Multifunctional Surfactants - Essential ingredients for efficient cleaning products
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Transcript of Multifunctional Surfactants - Essential ingredients for efficient cleaning products
Multifunctional SurfactantsEssential ingredients for efficient cleaning products
Sorel Muresan, Jinnan LiuR&D Cleaning applications
Q&A
Summary
Applications and performance data
Multifunctional Surfactants
AkzoNobel at a glance
Outlook
Surface Chemistry | CCIA 2016 2
Company presentation 2016 3
The world of AkzoNobel*
€14.9 billion revenue
€2.1 billion EBITDA
€1.6 billion operating income
€3.95 earnings per share
80+ countries
45,600 employees
Revenue by end-user segment
Buildings and Infrastructure 43%
Transportation 17%
Consumer Goods 18%
Industrial 22%
Revenue by Business Area
Decorative Paints 27%
Performance Coatings 40%
Specialty Chemicals 33%
North America
17%Mature Europe
36%Asia Pacific
27%
Other countries
3%
Emerging Europe
7%
Latin America
10%
Key regions by revenue
* All figures are based on year-end 2015
4Company presentation 2016
Our sustainability strategy
20%of revenue by 2020 from productsthat are more sustainable forour customers than those of ourcompetitors
25-30%more efficient resource and energyuse across the entire value chain by2020 (measured by cradle-to-gravecarbon footprint reduction)
>4 out of 5Employee engagement score,as measured by Gallup Q12
Sustainablebusiness
Resourceefficiency
Capable, engagedpeople
Sustainable innovation
4,000AkzoNobel scientists work closely with customers around the worldto develop sustainable solutions for the challenges people face every day.
€346 millionis the amount we invested in research and development in 2015
20%of our innovations will provide distinct sustainability benefits for ourcustomers and their value chains, according to targets we have set
Expanding our expertise
We recently opened a new technology center in Shanghai:The company's largest researchfacility in ChinaSupports product innovation and development of nextgeneration paints, coatings and specialty chemicals
Currently employs
150 scientistsWill help to drive our innovation agenda as we continueto build a resilient portfolio of more sustainable products
The €6.5 million center is
located in Songjiang
Essentialcolor
Essentialingredients
Essentialprotection
WE CREATEEVERYDAYESSENTIALS TOMAKE PEOPLE’SLIVES MORELIVEABLE ANDINSPIRING
Water based cleaning products are continuouslyevolving driven by several factors
increased performance and safety demands fromconsumerschallenging regulatory requirementscost
Multifunctional surfactants bring additional value tocleaning products
high performance at low concentrationfoam control, tolerance to alkali and electrolytes,thickeningminimal impact on the environment and low humanand aquatic toxicity
Surface Chemistry | CCIA 2016 8
Multifunctional surfactants
Narrow range fatty alcohol ethoxylates
Hydrotropic cosurfactants
Cationic thickeners
Surface Chemistry | CCIA 2016 9
Multifunctional surfactants
Surface Chemistry | CCIA 2016 10
Basic formulation structure andfunctions
To formulate an effective water based degreaser containing nonionicsurfactants, chelating agents and other electrolytes, a hydrotrope isoften required.
Product Chemistry ANSC products FunctionalityPrimary surfactant Fatty alcohol ethoxylates Berol 260/266
Ethylan 1003/1005DegreasingWettingLow foaming
Cosurfactants(hydrotropes)
Cationic surfactantsAmide ethoxylatesFatty alcohol ethoxylatesAmphoterics
Berol R648 NGBerol SurfBoost AD15AG 6206Ampholak YJH-40
SolubilizationDegreasing boosterAlkali toleranceFoam control
Chelating agent GLDAMGDA
Dissolvine GL-47-SDissolvine M-40
Water hardness controlSoil release
Water Solvent
Surface Chemistry | CCIA 2016 11
What are you looking for in analcohol ethoxylate?
Highly targeted performance
Effective at very low concentrations
Low residual free alcohol
Better low temperature handling
Low foam profile
Wide range of applications
Surface Chemistry | CCIA 2016 12
What is a narrow rangeethoxylate?
A narrow range ethoxylate has an EO distribution curve that is narrower thanthe equivalent standard alcohol ethoxylate with a considerably lower content ofunreacted alcohol and lower foam than standard ethoxylates
Surface Chemistry | CCIA 2016 13
Narrow range alcoholethoxylatesFor a narrow range alcohol ethoxylate with 4-5 EO:
Most of the product is centered at the exact EOlevel required for effective cleaning.
Very little unreacted alcohol thus almost no“greasy” soil in the product.
Low levels of higher ethoxylates mean lowerfoaming and less need for defoamers.
Surface Chemistry | CCIA 2016 14
Key features of NRE
Berol 260Excellent fatty soil removal in water based cleaning productsespecially when it is combined with performance boosting co-surfactants
Berol 266
Two cloud points in water, effective cleaning at high and lowtemperatureCleaning products often contain two Narrow range ethoxylateswith different cloud points, Berol 266 can often replace bothcost effectively
Berol 840Low foaming nonionic surfactant with defoaming properties onprotein foam
Ethylan 1003Excellent emulsifying and wetting propertiesHydrophobic surfactant for cold degreasingLow foaming surfactant with defoaming propertiesVery good aquatic toxicity
Ethylan 1005Excellent wetting and fatty soil removal in water basedcleaning productsLow foaming nonionicVery good aquatic toxicity
Surface Chemistry | CCIA 2016 15
Where to use NRE
Household cleaning – floor, kitchen,bathroom
Institutional cleaning – hospitality,health care, restaurants
Industrial cleaning – metaldegreasing, engine oil, car wash
Water-based multi-purpose hardsurface cleaning
Surface Chemistry | CCIA 2016 16
Hydrotropes
Compounds that increase the solubility of a surfactant in a formulation
Referred to as “multifunctional hydrotropes” or “cosurfactants” when theyprovide additional value to formulations in synergy with the primary surfactant
Temperature-induced clouding ofan aqueous solution containing
an alcohol alkoxylate
Reversed by addition ofa hydrotrope
Surface Chemistry | CCIA 2016 17
Classes of cosurfactantsCationic (Quat)
Berol R648 NG
Nonionics (Amide ethoxylate)Berol SurfBoost AD15
AmphotericsAmpholak YJH-40Ampholak XCEAmpholak YCE
Nonionics (Glucosides)AG 6202AG 6206AG 6210
Surface Chemistry | CCIA 2016 18
Hydrotropic powercosurfactants vs KNaCSBase formulation for cosurfactant hydrotropic efficacy test:5% Berol 260 + 8% Dissolvine GL-47-S + X% hydrotrope
Surface Chemistry | CCIA 2016 19
Berol R648 NGcleaning performance
5% Berol 260
X% Hydrotrope cp >70°C
8% Dissolvine GL-47-S
Balance water
Tested at dilution 1:80
Non-mechanical cleaning
Coated metalic plates
Diesel engine soil
Berol R648 NG Amphoteric Amidoquat KNaCS
Surface Chemistry | CCIA 2016 20
Cleaning tests – I&Iformulations
Formulation 1
Formulation 2
Formulation 3
Formulation 4
Formulation 15.0% Berol 2606.5% SCS (40%)5.0% Dissolvine GL-47-S1.0% Alcoguard 4160Balance water
Formulation 25.0% Berol 2604.5% Berol R648 NG5.0% Dissolvine GL-47-S1.0% Alcoguard 4160Balance water
Formulation 35.0% Berol 2604.5% Berol R648 NG5.0% Dissolvine GL-47-S1.0% Alcoguard 41603.0% PnPBalance water
Formulation 44.0% Berol 2600.5% Ethylan 10054.0% Berol R648 NG5.0% Dissolvine GL-47-S1.0% Alcoguard 4160Balance water
Mechanical cleaningIKW tests using the Sheen scrubber
The unique chemistry of Berol R648 NG enables superiorcleaning performance at low concentrations
Surface Chemistry | CCIA 2016 21
ThickeningThickening is the increase of viscosity of aliquid solution
Used for Cleaning products:
to increase contact time on inclined andvertical surfacefor easier dosagefor easier application to the surfacefor increased safety
Surface Chemistry | CCIA 2016 22
Cationic surfactantsIn concentrated solutions, have a tendency to form rod micelles resulting in a veryhigh viscosity.
Viscosity increase is due to chaotic worm like arrangement of molecules insolution. The longer the chain length of the hydrophobe, the higher the viscosity.
The use of desolubilizer reduces the amount of cationic required.
Surface Chemistry | CCIA 2016 23
Cationic surfactants
In addition to being very stable across the whole pH range, cationicsurfactant thickeners can also contribute to cleaning, foaming,solubilisation and stability of the formula.
Surface Chemistry | CCIA 2016 24
Thickening agents andapplications
Thickening agents Applications
Ethomeen C/12 Acidic cleaners
Ethomeen O/12, O/12LC Acidic cleaners
Ethomeen T/12, T/12LC Acidic cleaners
Ethomeen HT/12 Acidic cleaners
Ethomeen V18/12 Acidic cleaners
Arquad 16-29 Hydrogen peroxide and acidic cleaners
Arquad T-50 Acidic and alkaline cleaners
Aromox T/12 Acidic, high alkaline and neutral cleaners
Aromox 14D-W970 High alkaline and hypochlorite cleaners
Surface Chemistry | CCIA 2016 25
Toilet bowl cleaner700 cPs viscosity* and good clinging effect
Ethomeen T/12 1.35 %Arquad T-50 1.8 %HCl 9.5 %Water balance
Ethomeen T/12 + Arquad T-50
ü efficient thickening system at low and high HClconcentrationü desired viscosity can be obtained by optimizing the ratioand the concentration of the blendü shear thinning formulations
*viscosity cps, Brookfield DV-1, Spindle 2, RPM 30, RT
Surface Chemistry | CCIA 2016 26
Bleaching cleaners
Formulation A
NaOCl 15 % 70 %
NaOH 100 % 0.5 %
Aromox 14D-W970 4 %
Na2CO3 4 %
Water balance
Viscosity* 450
Sodium hypochloriteAromox 14D-W970
* viscosity cps Brookfield DV-1, Spindle 34, RPM 50
Formulation B
Hydrogen peroxide 30 % 16.7 %
Sulfamic acid 3 %
Arquad 16-29 5 %
Berol 175 0.1 %
SXS 1.5 %
Water Balance
Viscosity* 300
Hydrogen peroxideArquad 16-29
27Surface Chemistry | CCIA 2016
Summary
Surface Chemistry | CCIA 2016 28
So if you are looking for analcohol ethoxylate that
Has highly targeted performanceIs effective at very low concentrationsHas low residual free alcoholHandles better at low temperatureHas low foam profileCan be used in a wide range of applications
Narrow range ethoxylates - highly targeted performancefor more effective cleaning
Surface Chemistry | CCIA 2016 29
Choosing the right cosurfactantfor your application
Multifunctional hydrotropes are cosurfactants that bring additional value toformulations in synergy with the primary surfactant.
AG 6202AG 6206Ampholak YJH-40
Berol SurfBoost AD15AG 6206
Oil/Fat/Pigment
Low foam
Not classifiedHigh conc.
formulations
Hard surfaces
Pigment/Dust
Heavy duty(booster cleaning)
Foam boosters
Type of soilBerol R648 NGBerol R648 PO
Berol R648 NGBerol R648 PO
AG 6206Ampholak YJH-40
AG 6206Ampholak YJH-40
Ampholak YCEAmpholak XCE
Surface Chemistry | CCIA 2016 30
Cationic thickeners
Moderate to extreme thickeningCan be used at all pH’sStable in chlorine and hydrogen peroxide bleachFragrance solubilizationCleaning and foamingSupport disinfectionCorrosion inhibition
Thank you
Surface Chemistry | CCIA 2016 32
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