M/S. OVEL LAMINATE LLP & District: MORBI, Gujarat. T. R. ASSOCIATES, AHMEDABAD NABET ACCREDITED TOR...

M/S. OVEL LAMINATE LLP

(New Proposed Resin Manufacturing Project)

(Phenol Formaldehyde Resin: 700 MT/month, Melamine Formaldehyde Resin: 700 MT/month,

Urea Formaldehyde Resin: 500 MT/month)

Survey No.: 128, Village : Bahadurgadh, Taluka & District : Morbi - 363642, Gujarat.

DRAFT RAPID ENVIRONMENTAL IMPACT ASSESSMENT REPORT

Prepared By:

T. R. Associates

(NABET Accredited ‘Category –A’ Environmental Consultant) (NABET/EIA/1619/RA0033)

Baseline Monitoring Period : March to May 2016 Additional one month : October 2017

NABL Accreditation : (NABL Accredited Certificate No. T-3189 valid upto 13-11-2018)

Ganesh Meridian, Block No.: C, Office No. 605-A, Opp. Kargil Petrol Pump, Nr. Sola Over Bridge,

S. G. Highway, Ahmedabad-380060.

Email ID: [email protected]

Contact No. 09825371099

FEBRUARY, 2018

mailto:[email protected]

Environmental Impact Assessment Report for Proposed Resin Manufacturing Unit

OVEL LAMINATE LLP Survey No.: 128, Village: BAHADURGADH, Taluka & District: MORBI, Gujarat.

T. R. ASSOCIATES, AHMEDABAD NABET ACCREDITED

TOR COMPLIANCE 14

TERMS OF REFERENCE (TOR) COMPLY

Tor. No.

TOR Condition Compliance status Page no.

ADDITIONAL TOR

i Public consultation has to be conducted as per the provisions of EIA Notification, 2006

Public hearing minutes will be included after Public Hearing

--

ii Commitment to use briquettes / imported coal as boiler fuel

Briquettes / Coal will be used as Boiler fuel. It is shown in table 2.13 of chapter -2.

2.35

Iii Permission from CGWB for ground water withdrawal

CGWA application had been submitted to respective Board & it is attached as Annexure – E.

182-188

Iv Additional one month baseline data of October 2017 along with existing baseline data collected during March – May 2016 to be submitted

Baseline data collected during March – May 2016 & Additional one month baseline data of October 2017 is shown in section 3.2, 3.3, 3.4 & 3.5

3.3, 3.17, 3.21, 3.38

V

A layout plan earmarking space for development of Green belt of at least 10 m width along the periphery of the plant, with three layers of trees which can control / reduce the pollutant from the project, shall be submitted. At least 33 % of the area shall be developed as green area with trees. Trees shall be selected as per CPCB norms.

Given in figure - 2.7 in Chapter - 2

2.13

Vi

At least 2.5 % of the total project cost may be earmarked towards Enterprise Social Commitment (ESC). PP shall submit a five year plan for ESC.

Given in section 8.5 in Chapter - 8

8.3

Vii Chemical name of the product with CAS No. number and the actual end use shall be provided

Given in table 7.2 (A) in Chapter - 7

7.8

Viii Toxicity study (LC50/LD50) of the products shall be undertaken

Given in table 7.1 (A) in Chapter - 7

7.4




TOR COMPLIANCE 15

ANNEXURE - I : GENERIC TOR IN RESPECT OF INDUSTRY SECTOR

1 Executive Summary Attached in chapter 11 11.1 – 11.22

2 Introduction i. Details of the EIA Consultant including

NABET accreditation Given in section 12.1 in Chapter 12

12.1-12.2

ii. Information about the project proponent Given in section 1.4 in Chapter 1

1.2-1.3

iii. Importance and benefits of the project Given in section 1.5 in Chapter 1

1.4-1.5

3 Project Description i. Cost of project & time of completion Cost of the Resin plant is 1.25

Crores. It is given in section 2.7 of Chapter 2

2.14

ii. Product with capacities for the proposed project

P. F. Resin – 700 MT/Month M. F. Resin – 700 MT/Month U. F. Resin – 500 MT/Month It is shown in table 1.1 in Chapter 1

1.1

iii. If expansion project, details of existing products with capacities and whether adequate land is available for expansion, reference of earlier EC if any

Not applicable as this is a proposed project

---

iv. List of raw materials required and their source along with mode of transportation.

Given in section 2.10 in Chapter 2

2.23

v. Other chemicals & materials required with quantities and storage capacities


2.23

vi. Details of Emission, effluents, hazardous waste generation and their management.

Details of air emission is given in section 2.15.2 in chapter 2

2.34 – 2.37

Details of effluent is given in section 2.15.1.1 & 2.15.1.2 in chapter 2

2.31 – 2.34

Details of hazardous waste generation & their management is given in section 2.15.3 in chapter 2

2.37 – 2.38

vii. Requirement of water, power, with source of supply, status of approval, water

Water requirement: 35 KL/day from bore well/open




TOR COMPLIANCE 16

balance diagram, man-power requirement (regular and contract)

well. CGWA application had already been submitted to respective Board. Proof is attached as Annexure - E. Power requirement : 350 KVA from PGVCL. Power approval obtained from PGVCL. Water balance diagram is given in figure 2.9 in chapter 2

182-188 2.30

viii. Process description along with major equipments and machineries, process flow sheet (quantities) from raw material to products to be provided.

Process description with process flow chart is given in section 2.9 in chapter 2

2.15 – 2.22

Major equipment & machineries are given in table 2.8 in chapter 2

2.27

ix. Hazard identification and details of proposed safety systems.

Given in table 7.3 & section 7.9 in chapter 7.

7.9-7.14 & 7.37-7.41

x. Expansion/modernization proposals: a. Copy of all the Environmental Clearance(s)

including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forest as per circular dated 30th May, 2012 on the status of compliance of conditions stipulated in all the existing environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the ongoing/existing operation of the project from SPCB shall be attached with the EIA-EMO report.

b. In case the existing project has not obtained environmental clearance, reasons for not taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be

Not applicable as this is a proposed project

---




TOR COMPLIANCE 17

provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate ( in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained form the SPCB shall be submitted. Further, compliance report to the conditions of consents form the SPCB shall be submitted.

4 Site Details

i. Location of the project site covering village, Taluka/Tehsil, District and State, Justification for selecting the site, whether other sites were considered.

Location of the project site covering village, Taluka/Tehsil, District and State is given in figure 2.2 in Chapter 2

2.3

ii. A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scale on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places.

Given in figure 2.3 (B) in chapter 2. Goggle image showing distance of critically polluted area & Eco-sensitive zone is shown in section 2.5

2.6 & 2.11

iii. Details w.r.t. option analysis for selection of site.

Given in section 5.1, 5.2, 5.3 in chapter 5

5.1-5.2

iv. Co-ordinates (lat-long) of all four corners of the site.

Given in figure 2.1 in Chapter 2

2.2

v. Google map-Earth downloaded of the project site.

Google map-Earth image of Project site given as fig 2.1, 2.3 A in chapter 2

2.2, 2.4

vi. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout of Industrial Area indicating location of unit within the Industrial area/Estate.

Plant Layout attached as fig 2.7 in chapter 2

2.13

vii. Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular.

Given as section 2.3.1 in chapter 2

2.7

viii. Land use break-up of total land of the project site {identified and acquired), government/private- agricultural, forest, wasteland, water bodies, settlements, etc shall be included.(not required for

Given as table 2.2 in chapter 2. Project site is non-agricultural land while the project started. NA

2.12 139-140




TOR COMPLIANCE 18

industrial area). permission is shown in Annexure - C

ix. A list of major industries with name and type within study area {10km radius) shall be incorporated. Land use details of the study area

Given table 2.0 in chapter 2

2.8-2.9

Land use details of the study area is given in section 3.7 of chapter 3

3.49-3.58

xi. Geological features and Geo-hydrological status of the study area shall be included.

Given as section 3.6 in chapter 3

3.43-3.48

xt. Details of Drainage of the project upto 5 km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects)

Given as section 3.6 (9) in chapter 3

3.47

xu. Status of acquisition of land. If acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land.

Land is already acquired. Land document like Dastavej copy, NA permission & Agreement for LLP are attached as Annexure - C

89-140

xm. R&R details in respect of land in line with state Government policy

Not applicable as this is a small project

---

5 Forest and wildlife related issues (if applicable):

i. Permission and approval for the use of forest land (forestry clearance), if any, and recommendations of the State Forest Department. (if applicable)

Not applicable ----

ii. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineating the forestland (in case of projects involving forest land more than 40 ha)

Not Applicable ----

iii. Status of Application submitted for obtaining the stage I forestry clearance

Not applicable as there is no forest within 10 km radius of

----




TOR COMPLIANCE 19

along with latest status shall be submitted. study area. iv. The projects to be located within 10 km of

the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden-thereon

There is no wild life sanctuary within 10 km radius of the project site. Even though nearby Ghudkhar Wild Ass Wildlife sanctuary is 13.58 Km away from project site in NNE direction. It is shown in Figure – 2.6 in Chapter – 2

2.11

v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule - I fauna, if any exists in the study area

Not applicable ----

vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing Committee of the National Board for Wildlife

Not applicable ----

6 Environmental Status i. Determination of atmospheric inversion level

at the project site and site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall.

Site specific micro-meteorological data are given in Annexure – A. Primary wind rose diagram is shown in figure 3.2.2 (B & C)

1 – 71 3.8-3.9

ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based CPCB guidelines and take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests.

AAQ data are given in section 3.2.3.1 in chapter - 3

3.13 – 3.16

Monitoring stations are shown in figure 3.2.3 & table 3.2.3 in chapter - 3. Photograph of AAQ monitoring location is shown in figure 3.2.4 in chapter 3.

3.10-3.11 3.12




TOR COMPLIANCE 20

iii. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAQQM Notification of Nov. 2009 along with – min., max., average and 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report.

Raw data of all AAQ measurement for 12 weeks of all stations as per frequency is given in Annexure – B. 98 % values for each of the AAQ parameters is given in table 3.2.6 (A&B) in chapter 3

72-88 3.14-3.15

iv. Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF & CC guidelines.

Surface water locations are given in table 3.4.1 (A&B), figure 3.4.2 in chapter 3. Analysis report is shown in table 3.4.2 (A&B) & 3.4.3 (A&B) in chapter 3

3.24- 3.25 & 3.23 & 3.26-3.37

v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF & CC, if yes give details.

Not applicable --

vi. Ground water monitoring at minimum at 8 locations shall be included.

Ground water locations are given in table 3.4.1 (A&B) and figure 3.4.2. Analysis report is shown in table 3.4.2 (A&B) & 3.4.3 (A&B) in chapter 3

3.24-3.25 & 3.23 & 3.26-3.37

vii. Noise levels monitoring at 8 locations within the study area.

Given in section 3.3.2 in chapter 3

3.19 – 3.21

viii. Soil Characteristic as per CPCB guidelines.


3.41-3.42

ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials, additional traffic due to proposed project, parking arrangement etc.

Given in section 3.10 in chapter 3

3.91-3.92

x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished.


3.59-3.79

xi. Socio-economic status of the study area. Given in section 3.9.1, 3.9.2, 3.9.3 in chapter 3

3.80-3.91

7 Impact and Environment Management Plan i. Assessment of ground level concentration of Given in figure 4.1, 4.2 & 4.3 4.19-




TOR COMPLIANCE 21

pollutants from the stack emission based on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modelling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modelling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any.

& Table 4.9, 4.10, 4.11 in chapter 4

4.25

ii. Water Quality modelling – in case of discharge in water body

Not applicable, as no wastewater discharge from the industry in any type of water body.

iii. Impact of the transport of the raw materials and end products on the surrounding environment shall be assessed and provided. In this regard, options for transport of raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor-cum-rail transport shall be examined.


4.25-4.26

iv. A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E(P) Rules.

Given in section 2.15.1.1 & 2.15.1.2 in chapter 2

2.31-2.34

v. Details of stack emission and action plan for control of emissions to meet standards.


2.34-2.37

vi. Measures for fugitive emission control Given in section 2.15.2.3 in chapter 2

2.36-2.37

vii. Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and hazardous waste in cement plant shall also be included. EMP shall include the concept of waste-minimization,

Given in section 2.15.3 in chapter 2. These details are given in section 10.5

2.37-2.38 10.12




TOR COMPLIANCE 22

recycle/reuse/recover techniques, Energy conservation, and natural resource conservation.

viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be provided.


2.37-2.38

ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be included. The green belt shall be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated.


10.14

x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the project site to conserve fresh water and reduce the water requirement from other sources.

Given in section 10.6 in chapter 10. Plant lay-out is given in figure 2.7 in Chapter 2

10.12-10.13 2.13

xi. Total capital cost and recurring cost/annum for environmental pollution control measures shall be included.


10.14

xii. Action plan for post-project environmental monitoring shall be submitted.

Given in table 6.1 in chapter 6

6.2

xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan.

Disaster Management Plan is Given in section 7.10 and RA & damage control is given in section 7.3.5, 7.4,7.4.1, 7.4.2 & fig. 7.1, 7.2, 7.3, 7.4 in chapter 7

7.43 – 7.50 & 7.17 – 7.32

8 Occupational health i. Plan and fund allocation to ensure the

occupational health & safety of all contract and casual workers

Fund allocation for occupational Health and Safety is 0.7 Lacs. It is shown in table 10.4 in chapter 10

10.15

ii. Details of exposure specific health status evaluation of worker. If the workers’ health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and

Not Applicable as ours is a proposed Project. Even though arrangements for Health and safety of workers in future is given in

7.37-7.41




TOR COMPLIANCE 23

any other ocular defect) ECG, during pre placement and periodical examinations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise.

section 7.9 & 7.9.1 in chapter 7

iii. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved

Not Applicable as ours is a proposed Project. Exposure level of hazard is shown in section 7.3 & 7.4 in chapter 7 Measures to be taken by the company after commissioning is given in section 7.9, 7.9.1, 7.9.2, 7.9.3 in Chapter 7

7.3-7.32 7.37-7.41

iv. Annual report of heath status of workers with

special reference to Occupational Health and Safety.

After commissioning of Project, all the Data of the medical checkups of workers will be kept properly and report will be provided.

9 Corporate Environment Policy i. Does the company have a well laid down

Environment Policy approved by its Board of

Directors? If so, it may be detailed in the EIA

report.


6.4

ii. Does the Environment Policy prescribe for

standard operating process /procedures to bring

into focus any infringement / deviation /

violation of the environmental or forest norms /

conditions? If so, it may be detailed in the EIA.


6.4

iii. What is the hierarchical system or

Administrative order of the company to deal

with the environmental issues and for ensuring

compliance with the environmental clearance

conditions? Details of this system may be given.

Given in section 6.4 & 6.5 in Chapter 6

6.3-6.4

iv. Does the company have system of reporting of

non compliances / violations of environmental

norms to the Board of Directors of the company

and / or shareholders or stakeholders at large?

This reporting mechanism shall be detailed in

the EIA report


6.3-6.4

10 Details regarding infrastructure facilities such as

sanitation, fuel, restroom etc. to be provided to the

labour force during construction as well as to the

Casual workers including truck drivers will be provided

--




TOR COMPLIANCE 24

casual workers including truck drivers during

operation phase. with basic amenities like water supply, sanitation facilities, First aid, PPEs, fuel, approach road, etc.

11 Enterprise Social Commitment (ESC) i. Adequate funds (at least 2.5 % of the project

cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon.

Given in section 8.5 in Chapter 8.

8.3-8.4

12 Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to the notice(s) and present status of the case.

Not Applicable as ours is a proposed Project.

13 ‘A tabular chart with index for point wise compliance of above TORs.

Given here 14-24

14 The TORs prescribed shall be valid for a period of three years for submission of the EIA-EMP reports.

-- --



T. R. Associates, Ahmedabad, NABET ACCREDITED

Index 25

INDEX

Chapter No. Contents Page No.

EXECUTIVE SUMMARY (ENGLISH & GUJARATI) 39-60

1 INTRODUCTION 1.1-1.10

1.1 Introduction 1.1

1.2 Purpose of the EIA report 1.1

1.3 Site History 1.2

1.4 Promoters and their back ground 1.2

1.5 Need of the project and its Importance in the Country 1.4

1.6 Location of the proposed project and Siting Criteria. 1.5

1.7 Scope of EIA study 1.7

1.8 Regulatory Frame Work 1.8

2 PROJECT DESCRIPTION 2.1-2.39


2.2 Site History 2.1

2.3 Project Location 2.1

2.3.1. Photographs of the Proposed Project Site 2.7

2.3.2. Justification of Site Selection 2.8

2.4 Salient features of the Proposed Project Site 2.9

2.5 Distance of Critically polluted area & Reserve Forest from the

Proposed Project Site

2.11

2.6 Proposed Project Land & Plant lay-out 2.12

2.7 Capital cost of the Proposed Project 2.14

2.8 Size or magnitude of operation 2.14

2.9 Manufacturing Process 2.15

2.9.1. Phenol Formaldehyde Resin 2.15

2.9.2. Melamine Formaldehyde Resin 2.17

2.9.3. Urea Formaldehyde Resin 2.19

2.9.4. Laminated Sheets 2.21

2.10 Products & Raw Materials Details 2.23

2.11 Solvent Requirement & Recovery System 2.24




Index 26


2.12 Requirement of Resources 2.24

2.12.1. Electricity / Power 2.25

2.12.2. Manpower 2.25

2.12.3. Water 2.25

2.12.4. Fuel 2.26

2.13 Plant, Machineries & Utilities 2.26

2.14 Energy Balance 2.27

2.15 Pollution Potential & Mitigation Measures 2.28

2.15.1 Water Pollution 2.28

2.15.1.1 Domestic Wastewater treatment &

disposal

2.31

2.15.1.2 Industrial Wastewater treatment &

disposal

2.31

2.15.2 Air Pollution 2.34

2.15.2.1 Flue Gas Emission 2.35

2.15.2.2 Process Gas Emission 2.36

2.15.2.3 Fugitive Emission 2.36

2.15.3 Solid / Hazardous Waste 2.37

2.15.4 Noise Pollution 2.39

3 DESCRIPTION OF ENVIRONMENT 3.1-3.92


3.1.1 Objectives of Baseline Monitoring 3.1

3.1.2 Methodology of baseline study 3.2

3.1.3 Study Area 3.2

3.2 AIR ENVIRONMENT 3.3

3.2.1 Study period, sampling location and monitoring

frequency

3.3

3.2.2 Micrometeorological Data 3.4

3.2.2.1 Meteorological Data from IMD, Rajkot (Secondary

Data)

3.5

3.2.2.2 Meteorology –Data generated at the project

site (Primary data)

3.7

3.2.3 Selection of AAQ stations 3.10

3.2.3.1 Ambient air quality monitoring results and discussion 3.13




Index 27


3.3 NOISE ENVIRONMENT 3.17

3.3.1 Existing Noise Levels 3.17

3.3.2 Data Analysis 3.19

3.4 WATER ENVIRONMENT 3.21

3.4.1 Water Quality 3.21

3.4.2 Sample collection and analysis methodology 3.19

3.4.2.1 Data Analysis 3.26

3.5 LAND ENVIRONMENT 3.38

3.5.1 Methodology of sample collection and analysis 3.38

3.5.2 Soil Data analysis & Interpretation 3.41

3.6 GEO-HYDROLOGICAL FEATURES 3.43

3.7 LAND USE STATUS 3.49

3.7.1 Topography 3.57

3.8 ECOLOGY 3.59

3.9 SOCIO ECONOMIC ENVIRONMENT 3.80

3.9.1 Introduction 3.80

3.9.2 Socioeconomics 3.81

3.9.2.1 Households 3.81

3.9.2.2 Population 3.82

3.9.2.3 Occupational structure 3.83

3.9.2.4 Literacy 3.85

3.9.2.5 Amenities 3.87

3.9.3 Site Specific Studies 3.91

3.9.4 Organization & Manpower 3.91

3.10 TRAFFIC SURVEY 3.91

4 ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION

MAESURES

4.1-4.32

4.1 Preamble 4.1

4.2 Impact Identification 4.2

4.2.1 Identification Matrix 4.2




Index 28


4.2.2 Assessment of Impacts 4.5

4.3 Quantification of Impacts 4.6

4.3.1 Environmental Attributes & relative importance 4.6

4.3.2 Magnitude Criteria 4.8

4.3.3 Matrix Development 4.8

4.4 Mitigation Measures for Impacts on environment during

Construction Phase & Mitigation Measure

4.11

4.5 Mitigation Measures for Impacts on Environment during

Operational Phase & Mitigation Measure

4.13

4.5.1. Land Environment 4.13

4.5.2. Water Environment 4.13

4.5.3. Noise Environment 4.14

4.5.4. Ecology 4.15

4.5.5. Occupational Health 4.15

4.5.6. Socio-economic Environment 4.16

4.5.7. Air Environment 4.16

4.5.8. Existing Traffic & vehicular Pollution 4.25

5 ANALYSIS OF ALTERNATIVES 5.1-5.2

5.1 Prologue 5.1

5.2 Project details 5.1

5.3 Site alternatives 5.1

5.4 Alternative for technology 5.2

6 ENVIRONMENT MONITORING PROGRAM 6.1-6.4


6.2 Environment Monitoring Program 6.1

6.3 Budget for implementation of Environmental Monitoring Plan 6.2

6.4 Infrastructural Requirement 6.3

6.5 Documentation & Reporting 6.4

6.6 Corporate Environment Policy 6.4

7 ADDITIONAL STUDIES 7.1-7.56

A Public Consultation 7.1

B Risk Assessment Study 7.1

B Social Impact Assessment, R & R Action Plan 7.1




Index 29


7.1 Overview Of Project 7.2

7.2 Surrounding area 7.2

7.2.1 Objective and Scope 7.2

7.2.2 Risk Analysis Methodology 7.3

7.3 Hazard Identification & Risk Analysis 7.3

7.3.1 Hazard Identification Methods 7.3

7.3.2 Identification of Hazardous Chemicals used within Premises

7.4

7.3.3 Storage Details of Raw Material and Products 7.7

A. Identification of Process hazards 7.10

B. General hazards & controls 7.14

7.3.4 Hazard Indices 7.15

7.3.5 Credible Accident Sources/Worst Case Scenarios 7.17

7.4 Consequence Modeling 7.18

7.4.1 Damage Criteria 7.18

A Fire Damage 7.18

B Damage Due To Explosion 7.20

C Effect Due To Toxic Gas Release 7.21

7.4.2 Details Of Model Used For Consequence Analysis 7.21

7.5 Failure Frequency 7.34

7.6 Estimation Of Effect of Damage/ Impact Identification 7.34

7.7 Summary 7.34

7.8 Proposed Risk Reduction Measures 7.35

7.9 Occupational Health Surveillance Programme 7.37

7.9.1 Treatment Facilities Provided To Workers Affected By Accidental Spillage Of Chemicals

7.38

7.9.2 Minimization of the Manual Handling of Hazardous Substance

7.39

7.9.3 Do’s And Don’ts 7.39

7.10 Disaster Management Plan 7.42

7.10.1 Disaster 7.42

7.10.2 Statutory Provisions 7.42

7.10.3 On-Site Emergency Plan 7.42

7.10.4 Site Plan of the Factory and Surrounding 7.43

7.10.5 Types of Overall Emergencies 7.43

7.10.6 Assessment of In – Plant Hazards 7.44

7.10.7 Emergency Control System 7.44

7.10.8 General Procedures and responsibilities 7.48

7.11 Offsite Emergency Preparedness Plan 7.50




Index 30


8 PROJECT BENEFITS 8.1-8.4


8.2 Employment Potential 8.1

8.3 Improvement in Physical & Social Infrastructure 8.1

8.4 Other Tangible Benefits 8.2

8.5 Corporate Social Responsibility (CSR) 8.3

9 ENVIRONMENTAL COST BENEFIT ANALYSIS 9.1

9.0 Environmental cost benefit analysis 9.1

10 ENVIRONMENTAL MANAGEMENT PLAN 10.1-10.15


10.2 Objectives of Environmental Management Plan 10.2

10.3 Components of Environmental Management Plan 10.2

10.3.1 Environment Management system (EMS) 10.2

10.3.2 Environmental health & safety (EHS) 10.3

10.3.3 Environmental Management Cell (EMC) 10.3

10.4 Environmental Management Plan for Proposed Project 10.4

10.4.1 Environmental Management During Construction Phase 10.4

10.4.2 Environmental Management During Operation Phase 10.5

A Air Environment

B Water Environment

C Hazardous / Solid Waste management

D Noise Control

10.6

10.7

10.8

10.9

10.5 Cleaner Production Techniques 10.12

10.6 Rain Water Harvesting 10.12

10.7 Greenbelt Development 10.14

10.8 Budget for Environment Protection 10.14

11 SUMMARY & CONCLUSION 11.1 – 11.4


11.2 Air environment 11.1

11.3 Water environment 11.1

11.4 Noise environment 11.2

11.5 Land environment 11.2

11.6 Ecology & Biodiversity 11.3




Index 31


11.7 Socio – Economic Environment 11.3

11.8 Conclusion 11.3

12 DISCLOSURE OF CONSULTANT ORGANIZATION 12.1-12.4

12.1 Declaration for Involvement in EIA study 12.1

12.2 Company Profile 12.3

LIST OF ANNEXURES

ANNEXURES

A Primary Meteorological Data

B Ambient Air Monitoring Results

C Land Possession Documents

D MSDS of Raw Materials

E CGWA Application submission proof




Index 32

LIST OF TABLES

No. List of Tables Page No.

1.1 Details of Proposed Product 1.1

1.2 Sitting Criteria 1.6

1.3 Scope of the study 1.8

2.0 Nearby industries within 10 km radius area 2.8

2.1 Salient Features of the Proposed Project Site 2.9

2.2 Area Break-up of Proposed Project Site 2.12

2.3 Cost Break-up of Proposed Project Site 2.14

2.4 Details of Proposed Product 2.14

2.5 Details of Proposed Raw materials & products 2.23

2.6 Manpower Requirement 2.25

2.7 Fuel Requirement 2.26

2.8 List of Plant, Machineries and Utilities 2.27

2.9 Energy Balance 2.27

2.10 Stream-wise Water Requirement & Wastewater Generation 2.29

2.11 Quality of untreated & treated sewage 2.31

2.12 Stream-wise Quality of Effluent 2.34

2.13 Details of Flue Gas Emissions 2.35

2.14 Details of Air Pollution Control System 2.35

2.15 Details of Process Gas Emissions 2.36

2.16 Details of Hazardous waste Management 2.38

3.1 Baseline Parameters 3.1

3.2.1 Meteorological Data Collection Period 3.4

3.2.2 Monthly Mean values of Meteorological Data (Secondary Data) 3.5

3.2.3 Ambient air monitoring locations 3.11

3.2.4 Air – Parameters analyzed and sampling duration 3.13

3.2.5 Ambient Air Quality – Methodology 3.13

3.2.6 (A) Ambient Air monitoring results(Baseline Period : March 2016 – May

2016) 3.14

3.2.6 (B) Ambient Air monitoring results (1 month additional, Base line period :

October 2017) 3.15

3.3.1 Noise level Monitoring Locations 3.18




Index 33


3.3.2.A Hourly Noise data (Day and Night timings in Leq dB (A))-March-May 2016 3.19

3.3.2.B Hourly Noise data (Day and Night timings in Leq dB (A))-October 2017 3.20

3.4.1.A Water Monitoring Locations (March – May 2016) 3.24

3.4.1.B Water Monitoring Locations (October 2017) 3.25

3.4.2.A Water Quality - Physico-Chemical Analysis of Ground Water (March –

May 2016) 3.26

3.4.2.B Water Quality - Physico-Chemical Analysis of Ground Water (October

2017) 3.28

3.4.3.A Water Quality - Physico-chemical Analysis of Surface Water (March –

May 2016) 3.30

3.4.3.B Water Quality - Physico-chemical Analysis of Surface Water (October –

2017) 3.34

3.5.1 Soil sampling Location 3.40

3.5.2.A Physicochemical Parameters of the soil (March – May 2016) 3.41

3.5.2.B Physicochemical Parameters of the soil (October – 2017) 3.42

3.7.3 Land use / Land cover classification 3.52

3.8.1 Taxonomic Status of plant species 3.61

3.8.2 Life form Status of plant species 3.62

3.8.3 Common Tree species 3.62

3.8.4 Wild/Forest Tree species 3.63

3.8.5 List of Agriculture and Commercial Crop Species Recorded 3.65

3.8.6 Taxonomical Status of Herpetofauna 3.65

3.8.7 Overall Status of Terrestrial and Aquatic Birds 3.66

3.8.8 Overall Status of Mammals 3.69

3.8.9 List of plant species recommended to plant & improve vegetation cover

in & around the project site 3.70

3.8.10 Habitat-Wise checklist of plant species recorded in and around the

project site 3.72

3.9.1 Population Composition 3.82

3.9.2 Occupational Structure 3.84

3.9.3 Literacy Status 3.85

3.9.4 Basic Amenities detail for study in 10 km radius 3.87

3.10.1 Traffic Count Table 3.92

4.1 Impact Identification 4.4




Index 34


4.2 Assessment of impacts 4.5

4.3 Environmental Attributes 4.7

4.4 The activity – Impact evaluation matrix 4.9

4.5 Cumulative impact matrix 4.10

4.6 Construction Phase: Impacts & its Mitigation Measures 4.11

4.7 Details of Flue Gas Stacks 4.17

4.8 Emissions with & without the air pollution control measures 4.17

4.9 Predicted 24 Hourly Short term incremental concentration of PM

Concentration 4.22

4.10 Predicted 24 hourly short term incremental Concentrations of SO2 4.23

4.11 Predicted 24 hourly short term incremental Concentrations of NO2 4.24

4.12 Assessment of Proposed Traffic Load 4.26

6.1 Environmental Monitoring Program 6.2

6.2 Budget for implementation of environment monitoring plan 6.3

7.1 (A) Chemical Properties of Products 7.4

7.1 Chemical Properties of Hazardous Chemicals & Products 7.5

7.2 Storage details Of raw materials 7.7

7.2 (A) Details Of Products 7.8

7.2 (B) Storage details Of Products 7.8

7.3 Identification Hazard Associated with Storage of Raw Materials 7.9

7.4 Fire & Explosion Index 7.16

7.5 Scenarios Considered for MCA Analysis 7.17

7.6 Damage Due to Incident Radiation Intensities 7.19

7.7 Radiation Exposure and Lethality 7.19

7.8 Damage Due to Peak Over Pressure 7.20

7.9 Consequence analysis and Damage Distance (Failure of raw material storage tanks)

7.23

7.10 Atmospheric Storage Tank Leak/tank fire Frequencies 7.33

7.11 Estimation of Fatality 7.35

7.12 Types of emergencies 7.43

7.13 Details of Fire Extinguishers 7.48

7.14 Offsite Action Plan 7.53

8.1 Action plan for socio – economic development activities 8.3




Index 35


10.1 Environmental Management Plan 10.10

10.2 Details of Rain Water Harvesting 10.13

10.3 Details of Plant Species in Greenbelt 10.14

10.4 Capital investment for EPC measures & Recurring Cost for

Environmental Management 10.15




Index 36

LIST OF FIGURES

No. List of Figures Page No.

1.1 Location of the project site 1.5

2.1 Google Image showing Proposed Project Site 2.2

2.2 Index Map 2.3

2.3 A Google Image showing surrounding 1,5,10 Km radius area

from the Proposed Project Site 2.4

2.3 B TOPO Map showing Proposed Project Site 2.6

2.4 Photographs of proposed project site 2.7

2.5 Google Image showing Distance of Critically Polluted Area from the Proposed Project Site 2.11

2.6 Google Image showing Distance of Reserved Forest from the Proposed Project Site 2.11

2.7 Plant Lay-out 2.13

2.8 Methanol recovery system 2.24

2.9 Water Balance Diagram 2.30

2.10 Schematic Flow Diagram of Sewage Treatment Plant 2.31

2.11 Schematic Flow Diagram of Effluent Treatment Plant 2.33

3.2.1 Wind rose Diagram Of Entire Year (Secondary Source) 3.6

3.2.2.A Automatic weather station near project site 3.7

3.2.2.B Wind rose diagram (Primary Data – March – May – 2016) 3.8




Index 37


3.2.2.C Wind rose diagram (Primary Data – October – 2017) 3.9

3.2.3 Map showing Ambient Air Quality locations 3.10

3.2.4 Photograph Showing Ambient Air Monitoring 3.12

3.3.1 Google Map Showing Noise Monitoring collection 3.17

3.3.2 Photographs showing location of Noise level measurement 3.18

3.4.1 Photograph Showing Ground Water sample collection 3.22

3.4.2 Google Map showing water monitoring location 3.23

3.5.1 Google Map Showing Soil sample collection 3.39

3.5.2 Photograph showing Soil Sampling Locations 3.39

3.7.1 Land use and Land cover map of the 10 km radius of the

study area 3.53

3.7.4 Satellite Image of the 10 km radius of the study area 3.54

3.7.5 Infrastructure Facilities of the 10 km radius of the study

area 3.55

3.7.6 Topography map of the 10 km radius of the study area 3.56

3.9.1 Percentage of Total Population distribution 3.83

3.9.2 Distribution of Workers 3.85

3.9.3 Literacy levels 3.86

3.5.4 Photograph Showing Socio - Economic Data collection 3.88




Index 38


3.10.1 Image showing Traffic Surveying Location 3.92

4.1 Ground Level Concentration of SPM 4.19

4.2 Ground Level Concentration of SO2 4.20

4.3 Ground Level Concentration of NO2 4.21

7.1 Methanol BLEVE- Worst Case Scenario (5 m/s weather condition – stability class D)

7.25

7.2 Methanol POOL fire (Threat Zone) 7.26

7.3 Methanol Toxic Dispersion (5 m/s weather condition – stability class D)

7.27

7.4 Methanol Toxic Dispersion (1.5 m/s weather condition – stability class F)

7.28

7.5 Methanol BLEVE- Worst Case Scenario (1.5 m/s weather condition – stability class F)

7.29

7.6 Methanol POOL fire(Threat Zone) (1.5 m/s weather condition – stability class F)

7.30

7.7 Phenol Toxic Dispersion 7.31

7.8 Phenol Pool Fire (Threat Zone) 7.32

7.9 Off – Site Emergency Plan 7.51

M/S. OVEL LAMINATE LLP & District: MORBI, Gujarat. T. R. ASSOCIATES, AHMEDABAD NABET ACCREDITED TOR...

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