Multi-Process Welders: DC-600 - · PDF file• The Idealarc DC-600 is designed for GMAW...

Description

Output InputStick TIG MIG Flux-Cored Submerged Arc Gouging

Idealarc® DC-600Rugged Multi-Process Power for Industrial Manufacturing

If your operations include semiautomatic manufacturing or fabrication, your bestwelding power source selection may be the Lincoln Idealarc® DC-600. Ruggedconstruction, simple controls and plenty of amperage for heavy duty applications onthick steel or other materials make this welder a sound investment. Add theoutstanding traditional SCR rectifier arc action delivering high quality, attractive weldsand your operators will agree – it's hard to go wrong with an Idealarc® DC-600.

Publication E5.40 5/05

www.lincolnelectric.com

Processes

Advantage Lincoln Recommended General OptionsMulti-Process Switch, Undercarriage, Paralleling Kit

TECHNICAL SPECIFICATIONS

Recommended Stick Options

Accessory Kit, Remote Output Control, Remote Control Cable Adapter

• 115V, 15 amps, duplex auxiliary power receptacle (60Hz models)makes it easy to power lights, grinders and other shop tools atyour work station.

• Full range output voltage control for easy operation and precise control.

• Standard analog ammeter and voltmeter.

• Mode switch for selecting desired output characteristics.

• Windings and rectifiers protected against moisture and corrosive environments.

• Flat-top case with a small footprint can be placed under aworkbench or stacked up to 3 high on top of each other.

• Manufactured under a quality system certified to ISO 9001requirements and ISO 14001 environmental standards.

• Three-year warranty on parts and labor.

• Seven-year warranty on the power rectifier.

Recommended TIG Options

Pro-Torch™ TIG Torches, TIG Module, Control Cable, Control CableExtension, Docking Kit, Hand Amptrol, Foot Amptrol, AmptrolAdapter Kit, Water Valve Kit, Deluxe Adjustable Gas Regulator andHose Kit

Recommended Wire Feeder Options

LF-72, LF-74, LN-742, LN-8, LN-9, LN-9 GMA, LN-10, DH-10, LN-15,LN-23P, LN-25, LN-35, Cobramatic®, NA-3, NA-5, LT-7

MULTI-PROCESS WELDERS

Order

K1288-17 Idealarc DC-600 230/460/3/60K1288-18 Idealarc DC-600 230/460/3/60

w/multi-process switchK1288-22 Idealarc DC-600 230/460/575/3/60

CVCC DC 3

PHASE

60Hz

Rated Output Input Dimensions NetProduct Product Input Current/Voltage/ Current @ Output H x W x D WeightName Number Power Duty Cycle Rated Output Range in. (mm) lbs (kg)

K1288-17230/460/3/60 108/54A

CV:

Idealarc® DC-600 K1288-18 600A/44V/100%70-850A, 13-44V

30.7 x 22.2 x 38.0 522K1288-22 230/460/575/3/60 680A/44V/60% 108/54/43.2A CC: (781 x 565 x 965) (237)

90-850A, 24-42V

Idealarc DC-600

www.lincolnelectric.com[2]

FEATURES

PERFORMANCE

• The Idealarc® DC-600 is a multiprocess DC arc welding powersource that produces outstanding arc characteristics on bothconstant voltage and constant current processes. This providesgreat welding versatility in a single power source.

• The Idealarc DC-600 is designed for GMAW (MIG), FCAW, andsubmerged arc welding processes within the capacity of themachine, plus the capability of stick, and air carbon arc gougingup to 3/8” (10mm) diameter. It produces outstanding performancewith a single range continuous control potentiometer.

FEATURES

• 3-position field or factory installed Multi-Process Switch optionallows quick change from electrode positive or negativesemiautomatic/automatic wire feed welding to stick, TIG or aircarbon arc gouging.

• Air carbon arc gouge with up to 3/8" (10mm) diameter carbons.

Key Controls

QUALITY AND RELIABILITY

• Fan-cooled with electronic and thermostatic protection fromcurrent overload and excessive temperatures.

• Manufactured under a quality system certified to ISO 9001requirements and ISO 14001 environmental standards.


• Seven-year warranty on the power rectifier.

1. Ammeter/Voltmeter

2. Local/Remote Output Control

3. Output Control Potentiometer

4. Mode Selection Switch

5. Weld Terminals On or Remotely Controlled

6. On/Off Switch

7. Power Source Pilot Light

8. Strain Relief for Terminal Strip Connection

9. 14-Pin MS-Style Connector for Wire Feeder Connection

10. 115 VAC, 15A Covered Outlet

1. 2. 3. 4. 5. 6. 7.

9.10.

8.

Idealarc DC-600

www.lincolnelectric.com[3]

RECOMMENDED OPTIONS

GENERAL OPTIONS

Multi-Process Switch3-position switch allows quick andeasy change from electrode positiveor negative semiautomatic/wire feedwelding to stick or air carbon arc gouging.Order K804-1

UndercarriagePlatform undercarriage withmountings for two gas cylinders atrear of welder.Order K842

Paralleling KitPermits paralleling of two power sources.Order K1611-1 (For Idealarc® DC-600 Above Code 10500)Order K1897-1 (For Idealarc DC-600 Below Code 10500)

STICK OPTIONS

Accessory KitFor stick welding. Includes 35 ft.(10.7m) 2/0 electrode cable with lug,30 ft. (9.1m) 2/0 work cable withlugs, headshield, filter plate, workclamp and electrode holder.Order K704

Remote Output ControlFor remote output of weldingvoltage. Consists of control box with25 or 100 ft. (7.6 or 30m) of fourconductor cable and 6 pin MS-type connector.Order K857 for 25 ft. (7.6m)Order K857-1 for 100 ft. (30m)

Remote Control Cable AdapterY connection adapter forconnecting K857 Remote VoltageControl (6 pin plug connection) andwire feeder input cable (14 pin plugconnection) to Idealarc DC-600 14pin receptacle.Order K864

TIG OPTIONS

Pro-Torch TIG TorchesLight and easy to use, these torchesfeature flexible head models thatgive you the power of maximumversatility and maneuverability. Amolded, knurled handle gives you asure grip so you can focus on theweld. Available in either air-cooled orwater-cooled designs. See publication E12.150

TIG OPTIONS, CONT.

TIG ModulePortable, high frequency unit withgas valve for TIG welding. Rated at300 amps/60% duty cycle.Order K930-2

Control CableConnects TIG Module to power source.Order K936-1 for 9-pin to 14-pin

Control Cable ExtensionAllows the TIG Module to beoperated at distances up to 200 ft.(61m) from the power source.Available in 45 ft. (13.7m) sections.Order K937-45

Docking KitProvides a means to “dock” the TIGModule on top of a flat-roofedpower source, or any other flatsurface measuring at least 10 x 15in. (254 x 381mm). It includes alatch and provisions for a user-supplied padlock to lock the TIGModule in place.Order K939-1

Hand AmptrolProvides 25 ft. (7.6m) of remotecurrent control for TIG welding. (6 pin plug connection). Velcrostraps secure torch.Order K963-3

Foot AmptrolProvides 25 ft. (7.6m) of remoteoutput control for TIG welding. (6 pinplug connection).Order K870

Amptrol Adapter KitAdapts Amptrol's 6-pin MS-typeplug connection to terminal strip onpower source.Order K843

Water Valve KitFor use with water-cooled TIG torch.Installs inside of TIG Module.Order K844-1

Deluxe Adjustable Gas Regulatorand Hose KitAccommodates CO2, argon, orargon-based gas cylinders.Includes a cylinder pressuregauge, dual scale flow gauge and4.3 ft. (1.3m) gas hose.Order K586-1

IDEALARC DC-600 (230/460/3/60) K1288-17IDEALARC DC-600 W/MULTI-PROCESS SWITCH (230/460/3/60) K1288-18IDEALARC DC-600 (230/460/575/3/60) K1288-22

RECOMMENDED GENERAL OPTIONSMulti-Process Switch K804-1Undercarriage K842Paralleling Kit (Above Code 10500) K1611-1Paralleling Kit (Below Code 10500) K1897-1

RECOMMENDED STICK OPTIONSAccessory Kit K704Remote Output Control, 25 ft. K857Remote Output Control, 100 ft. K857-1Remote Control Cable Adapter K864

RECOMMENDED TIG OPTIONSPro-Torch™ TIG Torches Request publication E12.150TIG Module K930-2Control Cable K936-1Control Cable Extension, 45 ft. (13.7m) K937-45Docking Kit K939-1Hand Amptrol® K963-3Foot Amptrol K870Amptrol Adapter Kit K843Water Valve Kit K844-1Deluxe Adjustable Gas Regulator and Hose Kit K586-1

RECOMMENDED WIRE FEEDER OPTIONSLF-72, LF-74 See Publication E8.12LN-742 Industrial Wire Feeder See Publication E8.20LN-8 Industrial Wire Feeder See Publication E8.30LN-9 & LN-9 GMA Industrial Wire Feeder See Publication E8.50LN-10 Advanced 4 Drive Roll Wire Feeder See Publication E8.200DH-10 Dual Head Version of LN-10 See Publication E8.200LN-15 Portable Wire Feeder See Publication E8.60LN-23P Portable Wire Feeder See Publication E8.90LN-25 Portable Wire Feeder See Publication E8.100LN-35 Portable Wire Feeder See Publication E8.110Cobramatic Deluxe Wire Feeder See Publication E8.300NA-3 Automatic Wire Feeder See Publication E9.10NA-5 Automatic Wire Feeder See Publication E9.30LT-7 Automatic Wire Feeder See Publication E9.70

TOTAL:

THE LINCOLN ELECTRIC COMPANY22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com

IDEALARC® DC-600 ORDER FORM

PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE

C U S T O M E R A S S I S T A N C E P O L I C Y

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

ProductName

ProductNumber

InputPower

Output CapacityCurrent/Duty Cycle

Gas Solenoid& Flow Meter

Wire FeedSpeed Rangeipm (m/min)

Wire Size Rangein. (mm)

DimensionsH x W x Din. (mm)

NetWeightLbs. (kg)Solid Cored Aluminum

LN™-25 PROStandard

LN™-25 PROExtra Torque

LN™-25 PRODual Power

K2613-1

K2613-2

K2614-1

15-110 VDC

15-110 VDCor 24-42 VAC

325A/100%450A/60%

Yes

50-700(1.3-17.7)

30-400(0.8-10.1)

50-700(1.3-17.7)

.023-1/16(0.6-1.6)

.030-5/64(0.8-2.0)

.030-3/32(0.8-2.4)

.030-5/64(0.8-2.0)

.035-1/16(0.9-1.6)

15 x 8.7 x 23.2(381 x 221 x 589)

37(16)

THE LINCOLN ELECTRIC COMPANY SEMIAUTOMATIC WIRE FEEDERS

E8.105 01/09 © Lincoln Global, Inc. All Rights Reserved.

LN -25 PRO

Key Features

Output

•Performance – All Models− 2-Step/trigger interlock provides comfort for long welds.− Sturdier and rugged spindle design with an incorporated brake.

•Performance – Standard and Extra Torque Models− Analog Voltmeter with polarity indicator LED automatically adjusts to

welding polarity.− Non-linear wire feed speed gives single range control, yet maintains

sensitivity with low wire feed speed.

•Performance – Dual Power Model− Digital meters for increased monitoring.− Display shows wire feed speed or amperage and welding voltage.

•Reliability− Lightweight, impact and flame resistant polycarbonate case design

keeps the internal components protected.− Potted and trayed PC board protects against moisture and corrosion.− Reel locking mechanism eliminates spindle cross threading.

•Serviceability− Case can be replaced in less than 5 minutes - eliminates downtime.− Timer kit available to prevent the electrode from sticking in the crater

when using high wire feed speeds.

™

K2614-1LN™-25 PRO Dual Power K2613-1

LN™-25 PRO Standard

Portable Industrial Wire Feeders

Built upon the tradition and success of the LN™-25,the new LN™-25 PRO is designed to be simple, reliableand easy to service. The LN™-25 PRO is ideal for fieldconstruction and fabrication, shipyards, and rental companies.

The MAXTRAC® wire drive enhances performance, whilethe replacement case–and many other upgrade options–can be installed in less than five minutes.

The LN™-25 PRO is available in 3 models:• Standard • Extra Torque • Dual Power

The Extra Torque model features additional torque gearingfor reliable feeding of large diameter flux-cored wires.

The Dual Power model features a voltage control knob forsuperior arc control, digital meters for increased monitoring,MIG-STT® capability, and can be powered with either a controlcable or across the arc.

ProcessesMIG, MIG-STT®, Pulsed, Flux-Cored

[ 2 ] | LN™-25 PRO Wire Feeder

FEATURES

1. 2 Step/Trigger InterlockSwitch• Provides comfort for

long welds

2. CV/CC Switch• Allows use of CC

power source

3. Optional Timer Kit (Preflow,Postflow & Burnback)• Prevents electrode from

sticking in crater whenusing high wire feed speeds

4. Spool Retainer

5. Spindle Brake• Heavy-duty design

with an adjustablebrake incorporated

6. Brass to BrassInterchangeable GunBushings• More reliable electrical

conductivity–no oxidebuild-up

• More efficient energy transfer–lower voltage drops

• Easily adapt any numberof Lincoln Magnum® oralternate brand guns

7. Patent-Pending Drive Rolls(not shown)• Steel Wire–new design

delivers 20% more feedingforce

• Aluminum Wire–chrome-plated to resist aluminumbuild-up

8. Patented Split Wire Guides• Full support for wire

throughout the drive path• Removable outer wire

guide for easy access• No tools required• No birdnesting

9. Twist-Lock Drive Roll Hubs• Fast, tool-less changeovers

10. Cold Feed Switch• Provides added safety by

keeping welding wireelectrically “cold” untiltrigger is pressed

1. Remove Screws 2. Remove inside frame from case 3. Put frame in a new caseand replace screws

EASY CASE REPLACEMENT IN MINUTES - Now a damaged case does not require ordering a new unit!

LN™-25 PRO Wire Feeder | [ 3 ]

KEY CONTROLS

LN™-25 PRO LN™-25 PRO DUAL POWER

1. Analog Voltmeter2. Wire Feed Speed Knob3. 5 Pin Gun Trigger Connector4. Work Sense Lead

14.5 ft (4.4 m)5. Thermal Protection LED6. Welding Polarity Indicator LED

1. Wire Feed Speed/Amperage Display2. Wire Feed Speed LED3. Amperage LED4. Wire Feed Speed Knob5. 5-pin Gun Trigger Connector6. Work Clip Connection7. Thermal LED8. Voltage Display9. Voltage LED

10. Remote Voltage Control Knob(not presettable)

1. 14 Pin Control Cable Input

1.

6.

6.

1.2.3.

4.

5.

2.

3.

4.

1. Gas Purge Pushbutton2. Flow Meter Ball3. Flow Meter Valve4. Shielding Gas Inlet5. Electrode Lead

14 in (356 mm)6. Optional Water-Cooled

Gun Connections

7.

8.9.

10.

5.

NOTE: In across-the-arc mode, voltageknob does not control voltage–adjust atpower source.

REQUIRED OPTIONS

1.

3.2.

4.

5.6.

1.

WELD POWER CABLES

Description Order No.

Twist-Mate™ to Lug, 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m)Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m)

Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m)Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2 m)

Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5 m)Twist-Mate™ to Twist-Mate™, 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m)

Twist-Mate™ to Twist-Mate™, 2/0, 350A, 60% duty cycle, 50 ft. (15.2 m)

K1840-10K1842-10K1842-35K1842-60

K1842-110K1841-25K1841-50

CONTROL EXTENSION CABLES


Control Cable Extension, 10 ft. (3.0 m) - male 14 pin to female 14 pinControl Cable Extension, 25 ft. (7.6 m) - male 14 pin to female 14 pin

Control Cable Extension, 50 ft. (15.2 m) - male 14 pin to female 14 pinControl Cable Extension, 100 ft. (30.4 m) - male 14 pin to female 14 pin

K1797-10K1797-25K1797-50

K1797-100

MAXTRAC® DRIVE ROLL & WIRE GUIDE KITS


Steel Wire Sizes (includes stainless steel):

.023-.030" (0.6-0.8 mm).035" (0.9 mm).045" (1.2 mm).052" (1.4 mm)

.035", .045" (0.9, 1.2 mm).040" (1.0 mm)1/16" (1.6 mm)

Cored Wire Sizes:.030-.035" (0.8-0.9 mm).040-.045" (1.0-1.2 mm)

.052" (1.4 mm)1/16" (1.6 mm)

Steel or Cored Wire Sizes:.068-.072" (1.8 mm)

5/64" (2.0 mm)3/32" (2.4 mm)

Aluminum Wire Sizes:.035" (0.9 mm).040" (1.0 mm)3/64" (1.2 mm)1/16" (1.6 mm)

KP1696-030SKP1696-035SKP1696-045SKP1696-052S

KP1696-1KP1696-2

KP1696-1/16S

KP1697-035CKP1697-045CKP1697-052CKP1697-1/16C

KP1697-068KP1697-5/64KP1697-3/32

KP1695-035AKP1695-040AKP1695-3/64AKP1695-1/16A

C U S T O M E R A S S I S T A N C E P O L I C YThe business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. Onoccasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledgethey may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrantor guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that mightarise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of LincolnElectric affect the results obtained in applying these types of fabrication methods and service requirements.


Magnum® Gas-Shielded Gunand Cable AssembliesAvailable 200-550 amps air-cooled, gas-shielded weldingguns.See publication E12.10

Magnum® Self-Shielded Gunand Cable AssembliesAvailable 250-600 amps.See publication E12.110

Preflow, Postflow andBurnback Timer KitProvides adjustable delay ofpower source output shut off toprevent electrode sticking incrater when using high wire feedspeeds.Order K2330-2

Jumper Plug KitFor use with CV only powersources with 14 pin MS-typewire feeder connections and nocontactor control switch. Jumperplug kit closes contactor for al-ways hot welding output.Order K484

14 Lb. Innershield® CoilAdapterPermits 14 Lb. (6 kg)Innershield® electrode coils to bemounted on 2 in. (51 mm) O.D.spindles. Wire not included.Order K435

8 In. O.D. Spool AdapterFor small spools. Permits 8 in.(203 mm) O.D. spools to bemounted on 2 in. (51 mm) or 2.5in (64 mm) O.D. Spindles.Order K468

Replacement Case KitReplace a damaged case withoutreplacing the entire unitOrder K2596-1 (aluminum)Order K2596-2 (plastic)

Twist-Mate™Cable PlugFor connecting welding cable tooutput terminal receptacles. For2/0 - 3/0 (70 - 90 mm2) cable.Order K852-95

Micro Wire StraightenerStraightens .035 - 1/16 in.(0.9 - 1.6 mm) wire for use withportable feeders.Order K1733-4

RECOMMENDED ACCESSORIES TO EXPAND MACHINE CAPABILITIES

FEED PLATE GUN RECEIVER BUSHINGS

K1500-1 GunReceiver Bushing *

K1500-2 GunReceiver Bushing

(Standard)


(Optional)


(Optional)


(Optional)

K489-7 Fast-MateGun Receiver

Bushing (Optional)

* Shipped loose with every unit.

• Magnum® 200, 300and 400 gun andcable assemblieswith K466-1connector kit.

• Lincoln Innershield®

gun and cableassembly.

• Magnum® 550 gunand cable assemblywith K613-1connector kit.

• Magnum® 200 and400 fully assembledguns (K497-2x andK471-2x).


• Guns with Tweco®

#2, #3, and #4connectors.

• Magnum® 550 gunand cable assemblywith K613-7connection.

• Guns with Tweco®

#5 connectors.


• To adapt to OXO®

guns.• Magnum® gun and

cable assemblieswith Fast-Mateconnections.

• Handles bothsingle and dualprocedure guns.

For best welding results with Lincoln Electric equipment,always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details

Description

Output InputMIG Flux-Cored Submerged Arc

Semiautomatic, Constant Speed Wire FeederThe LN-8 is a semiautomatic constant speed wire feeder providing dependable performanceand reliable operation, making it ideal for shop or field operations. For precise wire feedingand quality welds, the LN-8 features controlled wire feed speed and voltage during startingfor clean, positive starts and reduced stubbing, skipping and spatter. Solid state controlcompensates for wire drag and input line variations to maintain accurate wire feed speed.This wire feeder is easy to use with a quick release gun and cable connection for easy set up,and large wire feed and voltage control knobs that are easy to adjust with gloved hands.

Publication E8.30 3/04www.lincolnelectric.com

Processes

Advantage LincolnRequired Options

Order

Recommended General Options

• Unique drive roll design provides positive feeding and quickreloading by simply inserting the wire into the incoming guidetube. The drive rolls and guide tubes are designed for long lifeand precise wire feeding.

• Completely enclosed case protects the heavy duty wire drivemechanism from damage, yet allows easy access to drive rolls.

• Dynamic braking system stops wire feed motor quickly tominimize crater sticking problems.

• Control circuit features “cold electrode” when the gun trigger isreleased for added safety.

• Solid state control compensates for wire drag and input linevariations to maintain accurate wire feed speed.

• Control of wire feed speed and voltage at the wire feedereliminates the need to return to the power source to adjustprocedures.

• Manufactured under a quality system certified to ISO 9001requirements.


Recommended Power Source Options

SEMIAUTOMATIC WIRE FEEDERS

115VAC

Gun and Cable Assembly, Drive Roll Kit, Control Cable, Weld Power Cable

K297 LN-8 Wire Feeder

Universal Wire Reel Stand, Insulated Lift Bail, Light Duty Caster Kit, SwivelPlatform, Spindle Adapter, Readi-Reel® Adapter, Coil Adapter, Cover Kit,Meter Kit, Gas Solenoid Assembly, Burnback Kit, Magnetic Flux ScreenSeparator, Flux Screen, Wire Reel and Flux Tank Assembly, ContinuousFlux Feeding Tank Assembly, Undercarriage, Squirtmobile®, MechanizedHand Travel Unit, Power Pack, Portable Digital Wire Feed Speed Meter

CV-400, CV-500-I, CV-655, DC-400, DC-600, DC-655, DC-1000

Shown with options

Wire Feed Wire Size Dimensions Net Product Product Input Output Capacity Speed Range Range H x W x D WeightName Number Power Curret/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg)

Cored Solid

LN-8 K297 115 VAC 600A @ 60% 50-600 .045-.120 .030-3/32” 10.9 x 9.8 x 9.6 3650/60 Hz (1.3-15.2) (1.2-3.0) (0.8-2.4) (227 x 248 x 244) (16.2)


LN-8www.lincolnelectric.com[2]

A CLOSER LOOK

PERFORMANCE• Unique drive roll design provides positive feeding and quick

reloading by simply starting wire into guide tube. The drive rolls andguide tubes are designed for long life and precise wire feeding.

• Dynamic braking system stops wire feed motor quickly to minimizecrater sticking problems.

• Solid state control compensates for wire drag and input linevariations to maintain accurate wire feed speed.

Connections are for current equipment design. Subject to change without notice.

CV250CV300CV-400-ICV-500-I Twist-Mate

14 Pin

CV-400, CV-655, DC-400, DC-600, DC-655, Ranger 250,Ranger 250LPG,Classic 300G (1),Classic 300D (1),Ranger 305G,Ranger 305D,Commander 300,Vantage 500,Air Vantage 500

Control CablesK1820-10 Wire Feeder Control Cable - 10 ft.Control Cable ExtensionsK1797-25 14-pin Extension Control Cable - 25 ftK1797-50 14-pin Extension Control Cable - 50 ft.

SemiautomaticWire Feeder

SemiautomaticWire Feeder

Magnum gun andcable assembly

Magnum gun andcable assembly

Control CablesK1820-10 Wire Feeder Control Cable - 10 ft.Control Cable ExtensionsK1797-25 14-pin Extension Control Cable - 25 ft.K1797-50 14-pin Extension Control Cable - 50 ft.

14 Pin

Stud

Weld PowerCable

Weld PowerCable

Control Cable

Control Cable

CONTROL AND WELD POWER CABLES SELECTION GUIDE

QUALITY AND RELIABILITY• Three-year warranty on parts and labor.


• Rugged and durable design recognized throughout the industry forits long life and years of trouble-free wire feeding.

• Completely enclosed case protects the heavy duty wire drivemechanism from damage, yet allows easy access to rolls.

• Control circuit features "cold electrode" when the gun trigger isreleased for added safety.

FEATURES• Large, easy to use wire feed speed and voltage controls that are

easy to adjust with gloved hands.

• Can be boom mounted or use optional Universal Wire Reel Stand,Casters, and/or Swivel Platform and mount on power source forextra versatility.

• Low voltage (24 volts) gun trigger circuit for added safety.

• Compatible with many Lincoln power sources including the CV-250,CV-300, CV-400, CV-655, DC-400, DC-600, DC-655, Ranger 250,Classic 300, Ranger 305, Commander 300, Vantage 500, and AirVantage 500.

• Optional burnback kit provides adjustable delay of power sourceoutput shut off to prevent the electrode from sticking in the weldmetal when using high wire feed speeds.

Weld Power CablesK1842-10 Lug to Lug, 3/0, 600A, 60% Duty Cycle - Weld Power Cable - 10 ft.K1842-35 Lug to Lug, 3/0, 600A, 60% Duty Cycle - Weld Power Cable - 35 ft.K1842-60 Lug to Lug, 3/0, 600A, 60% Duty Cycle - Weld Power Cable - 60 ft.K1842-110 Lug to Lug, 4/0, 600A, 60% Duty Cycle - Weld Power Cable - 110 ft.

Weld Power CablesK1840-10 Twist-Mate to Lug, 1/0, 350A, 60% Duty Cycle - 10 ft.

(1) Requires Wire Feed Module.

Steel Wire Sizes LN-8

Solid Wire:.030 - .035 (0.8 - 0.9 mm) KP502-035.040, .045 - .052 (1.0 - 1.4 mm) KP502-0521/16 (1.6 mm) KP502-1/16

Cored Wire:.045 - .052 (1.0 - 1.4 mm) KP502-052C1/16 - .062 (1.6 mm) KP502-1/16C7/64 - .120” (2.8 - 3.0 mm) KP502-120

Solid or Cored Wire:.068 - 3/32” (1.7 - 2.4 mm) KP502-3/32

Hardfacing:7/64” (2.8 mm) KP502-7/64H

Order No. Description

K1840-10 Twist-Mate to Lug, 1/0, 350A, 60% duty cycle, 10 ft. K1842-10 Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft.K1842-35 Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft.K1842-60 Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft.K1842-110 Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft.

Cable Type Description

Wire Feeder Control CableK1820-10 Male 9 pin to female 14 pin

Wire Feeder Control Cable ExtensionsK1797-25 - 25 ft. Male 14 pin to female 14 pin K1797-50 - 50 ft.

Adapter Cable for Control Cableto Terminal Strip Power Sources Female 14 pin control cable to K1798 Terminal Strip

LN-8[3]

RECOMMENDED OPTIONS

DRIVE ROLL AND GUIDE TUBE KITS

WELD POWER CABLES

CONTROL CABLES

REQUIRED OPTIONS

GUN & CABLE ASSEMBLIES

Magnum Gas-Shielded Gunand Cable AssembliesAvailable 200-550 amps, air-cooled,gas-shielded welding guns.See publication E12.10

Magnum Self-Shielded Gunand Cable AssembliesAvailable 250-600 amps.See publication E12.110

Magnum Submerged Arc GunRated 500 amps, 15 ft. (4.5m)cable, for 1/16” (1.6mm) electrodesize.Order K112

Magnum 400 shown

K126 Innershield Gun shown

Magnum Submerged Arc GunRated 600 amps, 15 ft. (4.5m)cable, for 5/64” (2.0mm) electrodesize.Order K113-1

Magnum Submerged Arc GunRated 600 amps, 15 ft. (4.5m)cable, for 3/32” (2.4mm) electrodesize.Order K113-2

Mechanized SAW GunRated 600 amps, for 5/64 and3/32” (2.0 and 2.4mm) solidelectrode. Includes flux valveinterlock switch and receptacle forHand Travel Unit or Squirtmobile.Order K114

Flux ConeFits K112 and K113 submerged arcguns for welding without theContinuous Flux Feed TankAssembly.Order K119

www.lincolnelectric.com


RECOMMENDED OPTIONS

GENERAL OPTIONS

Universal Wire Reel Stand For use with Lincoln 10-60 lb.(4.5-27.2 kg) wire packages that use a 2” (51mm) spindle. Hole in stand fits over lift bail. Order K1524-1

Light Duty Caster KitMounts to the K1524-1 wire reelstand. Allows for easy movementof wire feeder.Order K1556-1

Swivel PlatformMounts to the lift bail on the powersource and bottom of the K1524-1.Wire feeder may be lifted off ifneeded. Compatible with LightDuty Caster Kit. Includes “lazysusan” parts tray. Order K1557-1

Insulated Lift BailAllows the entire wire feeder to behung from a crane or hook. Usewith K1524-1. Order K1555-1

50-60 lb. Readi-Reel® Adapter Adapts 50-60 lb. (22.6-27.2 kg)coils of Lincoln electrode to2” (51mm) spindle. Order K438

20-30 lb. Readi-Reel® Adapter Adapts 22-30 lb. (10-14 kg) LincolnReadi-Reels of electrode to2” (51mm) spindle. Order K363P

50-60 lb. Coil Adapter Adapts 50-60 lb. (22.6-27.2 kg)coils of Lincoln electrode to2” (51mm) spindle. Order K1504-1

GENERAL OPTIONS, CONT.

14 lb. Innershield® Coil AdapterPermits 14 lb. (6 kg) Innershieldelectrode coils to be mounted on2” (51 mm) O.D. spindles.Order K435

8” O.D. Spool AdapterFor small spools. Permits 8”(200mm) O.D. spools to bemounted on 2” (51mm) O.D. spindles.Order K468

Plastic Wire CoverPlastic enclosure for wirepackages.Order K1634-1 for 30-40 lbs.(13.6-19.9 kg)Order K1634-2 for up to 60 lbs.(27.2 kg)

Gas Solenoid KitIncludes solenoid valve andmounting bracket.Order K437 (below code 9132)Order K425 (above code 9131)

Wire Feed Speed Meter KitContains an analog which indicateswelding voltage and wire feedspeed directly on a 0-60 volt scale.Order K261

Burnback KitProvides adjustable delay of powersource output shut off to preventelectrode sticking in crater whenusing high wire feed speeds.Includes a cold inch switch.Order K202


RECOMMENDED OPTIONS


Magnetic Flux Screen SeparatorFor submerged arc welding.Removes foreign magnetic particlesfrom reused flux.Order K58

Flux Screen For submerged arc welding.Removes large particles fromreused flux. Includes air-driven vibrator. Order K310

Wire Reel and Flux TankAssemblyIncludes flux tank, undercarriage,and reel and brake assembly inopen shroud.Order K305

Continuous Flux Feeding Tank AssemblyFor submerged arc welding.Includes air filter, pressureregulator, gauge, tank, 18 ft. (5.4m)flux hose, funnel and lift bailassembly to mount wire feeder. Order K320

UndercarriageIncludes mounting frame, frontcasters, rear wheels and handle forhand towing. For use with WireReel Stand. Order K163


SquirtmobileSelf-propelled trackless carriagecarriers K114 Mechanized SAWGun on long welds for automaticwelder economy without highfixtures costs. Requires a K161Power Pack to drive unit.Order K62

Mechanized Hand Travel UnitCarries the K114 Mechanized SAWGun along the joint at a presettravel speed to help the operatormake better welds 10% to 25%faster than with manual travel.Speed range is 7-60 ipm (0.2-1.5 m/min). Requires a K161Power Pack to drive unit.Order K110

Power PackIncludes travel mag-amp circuitrequired when using either aSquirtmobile or Mechanized HandTravel Unit with a K114 SAW gun.Mounts near power source. Connectto the power source for input power.Order K161-25 for 25 ft. (7.5m)Order K161-50 for 50 ft. (15m)

Portable Digital Wire FeedSpeed MeterWhen clamped on an exposedsection of continuously fedelectrode, unit reads wire feedspeed in inches per minute. Order K283


LN-8 ORDER FORM



The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of ourcustomers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers basedon the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information oradvice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter ofpractical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information oradvice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of thecustomer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

LN-8 WIRE FEEDER K297

REQUIRED OPTIONSMagnum Gas-Shielded Gun and Cable Assemblies see publication E12.10Magnum Self-Shielded Gun and Cable Assemblies see publication E12.100Submerged Arc Gun and Cable Assemblies see page 5Drive Roll and Guide Tube Kits see page 5Control Cable see page 5Weld Power Cable see page 5

RECOMMENDED GENERAL OPTIONSUniversal Wire Reel Stand K1524-1Light Duty Caster Kit K1556-1Swivel Platform K1557-1Insulated Lift Bail K1555-150-60 lb. Readi-Reel Adapter K43820-30 lb. Readi-Reel Adapter K363P50-60 lb. Coil Adapter K1504-114 lb. Innershield Coil Adapter K4358” O.D. Spool Adapter K468Plastic Wire Cover (for 30-44 lb. wire packages) K1634-1Plastic Wire Cover (for up to 60 lb. wire packages) K1634-2Gas Solenoid Kit (below code 9132) K437Gas Solenoid Kit (above code 9131) K425Wire Feed Speed Meter Kit K261Burnback Kit K202Magnetic Flux Screen Separator K58Flux Screen K310Wire Reel and Flux Tank Assembly K305Continuous Flux Feeding Tank Assembly K320Undercarriage K163Squirtmobile K62Mechanized Hand Travel Unit K110Power Pack (Available in 25 ft. or 50 ft. lengths) K161-25, -50Portable Digital Wire Feed Speed Meter K283

RECOMMENDED POWER SOURCE OPTIONSCV-400 see publication E4.30CV-500-I see publication E4.30.1CV-655 see publication E4.40DC-400 see publication E5.20DC-600 see publication E5.40DC-655 see publication E5.46DC-1000 see publication E5.50

TOTAL:

Description

Output InputSubmerged Arc

LT-7 TractorSubmerged Arc DC Wire Feeder

The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for thesubmerged arc process with track system capabilities. It is self-guiding andeasy to operate – only one operator is usually required. It is designed to beused with a variety of Lincoln DC constant voltage and constant current powersources. The rugged, lightweight unit permits quick movement to the next joint.Its compact size fits through small openings and confined spaces. Butt and fillet welds can be made on heavy plate or steel as light as 12 gauge (2.5mm).The LT-7 Tractor is ideal for the following applications: ship and barge building,storage tank erection, bridge deck installation, beam, girder or column fabrication, and long seams on heavy weldments.

Publication E9.70 12/03www.lincolnelectric.com

Processes

Advantage Lincoln

Order


Recommended General Options

• LT-7 Tractor feeds 3/32 to 3/16” (2.4 to 4.8 mm) solid wires,from 100 - 400 inches per minute (2.5 - 10.2 m/min) wire feedspeed.

• Calibrated tractor drive adjusts travel speeds from 6 to 70inches per minute (0.12 to 1.8 m/min).

• Vertical head lift adjuster for adjusting electrical stickout from1/2 in. to 5 in. (12.7 to 127.0 mm).

• Weld angle is up to 50° from vertical on either side; dragangle is up to 30° from vertical.

• Control box is conveniently located on the tractor (can bemounted either left or right), eliminating the need to return tothe power source for routine procedure changes.

• Exceptional tracking control and self-steering in mostapplications leave the operator free for quality control, jointcleaning and flux handling.

• Welds butts, horizontal fillet and lap joints to the left or rightside of the tractor frame for convenience.

• Close mechanical alignment between wire and joint maximizesweld quality with no fixturing costs.


Recommended Power Sources

AUTOMATIC WIRE FEEDERS

115VAC

K227-1 LT-7 Standard ModelK395-1 LT-7 Track Model

Wire Feeder Control Cable Extensions, Adapter Cable, Linc-Fill™Attachments, Horizontal Fillet and Lap Adapter Kit, Flat Fillet AdapterKit, Butt Seam Guide Kit, Track Conversion Kit, Tiny Twinarc®

Adapter Kit, Track Section, Flux Screen, Magnetic Flux ScreenSeparator, Concentric Flux Cone Assembly

Required OptionsControl Cable, Weld Power Cable, Contact Nozzle Assembly

CV-655, DC-600, DC-655, DC-1000, DC-1500

Wire Feed Wire Size Range Dimensions Net Product Product Input Rated Output Speed Range Solid H x W x D WeightName Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg)

LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16” 27.5 x 33 x 14 120Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838 x 356) (54)

LT-7 K395-1water cooling)

130Track (59)

Track Model Shown

LT-7 Tractorwww.lincolnelectric.com[2]

A CLOSER LOOK

REQUIRED OPTIONS

PERFORMANCE

• Solid-state control system precisely regulates procedures forreliable starting and economical welding.

• Automatic compensation for input voltage and tractor loadingvariations.

• Function lights built into the solid-state printed circuit boards aidtroubleshooting to minimize down time.

• Cross seam adjuster speeds setup and lets operator trackirregular joints while welding. Adjustment range is 3-1/8 in. (79 mm) with clamp and 2-1/2 in. (63 mm) with handwheel.

• To perform a curved weld, the minimum diameter can be as smallas 10 ft. (3.0m) for an inside weld and 13 ft. (3.9m) for an outsideweld.

• To perform an inside circumferential weld, the minimum insidediameter that can be welded is approximately 5 ft. (1.5m).

QUALITY AND RELIABILITY



• Rugged and durable design recognized throughout the industryfor its long life and years of trouble-free wire feeding.

FEATURES

• Quick, easy installation of optional guides for different joints.

• Reel holds 60 lb. (27.2 kg) solid wire coils.

• Flux hopper capacity of 15 lbs. (6.8 kg). Includes a manual fluxflow rate control valve and can be mounted at four locations tothe left or right.

• Continuous Vertical Adjustment: 1-1/2” (38 mm) handweelvariation for ESO (electrical stickout).

• Travel clutch operates from either side of the tractor.

4 5 6

WELD POWER CABLES

CONTROL CABLES


Wire Feeder Control Cable K1822-25 - 25 ft. (7.6m)

Wire Feeder Control Cable Extensions K1797-25 - 25 ft. (7.6m)K1797-50 - 50 ft. (15.2m)

Adapter Cable for Control Cable K1798to Terminal Strip Power Sources

Order No. Description

K1842-10 Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0m)K1842-35 Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6m)K1842-60 Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2m)K1842-110 Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5m)

4 5 6

CONTACT NOZZLE ASSEMBLIES

Description/Diameter Wire Order No.

Submerged Arc:3/32” (2.4 mm) K231-3/321/8” (3.2 mm) K231-1/85/32” (4.0 mm) K231-5/323/16” (4.8 mm) K231-3/16

Positive:3/32 - 1/8” (2.4 - 3.2 mm) K148A3/32 - 3/16” (2.4 - 4.8 mm) K148B

Linc-Fill™ Attachments for Positive Contact Nozzle AsblyExtension for K148

3/32” (2.4 mm) K149-3/321/8” (3.2 mm) K149-1/85/32” (4.0 mm) K149-5/32

LT-7 Tractorwww.lincolnelectric.com[3]

RECOMMENDED OPTIONS

GENERAL OPTIONS

Horizontal Fillet and LapAdapter KitIncludes a rear guide wheel, headtension spring and front guidewheel assembly on an adjustablearm which rides in the joint tomaintain alignment and electrodeangle. Kit includes separate frontguide wheel assemblies for filletand lap joints. Welds to the leftor right of the tractor’s center line.Order K232

Flat Fillet Adapter KitIncludes front and rear guidewheels for operating the tractor in30° or 45° flat fillet joints.Order K229

Butt Seam Guide KitMount in place of the standardfront wheel to ride in a V-grooveor open 1/8 - 3/8” (3.2 - 9.5 mm)butt joint, keeping the wire inrequired alignment.Order K230

Track Conversion KitConverts the LT-7 standard modelfor track guidance. Shown withK396 track section.Order K400

GENERAL OPTIONS

Tiny Twinarc Adapter KitConverts the LT-7 standard modelto Tiny Twinarc using 5/64” (2.0mm) electrode. These kits mayalso be used for horizontal filletswith the addition of the K232Adapter Kit. Order K277-1 for Butt SeamsOrder K277-2 for Flat Fillets

Track SectionEach provides 70 in. (1.8m) oftravel. To be used with theK395-1, LT-7 Track Model.Order K396

Flux ScreenFor submerged arc welding.Removes large particles fromreused flux. Includes air-drivenvibrator. Order K310

Magnetic Flux Screen SeparatorFor submerged arc welding.Removes foreign magneticparticles from reused flux. Order K58

Concentric Flux Cone AssemblyFor use with the K148B, PositiveContact Nozzle Assembly. Givesconcentric flux coverage aroundthe electrode.Order K285

K396

LT-7 STANDARD MODEL K227-1LT-7 TRACK MODEL K395-1

REQUIRED OPTIONSControl Cable See Page 2Weld Power Cable See Page 2Contact Nozzle Assembly See Page 2

RECOMMENDED GENERAL OPTIONSWire Feeder Control Cable Extensions See Page 2Adapter Cable See Page 2Linc-Fill™ Attachments See Page 2Horizontal Fillet and Lap Adapter Kit K232Flat Fillet Adapter Kit K229Butt Seam Guide Kit K230Track Conversion Kit K400Tiny Twinarc Adapter Kit, for Butt Seams K277-1Tiny Twinarc Adapter Kit, for Flat Fillets K277-2Track Section K396Flux Screen K310Magnetic Flux Screen Separator K58Concentric Flux Cone Assembly K285

RECOMMENDED POWER SOURCESCV-655 see publication E4.40DC-600 see publication E5.40DC-655 see publication E5.46DC-1000 see publication E5.50DC-1500 see publication E5.60

TOTAL:


LT-7 TRACTOR ORDER FORM



The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.



TITAN 701700 Amps of Heavy-Duty Performance

ENGINE DRIVEN WELDERS

Lincoln’s New Titan 701 is both a rugged three cylinder, diesel engine driven 700 amp DCarc welder and 3.4kW AC power generator. This robust diesel powered field welder has beendesigned and built specifically for demanding harsh environments and rugged workconditions like mining and construction sites, cross-country pipelines, civil engineeringprojects, hirefleets and on-site repair applications.

The design of the Titan 701 has especially taken into account the in-field maintenance requirements of remote locations. There are noPCB’s used in the Titan 701 for low maintenance, long service life, easy operation and a great arc performance across all weldingprocesses that this machine has been designed for.

The Titan 701 has been designed to meet specific customer requirements. Easy to understand controls, excellent welding characteristicsfor a wide variety of processes, in-field servicing especially when used in remote locations – NO electronics or PCB’s, a heavy-dutydesign to ensure maximum reliability, powered by the Deutz F3L912air-cooled engine.

Processes

Description

Advantage Lincoln

Order

Stick Flux-Cored TIG Gouging

Output

K32016-1 Titan 701

• 30 – 700 amps DC output• 600 amps @ 40% duty cycle• 3,400 watts of AC auxiliary power• Eight current ranges with overlap. Fine tuning within each

range.• No electronics or printed circuit boards.• All copper windings for enhanced arc stability• Powered by the popular Deutz F3L912 air-cooled industrial

diesel engine.• Three-year warranty on parts and labour (engines warranted

separately by engine manufacturer).

TECHNICAL SPECIFICATIONSMACHINE SPECIFICATIONS

Model Output Range Rated Output* OCV Aux Power Weight Kg Dimensions H x W x D mm

ENGINE SPECIFICATIONS

Model Description Horsepower CapacitiesOperatingSpeeds Fuel Consumption

* Rated Output @ 40 C

DeutzF3L912

Titan 701 30 - 700 DC Amps

500A, 40V @ 100%

600A, 30V @ 40%

650A, 25V @ 25%

88V max.3,400 watts 60Hz AC

230V @ 15 amps796 1067 x 800 x 1603mm

3 cyl, air-cooled Diesel Engine

12V Electric StartTwo-stage Dry Type Air CleanerFuel Filter with Water Separator

Displacement

33kw (44 HP) @ 1800 RPM

2.83L(173 cu in)

Bore x Stroke100 x 120mm

Fuel:95 litres

Oil:8.0 litres

500A load1800 RPM

High Idle1890 RPM

7.34 litres/hour

2.5 litres/hour

o

Input

J6.75 (1/05)

1

FEATURES

2

A CLOSER LOOK

• Simple controls – Keep training time to a minimum with thecoarse output control (eight overlapping ranges) and fineadjustment for the desired output. Scratch-resistant Lexannameplate.

• Single-sided engine access for routine maintenance. Doublehinged door located on the right side of the machine openseasily in tight surroundings.

• Large 95 litre fuel tank provides run time for an extended day- 13 hours of welding at 450A/38V/100% duty cycle or 37hours at high idle.

• Fuel gauge for monitoring fuel levels - avoid running out offuel.

• Engine hour meter for scheduled maintenance.

• Engine watcher – protection from high oil temperature.

• Output stud hand nuts provide convenient positiveconnection of welding leads without tools.

• Two inductance output studs for optimum output forStick/TIG and Gouging.

• Provision for fork lift truck and crane lifting.

7

1

1013 12 11

9

8

64 532

13

1. Run / stop switch2. Start button3. Battery charge light4. Fuel gauge5. Oil temperature light6. Hour meter7. Circuit breakers

8. 230 volt auxiliary power outlet9. Fine output control10. (-) Output terminals11. Earth Stud12. Optional Analogue volt/amp meters13. (+) Output terminal14. 8 position course output control

R

TITAN 701

ARC PERFORMANCE

3

A CLOSER LOOK

• 500 amps @ 100% duty cycle and capable of 600 amps @40% duty cycle. All ratings are at 40 C.

• Wide operating range 30 to 700 amps to cover mostapplications.

• OCV 88 volts max.

• CC: stick output delivering excellent welding characteristics for E6010 cellulose, E7018 low hydrogen electrodes.

o

FUEL CONSUMPTION

Fuel ConsumptionApprox. runningtime for 95 litre

(Hours)

High IdleNo Load

1890 RPM2.5 litres / hour

7.34 litres / hour

37.8 hours

DC CC WeldOutput 450A@ 38 volts

AuxiliaryPower

3.4 KVA3.3 litres / hour

12.9 hours

28.8 hours

GENERATOR PERFORMANCE• 1-phase 230V, 15A, AC generator power rated at 3.4kW

continuous output for industrial power tools, grinders, lightingand stand-by power. Simultaneously weld & use auxiliarypower.

• Weather resistant 230V outlet. IP44 rated. Circuit breakerprotected.

• Auxiliary power rating is continuous, provided the engine manufacturer’s lubrication and maintenance schedules areadhered to.

TITAN SIMULTANEOUS WELDING AND POWER LOADS

Welding OutputPermissiblepower-watts

(unity Power Factor)

450A/38V

Up to 350A/34V

0

3,400

Permissible Auxiliary Currentin Amperes

@ 230V +/-10%

0

15

QUALITY AND RELIABILITY• Three cylinder Duetz air-cooled diesel engine. Eliminates the

need for regular monitoring of water levels, no radiator hosesto break half way through a job.

• Automatic shutdown for high oil temperature.

• Conventional transformer design with NO printed circuit boardor electronics. Design also incorporates a modular assemblyminimizing spare part requirements.

• Designed for easy servicing even in the remotest location.

• Single-side engine access for easy routine maintenance.

• Three-year parts and labour warranty. (Engine warrantedseparately by the manufacturer)

• Manufactured under a ISO 9001 Certified Quality ManagementSystem.

• CC: wire welding with the LN-25 across-the-arc wire feeder fora variety of Innershield FCAW-SS wires.

• CC: Scratch start TIG welding

• Arc gouging: the Titan 701 is capable of gouging with up to12.7mm carbons.

• Exceptional CC arc characteristics similar to those of theLincoln DC400.

• The Titan 701 produces a smooth stable arc for low amperage TIG through to a powerful arc for carbon arc gouging.

Titan 701 Output Curves

Current

90

80

70

60

50

40

30

20

10

0

Volts

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800

TITAN 701

STICK OPTIONS

RECOMMENDED OPTIONS

WIRE FEEDER OPTIONS

GENERAL OPTIONS

GENERAL OPTIONSAccessory KitIncludes (10m) 70mm electrode cable withlug, (9m) 70mm work cable with lugs,helmet, work clamp, electrode holder, wirebrush, chipping hammers. 400 ampcapacity.Order Kit1700 Lead Kit

Remote Output ControlConsists of a control box with 20m cablelength. Permits remote adjustment of output.Order K32024-1

2

2

LN-25 Wire FeederPortable CC/CV unit for flux-cored and MIGwelding. Includes Gas Solenoid & InternalContactor.Order K449

Magnum 350 Innershield Gun (for LN-25)For self-shielded wire with 4.5m cable. For 1.7- 2.4mm wire.Order K126

Drive Roll and Guide Tube Kit (for LN-25)For 1.7 - 2.4mm cored or solid steel wire.Order KP653-3/32

Roll FrameHeavy-duty tube frame designed to protectthe machine when being moved around thesite.Order K32002

Spill TrayDesigned to bolt into K32002 roll frame.Provides environmental protection from fluidspills. Includes drain plug.Order K32003-1

The Lincoln Electric Company (Australia) Pty. Ltd.

35 Bryant Street, Padstow, NSW 2211

Your local Lincoln distributor is:

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables and cutting equipment. Our challenge is to meet the needs of our customers and to exceedtheir expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at thattime. Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no responsibility, with respect to such information or advice. We expressly disclaim any warranty of any kind, including anywarranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any suchinformation or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variablesbeyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change - This information is accurate to the best of our knowledge at the time of printing.

Ph: 1300 728 720 (AUST ONLY)

Ph: +61 2 9772 7222

11 Pandan Crescent, SingaporePh: +65 6773 6689

Asia Pacific Head Office

Meter KitAnalogue volt and amp meter kit.Order K32019-1

Medium Welder TrailerFor heavy-duty road, off-road, plant and yardapplications. Includes wheeled jack, safetychains, 350mm wheels and large rearbumper. Stiff 5mm steel frame, E-coated andpowder painted for rust & corrosionresistance. Low sway suspension givesoutstanding stability with manageable tongueweight. E-Z Lube Axle-pack wheel bearingswith a grease gun. 1.4m max. width forstability with easy tracking.Order K953-1 Trailer

K958-1 50mm Ball HitchK958-2 Lunette Eye HitchK959-1 Fender & Light KitK965-1 Cable Rack

Power Plug Kit (15A)230V plug rated at 15 amps.Order AS4352-4

Spark Arrestor KitEasily mounts to exhaust pipe.Order K899-1

Lockable Fuel Cap/Flash Arrestor KitLockable fuel cap prevents tampering withfuel. Green cap colour provides a visualreminder to use diesel when refueling.Order K2340-1

Ether Start KitProvides maximum cold weather startingassistance for frequent starting below -12C. Required ether tank is not provided withkit.Order K887-1

Cold Weather KitAir recirculation system maintains Deutzengine temperature in extremely coldweather.Order K1751-1

o

R

Kit400 Accessory Kit

EASYARC™ ID7016-1

Publication C.ID.7016-1 06/08www.lincolnelectric.com

STICK ELECTRODE

General Applications

• Basic, extremely low hydrogen electrode (HDM<3ml/100g).

• Excellent root pass electrode (diameter 2.5 and 3.2)

• Good COD at -10ºC, meet offshore requirements.

• Reliable impact toughness at -40ºC.

Welding Positions

CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL

PolarityDC+, AC

ApprovalsABS: 3YH5Lloyds: BF 3m, 3Ym H5BKI: 3Y40 H5

MECHANICAL PROPERTIES

%C %Mn %Si %P %S

0.07 1.20 0.30 0.015 0.010

Condition Yield Strength Tensile Strength Elongation Impact ISO-V(J)(N/mm2) (N/mm2) (%) -20ºC -29º -46ºC

Required 400 490 22 - - 27

Test Results 530 625 28 140 80 50

ClassificationAWS A5.1 :E7016-1

1G 2G 3G Ô 4G

PT. LINCOLN ELECTRIC INDONESIAJl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia

Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: [email protected]

PACKAGING AND AVAILABLE DIAMETERS


The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assumeany liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express orimplied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.



Weight Set (kg)Diameter Length(mm) (mm) Inner Box Master Pallet

2.5 350 5 20 1900

Easyarc™ ID7016-1 3.2 350 5 20 1900

4.0 350 5 20 1900

5.0 450 5 20 1900

WELDING TECHNIQUESAll 7016-1 type stick electrodes require a “drag” to 1.6 mm max. arc length to obtain the desired mechanical properties and weld quality.An arc length of 3.2 mm or longer may result in porosity and serious deterioration of impact properties.

Polarity Use DC+ whenever possible, with 4.0 mm and smaller sizes of Easyarc™ 7016-1. Use AC with the larger sizes for best operat-ing characteristics.

Downhand On the first pass, or whenever it is desirable to reduce admixture with a base metal of poor weldability, use low currents. Onsucceeding passes, use currents that provide best operating characteristics. Drag the electrode lightly or hold as short an arc as possi-ble. 1.6 mm max. when optimum impacts and x-ray quality are required. Do not use a long arc at any time because this type of electroderelies principally on molten slag for shielding. Stringer beads or small weave passes are preferred to wide weave passes. Layers shouldbe kept as thin as possible (4.0 mm max.) for best properties. When starting a new electrode, strike the arc ahead of the crater, moveback into the crater, and then proceed in the normal direction. Use higher currents on AC than DC. Govern travel speed by the desiredbead size.

Vertical-Up Weld vertical-up with 4.0 mm and smaller sizes. Use a triangular weave for heavy singlepass welds. For multi-pass welds,first deposit a stringer bead using a slight weave. Deposit additional layers with a side-to-side weave, hesitating at the sides long enoughto fuse out any small slag pockets and minimize undercut. Do not use a whip technique or take the electrode out of the molten pool.Travel slow enough to maintain the shelf without causing metal to spill. Use currents in the low to middle portion of the range, dependingon joint design and plate thickness.

Overhead Use 4.0 mm and smaller electrodes. Deposit stringer beads using a slight circular motion in the crater. Motions should be slowand deliberate. Move fast enough to avoid spilling weld metal, but do to be alarmed if some slag spills. Use currents in the lower portionof the range.

Distributed by:

WELDING PARAMETERS, OPTIMUM FILL PASSES

Welding Position 1G 2G 3G 4G 5GDiameter (mm) Current (A)

2.5 80 75 80 75 75

3.2 120 110 110 100 100

4.0 150 140 130 125 125

5.0 240 230 220 220 220

2F

EASYARC™ ID7018-1

Publication C.ID.7018-1 06/08www.lincolnelectric.com

STICK ELECTRODE


• Made especially for welding carbon and low alloy steel.

• Capable x-ray quality and excellent mechanical properties.

• To resist cracking in medium to high carbon steels, hot shortcracking in phosphorus bearing steels, and porosity in sulfurbearing steels. However, x-ray quality and mechanical proper-ties may be lower.

• Thick sections and restrained joints on mild and alloy steel platewhen shrinkage stresses tend to cause weld cracking.

• Alloy steels that require 482 N/mm2 (70 ksi) tensile strengthdeposits. See “Low Hydrogen, Low Alloy Steel Group for 550-760 N/mm2 (80-110 ksi) steels.

• Multiple pass, vertical and overhead welds in carbon steelplate.

• Low hydrogen electrodes can produce dense, x-ray qualitywelds with excellent notch toughness and ductility. The lowhydrogen content in the deposit reduces the danger of under-bead and micro-cracking on high carbon and low alloy steelsand on thick weldments. Less preheat is needed than for otherelectrodes.

Welding Positions

“Fast-Freeze” Characteristics


All position operation: But quite different from “Fast-Freeze”electrodes. Weld metal freezes rapidly even though the slagremains relatively fluid.

• Medium deposit rates consistent with all position operation provid-ed by iron powder in the coating.

• Appearance: Flat or slightly convex beads have distinct rippleswith llittle spatter.

PolarityDC+, AC (if OCV>75 volts)

ApprovalsLloyds: BF 4Y40m H5ABS: 4Y400 H5DNV: 4Y40 H5RMRS: Grade 3BKI: 4Y, 4Y400 H5


%C %Mn %Si

0.05 1.0 0.3

Condition Yield Strength Tensile Strength Elongation Impact Iso-V (j)(N/mm2) (N/mm2) (%) -46°C

Requirements 400 490 22 27

Test Results 436 533 29 120

ClassificationAWS A5.1 :E7018-1

1G 2G 3G Ô 4G









2.5 350 5 20 1900

Easyarc™ ID7018-1 3.2 350 5 20 1900

4.0 350 5 20 1900

5.0 350 5 20 1600

WELDING TECHNIQUES

All 7018-1 type stick electrodes require a “drag” to 1.6 mm max. arc length to obtain the desired mechanical properties and weld quality.An arc length of 3.2 mm or longer may result in porosity and serious deterioration of impact properties.

Polarity Use DC+ whenever possible, with 4.0 mm and smaller sizes of Easyarc™ ID7018-1. Use AC with the larger sizes for best operat-ing characteristics.

Downhand On the first pass, or whenever it is desirable to reduce admixture with a base metal of poor weldability, use low currents. Onsucceeding passes, use currents that provide best operating characteristics. Drag the electrode lightly or hold as short an arc as possi-ble, 1.6 mm max. when optimum impacts and x-ray quality are required. Do not use a long arc at any time because this type of electroderelies principally on molten slag for shielding. Stringer beads or small weave passes are preferred to wide weave passes. Layers shouldbe kept as thin as possible (4.0 mm max.) for best properties. When starting a new electrode, strike the arc ahead of the crater, moveback into the crater, and then proceed in the normal direction. Use higher currents on AC than DC. Govern travel speed by the desiredbead size.

Vertical-Up Weld vertical-up with 4.0 mm and smaller sizes. Use a triangular weave for heavy single-pass welds. For multi-pass welds,first deposit a stringer bead using a slight weave. Deposit additional layers with a side-to-side weave, hesitating at the sides long enoughto fuse out any small slag pockets and minimize undercut. Do not use a whip technique or take the electrode out of the molten pool.Travel slow enough to maintain the shelf without causing metal to spill. Use currents in the low to middle portion of the range, dependingon joint design and plate thickness.

Overhead Use 4.0 mm and smaller electrodes. Deposit stringer beads using a slight circular motion in the crater. Motions should be slowand deliberate. Move fast enough to avoid spilling weld metal, but do to be alarmed if some slag spills. Use currents in the lower portionof the range.

Distributed by:


Welding Position 1G 2F 2G 3G 4GDiameter (mm) Current (A) Up

2.5 80 85 85 85 80

3.2 120 115 115 115 110

4.0 170 180 180 180 160

5.0 240 250 250 250 240

EASYARC™ ID308L-16

Publication C.ID.308L-16 06/08www.lincolnelectric.com

STICK ELECTRODES


• Applications include: Food Processing Equipment; PetroleumRefineries; Nuclear Industry; Water Systems; Chemical Industry;Medical Equipment; Manufacturing; Brewery / Distillery; Paper /Pulp Industry; Welding of the components where improvedresistance to sensitisation and intergranular corrosion isrequired.

Welding PositionsGeneral Description

1G 2F 2G


• All positional rutile basic electrode for fillets and butt welding of19Cr/10Ni type stainless steels (301, 302, 304, 304L, 308 &308L). Good weldability and smooth bead low carbon content.

PolarityDC+, AC


%C %Mn %Si %P %S %Ni %Cr %Mo FN

0.02 0.90 0.88 0.030 0.010 9.8 20 0.09 4-10

Condition Tensile Strength Elongation(MPa) (%)

Requirements 520 min 35

Test Results 635 44

4G

ClassificationsAWS A5.4: E308L-16



2.5 350 2.5 15 1260

Easyarc™ ID308L-16 3.2 350 2.5 15 1260

4.0 350 2.5 15 1260

Temperature range pressure parts: -120, +350°COxidation resistance: 800°C







Distributed by:


Welding Position 1G 2F 2G 3G 4GDiameter (mm) Current (A) Up

2.5 70 70 70 60 65

3.2 100 100 100 70 95

4.0 130 130 130 90 120

WELDING TECHIQUES

Welding with stainless steel electrodes requires techniques similar to those used for mild steel low hydrogen electrodes. Use a shortarc, but keep the coating from touching the puddle. Flat beads with good wash-in promote easy slag removal in deep grooves. Fill eachcrater before breaking the arc to avoid crater cracks. Before starting another electrode be sure to clean the slag thoroughly from the fin-ish of the bead and clean the complete weld before starting the next pass. On deep groove butt joints, the root pass should penetrateonly enough to fuse to both plates and seal the opening. More penetration may cause cracks.

Welding techniques can help to control distortion. Weld with low current consistent with sufficient penetration to reduce the heat inputto the work.

Use stringer beads at a higher speed rather than wide beads at a slower speed. If weave beads must be made, limit the weave to 2 1/2times the electrode diameter.

Other means to control distortion are:• Use rigid fixtures to hold parts in alignment.• Use chill bars near the weld and backing bars under the weld.• Plan the sequence of welding, using the same techniques as with mild steel such as skip welding and back step welding.

All stainless steel shielded metal arc electrode coverings must be protected from moisture pickup. Usually redrying at 260-316°C for 1hour restores the electrode to its original condition and storing in a holding oven at 149°C is satisfactory. For high quality welds, jointsmust be clean and dry with all contaminants removed.

4G 5G Ô

Publication C.ID.6013 06/08www.lincolnelectric.com

STICK ELECTRODES


• Made especially for welding carbon steel.

• Irregular or short welds that change direction or position anddownhill fillets and laps.

• Sheet metal lap and fillet welds.

• “Fast-Fill” joints with poor fit-up.

• General purpose welding in all positions.

Welding Positions“Fill-Freeze” Characteristics

1G 2F 2G 3G Ô


• Medium deposit rates and medium penetration.

• Appearance ranges from smooth and ripple free to even withdistinct ripples.

• All position operation but most widely used downhill or in theflat position.

• Excellent “Fill-Freeze” characteristics of 2.5mm through 4.0mmsizes of Easyarc™ ID6013 are excellent for sheet metal welding.

PolarityDC-, AC

ApprovalsABS: Class 2Lloyds: 2M, 2YMBKI: Class 2GL: Class 2


%C %Mn %Si

0.08 0.5 0.3

Condition Yield Strength Tensile Strength Elongation Impact Iso-V (j)(N/mm2) (N/mm2) (%) 0°C

Requirements 330 430 17 Not required


4G

EASYARC™ ID6013









2.5 350 5 20 1900

Easyarc™ ID6013 3.2 350 5 20 2000

4.0 350 5 20 2000


Welding Position 1G 2F 2G 3G 3G 4G 5GDiameter (mm) Current (A) Up Down Up & Down

2.5 80 85 85 80 85 85 85

3.2 110 115 115 110 115 110 110

4.0 170 175 175 175 180 175 175

5.0 220 230 --- 230 --- --- ---

WELDING TECHIQUES

Polarity Use DC- for best performance on all applications except when arc blow is a problem. To control arc blow, use AC.

Downhand and Downhill Use stringer beads for the first pass except when poor fit-up requires a slight weave. Use either stringer orweave beads for succeeding passes. Touch the tip of the electrode to the work or hold a 3.2 mm or shorter arc. Move as fast as possi-ble, consistent with desired bead size. Use currents in the middle to higher portion of the range.

Electrode Size Use 4.0 mm or smaller sizes for vertical and overhead welding.

Vertical-Down Use stringer beads or a slight weave. A drag technique should be used with Easyarc™ ID6013. Make small beads.Point the electrode up so arc force pushes molten metal back up the joint. Move fast enough to stay ahead of the molten pool. Usecurrents in the higher portion of the range.

Vertical-Up Use a triangular weave for the first pass. Weld a shelf at the bottom of the joint and add layer upon layer using a straightweave pausing on each side to ensure penetration and proper wash-in. Do not whip or take the electrode out of the molten pool. Pointthe electrode slightly upward so arc force assists in controlling the puddle. Travel slowly enough to maintain the shelf without spilling.Use currents in the lower portion of the range.

Overhead Make stringer beads using a drag technique with a slight circular motion in the crater. Do not weave. Travel fast enough toavoid spilling. Use currents in the lower portion of the range.

Sheet Metal Weld downhill when possible. Move as fast as possible while maintaining a continuous bead. Use currents in the middle tohigher portion of the range.

Distributed by:

EASYARC™ ID7016P

Publication C.ID.7016P 06/08www.lincolnelectric.com

STICK ELECTRODE


• Basic low hydrogen electrode (HDM 5mL/100g, per AWS A4.3).

• Excellent root pass electrode,particularly when low hydrogen isdemanded and open gap conditions exist, as in pipewelding(dia. 2.5 & 3.2mm).

• Impacts exceed AWS A5.1 requirements when tested at -40°C.

• For all positions except vertical down. Particularly suitable forvertical up welding.

Welding Positions


PolarityDC+, DC-, AC

ApprovalsABS: 3YH5Lloyds: BF 3m, 3Ym H5BKI: 3YH5


%C %Mn %Si %P %S

0.07 1.10 0.30 0.01 0.01

Condition Yield Strength Tensile Strength Elongation Impact ISO-V(j)(N/mm2) (N/mm2) (%) -30ºC

Required 400 490 22 27


ClassificationAWS A5.1 :E7016P

1G 2G 3G Ô 4G 5G Ô

RECOMMENDED CURRENT RANGE (AMPS)

Electrode Size (mm) AC DC+,DC-

2.5 70 - 80 60 - 70

3.2 90 - 130 80 - 120

4.0 130 - 160 120 - 150









2.5 350 5 20 1900

Easyarc™ ID7016P 3.2 350 5 20 1900

4.0 350 5 20 1900

WELDING TECHNIQUES

DC positive polarity has a strong arc with moderate spatter level. The penetration is greater than that of DC negative. For vertical upwelding, a side-to-side weaving motion with a relatively steep welding angle produces a flat to slightly concave bead with the 2.5 and3.2mm sizes. Excellent tie-in to sidewalls and no undercutting is also a feature of Easyarc™ ID7016P on DC positive polarity. DC nega-tive polarity has the advantage of low spatter levels and a flat, smooth bead on horizontal fillets. The penetration on this polarity is moreshallow than with DC positive. DC negative polarity is recommended for open gap root pass welding for vertical up applications.

AC operation is closer to DC positive with regard to spatter, penetration and bead appearance. Arc stability on AC is very good.Easyarc™ ID7016P can be used where open circuit voltage is as low as 60V.

For all applications, a tight arc should be held to maintain weld soundness and mechanical properties. All sizes can be used in out-of-position welding (excluding vertical down). The 4.0mm diameter Easyarc™ ID7016P will produce a slightly more convex bead shape inthe vertical up position. For best quality welds, any water, oil, grease, loose scale and dirt should be removed from the plate or pipe priorto welding.

Easyarc™ ID7016P does not have an ‘MR’ type coating. Proper storage and redrying procedures should be followed to prevent the con-sequences of moisture pick up. On horizontal welds, a maximum 1.5mm arc length or drag technique should be used with all diameters.This will ensure better impact properties and higher quality x-rays.

Distributed by:

EASYARC™ ID7024

Publication C.ID.7024 06/08www.lincolnelectric.com

STICK ELECTRODE


• Made especially for welding carbon steel.

• For multiple pass welds including fillets and deep groove butts.

• ”Fast-Fill” single pass welds especially production fillets andlaps.

• Flat and slightly downhill (15º max.) positions only.

• Medium carbon crack sensitive steel when low hydrogenelectrodes are not available. Preheat may be required.

Welding Positions

“Fast-Freeze” Characteristics

1G 2F


• Highest deposition rates of all electrodes.

• Good bead appearance: Smooth, ripple-free beads are flat orslightly convex with minimal spatter.

• Easy slag removal: Heavy slag tends to peel off.

• Shallow penetration for minimum admixture.

PolarityDC, AC

ApprovalsABS: 2YLloyds: BF 2m, 2Ym NoBKI: 2


%C %Mn %Si

0.06 0.6 0.3

Condition Yield Strength Tensile Strength Elongation Impact Iso-V (j)(N/mm2) (N/mm2) (%) 0°C

Requirements 400 490 17 Not required


Value of Iron Powder

High iron powder (50% by weight) in the coating gives “Fast-Fill”electrodes their major advantage of high deposit rates. There arethree basic reasons:

1. Welding heating is more efficiently used to melt coating andcore wire rather than excess quantities of base metal.

2. The iron powder is added to the deposited weld metal.

3. Optimum currents are higher than with conventionalelectrodes.

Also, the thick coating facilitates use of the drag techique for easyoperation, and the heavy slag promotes uniform cooling and asmooth bead with excellent appearance.

ClassificationAWS A5.1 :E7024









3.2 450 5 20 1600

Easyarc™ ID7024 4.0 450 5 20 1600

5.0 450 5 20 1600

RECOMMENDED CURRENT RANGE (AMPS)

Welding Position 1G 2FDiameter (mm) Current (A)

4.0 210 200

5.0 300 270

WELDING TECHIQUES

Polarity Use AC for highest speeds and best operating characteristics. DC can be used, but it promotes arc blow and com-plicates control of the molten puddle.

Flat Use a drag technique and deposit stringer beads. Travel fast enough to stay 6-10 mm ahead of the molten slag.

Horizontal Fillets & Laps Point the electrode into the joint at an angle of 45° with horizontal and use the “Flat” techniquedescribed above. The tip of the electrode must touch both horizontal and vertical members of the joint.

Distributed by:

Jetweld

PT. L INCOLN ELECTRIC INDONESIA MILD STEEL ELECTRODE

Jetweld LH-70

Jetweld® LH-70 is a semi iron powder electrode that gives highest deposition rates consistent with good out of position welding capability . Goodcharpy and CTOD values.

Where x-ray quality and excellent mechanical properties arerequired.

Thick sections and restrained joints in mild and low alloy steelswhere shrinkage stresses tend to cause weld cracking.

To reduce pre-heat requirements.

To resist cracking in medium to high carbon and hard to weld steels.

To resist hot shortness in sulphur and phosphorus bearing steels.

To reduce porosity in sulphur bearing steels

Vertical and overhead welding.

The product comes standard in a hermetically sealed can whichallows for immediate use from the can and for up to 9 hours beforere-baking is required.

KEY FEATURES

C.ID.JWLH70 6/09 © PT. Lincoln Electric Indonesia. All Rights Reserved.

APPLICATIONS

AWS E7018 H4R

Oil refinery vessels and piping

Hydroelectric penstocks

Oil and water storage tanks

High pressure piping

Mining and earthmovingequipment

Closing seams and nozzles onpressure vessels

Heavy duty machinery

Ship construction

Offshore oil and gas platformsand modules

®

DC+, AC (if OCV>75 volts)

POLARITY APPROVALSABS: 3YH5 LR: 3YH5

DIFFUSIBLE HYDROGEN

Jetweld® LH-70

Typical Results (ml/100g weld deposit)

2.8

PT. L INCOLN ELECTRIC INDONESIA


The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiriesto the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume anyliability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.




Phone: +62 21 8990 8488 / 8334 • Fax: +62 21 8990 7630 • www.lincolnelectric.com

T E S T R E S U L T STest results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed standards,and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitabilityof any welding consumable and procedure before use in the intended application.

DIAMETERS / PACKAGING

Diameter (mm)

2.53.24.05.0

Length (mm) Product Number (Cans) Product Number (Hermiseal Packets)

350350350350

IELH751S23IELH751S33IELH751S43IELH751S54

IELH751H23IELH751H33IELH751H43IELH751H54

TYPICAL CHEMICAL COMPOSITION, ALL WELD METAL

%Mn %Si %Cr %Ni %Mo %V %P %S%C

Requirements AWS A5.1 E7018 H4R

Typical Values 1.010

1.60 max

0.051

0.15

<0.005

0.20 max

0.341

0.75 max

0.003

0.30 max

0.040

0.30 max

0.013

0.035

0.002

0.08 max

0.012

0.035

TYPICAL WELDING PARAMETERS

Diameter (mm)

2.53.24.05.0

Current (Amps) Range DC+ Current (Amps) Range AC

70 - 10090 - 150120 - 190180 - 280

80 - 120110 - 170135 - 225200 - 300

MECHANICAL PROPERTIES, ALL WELD METAL

Tensile Strength(MPa)

Yield Strength(MPa)

Elongation(%)

Impact ISO -V(j)-30°C

Requirements AWS A5.1 E7018 H4R

Typical Values 427

400 min

510

490 min

28

22 min

201

27 min

Jetweld

PT. L INCOLN ELECTRIC INDONESIA MILD STEEL ELECTRODE

Jetweld LH-75 MR

Jetweld® LH-75 MR is a semi iron powder, low hydrogen electrode for all position welding with superior low temperature charpy and CTOD values.

Where x-ray quality and excellent mechanical properties are re-quired.

Where offshore oil and gas structures require high notch toughnessat low temperatures.

Thick sections and restrained joints in mild and low alloy steelswhere shrinkage stresses tend to cause weld cracking.

MR moisture resistant coating gives high resistance to moisture pickup.

To reduce pre-heat requirements.

To resist cracking in medium to high carbon and hard to weld steels.

To resist hot shortness in sulphur and phosphorus bearing steels.

To reduce porosity in sulphur bearing steels.


KEY FEATURES

C.ID.JWLH75MR 6/09 © PT. Lincoln Electric Indonesia. All Rights Reserved.

APPLICATIONS

AWS E7018-1 H4R







Ship construction


®



DIFFUSIBLE HYDROGEN

Jetweld® LH-75 MR


3.4










Diameter (mm)

2.53.24.05.0


350350350350

IELH751S23IELH751S33IELH751S43IELH751S54

IELH751H23IELH751H33IELH751H43IELH751H54


%Mn %Si %Cr %Ni %Mo %V %P %S%C

Requirements AWS A5.1 E7018-1 H4R


1.60 max

0.052

0.15

<0.005

0.20 max

0.330

0.75 max

0.003

0.30 max

0.036

0.30 max

0.018

0.035

0.014

0.08 max

0.007

0.035


Diameter (mm)

2.53.24.05.0


70 - 10090 - 150120 - 150180 - 280

80 - 110110 - 160140 - 200200 - 300



Yield Strength(MPa)

Elongation(%)


Requirements AWS A5.1 E7018-1 H4R

Typical Values 491

400 min

568

490 min

29

22 min

154

27 min

Jet-LH

PT. L INCOLN ELECTRIC INDONESIA LOW ALLOY STEEL ELECTRODE

Jetweld LH 8018-C1 MR

Jetweld® LH 8018-C1 MR is a semi iron powder, low hydrogen, all position electrode producing a 2 1/4% nickel deposit for excellent notchtoughness at low temperatures.

Used for welding low temperature alloys on storage, piping andtransportation equipment for liquid ammonia, propane and othergases.

Used for multi pass welding on unpainted weathering steels to bestmatch colour appearance and corrosion resistance of the unpaintedsteel.

MR (moisture resistant) coating gives high resistance to moisturepick up.


KEY FEATURES

C.ID.JWLH8018C1MR 6/09 © PT. Lincoln Electric Indonesia. All Rights Reserved.

APPLICATIONS

AWS E8018-C1 H4R



Oil and water storage tanks





Ship construction


®


%C %Mn %Si %Ni %P %S

Jetweld



Requirements AWS A5.5 E8018-C1 H4R


0.12 max

0.869

1.25 max

0.294

0.80 max

2.560

2.00 - 2.75

0.012

0.03

0.012

0.03











Yield Strength(MPa)

Elongation(%)


Requirements AWS A5.5 E8018-C1 H4R

DIFFUSIBLE HYDROGEN

Jetweld® LH 8018-C1 MR



Diameter (mm)

3.24.05.0


2.9

350350350

IE80C10S33IE80C10S43IE80C10S54

IE80C10H33IE80C10H43IE80C10H54

Typical Values 478

460 min

564

550 min

28

19 min

140

27 min


Diameter (mm)

3.24.05.0


90 - 150120 - 150180 - 280

110 - 160140 - 200200 - 300

Multi-Process Welders: DC-600 - · PDF file• The Idealarc DC-600 is designed for GMAW...

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Transcript of Multi-Process Welders: DC-600 - · PDF file• The Idealarc DC-600 is designed for GMAW...