refer to the User’s Guide.)

Check connections of the input and output equipment.

YES

YES

YES

The main power of the MVS-6000 cannot be turned on. (Indicator does not light green.)

Are the POWER switch A of the MVS-6000 turned ON? Set A to ON.

Is the power cord of the MVS-6000 connected correctly?

The power supply unit is probably defective.

Connect it correctly.

NO

NO

YES

YES

2-2. Periodic Inspection and Maintenance

2-2-1. Periodic Inspection

The following parts require periodic maintenance.Refer to the period indicated in the following list for maintenance.

Part Where used Maintenance Suggested period

Fan Side on the rear of the MVS-6000 Cleaning Once in a monthReplacement Once in about 4 years

Filter Front panel on the MVS-6000 Cleaning Once in 2 months

Power supply unit MVS-6000 Replacement Once in about 7 years

Built-in power Power supply unit of the MVS-6000 Replacement Once in about 3 yearssupply unit fan

2-2 MVS-6000 IM

2-3. About the Data Backup Capacitor

A large capacitor is installed on the CA-54C board andCA-54CFE board in order to retain the data such as theresume data, snapshots, and effects in the MVS-6000machine.Leave the main power of the MVS-6000 turned on for twohours or longer in order to charge this capacitor. The datais retained for about three days when the capacitor is fullycharged under normal operating temperature and humidity.However, this period may vary depending on the storageenvironment. Be sure to save necessary data in an externalmedia.

2. FanMVS-6000 is air-cooled by the fans (on both sides).If dust has accumulated in the intake of the fan, air isprevented from flowing smoothly and this may result in atemperature rise inside the machine. This may have anadverse effect on performance and the life of the machine.Cleaning of the fan every month is recommended.Contact your local Sony Sales Office/Service Center forinformation on cleaning the fan.

2-2-2. Cleaning

1. Front panelThe filter on the rear of the front panel can easily accumu-late the dust. Be sure to remove dust by cleaning asfollows.(1) Remove the front panel. (Refer to Section 1-4-1.)(2) Remove the dust accumulated on the filter with a

vacuum cleaner.nCleaning the filter by washing in water is recommend-ed when there is a heavy accumulation of dust.Be sure to dry the filter completely after it has beenwashed.

Filter

Front panel

Fan

Fan

MVS-6000 IM

The material contained in this manual consists ofinformation that is the property of Sony Corporation.Sony Corporation expressly prohibits the duplication ofany portion of this manual or the use thereof for anypurpose other than the operation or maintenance of theequipment described in this manual without the expresswritten permission of Sony Corporation.

Le matériel contenu dans ce manuel consiste eninformations qui sont la propriété de Sony Corporation.Sony Corporation interdit formellement la copie dequelque partie que ce soit de ce manuel ou son emploipour tout autre but que des opérations ou entretiens del’équipement à moins d’une permission écrite de SonyCorporation.

Das in dieser Anleitung enthaltene Material besteht ausInformationen, die Eigentum der Sony Corporation sind.Die Sony Corporation untersagt ausdrücklich dieVervielfältigung jeglicher Teile dieser Anleitung oder denGebrauch derselben für irgendeinen anderen Zweck alsdie Bedienung oder Wartung der in dieser Anleitungbeschriebenen Ausrüstung ohne ausdrücklicheschriftliche Erlaubnis der Sony Corporation.

mvs6000 IM 1E

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