MPL-40 Wrecker PARTS MANUAL · 2020-07-06 · MPL-40 Wrecker Parts Manual - Page 28 5-376-000203...

5-376-000203Rev 0 - September 1, 2017 © 2017 Jerr-Dan Corporation. All Rights Reserved

13224 Fountainhead PlazaHagerstown, MD 21742Phone (717) 597-7111

www.jerr-dan.com

MPL-40 Wrecker PARTS MANUAL

S/N 0230005237 TO PRESENT

5-376-000203 Rev 0MPL-40 Wrecker Parts Manual - Page 3

Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual.This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).That information is provided by the chassis manufacturer.When ordering parts, please refer to your unit’s Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the driver’s side rear compartment of the main body.

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at [email protected] or by FAX on 717-485-7162.Manufactured under one or more of the following patents: 5,575,606; 5,672,042; 5,697,741; 5,713,714; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other Patents Pending.Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Hagerstown, MD USA.The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,Reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

This manual covers the following Jerr-Dan Models:

MPL-40 Wrecker

SERIAL NO.

MODEL NO.

MANUFACTURED BY:

JLG INDUSTRIES, INC.

1001127220-00

FOR:


THIS PAGE INTENTIONALLY LEFT BLANK


TABLE OF CONTENTSSupply Pressure & Return Hose Install 152” WB 08-10 Chevy 86Supply Pressure & Return Hose Install 137” WB Chevy 88Supply Pressure & Return Hose Install 162” WB Chevy 90Supply Pressure & Return Hose Install 140” WB 11-16 Ford 92Supply Pressure & Return Hose Install 140” WB Ford 94Supply Pressure & Return Hose Install 140” WB 11-16 Ford 96Supply Pressure & Return Hose Install 164” WB 11-16 Ford 98Supply Pressure & Return Hose Install 164” WB Ford 100Supply Pressure & Return Hose Install 145” WB 17+ Ford PTO 102Supply Pressure & Return Hose Install 167-169”WB17+FordPTO 104Supply Pressure & Return Hose Install 179” WB 17+ Ford PTO 106Supply Pressure & Return Hose Install 203” WB 17+ Ford PTO 108Supply Pressure & Return Hose Install 173” WB 2011+ Dodge 110Supply Pressure & Return Hose Install 144” WB 2011+ Dodge 112Hydraulic Lines & Fittings Installation DW All Solenoid 114Hydraulic Lines & Fittings Installation Dual Worm 118Hydraulic Lines & Fittings Installation Lift Cylinder W/ Spade 122Hydraulic Lines & Fittings Installation Lift Cylinder W/O Spade 124Hydraulic Lines & Fittings Installation Tilt Cylinder W/UL Sheave 126Hydraulic Lines & Fittings Installation Tilt Cylinder W/O Sheave 128Hydraulic Lines & Fittings Installation Single Winch 130Control Handles - Base 134Control Handles Fly Boom Extend 136Controls Hydraulic Manual Controls 0 Solenoids 138Valve Assembly - 7 Section - 7935000261 140Controls Hydraulic Controls 4 Solenoids 142Underlift Level Stop Installation 144Valve Assembly - 7 Section - 4 Solenoid - 3935000170 146Controls Hydraulic Controls 7 Solenoids 148Valve Assembly - 7 Section - 7 Solenoid - 1001132189 150Controls Electric Customer Supplied 152Controls Electric remote Toggle 154Controls Electric Remote Membrane 12V 15610 Function Controller 158Control ANti-Stall 201-2016 Ford V-8 Gas 12V 160Control Anti-Stall 2008 Ford V-10 Gas 12V 162Body Installation 164Body Assembly LH 166Body Assembly RH 168

Subframe Installation 82017 Ford 84” Subframe Installation 102017 Ford 84CA E-Brake Installation 12Chevy Subframe Installation 14Dodge Subframe Installation 16Dodge 84” Subframe Installation 18Ford Subframe Installation 202017 Ford Subframe Installation 22Knee Boom Installation 24Cylinder Assembly - 1001194362 26Knee Boom Installation 28Fly Boom Installation 30Cylinder Assembly - 1001194370 32Underlift Installation - Hydraulic Grids 34Cylinder Assembly - 1001194369 36Boom, Underlift - Hydraulic Grids - 1001196509 38Cylinder Assembly - 7320000077 40Underlift Installation - Manual Grids 42Boom, Underlift - Manual Grids 44Manual Grid Assembly 46Grid Assembly - T-37 Manual Pivot 48Hydraulic Grid HLF 50Underlift Hose Track Assembly 52Hydraulic Grid Assembly 54Cylinder Assembly - 7320000064 56L-Arm Storage Installation 58Controls Added - Grid Hyd 60Tow Ball Bracket Installation 62Winch Install Single Worm Gear 64Winch Assembly 8K RH 66Cable Tensioner Installation 68Install Controls Single Winch 70WInch Installation Dual HD234 72Winch Assembly 8K 74Handle Assy Winch Free Spool 76Installation Controls Dual Winch 78Hydraulic Lines and Fittings - Base 80Hydraulic Tank 82Hydraulic Tank Assembly 84


TABLE OF CONTENTSMPL-40 Body Wiring Installation 170Foreign Body Installation 172Body Assembly LH 174Body Assembly RH 176Body Mid Deck Filler Cover Plate 178Mud Flaps 180Lights, Body, LED, Stop Turn Tail & Markers - 12V 182Tail Light Installation 184Tunnel Toolbox Installation 18624” Tunnel Toolbox Assembly - 1001225081 188Tunnel Toolbox Installation 190Tunnel Toolbox Assembly - 1001225084 192Toolbox Installation, 22” 194Tunnel Toolbox Assembly - 22” 196Battery Cover 198Stone Guard Kit Aluminum BOdy 200Stone Guard Kit Aluminum Tunnel Toolbox 202Light Pylon Installation 34” Aluminum MPL Series 204Electrical Assembly Base Pylon MPL40/MPL-NG 60”CA 206Light Pylon Installation 37” 208Installation Pylon 37” 3 Marker 210Light Pylon Installation 50” 214Light Pylon Installation 28.31” 216Electrical Assembly Pylon & Tunnel 218Light Pylon Installation 33” 220Light Pylon Installation 41.50” 222Lights, Pylon, LED, Marker, 12V 1PR 224Lights, Pylon, LED, Marker, 12V 3PR 226Light, D.O.T. ID Bar, No Lightbar 12V 228Lightbar, Amber, Code3, 58”, 10 Light Head, 12V 230Lightbar - Code 3 - 1001136990 232Lightbar, Amber, Whelen, 60”, 12V 234Lightbar - Whelen - 1001199475 236Lightbar, Amber, Code3, 58”, 10 Light Head, 12V 240Lightbar, Amber, Code3, 58”, 10 Light Head, 12V 242Fold Down Light Bar 244Decal Installation 246Backup Alarm Installation - 97Db 248Backup Alarm Installation - Variable 250

Fuel Filler Installation 252Fuel Filler Hose Installation 2542017 Ford DEF Tank Installation 2562017 Ford Fuel Filler Installation 2582017 Ford Exhaust Rework Installation 2602017 Ford 60CA E-Brake Installation 262Anti-Sail Installation 2642017 Ford Fuel Filler Installation 266Switch Panel, 2 Function 268Switch Panel In-Dash, 3 Function 270Switch Panel Under-Dash, 3 Function 272Switch Panel, 4 Function 11-16 Ford OEM 274Switch Panel, 4 Function 11-16 Ford OEM F450/550 276Switch Panel, 4 Function 2011+ Ford F650/750 278Switch Panel, 4 Function 2011 Dodge OEM 280Switch Panel, 5 Function In-Dash 282Switch Panel, 5 Function In-Dash 2013 Dodge 284Switch Panel, 6 Function 2017 Ford OEM F450/550 286Tow Sling Installation 288Tow Dolly Installation 290Tow Dolly Assembly 292Motorcycle Tow Bracket Installation 294Low Angle Recovery Sleeve 296Upper Work Light Installation 298Lower Work Light Installation 300Wireless Remote Installation 302Wireless Remote Holder Installation 304Recovery Boom Extention 306Backup Camera W/ DVR Installation 308Backup Camera Installation 310Greased Pivot Option 312


SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001196248 Subframe, MPL-40 12 4706004919 Plate 2


SUBFRAME INSTALLATION

1

2

2


2017 FORD 84” SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 0681816 Capscrew, 0.50”-13NC x 2.00” 262 3271805 Nut, 0.50”-13NC 263 4711800 Washer, 0.50” ID 264 1001220078 Plate 25 4811001194 Plate 46 4706006442 Plate 2


2017 FORD 84” SUBFRAME INSTALLATION

1

3

4

2

5

5

2

6

3

1


2017 FORD 84CA E-BRAKE INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001221075 Plate 12 1001221138 Bracket 13 0641407 Capscrew, 0.25”-20NC x 0.88” 14 0641809 Capscrew, 0.50”-13NC x 1.125” 15 3311401 Nut, 0.25”-20NC 16 3311801 Nut, 0.50”-13NC 17 4711400 Washer, 0.25” ID 18 4711800 Washer, 0.50” ID 1


2017 FORD 84CA E-BRAKE INSTALLATION

2

61

84

3

7

5


CHEVY SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001126236 Plate 22 4812000141 Shim 23 4706006442 Plate 24 4812000142 Shim 25 7115181650 Capscrew, 0.50”-13NC x 2.00” 266 7950180153 Flatwasher, 0.50” ID 267 7660182601 Locknut, 0.50”-13NC 26


CHEVY SUBFRAME INSTALLATION

7

2

1

65

4

7

3

6

5


DODGE SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001160779 Shim 22 1001160831 Plate 23 1001160988 Shim 44 4706006442 Plate 25 4812000142 Shim 26 7115181650 Capscrew, 0.50”-13NC x 2.00” 307 7660182601 Locknut, 0.50”-13NC 308 7950180153 Flatwasher, 0.50” ID 30


DODGE SUBFRAME INSTALLATION

7

3

3

2

8

6

57

8

64

1


DODGE 84” SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001160779 Shim 22 1001160831 Plate 23 1001160835 Shim 24 1001160919 Bracket 15 4706006442 Plate 26 4812000142 Shim 27 7115140850 Bolt, 0.25”-20NC x 1.00” 28 7115181650 Capscrew, 0.50”-13NC x 2.00” 309 7660142601 Locknut, 0.25”-20NC 310 7660182601 Locknut, 0.50”-13NC 3011 7950140153 Flatwasher, 0.25” ID 212 7950180153 Flatwasher, 0.50” ID 30


DODGE 84” SUBFRAME INSTALLATION

12

8

2

310

10

12

8

5

6

8 121

10

9

4

9117


FORD SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 4706005896 Plate 12 4706006415 Plate 13 4706006442 Plate 24 7115181650 Capscrew, 0.50”-13NC x 2.00” 265 7950180153 Flatwasher, 0.50” ID 266 7660182601 Locknut, 0.50”-13NC 26


FORD SUBFRAME INSTALLATION

4

5

2

6

6

3

5

4

1

4

5

6


2017 FORD SUBFRAME INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 0681816 Capscrew, 0.50”-13NC x 2.00” 262 3271805 Nut, 0.50”-13NC 263 4711800 Washer, 0.50” ID 264 1001220073 Plate 15 1001220074 Plate 16 4706006442 Plate 2


2017 FORD SUBFRAME INSTALLATION

1

3

4 LH5 RH

2

2

3

16


KNEE BOOM INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001196264 Boom, Knee Boom Assembly 12 1001194362 Cylinder 23 1001191714 Pin 14 1001191716 Pin 45 3841143 Keeper 56 0681610 Capscrew, 0.38” - 16NC x 1.25” 57 0641808 Capscrew, 0.50” - 13NC x 1.00” 28 3271605 Nut, 0.38” - 16NC 59 3271805 Nut, 0.50” - 16NC 210 7262000040 Chain Assembly 211 3020039 Fitting 1



3

11

8 4

5

6 6 58

4

9

7

2 1085

66

285

4

1

4 6

5

8


CYLINDER ASSEMBLY - 1001194362

ITEM PART NO. DESCRIPTION QTY1 70051621 Seal Kit 12 70051622 Head 13 70051623 Piston 14 70051624 Rod Weldment 15 70051625 Barrel Weldment 16 70051626 Bearings 4



3

1

5

6

6

1

2

6

6

4



ITEM PART NO. DESCRIPTION QTY1 1001208926 Knee Boom 12 1001194362 Cylinder 23 1001191714 Pin 14 1001191716 Pin 45 3841143 Keeper 56 0681610 Capscrew, 0.38” - 16NC x 1.25” 57 0641808 Capscrew, 0.50” - 13NC x 1.00” 28 3271605 Nut, 0.38” - 16NC 59 3271805 Nut, 0.50” - 13NC 210 7262000020 Chain 211 4706005131 Plate 112 4178000626 Bracket 113 7661000029 Nut Clip 314 7114150618 Screw, 0.31” - 18NC x 0.75” 3



3

8 4

56 6 5

8

4

85 6

6 4

58

2

7

10

9

13 11

14128

65

1

4


FLY BOOM INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 3170000345 Boom, Fly Boom 12 1001194370 Cylinder 13 4679000278 Pad 14 4679000237 Pad 15 4679000238 Pad 26 4691000027 Pin 17 7754000006 Retaining Ring 2


FLY BOOM INSTALLATION

55

34

2

1

7

6

7



ITEM PART NO. DESCRIPTION QTY1 70051615 Rod 12 70051617 Barrel 13 70051618 Head 14 70051619 Piston 15 70051620 Seal Kit 16 70051626 Bushing 2



1

6

6

2

54

3

5


UNDERLIFT INSTALLATION - HYDRAULIC GRIDS

ITEM PART NO. DESCRIPTION QTY1 1001196509 Boom, Underlift Hyd Grids 12 1001194369 Cylinder 13 1001191718 Pin 14 1001191717 Pin 25 4949000050 Washer 26 3841258 Keeper 37 0682014 Capscrew, 0.63” - 11NC x 1.75” 38 3272005 Nut, 0.63” - 11NC 1


UNDERLIFT INSTALLATION - HYDRAULIC GRIDS

76

4

4

6

2

5

1

5

8

67

7 3



ITEM PART NO. DESCRIPTION QTY1 70051326 Seal Kit 12 70051628 Head 13 70051629 Piston 14 70051630 Rod Weldment 15 70051631 Barrel Weldment 16 70051627 Bearings 4



3

1

5

6

6

1

2

6

6

4


BOOM, UNDERLIFT - HYDRAULIC GRIDS - 1001196509

ITEM PART NO. DESCRIPTION QTY1 1001196510 Boom, Base 12 3170000346 Boom, Inner 13 7320000077 Cylinder 14 4691000308 Pin 15 7754000056 Snap Ring 26 4691000307 Pin 17 3760155 Retaining Ring 28 4679000046 Pad 19 4679000213 Pad 210 4017001502 Angle 211 7104150624 Capscrew, 0.31”-24NF x 0.75” 412 4761500 Washer, 0.63” ID 413 4751500 Washer, 0.63” ID 414 7785161274 Set Screw, 0.38” - 16NC x 0.75” 415 3020039 Moly Paste A/R16 1001152707 Lube A/R17 1001155141 Lube A/R18 1001095650 Adhesive A/R19 1001204776 Fitting 120 7209000030 Bushing 121 7082000043 Bushing 2


BOOM, UNDERLIFT - HYDRAULIC GRIDS - 1001196509

519 11

12

13

Items #15, 16, 17 & 18 Not Shown

1

4

215

9

3 8

202

7 1014

1014

6

7



ITEM PART NO. DESCRIPTION QTY1 70051664 Seal Kit 12 70051660 Head 13 70051661 Piston 14 70051662 Rod Weldment 15 70051663 Barrel Weldment 1



3

1

5

6

6

1

2

6

6

4


UNDERLIFT INSTALLATION - MANUAL GRIDS

ITEM PART NO. DESCRIPTION QTY1 1001207975 Boom, Underlift 12 1001194369 Cylinder 13 1001191718 Pin 14 1001191717 Pin 25 4949000050 Washer 26 3841258 Keeper 37 0682014 Capscrew, 0.62” - 11NC x 1.75” 38 3272005 Nut, 0.62” - 11NC 19 3020039 Lubricant A/R10 1001095650 Adhesive A/R


UNDERLIFT INSTALLATION - MANUAL GRIDS

76

4

4

6

2

Items #9 & 10, Not Shown

5

1

5

8

67

7 3


BOOM, UNDERLIFT - MANUAL GRIDS

ITEM PART NO. DESCRIPTION QTY1 1001207976 Boom, Base 12 3170000393 Boom, Inner 13 7320000077 Cylinder 14 4691000308 Pin 15 7754000056 Snap Ring 26 4691000307 Pin 17 3760115 Retaining Ring 28 4679000046 Pad 19 4679000213 Pad 210 4017001502 Angle 211 7104150624 Capscrew, 0.31”-24NF x 0.75” 412 4761500 Washer, 0.63” ID 413 4751500 Washer, 0.63” ID 414 7785161274 Set Screw, 0.38” - 16NC x 0.75” 415 3020039 Moly Paste A/R16 1001152707 Lube A/R17 1001155141 Lube A/R18 1001095650 Adhesive A/R19 1001204776 Fitting 120 7209000030 Bushing 1


BOOM, UNDERLIFT - MANUAL GRIDS

5

45

21 1

14 10

1112

13

14 9

3

8

2

7

20

67


MANUAL GRID ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 3170000390 Underlift Cross Tube 12 4691000103 Pin 13 4949000047 Washer 24 7754000024 Retaining Ring 15 3484000030 Grid Weldment, RH 16 3484000031 Grid Weldment, LH 17 3020000037 Arm Weldment, LH 18 3020000038 Arm Weldment, RH 19 3551000036 T-Handle 210 1001129410 Bracket, LH 111 1001129411 Bracket, RH 112 4911000454 Tube 213 4090000013 Belt 214 7114141018 Capscrew, 0.25” - 20NC x 1.25” 815 1001129414 Plate 416 7950140143 Flatwasher, 0.25” ID 817 7660142601 Locknut, 0.25” - 20NC 818 7843000006 Spring 219 4691000186 Pin 220 4254000005 Cap 221 4763000184 Rod 222 7440030000 Grease Fitting 223 7330000036 Decal - Secure Vehicle Warning 224 7330000599 Decal - Pinch Point 125 7330000553 Decal - L-Arm Storage 226 7894000034 Rachet Strap 227 88671008 Grease Fitting 128 7253000002 Grease Cap 129 3020029 Bearing Grease A/R30 3020039 Moly Paste A/R31 7330000609 Decal - Grease Required 1


MANUAL GRID ASSEMBLY

1412 13

16

15

17

14

16

17

2

24

2728313

2019

1821

1022

1

4

9

Items #29 & 30, Not Shown

236

7

25

5

8

25

23

9

26

11


GRID ASSEMBLY - T-37 MANUAL PIVOT

ITEM PART NO. DESCRIPTION QTY1 317000390 Boom Weld Crosstube 12 4691000103 Pin 13 4949000047 Washer 24 7754000024 Retaining Ring 15 3484000046 Grid Assembly RH 16 3484000047 Grid Assembly LH 17 3020000029 LH L-Arm 18 3020000030 RH L-Arm 19 7894000034 Strap 210 1001129412 Bracket. LH 111 1001129413 Bracket, RH 112 4913000503 Tube 213 4090000013 Belt 214 7114141018 Capscrew, 0.25”-20NC x 1.00” 815 1001129414 Plate 416 7950140143 Flatwasher, 0.25” ID 817 7660142601 Locknut, 0.25”-20NC 818 7843000006 Spring 219 4691000186 Pin 220 4254000005 Cap 221 4763000184 Rod 222 7440030000 Grease Fitting 223 7330000683 Decal, Safety 224 7330000599 Decal, Warning 125 7330000553 Decal, L-Arm 226 7330000384 Decal, T-37 227 88671008 Grease Fitting 128 7253000002 Cap 129 3020029 Bearing Grease A/R30 3020039 Molly Paste A/R31 7330000609 Decal, Grease 1


GRID ASSEMBLY - T-37 MANUAL PIVOT

9

25

8

26

5

1

4

6

7

26Items #29 & 30, Not Shown

24

21

20

10

3

1822

191314

16

15

17

12

9

11

2331

22728


HYDRAULIC GRID HLF

ITEM PART NO. DESCRIPTION QTY1 7445060843 Adapter 22 4569123054 Hose Assembly 23 7912000202 Tube Assembly 24 4570000229 Hose Assembly 25 7445040445 Elbow 66 4570000210 Hose Assembly 27 4570000211 Hose Assembly 28 4570000212 Hose Assembly 2


HYDRAULIC GRID HLF

1

32

4

2

6

6

5

5

7

7

8

8


UNDERLIFT HOSE TRACK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 7592000004 Swivel 22 7843000031 Spring 23 4706003501 Plate 24 7719000004 Roller 25 7691000040 Clevis 26 7691000042 Cotter Pin 27 7912000346 Tube Assembly 18 7274000073 Hose Clamp 69 7660142604 Locknut, 0.25” - 20NC 1010 4706004066 Plate, LH 111 4706004067 Plate, RH 112 7114140618 Capscrew, 0.25” - 20NC x 0.75” 213 7114140427 Capscrew, 0.25” - 20NC x 0.50” 414 7189000019 Rubber Bumper 215 7660162301 Locknut, 0.38” - 16NC 216 7950140143 Flatwasher, 0.25” ID 1617 3619000001 Manifold 218 7115140850 Capscrew, 0.25” - 20NC x 1.00” 419 7445040445 Elbow 420 7912000347 Tube Assembly 1


UNDERLIFT HOSE TRACK ASSEMBLY

9

16

17

19

8

1819

9

16

2

5

3

115

16

1310 LH11 RH

14

1612

4

6

7 LH20 RH

916

8


HYDRAULIC GRID ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 1001185808 Grid Weldment 12 4691000198 Pin 13 4949000047 Washer 24 7754000024 Retaining Ring 15 1001220280 Plate 26 0641406 Capscrew, 0.25" - 20NC X 0.75" 67 4619000013 Manifold 18 0641416 Capscrew, 0.25" - 20NC X 2.00" 49 4761400 Washer, 0.25" ID 210 7912000184 Tube Assembly 411 4831000095 Spacer 112 7843000037 Spring 113 7661000064 U-Nut 1014 7320000064 Cylinder 215 3691000229 Pin 416 7274000039 Cover 217 3592000052 Link Weldment 218 1001137904 Bolt, 0.31" - 18NC X 1.25" 619 3592000051 Link Weldment 220 4706003497 Plate 221 3760351 Retaining Ring 422 3020000124 L-Arm LH 123 3020000125 L-Arm RH 124 3691000230 Pin 225 2220415 Adapter 426 7274000086 Clamp 427 8411080091 L-Arm Spacer 228 3271505 Nut, 0.31" - 18NC 629 7330000599 Decal, Pinch Point 430 7330000036 Decal, Warning 131 7577000367 Kit Strap 132 7253000002 Grease Fitting 133 7330000609 Decal, Grease Required 134 88671008 Grease Fitting 135 4711400 Washer, 0.25" ID 1036 7786000009 Setscrew 0.75"-16NF X 1.50" 137 4064000052 Bar 138 3020039 Molypaste A/R39 3020029 Lubricant A/R

ITEM PART NO. DESCRIPTION QTY40 7082000026 Bearing 1241 0440234 Bearing 2


HYDRAULIC GRID ASSEMBLY

3712 11 36

89

3525

13

635

8

35

26

1026

135

635

13

14

28

Item #31, 38 & 39, Not Shown

28 28

27

22

29

7

294

30

23

27

29

1

635

135

32

34

2

3

21

2018

1519

24

17



ITEM PART NO. DESCRIPTION QTY1 70051482 Seal Kit 12 70051654 Head 13 70051655 Piston 14 70051656 Rod Weldment 15 70051657 Barrel Weldment 16 7082000026 Bearings 47 70051658 Retention Pill 18 70051659 Roll Pin 1



3

16

6

1

2

4

5

Item #7 & 8, Not Shown


L-ARM STORAGE INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 4178000721 Bracket 12 7413000002 Nutsert, 0.25” - 20NC 43 7950140161 Flatwasher, 0.25” ID 44 7950140000 Lockwasher, 0.25” ID 45 7115140650 Capscrew, 0.25” - 20NC x 0.75” 4


L-ARM STORAGE INSTALLATION

5

4

3

1

2


CONTROLS ADDED - GRID HYD

ITEM PART NO. DESCRIPTION QTY1 3551000056 Handle Assy 8.00” Long W/ Black 23 4763000405 Rod Ctrl 0.38” X 21.20”, 0.38”-24 X 110 4763000154 Rod 0.50” Dia X 68.00” 111 7690101200 Pin 0.19"Dia X 0.75" Clevis 112 7690000810 Pin 0.063” X 0.50” Cotter 113 7765000006 Rod End 0.38"-16nc - 1.88" Long 116 7660160000 Nut 0.38"-16nc Gr2 Hex- Plated 118 7690141600 Pin 0.25"Dia X 1.00" Clevis 119 7691000075 Pin Hairpin Cotter 0.19” - 0.25” 1


CONTROLS ADDED - GRID HYD

11

12

3 1316 18

19

1

101


TOW BALL BRACKET INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 3178000507 Bracket 12 3691000195 Pin 23 7691000027 Lynch Pin 24 7330000424 Decal 1


TOW BALL BRACKET INSTALLATION

2

2

1

3

4


WINCH INSTALL SINGLE WORM GEAR

ITEM PART NO. DESCRIPTION QTY1 3178000552 Bracket Weld Winch Mount Singl 12 7970000150 Winch Hd-234r Wg 8k W/ T-Handl 13 641608 Scr Cap Hh 5, 0.375”-16x1.000” 84 4761600 Wsh Spg Lk 0.38” 0.39” 0.68” 0.094” 85 4891600 Wsh Hard 0.38” 0.406” 0.813” 0.138” 206 0641612 Scr Cap Hh 5, 0.375"-16 X 1.50" 67 7660162601 Locknut 0.38"-16NC Gr5 Nyloc 68 4062000541 Bar 0.25” X 1.00” X 29.87” 19 0641510 Scr Cap Hh 5, 0.312”-18 x 1.250” 210 4751500 Wshr Flt 0.31" 0.38" 0.88" 0.083" 211 7660152601 Locknut .031”-18NC Gr5 Hex Nyloc 212 1001206157 Support,Boom Nose Mpl Single 113 0642014 Scr Cap Hh 5, 0.625-11”x1.750” 414 4712000 Wshr Flt 0.63” 0.66” 1.31” 0.095” 415 7660202601 Locknut 0.63"-11nc Nylon Insert 416 1001206161 Support,Sd Wrecker Sheave 117 7754000005 Ring External Retaining #5100- 118 1001206167 Support,Sd Wrecker Cable Guide 119 7809000001 Sheave Wire Rope - 0.38"-0.50"Dia 120 1001206171 Pin,Sd Wrecker Sheave 121 7701000051 Plug 4.00" X 2.00" X 0.19" Tube 122 7626000014 Orbit Motor #101-1701-009 / # 123 7950180400 Lockwasher 0.50" Nom Int Tooth- 224 88671008 Lube Fitting - Ms15001-1 225 7253000002 Fitting #Gc-5 Cap Grease - Yel 226 3841143 Rod, Keeper Shaft 127 4711600 Wshr Flt 0.38” 0.40” 0.81” 0.065” 128 0651606 Scr Cap Hh 5 0.375-24 X 0.750” 1


WINCH INSTALL SINGLE WORM GEAR

2

22

89

1013

14

12

11

1516

1918

2027

2821

26

1

5

5

17

2425

7

6

54

3


WINCH ASSEMBLY 8K RH

ITEM PART NO. DESCRIPTION QTY1 70051554 Shifter Assembly 12 9560960022 Housing 13 9970300057 Adapter 14 9970316083 Bearing Cap 15 9970960060 Clutch Jaw 16 9314960024 Cover 17 9970960068 Drum 18 9472960072 Gear 19 9970336010 Handle 110 9560990011 Housing 111 9970342027 Key 112 9806960009 Shaft 113 9970960062 Worm 114 9970402002 Bearing 215 9970412003 Bushing 416 9970412045 Bushing 417 70050679 Adapter 118 9970414045 Capscrew, 0.25” - 20NC x 0.875” 1419 9120960034 Capscrew, 0.38” - 16NC x 1.00” 220 70050682 Capscrew, 0.25” - 20NC x 0.75” 421 9120960061 Capscrew, 0.50” - 13NC x 1.50” 222 70051555 Setscrew, 0.25” - 20NC x 0.38” 123 9786960015 Setscrew, 0.38” - 16NC x 0.50” 124 9970431008 Coupling 125 9970438014 Disk Brake 226 9970442184 Gasket 227 9970442205 Gasket 128 9970450006 Key 229 9575960014 Key 430 9970456008 Fitting 131 9701960015 Plug 132 9970468011 Plug 233 9691960001 Pin 134 9970472012 Rubber Plug 135 9970472013 Plug 136 9970486009 Oil Seal 137 9970483017 Oil Seal 138 9970494002 Spring 239 9970494053 Spring 1

ITEM PART NO. DESCRIPTION QTY40 9970518014 Thrust Washer 141 9970518015 Thrust Washer 1


WINCH ASSEMBLY 8K RH

3222

31

933

215

5 39

37 1

15723

28

15

28

12

27

28

36

27

2735 29

36

25

2738

10

3516

39

18

30

28

62716

8

14

18

426

13

11

1426

34

2017

21

3

24


CABLE TENSIONER INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 3706000099 Plate 12 3017000003 Angle, LH 13 3017000002 Angle, RH 14 7843000004 Spring 25 7950180161 Flatwasher, 0.50” ID 46 7660182601 Locknut, 0.50”-13NC 27 7115161050 Capscrew, 0.38”-16NC x 1.25” 48 7950150161 Flatwasher, 0.31” ID 89 7660162601 Locknut, 0.38”-16NC 4


CABLE TENSIONER INSTALLATION

6

5

4

5

1

3

2

8

7

8

9


INSTALL CONTROLS SINGLE WINCH

ITEM PART NO. DESCRIPTION QTY1 3551000057 Handle Assy 10.00” Long W/ Blac 22 4763000400 Rod Ctrl 0.38” X 16.39”, 0.38”-24 X 13 4763000154 Rod 0.50’ Dia X 68.00” 14 7690101200 Pin 0.19" Dia X 0.75" Clevis 15 7690000810 Pin 0.063” X 0.50” Cotter 16 7765000006 Rod End 0.38"-16nc - 1.88" Long 17 7660160000 Nut 0.38"-16nc Gr2 Hex- Plated 18 7690141600 Pin 0.25" Dia X 1.00" Clevis 19 7691000075 Pin Hairpin Cotter 0.19” - 0.25” 110 4763000431 Rod 211 7551000036 Handle 2


INSTALL CONTROLS SINGLE WINCH

11

10

3

45

2

4

7 1

89


WINCH INSTALLATION DUAL HD234

ITEM PART NO. DESCRIPTION QTY1 3178000419 Brkt Weld, Dual Winch Mount Hd 12 7970000103 Winch #Hd-234l 8000# Lh Worm G 13 7970000104 Winch #Hd-234r 8000# Rh Worm G 14 7626000014 Orbit Motor #101-1701-009 / # 25 4062000541 Bar 0.25” X 1.00” X 29.87” 16 1001206159 Support, Boom Nose Mpl-40 Dual 17 1001206161 Support, Sd Wrecker Sheave 28 7754000005 Ring External Retaining #5100- 29 1001206167 Support, Sd Wrecker Cable Guide 210 1001206171 Pin, Sd Wrecker Sheave 212 7809000001 Sheave Wire Rope - 0.38"-0.50"Dia 214 0641608 Scr Cap Hh 5, 0.375”-16 x 1.000” 1615 4761600 Wsh Spg Lk 0.38” 0.39” 0.68” 0.094” 1616 4891600 Wsh Hard 0.38” 0.406” 0.813” 0.138” 2817 0641612 Scr Cap Hh 5, 0.375"-16 X 1.50" 618 7660162601 Locknut 0.38"-16NC Gr 5 Nyloc 619 0641510 Scr Cap Hh 5, 0.312”-18 x 1.250” 220 4751500 Wshr Flt 0.31" 0.38" 0.88" 0.083" 221 7660152601 Locknut 0.031”-18NC Gr 5 Hex Nyloc 222 0642014 Scr Cap Hh 5, 0.625”-11” x 1.750” 423 4712000 Wshr Flt 0.63” 0.66” 1.31” 0.095” 424 7660202601 Locknut 0.63"-11nc Nylon Insert 425 7701000051 Plug 4.00" X 2.00" X 0.19" Tube 126 8632000002 Trim 0.25" Edge-Black Vinyl #135 1.2527 7950180400 Lockwasher 0.50" Nom Int Tooth- 428 88671008 Lube Fitting - Ms15001-1 429 7253000002 Fitting #Gc-5 Cap Grease - Yel 430 3841143 Rod, Keeper Shaft 231 4711600 Wshr Flt 0.38” 0.40” 0.81” 0.065” 232 0651606 Scr Cap Hh 5 0.375”-24 X 0.750” 2


WINCH INSTALLATION DUAL HD234

3

4

174

16

1

2

17 16

1415

16

1618

16 18

1920

5

21

88

22236

307 28 29

129

103132

2524


WINCH ASSEMBLY 8K

ITEM PART NO. DESCRIPTION QTY1 9970300057 Adapter 12 9970316083 Bearing 13 9970324161 Clutch 14 9970328134 Cover 15 70051549 Drum 16 9472960072 Gear 17 70051550 Clutch 18 9560960011 Gear Housing 110 9970342024 Key 111 9970342027 Key 112 9970356902 Shifter Shaft 113 9806960009 Drum Shaft 114 9970960062 Worm 115 9970370001 Yoke 116 70051551 Ball Poppet 117 9970402002 Bearing 218 9970412003 Bushing 419 9970412045 Bushing 120 9970414045 Capscrew, 0.25” - 20NC x 0.75” 1421 70050682 Screw, 0.25” - 20NC x 1.25” 422 70051552 Setscrew, 0.31” - 18NC x 0.25” 123 9786960015 Setscrew, 0.38” - 16NC x 0.50” 124 9970416084 Setscrew, 0.25” - 20NC x 0.50” 125 9970431008 Coupling 126 9970330010 Disk Brake 227 9970442184 Gasket 228 9970442205 Gasket 129 9970450006 Key 230 9575960014 Key 431 70050714 Fitting 232 9970456008 Fitting 133 9970468002 Reducer 134 9701960015 Plug 235 9691960001 Pin 137 9970472013 Plug 138 9970486009 Oil Seal 139 9970486017 Oil Seal 140 70051553 Spring 141 9970494002 Spring 2

ITEM PART NO. DESCRIPTION QTY42 9970518014 Thrust Washer 143 9970518015 Thrust Washer 2


WINCH ASSEMBLY 8K

3131

37

718

3 43

1224

15

10

18

5

29

18

29

13

30

26

41

30

3039

3233

41

26

3042

11

3519

43

20

34

42818

6

17

20

227

14

11

1727

38

21

1

25


HANDLE ASSY WINCH FREE SPOOL

ITEM PART NO. DESCRIPTION QTY1 3587000007 Lever Weldment - Zinc Plating 22 4178000166 Bracket 0.13” X 6.43” X 8.21” Pla 13 4178000167 Bracket 0.13” X 6.43” X 8.21” Pla 14 3587000008 Handle Weldment - Plated 25 7843000010 Spring 0.62" Id X 2.38" Compress 26 7950180161 Flatwasher 0.50" Nom Wide - Pla 47 7690102041 Pin 0.19" Dia X 1.25" Slotted Sp 28 7990000011 Yoke 0.50”-20 Unf 0.50" Dia Pin 29 1001179025 Pin Clevis, Kit, Free Spool 210 7660180030 Hex Nut 0.50"-20nf Finish 211 4551000005 T-Handle Cast Aluminum 1.37” X 212 7690051641 Pin 0.13” Dia X 1.00” Slotted Sp 214 7115161050 Capscrew 0.38"-16NC X 1.25" Hex 215 7950160162 0.38” Flat Washer Nom Wide Harde 416 7660162601 Locknut 0.38"-16NC Gr5 Nyloc 2


HANDLE ASSY WINCH FREE SPOOL

1

81046

562

31112

14

15

16

7

9


INSTALLATION CONTROLS DUAL WINCH

ITEM PART NO. DESCRIPTION QTY2 3551000057 Handle Assy 10.00" Long W/ Blac 47 4763000399 Rod Ctrl 0.38" X 15.40", 0.38"-24 X 18 4763000400 Rod Ctrl 0.38" X 16.39", 0.38"-24 X 110 4763000154 Rod 0.50" Dia X 68.00" 211 7690101200 Pin 0.19" Dia X 0.75" Clevis 212 7690000810 Pin 0.063" X 0.50" Cotter 213 7765000006 Rod End 0.38"-16nc - 1.88" Long 216 7660160000 Nut 0.38"-16nc Gr2 Hex- Plated 218 7690141600 Pin 0.25" Dia X 1.00" Clevis 219 7691000075 Pin Hairpin Cotter 0.19" - 0.25" 2


INSTALLATION CONTROLS DUAL WINCH

12

11

8

716 16

13

1819

2

10

10

2


HYDRAULIC LINES AND FITTINGS - BASE

ITEM PART NO. DESCRIPTION QTY101 4567122026 Hose 0.38" X 26" #6 St(Fsw) - #6 1102 4567122024 Hose Assy 0.38" X 24.00" St-90 Fs 1103 4567123056 Hose 0.38" X 56" #6 St(Fsw) - #6 2104 4567131080 Hose 0.50" X 80" #8 St(Fsw) - #8 2105 4569123061 Hose Assy 0.38"x 61.00" St(M)-L90(F 2106 4569120017 Hose 0.38" X 17" #6 St(Fsw) - #6 1107 4569120018 Hose Assy 0.38" x 18.00" Str(M)-St 1108 4569123054 Hose 0.38" X 54" #6 St(M) - #6 L9 2109 4567110024 Hose Assy 0.25" X 24.00" Str-Str 1110 4567110025 Hose Assy 0.25" X 25.00" Str-Str 1111 1001130043 Hose,Return 0.75" Id X 48.00" 1112 4570000377 Hose Return 0.75" X 51.00" 300psi 1


HYDRAULIC LINES AD FITTINGS - BASE

101

102

103

104

104

105

106

107

111111

112

112


HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY1 3750000061 Resevoir 12 7115181064 Bolt, 0.50" - 13NC x 1.25" 43 7660182601 Locknut, 0.50" - 13NC 44 7950180153 Flatwasher, 0.50" ID 4


HYDRAULIC TANK

43

2

2

1

4

3


HYDRAULIC TANK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 7430000010 Filter 12 7701000026 Plug 13 7183000008 Filler Cap 1


HYDRAULIC TANK ASSEMBLY

3

1

2


SUPPLY PRESSURE & RETURN HOSE INSTALL 152” WB 08-10 CHEVY

ITEM PART NO. DESCRIPTION QTY1 4570000334 Hose, Suction 12 4567631214 Hose Assembly 13 7274000002 Clamp 24 7274000076 Clamp 65 7785152420 Screw, 0.31" 18NC x 1.50" 66 7115151050 Capscrew, 0.31"- 18NC x 1.25" 67 7660152601 Locknut, 0.31”-18NC 148 7660150000 Nut, 0.31"-18NC 69 7115150864 Bolt, 0.31"-18NC x 1.00" 310 7274000042 Clamp 511 7274000105 Clamp 912 7443000426 Fitting 125 7443000013 Fitting 128 8632000002 Trim 3in


SUPPLY PRESSURE & RETURN HOSE INSTALL 152” WB 08-10 CHEVY

BB

2

14

56

11

1011

4

11

10

97

786

56

2579

11

786 A

C

D3


SUPPLY PRESSURE & RETURN HOSE INSTALL 137” WB CHEVY

ITEM PART NO. DESCRIPTION QTY1 1001132838 Hose Kit 12 7443000412 Elbow 13 7274000002 Clamp 24 1001132794 Clamp 45 1001132800 Clamp 26 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25” 311 7274000040 Clamp 612 7274000041 Clamp 313 7115150864 Bolt, 0.31"-18NC x 1.00" 314 8632000002 Trim 3in15 7819000013 Sleeve 2



23

D

A

5

5

C5

5

11

A8910

4

4

6

B

789

4

4

1389

11

12

D



ITEM PART NO. DESCRIPTION QTY1 1001138316 Hose Kit 12 7443000013 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 105 4706003844 Plate 66 7115151064 Bolt, 0.31"-18NC x 1.25" 67 7950150161 Flatwasher, 0.31" ID 108 7660152601 Locknut, 0.31”-18NC 109 7115151050 Capscrew, 0.31"-18NC x 1.25" 410 7819000013 Sleeve 2



1

1 23

A

A

B

B

C

C

C

D

D

4

5

678

4 4

10

987


SUPPLY PRESSURE & RETURN HOSE INSTALL 140” WB 11-16 FORD

ITEM PART NO. DESCRIPTION QTY1 1001132842 Hose Kit 12 7443000013 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 45 1001132800 Clamp 26 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25" 611 7274000040 Clamp 612 8632000002 Trim 3in13 7819000013 Sleeve 4



1

123

A

AA

C

B

6

789

511

8910

4

4


SUPPLY PRESSURE & RETURN HOSE INSTALL 140” WB FORD

ITEM PART NO. DESCRIPTION QTY1 1001132843 Hose Kit 12 7443000013 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 15 1001132800 Clamp 26 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25" 311 7274000040 Clamp 612 7115150864 Bolt, 0.31"-18NC x 1.00" 313 8632000002 Trim 3in



1 23

C

D

D

A

A

BB

C

C

6

789

5

11

8910

4

1289

11



ITEM PART NO. DESCRIPTION QTY1 1001132844 Hose Kit 12 7443000013 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 45 1001132800 Clamp 26 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25” 611 7274000040 Clamp 612 8632000002 Trim 0.2513 7819000013 Sleeve 4



1

123

A

AA

C

B

6

789

511

8910

4

4



ITEM PART NO. DESCRIPTION QTY1 1001132845 Hose Kit 12 7443000013 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 45 1001132800 Clamp 46 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25" 611 7274000040 Clamp 612 8632000002 Trim 3”13 7819000013 Sleeve 4



1

123

A

AA

C

B

6

789

511

8910

4

4



ITEM PART NO. DESCRIPTION QTY1 4570000352 Hose Assembly 12 4567630186 Hose Assembly 13 7443000013 Fitting 14 7274000002 Clamp 25 4706003844 Clamp 36 7274000040 Clamp 127 7274000042 Clamp 78 7115151050 Capscrew, 0.31"-18NC x 1.25" 89 7115151064 Bolt, 0.31"-18NC x 1.25" 610 7950150161 Flatwasher, 0.31" ID 1811 7660152601 Locknut, 0.31”-18NC 1812 7274000076 Clamp 413 7785152420 Screw, 0.31"-18NC x 1.50" 4



1

2

34

124

5678910111213


SUPPLY PRESSURE & RETURN HOSE INSTALL 145” WB 17+ FORD PTO

ITEM PART NO. DESCRIPTION QTY1 4567130168 Hose Assembly 12 4570000373 Hose, Suction 13 4706003844 Plate 24 7115151050 Capscrew, 0.31"-18NC x 1.25" 25 7115151064 Bolt, 0.31"-18NC x 1.25" 56 7274000002 Clamp 27 7274000040 Clamp 58 7274000042 Clamp 19 7443000013 Fitting 110 7660152601 Locknut, 0.31”-18NC 1011 7950150161 Flatwasher, 0.31" ID 9



6

2

7

5144

10 133

1110

10118

1014

410

8

11

96

10 117

105

710

10

11

4

13

14

711

41013 3

1110

5387

11


SUPPLY PRESSURE & RETURN HOSE INSTALL 167-169” WB 17+ FORD PTO

ITEM PART NO. DESCRIPTION QTY1 3941506 Screw, 0.31”-18NC 0.750” 12 1001132605 Hose, Suction 13 4567130190 Hose Assembly 14 4706003844 Plate 25 7115151064 Bolt, 0.31"-18NC x 1.25" 56 7274000002 Clamp 27 7274000040 Clamp 58 7274000042 Clamp 19 7443000013 Fitting 110 7660152601 Locknut, 0.31”-18NC 911 7950150161 Flatwasher, 0.31" ID 812 7115151050 Capscrew, 0.31"-18NC X 1.25" 1


SUPPLY PRESSURE & RETURN HOSE INSTALL 167-169” WB 17+ FORD PTO

10 11

3

710

5

6

9

1011

8

711

1210 7

4

58

11

10 117

2

8

10

11

7

6

54



ITEM PART NO. DESCRIPTION QTY1 3941506 Screw, 0.31”-18NC x 0.75” 22 1001132608 Hose, Suction 13 4567130195 Hose Assembly 14 4706003844 Plate 15 7115151064 Bolt, 0.31"-18NC x 1.25" 46 7274000002 Clamp 27 7274000040 Clamp 58 7274000042 Clamp 19 7443000013 Fitting 110 7660152601 Locknut, 0.31”-18NC 611 7950150161 Flatwasher, 0.31" ID 7



10 11

3

710

5

6

9

1011

8

711

1210 7

4

58

11

10 117

2

8

10

11

7

6

54



ITEM PART NO. DESCRIPTION QTY1 3941506 Screw, 0.31”-18NC x 0.75” 22 1001132617 Hose, Suction 13 4567130223 Hose Assembly 14 4706003844 Plate 25 7115151064 Bolt, 0.31"-18NC x 1.25" 56 7274000002 Clamp 27 7274000040 Clamp 58 7274000042 Clamp 19 7443000013 Fitting 110 7660152601 Locknut, 0.31”-18NC 611 7950150161 Flatwasher, 0.31" ID 7



10 11

3

710

5

6

9

1011

8

711

1210 7

4

58

11

10 117

2

8

10

11

7

6

54


SUPPLY PRESSURE & RETURN HOSE INSTALL 173” WB 2011+ DODGE

ITEM PART NO. DESCRIPTION QTY1 1001132841 Hose Kit 12 7443000412 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 65 1001132800 Clamp 46 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25" 311 7274000040 Clamp 612 7274000041 Clamp 313 7115150864 Bolt, 0.31"-18NC x 1.00" 314 8632000002 Trim 3in15 7819000013 Sleeve 4

Hose Kit - 100113284116 4567630250 Hose Assembly 117 1001132848 Hose Supply 1



101102

23

D

A

5

5

C5

5

11

A8910

4

4

6

B

789

4

4

1389

11

12

D



ITEM PART NO. DESCRIPTION QTY1 1001132839 Hose Kit 12 7443000412 Fitting 13 7274000002 Clamp 24 1001132794 Clamp 45 1001132800 Clamp 26 4706003844 Plate 17 7115151064 Bolt, 0.31"-18NC x 1.25" 18 7950150161 Flatwasher, 0.31" ID 79 7660152601 Locknut, 0.31”-18NC 710 7115151050 Capscrew, 0.31"-18NC x 1.25" 311 7274000040 Clamp 612 7274000041 Clamp 313 7115150864 Bolt, 0.31"-18NC X 1.00" 314 8632000002 Trim 3in15 7819000013 Sleeve 4

Hose Kit - 1001132839101 4567630219 Hose Assembly 1102 1001132642 Hose Supply 1



101102

23

D

A

5

5

C5

5

11

A8910

4

4

6

B

789

4

4

1389

11

12

D


HYDRAULIC LINES & FITTINGS INSTALLATION DW ALL SOLENOID

ITEM PART NO. DESCRIPTION QTY1 1001133325 Hose,Kit HLF MPL40 Dw All Sol 12 7445080843 Adapter #8JIC(M) X #8"O"(M) St 83 7445060843 Adapter #6JIC(M) X #8"O"(M) St 64 7443000231 Fitting 90 Degree Elbow 25 7445081046 Elbow #8 JIC (M) X # 10 "O" (M 16 7445081045 Elbow #8JIC(M) X #10"O"(M) 90 47 7443000372 Fitting T- Run 3m #6 JIC 28 7445060645 Elbow #6JIC(M)-#6"O"(M) 90 Deg 89 7445060647 Branch #6JIC(2m)-"O" (M) Tee 210 7445060646 Elbow #6JIC(M)-#6"O"(M) 45 Deg 411 7445060643 Adapter Straight 0.38" O-Ring To 312 7443000105 Reducer #6 JIC(F) - #4 JIC(M) 113 7445040443 Adapter Str #4JIC-#4 "O" Ring 214 7445040643 Adapter, Str #4 JIC-#6 "O" Rin 115 7935000308 Valve Assy C-Bal Hydro Air 116 1001173683 Valve, Cb Sun Cbbg-Ljn-Eci Body 117 7115151650 Capscrew 0.31"-18nc X 2.00" Hex 818 7950150161 Flatwasher 0.31" Nom Wide - Pla 819 7660152601 Locknut 0.031”-18NC Gr5 Hex Nyloc 8

020A 8565000007 Hose 2-0.50" Single Jacket Mill 1021 7443000048 Fitting Plug #8"O"(M) 124 7443000168 Adapter #12 "O" X 0.75 ID Beaded 125 7274000080 Clamp Hose Tbolt 1.12" Nom Dia 426 7443000319 Fitting 90 Deg 1.00" Nptm X 0.75" 227 7430000003 Filter Assy Oil W/Element #Aa 128 7114140618 Capscrew 0.25” - 20nc X 0.75” Ss B 229 7950140003 Lockwasher 0.25" Nom Reg S/S 230 7950140143 Flatwasher 0.25" Nom Narrow Ss 231 7470000002 Gauge #15Mst-01B60 Oil Filter 132 7443000066 Fitting 45el.13npt Male X 0.13”n 133 4567131080 Hose 0.50” X 80” #8 St(Fsw) - #8 234 7577000622 Kit Tube Hlf Base MPL40 135 7445080847 Ftg #8 JIC(2m) - #8 "O"(M) Bra 236 7935000258 Valve Ext. Relief #Rpec-Lan-Fg 237 7115140650 Capscrew 0.25"-20nc X 0.75" Hex 438 7950140141 Flatwasher 0.25" Nom Narrow 439 7950140003 Lockwasher 0.25" Nom Reg S/S 440 7445080818 Nut #8JIC (F) Cap 141 1001131306 Clamp, Assy Kit Stauff 0.38” Tube 13

ITEM PART NO. DESCRIPTION QTY42 1001131323 Clamp, Assy Kit Stauff 0.38” Tube 2



8

8

8

7

8

10

10

171819

4 4

7

10

540

321

321

7

8

8

8

8

10

10

11

11

171819

171819

203

101

102

103

125

126

125

127 126

128



2

4141 41

41

41

42

282930

2626 31

3227

20

20

11225

111

20111

20112

115 11436116

11335

6

6

2

2162

212

104

2 2

6

6

104

33



2425

112

111

25

3 3

8

12

13

9

14

15 171819

108

109

110

903 LH

904 RH


HYDRAULIC LINES & FITTINGS INSTALLATION DUAL WORM

ITEM PART NO. DESCRIPTION QTY1 7577000645 Kit Hose Hlf Base MPL-40 12 7445080843 Adapter #8JIC(M) X #8"O"(M) St 43 7445060843 Adapter #6JIC(M) X #8"O"(M) St 64 7443000231 Fitting 90 Degree Elbow 25 7445081046 Elbow #8 JIC (M) X # 10 "O" (M 16 7445081045 Elbow #8JIC(M) X #10"O"(M) 90 47 7443000372 Fitting T- Run 3m #6 Jic 28 7445060645 Elbow #6JIC(M)-#6"O"(M) 90 Deg 89 7445060647 Branch #6JIC(2m)-"O" (M) Tee 210 7445060646 Elbow #6JIC(M)-#6"O"(M) 45 Deg 411 7445060643 Adapter Straight 0.38" O-Ring To 312 7443000105 Reducer #6 JIC(F) - #4 JIC(M) 113 7445040443 Adapter Str #4JIC-#4 "O" Ring 214 7445040643 Adapter, Str #4 JIC-#6 "O" Rin 115 7935000308 Valve Assy C-Bal Hydro Air 116 1001173683 Valve,Cb Sun Cbbg-Ljn-Eci Body 117 7115151650 Capscrew 0.31"-18nc X 2.00" Hex 818 7950150161 Flatwasher 0.31" Nom Wide - Pla 819 7660152601 Locknut 0.031”-18NC Gr5 Hex Nyloc 820 8565000007 Hose 2-0.50" Single Jacket Mill 1024 7443000168 Adapter #12 "O" X 0.75” ID Beaded 125 7274000080 Clamp Hose Tbolt 1.12" Nom Dia 426 7443000319 Fitting 90 Deg 1.00" Nptm X 0.75" 227 7430000003 Filter Assy Oil W/Element #Aa 128 7114140618 Capscrew 0.25” - 20nc X 0.75” Ss B 229 7950140003 Lockwasher 0.25" Nom Reg S/S 230 7950140143 Flatwasher 0.25" Nom Narrow Ss 231 7470000002 Gauge #15Mst-01B60 Oil Filter 132 7443000066 Fitting 45el.13npt Male X .13n 133 4567131080 Hose 0.50” X 80 #8 St(Fsw) - #8 234 7577000622 Kit Tube Hlf Base MPL-40 140 7445080818 Nut #8JIC (F) Cap 141 1001131306 Clamp,Assy Kit Stauff 0.38” Tube 1342 1001131323 Clamp,Assy Kit Stauff 0.38” Tube 2



8

8

8

7

8

10

10

171819

4 4

7

10

540

321

321

7

8

8

8

8

10

10

11

11

171819

171819

203

101

102

103

125

126

125

127 126

128



2

4141 41

41

41

42

282930

2626 31

3227

20

20

11225

111

20111

20112

115 11436116

11335

6

6

2

2162

212

104

2 2

6

6

104

33



2425

112

111

25

3 3

8

12

13

9

14

15 171819

108

109

110

903 LH

904 RH


HYDRAULIC LINES & FITTINGS INSTALLATION LIFT CYLINDER W/ SPADE

ITEM PART NO. DESCRIPTION QTY201 7445060645 Elbow 2202 7912000330 Tube Assembly 2203 7935000358 Valve 2204 4567122023 Hose Assembly 1205 4567120016 Hose Assembly 1206 4567011018 Hose Assembly 1207 4567120021 Hose Assembly 1


HYDRAULIC LINES & FITTINGS INSTALLATION LIFT CYLINDER W/ SPADE

201

201

203

203

204

206205

207

202

202


HYDRAULIC LINES & FITTINGS INSTALLATION LIFT CYLINDER W/O SPADE

ITEM PART NO. DESCRIPTION QTY201 7445060647 Fitting 2202 7912000204 Tube Assembly 2203 7935000308 Valve 2204 7577000621 Hose Kit 1


HYDRAULIC LINES & FITTINGS INSTALLATION LIFT CYLINDER W/O SPADE

203

204

204

202

202

201203

201


HYDRAULIC LINES & FITTINGS INSTALLATION TILT CYLINDER W/UL SHEAVE

ITEM PART NO. DESCRIPTION QTY301 7912000324 Tube Assy 0.38”OD X 6.30” lg 1302 7935000345 Valve, High Press Ball #Bbvm21 1303 7445060698 Fitting #6 "0" Ring (M) - #6 J 1304 7445060646 Elbow #6JIC(M)-#6"O"(M) 45 Deg 1


HYDRAULIC LINES & FITTINGS INSTALLATION TILT CYLINDER W/UL SHEAVE

301

302303

304


HYDRAULIC LINES & FITTINGS INSTALLATION TILT CYLINDER W/O U/L SHEAVE

ITEM PART NO. DESCRIPTION QTY301 7912000205 Tube Assy 0.38” X 0.049” w X 10.8” 1


HYDRAULIC LINES & FITTINGS INSTALLATION TILT CYLINDER W/O U/L SHEAVE

301


HYDRAULIC LINES & FITTINGS INSTALLATION SINGLE WINCH

ITEM PART NO. DESCRIPTION QTY1 7577000645 Kit Hose Hlf Base Mpl-40 12 7445080843 Adapter #8jic(M) X #8"O"(M) St 23 7445060843 Adapter #6jic(M) X #8"O"(M) St 64 7443000231 Fitting 90 Degree Elbow 25 7445081046 Elbow #8 Jic (M) X # 10 "O" (M 16 7445081045 Elbow #8JIC(M) X #10"O"(M) 90 27 7443000372 Fitting T- Run 3m #6 Jic 28 7445060645 Elbow #6JIC(M)-#6"O"(M) 90 Deg 89 7445060647 Branch #6jic(2m)-"O" (M) Tee 210 7445060646 Elbow #6jic(M)-#6"O"(M) 45 Deg 411 7445060643 Adapter Straight 0.38" O-Ring To 312 7443000105 Reducer #6 Jic(F) - #4 Jic(M) 113 7445040443 Adapter Str #4jic-#4 "O" Ring 214 7445040643 Adapter, Str #4 JIC-#6 "O" Rin 115 7935000308 Valve Assy C-Bal Hydro Air 116 1001173683 Valve,Cb Sun Cbbg-Ljn-Eci Body 117 7115151650 Capscrew 0.31"-18nc X 2.00" Hex 818 7950150161 Flatwasher 0.31" Nom Wide - Pla 819 7660152601 Locknut 0.031”-18NC Gr5 Hex Nyloc 8

020A 8565000007 Hose 2-1/2" Single Jacket Mill 1021 7443000048 Fitting Plug #8"O"(M) 224 7443000168 Adapter #12 "O" X 0.75 ID Beaded 125 7274000080 Clamp Hose Tbolt 1.12" Nom Dia 426 7443000319 Fitting 90 Deg 1.00" Nptm X 0.75" 227 7430000003 Filter Assy Oil W/Element #Aa 128 7114140618 Capscrew 0.25” - 20nc X 0.75” Ss B 229 7950140003 Lockwasher 0.25" Nom Reg S/S 230 7950140143 Flatwasher 0.25" Nom Narrow Ss 231 7470000002 Gauge #15Mst-01B60 Oil Filter 132 7443000066 Fitting 45el.13npt Male X 0.13”n 134 7577000622 Kit Tube Hlf Base Mpl-40 140 7445080818 Nut #8JIC (F) Cap 141 1001131306 Clamp,Assy Kit Stauff 0.38” Tube 1342 1001131323 Clamp,Assy Kit Stauff 0.38” Tube 2



8

8

8

7

8

10

10

171819

4 4

7

10

540

321

321

7

8

8

8

8

10

10

11

11

171819

171819

203

101

102

103

125

126

125

127 126

128



2

4141 41

41

41

42

282930

2626 31

3227

20

20

11225

111

20111

20112

115 11436116

11335

6

6

2

2162

212

104

2 2

6

6

104

33



2425

112

111

25

3 3

8

12

13

9

14

15 171819

108

109

110

903 LH

904 RH


CONTROL HANDLES - BASE

ITEM PART NO. DESCRIPTION QTY1 3551000056 Handle Assy 8.00” Long W/ Black 42 3551000057 Handle Assy 10.00” Long W/ Blac 24 4763000404 Rod Ctrl 0.38” X 20.23” 15 4763000403 Rod Ctrl 0.38” X 19.27”, 0.38”-24 X 16 4763000402 Rod Ctrl 0.38” X 18.31” 110 4763000154 Rod 0.50” Dia X 68.00” 311 7690101200 Pin 0.19" Dia X 0.75" Clevis 312 7690000810 Pin 0.063” X 0.50” Cotter 313 7765000006 Rod End 0.38"-16nc - 1.88" Long 314 4314000085 Coverplate 0.12” X 11.50” X 11.5” 215 7120000046 Bolt 0.25”-20nc X 0.75" Self Ss 816 7660160000 Nut 0.38"-16nc Gr2 Hex- Plated 317 7330000538 Decal Control MPL40 218 7690141600 Pin 0.25"Dia X 1.00" Clevis 319 7691000075 Pin Hairpin Cotter 0.19” - 0.25” 3


CONTROL HANDLES - BASE

21

1517

14

165

6

1211

4131819

10


CONTROL HANDLES FLY BOOM EXTEND

ITEM PART NO. DESCRIPTION QTY2 3551000057 Handle Assy 10.00” Long W/ Blac 29 4763000401 Rod Ctrl 0.38” X 17.28”, 0.38”-24 X 110 4763000154 Rod 0.50” Dia X 68.00” 111 7690101200 Pin 0.19" Dia X 0.75" Clevis 112 7690000810 Pin 0.063” X 0.50” Cotter 113 7765000006 Rod End 0.38"-16nc - 1.88" Long 116 7660160000 Nut 0.38"-16nc Gr2 Hex- Plated 118 7690141600 Pin 0.25" Dia X 1.00" Clevis 119 7691000075 Pin Hairpin Cotter 0.19” - 0.25” 1


CONTROL HANDLES FLY BOOM EXTEND

12

11

10

2

9

16

13

1819

2


CONTROLS HYDRAULIC MANUAL CONTROLS 0 SOLENOIDS

ITEM PART NO. DESCRIPTION QTY1 7935000261 Valve Assy 7 Bank Husco 12 7115151050 Capscrew 0.31"-18nc X 1.25" Hex 13 7950150000 Washer 0.31" Nom Reg Lock - Pla 14 7950150161 Flatwasher 0.31" Nom Wide - Pla 15 7115161250 Capscrew 0.38"-16nc X 1.50" Hex 26 7950160161 Flatwasher 0.38" Nom Wide - Pla 27 7660162601 Locknut 0.38"-16NC Gr5 Nyloc 2


CONTROLS HYDRAULIC MANUAL CONTROLS 0 SOLENOIDS

6

57

23

4

1


VALVE ASSEMBLY - 7 SECTION - 7935000261

ITEM PART NO. DESCRIPTION QTY1 7935000169 Inlet 12 70050079 Spool Section 13 7935000266 Spool Section 14 70050079 Spool Section 15 7935000266 Spool Section 16 7935000266 Spool Section 17 7935000266 Spool Section 18 7935000266 Spool Section 19 70051665 Outlet Section 110 9935930106 Relief Valve 111 7935000174 Relief Valve 1


VALVE ASSEMBLY - 7 SECTION - 7935000261

9875 642 3

1

10

11


CONTROLS HYDRAULIC CONTROLS 4 SOLENOIDS




6

7

5

23

4

1


UNDERLIFT LEVEL STOP INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 4178000709 Bracket 12 4178000707 Bracket 13 7870000126 Switch 24 7346000261 Electrical Relay 15 7552000367 Harness 16 7552000368 Harness 17 7114100618 Capscrew, #10 - 24NC x 0.75” 28 7114100818 Capscrew, #10 - 24NC x 1.00” 29 7114100518 Capscrew, #10 - 24NC x 0.62” 410 7950100003 Washer, 0.18 ID 411 7950100103 Flatwasher, #10 812 7950100163 Flatwasher, #10 813 7661000056 Nut, 10-24NC 214 7660102604 Locknut, #10-24NC 415 7894000042 Tie Strap 416 5526000553 Tie Strap 10


UNDERLIFT LEVEL STOP INSTALLATION

3

2

9101113

15

3

1

9101113

8111114

15

5

6

4

LI FT

TILCLUTCH


VALVE ASSEMBLY - 7 SECTION - 4 SOLENOID - 3935000170

ITEM PART NO. DESCRIPTION QTY1 7935000297 Inlet Section 12 7935000298 Spool Section 23 9935930141 Spool Section 14 9935930146 Spool Section 25 7935000251 Spool Section 16 1001126735 Spool Section 17 7935000256 Outlet Section 18 70051667 Tie Rod 19 8035346 Nut 210 70051666 Tie Rod 211 7012926 Nut 412 9935930106 Relief Valve 113 9935930147 Pressure Valve 114 N/A Plug 115 N/A Plug 316 70051205 Relief Valve 117 N/A Plate 118 7935000174 Relief Valve 2



13

1517

12

1

2

3

24

54

6 7

16

18

18



6

7

5

23

4

1



ITEM PART NO. DESCRIPTION QTY1 7935000297 Inlet Section 12 9935960146 Spool Section 53 9935960141 Spool Section 14 1001126735 Spool Section 15 7935000256 Outlet Section 16 70051205 Relief Valve 17 N/A Plate 18 70051667 Tie Rod 19 8035346 Nut 210 70051666 Tie Rod 211 7012926 Nut 412 9935930106 Relief Valve 113 9935930147 Pressure Valve 114 N/A Plug 115 N/A Plug 3



13

14

157

1

12

2

3

22 2

24 10

115

1011

89

6

15


CONTROLS ELECTRIC CUSTOMER SUPPLIED

ITEM PART NO. DESCRIPTION QTY1 1001133439 Harness, Remote 12 7120000034 Screw, #10 x 0.75" 13 7740000003 Relay 14 7345001710 Tab 25 7345001714 Terminal 16 7345221702 Terminal 17 7346000039 Tube 18 8977500100 Wire 3ft9 8597650002 Wire 3ft


CONTROLS ELECTRIC CUSTOMER SUPPLIED

+

-

COLOR FUNCTIONRED/BLACK BOOM LIFT UP

GRIDS OPENFUNCTIONCOLOR

BLACK/RED

U/L BOOM RETFUNCTIONCOLOR

YELLOW/BLACK

U/L TILT UPFUNCTIONCOLOR

BLUE

YELLOW/WHITECOLOR

BOOM LIFT DNFUNCTION

BROWNCOLOR

GRIDS CLOSEFUNCTION

BLACKCOLOR

U/L BOOM EXTFUNCTION

ORANGE/WHITECOLOR

U/L TILT DNFUNCTION

B B B B B B B

A A A A A A A1

FUNCTIONCOLORGREY/BLACK FLY BOOM RET

LH WINCH RETFUNCTIONCOLOR

TAN

RH WINCH RETFUNCTIONCOLOR

LT GREEN

GREYCOLOR

FLY BOOM EXTFUNCTION

TAN/BLACKCOLOR

LH WINCH OUTFUNCTION

LT GREEN/BLKCOLOR

RH WINCH OUTFUNCTION

+-

23

47

67

789

47

89

57

57


CONTROLS ELECTRIC REMOTE TOGGLE

ITEM PART NO. DESCRIPTION QTY1 7552000366 Harness, Wired Remote MPL-40 W 12 7295000062 Controller, Wired 8 Fnc Remote 13 4706003402 Plate 0.06” X 1.75” X 2.50” Alum 14 7120000034 Screw #10 X 0.75" Self Drilling 15 7740000003 Relay (W/Mtg Brkt) 12vdc 40a 16 7345001710 Tab #192005 0.25" 14-16 Non-Ins 27 7345001714 Terminal #222005 14-16 Non-Ins 18 7345221702 Terminal 0.25" 16-14 Wire Non-In 19 7346000039 Tube 0.25" ID Hs W/Adhesive 110 8977500100 Wire #16ga Type Sxl Black 311 8597650002 Wire 0.25" Convoluted Loom 312 1001197476 Rivet, Pop Rivet 0.19" X 0.50" 2


CONTROLS ELECTRIC REMOTE TOGGLE

WHITE/RED

BROWN/BLACK

12V BATTERY

9

98

1110

1110

79

69

79

79 4

5

2



BLACK/RED


YELLOW/BLACK


BLUE

YELLOW/WHITECOLOR


BROWNCOLOR

GRIDS CLOSEFUNCTION

BLACKCOLOR


ORANGE/WHITECOLOR

U/L TILT DNFUNCTION

1

312

2


CONTROLS ELECTRIC REMOTE MEMBRANE 12V

ITEM PART NO. DESCRIPTION QTY1 7552000366 Harness, Wired Remote 12 7295000131 Controller 13 4706003402 Plate 14 7120000034 Screw, #10 x 0.75" 15 7740000003 Relay 16 7345001710 Tab 27 7345001714 Terminal 18 7345221702 Terminal 19 7346000039 Tube 110 8977500100 Wire 3ft11 8597650002 Wire 3ft12 1001197476 Rivet 2


CONTROLS ELECTRIC REMOTE MEMBRANE 12V

2



BLACK/RED


YELLOW/BLACK


BLUE

YELLOW/WHITECOLOR


BROWNCOLOR

GRIDS CLOSEFUNCTION

BLACKCOLOR


ORANGE/WHITECOLOR

U/L TILT DNFUNCTION

1

312

2

WHITE/RED

BROWN/BLACK

12V BATTERY

+

-

9

9 9 9

9

9

81110

1110

7 7 6

6

45


10 FUNCTION CONTROLLER

ITEM PART NO. DESCRIPTION QTY1 9706030091 Plastic face plate 12 9870310043 Switch Membrane 1


10 FUNCTION CONTROLLER

2

1


CONTROL ANTI-STALL 201-2016 FORD V-8 GAS 12V

ITEM PART NO. DESCRIPTION QTY1 7552000427 Harness, Anti-Stall 12 1001126957 Anti-Stall Control 13 7935000361 Valve 14 7274000040 Clamp 15 7114060810 Capscrew, #6-32NC x 1.00” 16 7950100163 Flatwasher, #10 ID 17 7660062604 Locknut, #6-32NC 18 8977010400 Wire 2ft9 7345001710 Tab 110 7345001714 Terminal 211 7346000039 Tube 4in12 7443000063 Fitting 113 7443000023 Fitting 114 7445080898 Fitting 115 7935000370 Valve 116 7443000436 Fitting 117 4570000227 Hose 118 7443000473 Fitting 119 7274000080 Clamp 420 8977010600 Wire 3ft21 7345001747 Fasteners 2


CONTROL ANTI-STALL 2011-2016 FORD V-8 GAS 12V

BROWN/BLACKWHITE/RED

RED/WHITEBROWN/BLACKRED/WHITE

WHITE/RED

WHITE YELLOW

WHITE/RED

BROWN/BLACK

YELLOW

WHITE/REDWHITE/BLUE

GREEN

1 32

8 1011

1011

911

5

67

4

20 21

11

11

21

3

12

1314151

16 17

1819

17

19


CONTROL ANTI-STALL 2008 FORD V-10 GAS 12V

ITEM PART NO. DESCRIPTION QTY1 7552000427 Harness, Anti-Stall Control Md 12 3295000003 Control Module, Anti-Stall 08 13 7935000361 Valve Proportionl Dump Ts10-26 14 7274000040 Clamp 0.81" Dia Loop #Cov1413Z 15 7114060810 Capscrew #6-32 Unc X 1.00 Phil 16 7950100163 Flatwasher #10 Wide Ss 17 7660062604 Locknut #6-32 Nylock Ss 18 8977010400 Wire #16ga Yellow 2ft9 7345001710 Tab #192005 0.25" 14-16 Non-Ins 110 7345001714 Terminal #222005 14-16 Non-Ins 211 7346000039 Tube 0.25" ID Hs W/Adhesive 4in12 7443000063 Tee Run #8JIC(Fsw)-#8JIC(M)(2) 113 7443000023 Elbow 90 Swept, #8J1C(M)-#8J1C 114 7445080898 Adapter Str #8 JIC (Fsw) X #8 115 7935000370 Valve Body Proportional Dump 7 116 7443000436 Fitting 0.75” Beaded - #8 Orb ( 117 4570000227 Hose Return 0.75” X 27” 118 7443000473 Fitting 0.75" Beaded Barb Spec 119 7274000080 Clamp Hose Tbolt 1.12" Nom Dia 420 8977010600 Wire #16ga Green 3ft21 7345001747 Fasteners Piggy Back #B51614- 2


CONTROL ANTI-STALL 2008 FORD V-10 GAS 12V

BROWN/BLACKWHITE/RED

RED/WHITEBROWN/BLACKRED/WHITE

WHITE/RED

WHITE YELLOW

WHITE/RED

BROWN/BLACK

YELLOW

WHITE/REDWHITE/BLUE

GREEN

1 32

8 1011

1011

911

5

67

4

20 21

11

11

21

3

12

1314151

16 17

1819

17

19


BODY INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001224947 DECK, LH MPL-40 12 1001224948 DECK, RH MPL-40 13 4314000089 Coverplate 14 4314000090 Coverplate 15 4811001158 Coverplate 16 4811001159 Coverplate 17 4314000175 Coverplate 18 4090000010 Belt 29 4090000011 Belt 210 7661000029 Nut 811 7114150818 Capscrew, 0.31"-18NC X 1.00" 812 7120000046 Bolt, 0.25"-20NC X 0.75" 213 0641814 Capscrew, 0.50"-13 x 1.75" 814 7660182601 Locknut, 0.50" - 13NC 1615 4891800 Washer, 0.50" ID 2016 7949000015 Washer 417 7114140818 Capscrew, 0.25"-20NC x 1.00" 1018 7950140003 Lockwasher, 0.25" ID 1019 7950140143 Flatwasher, 0.25" ID 1420 7413000002 Nutsert, 0.25"-20NC 1021 7660142601 Locknut, 0.25"-20NC 222 7796000012 Seal 12.5ft23 4706005751 Plate 124 4706005695 Plate 825 7115181464 Bolt, 0.50"-13NC x 1.75" 826 8632000002 Trim 18in27 7114141018 Capscrew, 0.25"-20NC x 1.25" 2


BODY INSTALLATION

11

19

3

10

26

1927

19

211

23

127

25

2

24

9

9

15

14

1513

1415

14

16

2524

820

19 186

178

5 2019 18

17 14

16

1718

1920

4


BODY ASSEMBLY LH

ITEM PART NO. DESCRIPTION QTY1 1001136268 Deck Weldment LH 12 1001225784 Body Panel Kit 13 4314000091 Plate 14 4178000744 Bracket 15 4178000577 Bracket 16 4811000840 Plate 17 7571000002 Tail Light Housing 18 7796000012 Seal 4.59 7555000012 Hinge 210 4632000050 Seal 111 4062000569 Bar 112 1001224954 Plate 113 4811000823 Plate 114 4178000746 Bracket 115 4706005695 Plate 216 1001224955 Plate 117 1001224968 Bolt Kit 118 1001223814 Latch 119 1001130992 Plate 120 1001130993 Plate 121 4679000252 Pad 122 3020039 Moly Paste A/R23 8798820001 Sealant A/R

ITEM PART NO. DESCRIPTION QTYBody Panel Kit

101 3899000119 Toolbox LH 1102 1001190936 Panel, Wheel Opening 1103 1001190939 Panel, Tail Light 1104 1001224953 Door 1

Bolt Kit201 7413000013 Push Fastener 6202 7114140818 Capscrew, 0.25"-20NC X 1.00" 19203 7949000056 Washer, 0.25" ID 11204 4751400 Washer, 0.25" ID 22205 7660142601 Locknut, 0.25" -20NC 16206 7114080618 Screw, #8-32 X 0.75" 2207 0641406 Capscrew, 0.25"-20 X 0.75" 3208 4761400 Washer, 0.25" ID 6209 7413000002 Nutsert, 0.25"-20NC 3210 7950140143 Flatwasher, 0.25" ID 5211 0641610 Capscrew, 0.38"-16NC X 1.25" 21212 4751600 Washer, 0.38" ID 33213 3300492 Nut, 0.38"-16NC 12214 4761600 Washer, 0.38" ID 11215 7115161064 Bolt, 0.38"-16NC X 1.25" 2216 7950100143 Flatwasher, 0.19" ID 4217 3300455 Nut, 10-24NC 4218 7660082604 Locknut, #8-32NC 2219 7114161018 Capscrew, 0.38"-16NC 6220 7114181418 Capscrew, 0.50"-13NC X 1.75" 2


BODY ASSEMBLY LH

220

219

219

1

202

210204216

211

212

213

2125

6

211

208204 3

207212212

214

102

211211

212

10115

21513

21

205204

203202

9

212205204

10104203

20218

206 1112

16218

216217

212214

211

21219

20

214 211213

212

213

213

2124

14

212211

205204

203 20278

201

103


BODY ASSEMBLY RH

ITEM PART NO. DESCRIPTION QTY1 1001136269 Deck Weldment RH 12 1001225785 Body Panel Kit 13 4314000092 Cover Plate 14 4178000744 Bracket 15 4178000577 Bracket 16 4811000840 Plate 17 7571000002 Taillight 18 7796000012 Seal 4.59 7555000012 Hinge 210 4632000050 Seal 111 4062000569 Bar 112 1001224954 Plate 113 4811000823 Plate 114 4178000745 Bracket 115 4706005695 Plate 216 1001224956 Plate 117 1001224968 Bolt Kit 118 1001223814 Latch 119 1001130992 Plate 120 1001130993 Plate 121 4679000295 Pad 122 4679000294 Pad 123 3020039 Moly Paste A/R24 8798820001 Sealant A/R


101 3899000120 ToolBox RH 1102 1001190937 Wheel Opening RH 1103 1001190941 Taillight RH 1104 1001224953 Toolbox Door 1

Bolt Kit201 7413000013 Fastener 6202 7114140818 Capscrew, 0.25"-20NC X 1.00" 19203 7949000056 Washer, 0.25" ID 11204 4751400 Washer, 0.25" ID 22205 7660142601 Locknut, 0.25" -20NC 16206 7114080618 Screw, #8-32 X 0.75" 2207 0641406 Capscrew, 0.25"-20NC X 0.75" 3208 4761400 Washer, 0.25" ID 6209 7413000002 Nutsert, 0.25"-20NC 3210 7950140143 Flatwasher, 0.25" ID 5211 0641610 Capscrew, 0.38"-16NC X 1.25" 21212 4751600 Washer, 0.38" ID 33213 3300492 Nut, 0.38"-16NC 12214 4761600 Washer, 0.38" ID 11215 7115161064 Bolt, 0.38"-16NC X 1.25" 2216 7950100143 Flatwasher, 0.19" ID 4217 3300455 Nut, 10-24 4218 7660082604 Locknut, #8-32NC 2219 7114161018 Capscrew, 0.38"-16NC 6220 7114181418 Capscrew, 0.50"-13NC X 1.75" 2


BODY ASSEMBLY RH

219

2201

219

202

210

204205

5

211212

212213

207208204

213

212

3103

209204202208 7 201

211212

14

4

102

212214 211 211

212

211212

6

212213

212

214211

218

12 11206 18

10

104

202203

9204

205213

19217 216

16

20

21222

21

1321515

101


MPL-40 BODY WIRING INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 7552000292 Harness 12 0641410 Capscrew, 0.25"-20NC X 1.25" 23 7660142600 Locknut, 0.25"-20NC 24 4711400 Washer, 0.25" ID 25 1001190945 Harness, LH 16 1001190946 Harness, RH 17 7577000194 Connectors Kit 18 7291000010 Connector 19 7796000048 Gasket 110 7111140613 Screw, 0.25"-20NC X 0.75" 211 4761400 Washer, 0.25" ID 212 7413000002 Nutsert, 0.25"-20NC 213 7894000042 Tie Strap 2914 7493000003 Grommet 115 7590000273 Light 216 7120000081 Screw, #10-32 X 0.88" 417 7661000007 Nut, #10-32 418 7831000040 Spacer 419 8798820001 Sealant A/R20 7413000013 Fastener 221 4420002 Tape A/R


MPL-40 BODY WIRING INSTALLATION

89

101112

234

234

1

1

5

6

7

+-

+-1516171819

14

19

89

21

20

1921


FOREIGN BODY INSTALLATION

ITEM PART NO. DESCRIPTION QTY1 1001224949 DECK, LH MPL-40 12 1001224950 DECK, RH MPL-40 13 4314000089 Coverplate 14 4314000090 Coverplate 15 4811001158 Coverplate 16 4811001159 Coverplate 17 4314000175 Coverplate 18 4090000010 Belt 29 4090000011 Belt 210 7661000029 Nut 811 7114150818 Capscrew, 0.31"-18NC X 1.00" 812 7120000046 Bolt, 0.25"-20NC X 0.75" 213 0641814 Capscrew, 0.50"-13 x 1.75" 814 7660182601 Locknut, 0.50" - 13NC 1615 4891800 Washer, 0.50" ID 2016 7949000015 Washer 417 7114140818 Capscrew, 0.25"-20NC x 1.00" 1018 7950140003 Lockwasher, 0.25" ID 1019 7950140143 Flatwasher, 0.25" ID 1420 7413000002 Nutsert, 0.25"-20NC 1021 7660142601 Locknut, 0.25"-20NC 222 7796000012 Seal 12.5ft23 4706005751 Plate 124 4706005695 Plate 825 7115181464 Bolt, 0.50"-13NC x 1.75" 826 8632000002 Trim 18in27 7114141018 Capscrew, 0.25"-20NC x 1.25" 2


FOREIGN BODY INSTALLATION

11

19

3

10

26

1927

19

211

23

127

25

2

24

9

9

15

14

1513

1415

14

16

2524

820

19 186

178

5 2019 18

17 14

16

1718

1920

4


BODY ASSEMBLY LH

ITEM PART NO. DESCRIPTION QTY1 1001136268 Deck Weldment LH 12 1001225784 Body Panel Kit 13 4314000091 Plate 14 4178000744 Bracket 15 4178000577 Bracket 16 4811000840 Plate 17 7571000002 Tail Light Housing 18 7796000012 Seal 4.5ft9 7555000012 Hinge 210 4632000050 Seal 111 4062000569 Bar 112 1001224954 Plate 113 4811000823 Plate 114 4178000746 Bracket 115 4706005695 Plate 216 1001224955 Plate 117 1001224968 Bolt Kit 118 1001223814 Latch 119 1001130992 Plate 120 1001130993 Plate 121 4679000252 Pad 122 3020039 Moly Paste A/R23 8798820001 Sealant A/R


101 3899000119 Toolbox LH 1102 1001207984 Panel, Wheel Opening 1103 1001190939 Panel, Tail Light 1104 1001224953 Door 1

Bolt Kit201 7413000013 Push Fastener 6202 7114140818 Capscrew, 0.25"-20NC X 1.00" 19203 7949000056 Washer, 0.25" ID 11204 4751400 Washer, 0.25" ID 22205 7660142601 Locknut, 0.25" -20NC 16206 7114080618 Screw, #8-32 X 0.75" 2207 0641406 Capscrew, 0.25"-20 X 0.75" 3208 4761400 Washer, 0.25" ID 6209 7413000002 Nutsert, 0.25"-20NC 3210 7950140143 Flatwasher, 0.25" ID 5211 0641610 Capscrew, 0.38"-16NC X 1.25" 21212 4751600 Washer, 0.38" ID 33213 3300492 Nut, 0.38"-16NC 12214 4761600 Washer, 0.38" ID 11215 7115161064 Bolt, 0.38"-16NC X 1.25" 2216 7950100143 Flatwasher, 0.19" ID 4217 3300455 Nut, 10-24NC 4218 7660082604 Locknut, #8-32NC 2219 7114161018 Capscrew, 0.38"-16NC 6220 7114181418 Capscrew, 0.50"-13NC X 1.75" 2


BODY ASSEMBLY LH

220

219

219

1

202

210204216

211

212

213

2125

6

211

208204 3

207212212

214

102

211211

212

10115

21513

21

205204

203202

9

212205204

10104203

20218

206 1112

16218

216217

212214

211

21219

20

214 211213

212

213

213

2124

14

212211

205204

203 20278

201

103


BODY ASSEMBLY RH

ITEM PART NO. DESCRIPTION QTY1 1001136269 Deck Weldment RH 12 1001225785 Body Panel Kit 13 4314000092 Cover Plate 14 4178000744 Bracket 15 4178000577 Bracket 16 4811000840 Plate 17 7571000002 Taillight 18 7796000012 Seal 4.5ft9 7555000012 Hinge 210 4632000050 Seal 111 4062000569 Bar 112 1001224954 Plate 113 4811000823 Plate 114 4178000745 Bracket 115 4706005695 Plate 216 1001224956 Plate 117 1001224968 Bolt Kit 118 1001223814 Latch 119 1001130992 Plate 120 1001130993 Plate 121 4679000295 Pad 122 4679000294 Pad 123 3020039 Moly Paste A/R24 8798820001 Sealant A/R


101 3686000052 ToolBox RH 1102 1001190937 Wheel Opening RH 1103 1001190941 Taillight RH 1104 1001224953 Toolbox Door 1

Bolt Kit201 7413000013 Fastener 6202 7114140818 Capscrew, 0.25"-20NC X 1.00" 19203 7949000056 Washer, 0.25" ID 11204 4751400 Washer, 0.25" ID 22205 7660142601 Locknut, 0.25" -20NC 16206 7114080618 Screw, #8-32 X 0.75" 2207 0641406 Capscrew, 0.25"-20NC X 0.75" 3208 4761400 Washer, 0.25" ID 6209 7413000002 Nutsert, 0.25"-20NC 3210 7950140143 Flatwasher, 0.25" ID 5211 0641610 Capscrew, 0.38"-16NC X 1.25" 21212 4751600

MPL-40 Wrecker PARTS MANUAL · 2020-07-06 · MPL-40 Wrecker Parts Manual - Page 28 5-376-000203...

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Transcript of MPL-40 Wrecker PARTS MANUAL · 2020-07-06 · MPL-40 Wrecker Parts Manual - Page 28 5-376-000203...