Multifunctional Surfactants - Essential ingredients for efficient cleaning products

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Multifunctional Surfactants Essential ingredients for efficient cleaning products Sorel Muresan, Jinnan Liu R&D Cleaning applications

Transcript of Multifunctional Surfactants - Essential ingredients for efficient cleaning products

Page 1: Multifunctional Surfactants - Essential ingredients for efficient cleaning products

Multifunctional SurfactantsEssential ingredients for efficient cleaning products

Sorel Muresan, Jinnan LiuR&D Cleaning applications

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Q&A

Summary

Applications and performance data

Multifunctional Surfactants

AkzoNobel at a glance

Outlook

Surface Chemistry | CCIA 2016 2

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Company presentation 2016 3

The world of AkzoNobel*

€14.9 billion revenue

€2.1 billion EBITDA

€1.6 billion operating income

€3.95 earnings per share

80+ countries

45,600 employees

Revenue by end-user segment

Buildings and Infrastructure 43%

Transportation 17%

Consumer Goods 18%

Industrial 22%

Revenue by Business Area

Decorative Paints 27%

Performance Coatings 40%

Specialty Chemicals 33%

North America

17%Mature Europe

36%Asia Pacific

27%

Other countries

3%

Emerging Europe

7%

Latin America

10%

Key regions by revenue

* All figures are based on year-end 2015

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4Company presentation 2016

Our sustainability strategy

20%of revenue by 2020 from productsthat are more sustainable forour customers than those of ourcompetitors

25-30%more efficient resource and energyuse across the entire value chain by2020 (measured by cradle-to-gravecarbon footprint reduction)

>4 out of 5Employee engagement score,as measured by Gallup Q12

Sustainablebusiness

Resourceefficiency

Capable, engagedpeople

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Sustainable innovation

4,000AkzoNobel scientists work closely with customers around the worldto develop sustainable solutions for the challenges people face every day.

€346 millionis the amount we invested in research and development in 2015

20%of our innovations will provide distinct sustainability benefits for ourcustomers and their value chains, according to targets we have set

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Expanding our expertise

We recently opened a new technology center in Shanghai:The company's largest researchfacility in ChinaSupports product innovation and development of nextgeneration paints, coatings and specialty chemicals

Currently employs

150 scientistsWill help to drive our innovation agenda as we continueto build a resilient portfolio of more sustainable products

The €6.5 million center is

located in Songjiang

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Essentialcolor

Essentialingredients

Essentialprotection

WE CREATEEVERYDAYESSENTIALS TOMAKE PEOPLE’SLIVES MORELIVEABLE ANDINSPIRING

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Water based cleaning products are continuouslyevolving driven by several factors

increased performance and safety demands fromconsumerschallenging regulatory requirementscost

Multifunctional surfactants bring additional value tocleaning products

high performance at low concentrationfoam control, tolerance to alkali and electrolytes,thickeningminimal impact on the environment and low humanand aquatic toxicity

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Multifunctional surfactants

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Narrow range fatty alcohol ethoxylates

Hydrotropic cosurfactants

Cationic thickeners

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Multifunctional surfactants

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Basic formulation structure andfunctions

To formulate an effective water based degreaser containing nonionicsurfactants, chelating agents and other electrolytes, a hydrotrope isoften required.

Product Chemistry ANSC products FunctionalityPrimary surfactant Fatty alcohol ethoxylates Berol 260/266

Ethylan 1003/1005DegreasingWettingLow foaming

Cosurfactants(hydrotropes)

Cationic surfactantsAmide ethoxylatesFatty alcohol ethoxylatesAmphoterics

Berol R648 NGBerol SurfBoost AD15AG 6206Ampholak YJH-40

SolubilizationDegreasing boosterAlkali toleranceFoam control

Chelating agent GLDAMGDA

Dissolvine GL-47-SDissolvine M-40

Water hardness controlSoil release

Water Solvent

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What are you looking for in analcohol ethoxylate?

Highly targeted performance

Effective at very low concentrations

Low residual free alcohol

Better low temperature handling

Low foam profile

Wide range of applications

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What is a narrow rangeethoxylate?

A narrow range ethoxylate has an EO distribution curve that is narrower thanthe equivalent standard alcohol ethoxylate with a considerably lower content ofunreacted alcohol and lower foam than standard ethoxylates

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Narrow range alcoholethoxylatesFor a narrow range alcohol ethoxylate with 4-5 EO:

Most of the product is centered at the exact EOlevel required for effective cleaning.

Very little unreacted alcohol thus almost no“greasy” soil in the product.

Low levels of higher ethoxylates mean lowerfoaming and less need for defoamers.

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Key features of NRE

Berol 260Excellent fatty soil removal in water based cleaning productsespecially when it is combined with performance boosting co-surfactants

Berol 266

Two cloud points in water, effective cleaning at high and lowtemperatureCleaning products often contain two Narrow range ethoxylateswith different cloud points, Berol 266 can often replace bothcost effectively

Berol 840Low foaming nonionic surfactant with defoaming properties onprotein foam

Ethylan 1003Excellent emulsifying and wetting propertiesHydrophobic surfactant for cold degreasingLow foaming surfactant with defoaming propertiesVery good aquatic toxicity

Ethylan 1005Excellent wetting and fatty soil removal in water basedcleaning productsLow foaming nonionicVery good aquatic toxicity

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Where to use NRE

Household cleaning – floor, kitchen,bathroom

Institutional cleaning – hospitality,health care, restaurants

Industrial cleaning – metaldegreasing, engine oil, car wash

Water-based multi-purpose hardsurface cleaning

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Hydrotropes

Compounds that increase the solubility of a surfactant in a formulation

Referred to as “multifunctional hydrotropes” or “cosurfactants” when theyprovide additional value to formulations in synergy with the primary surfactant

Temperature-induced clouding ofan aqueous solution containing

an alcohol alkoxylate

Reversed by addition ofa hydrotrope

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Classes of cosurfactantsCationic (Quat)

Berol R648 NG

Nonionics (Amide ethoxylate)Berol SurfBoost AD15

AmphotericsAmpholak YJH-40Ampholak XCEAmpholak YCE

Nonionics (Glucosides)AG 6202AG 6206AG 6210

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Hydrotropic powercosurfactants vs KNaCSBase formulation for cosurfactant hydrotropic efficacy test:5% Berol 260 + 8% Dissolvine GL-47-S + X% hydrotrope

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Berol R648 NGcleaning performance

5% Berol 260

X% Hydrotrope cp >70°C

8% Dissolvine GL-47-S

Balance water

Tested at dilution 1:80

Non-mechanical cleaning

Coated metalic plates

Diesel engine soil

Berol R648 NG Amphoteric Amidoquat KNaCS

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Cleaning tests – I&Iformulations

Formulation 1

Formulation 2

Formulation 3

Formulation 4

Formulation 15.0% Berol 2606.5% SCS (40%)5.0% Dissolvine GL-47-S1.0% Alcoguard 4160Balance water

Formulation 25.0% Berol 2604.5% Berol R648 NG5.0% Dissolvine GL-47-S1.0% Alcoguard 4160Balance water

Formulation 35.0% Berol 2604.5% Berol R648 NG5.0% Dissolvine GL-47-S1.0% Alcoguard 41603.0% PnPBalance water

Formulation 44.0% Berol 2600.5% Ethylan 10054.0% Berol R648 NG5.0% Dissolvine GL-47-S1.0% Alcoguard 4160Balance water

Mechanical cleaningIKW tests using the Sheen scrubber

The unique chemistry of Berol R648 NG enables superiorcleaning performance at low concentrations

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ThickeningThickening is the increase of viscosity of aliquid solution

Used for Cleaning products:

to increase contact time on inclined andvertical surfacefor easier dosagefor easier application to the surfacefor increased safety

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Cationic surfactantsIn concentrated solutions, have a tendency to form rod micelles resulting in a veryhigh viscosity.

Viscosity increase is due to chaotic worm like arrangement of molecules insolution. The longer the chain length of the hydrophobe, the higher the viscosity.

The use of desolubilizer reduces the amount of cationic required.

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Cationic surfactants

In addition to being very stable across the whole pH range, cationicsurfactant thickeners can also contribute to cleaning, foaming,solubilisation and stability of the formula.

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Thickening agents andapplications

Thickening agents Applications

Ethomeen C/12 Acidic cleaners

Ethomeen O/12, O/12LC Acidic cleaners

Ethomeen T/12, T/12LC Acidic cleaners

Ethomeen HT/12 Acidic cleaners

Ethomeen V18/12 Acidic cleaners

Arquad 16-29 Hydrogen peroxide and acidic cleaners

Arquad T-50 Acidic and alkaline cleaners

Aromox T/12 Acidic, high alkaline and neutral cleaners

Aromox 14D-W970 High alkaline and hypochlorite cleaners

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Toilet bowl cleaner700 cPs viscosity* and good clinging effect

Ethomeen T/12 1.35 %Arquad T-50 1.8 %HCl 9.5 %Water balance

Ethomeen T/12 + Arquad T-50

ü efficient thickening system at low and high HClconcentrationü desired viscosity can be obtained by optimizing the ratioand the concentration of the blendü shear thinning formulations

*viscosity cps, Brookfield DV-1, Spindle 2, RPM 30, RT

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Bleaching cleaners

Formulation A

NaOCl 15 % 70 %

NaOH 100 % 0.5 %

Aromox 14D-W970 4 %

Na2CO3 4 %

Water balance

Viscosity* 450

Sodium hypochloriteAromox 14D-W970

* viscosity cps Brookfield DV-1, Spindle 34, RPM 50

Formulation B

Hydrogen peroxide 30 % 16.7 %

Sulfamic acid 3 %

Arquad 16-29 5 %

Berol 175 0.1 %

SXS 1.5 %

Water Balance

Viscosity* 300

Hydrogen peroxideArquad 16-29

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Summary

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So if you are looking for analcohol ethoxylate that

Has highly targeted performanceIs effective at very low concentrationsHas low residual free alcoholHandles better at low temperatureHas low foam profileCan be used in a wide range of applications

Narrow range ethoxylates - highly targeted performancefor more effective cleaning

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Choosing the right cosurfactantfor your application

Multifunctional hydrotropes are cosurfactants that bring additional value toformulations in synergy with the primary surfactant.

AG 6202AG 6206Ampholak YJH-40

Berol SurfBoost AD15AG 6206

Oil/Fat/Pigment

Low foam

Not classifiedHigh conc.

formulations

Hard surfaces

Pigment/Dust

Heavy duty(booster cleaning)

Foam boosters

Type of soilBerol R648 NGBerol R648 PO

Berol R648 NGBerol R648 PO

AG 6206Ampholak YJH-40

AG 6206Ampholak YJH-40

Ampholak YCEAmpholak XCE

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Cationic thickeners

Moderate to extreme thickeningCan be used at all pH’sStable in chlorine and hydrogen peroxide bleachFragrance solubilizationCleaning and foamingSupport disinfectionCorrosion inhibition

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Thank you

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