Moving ahead with technology in shipping Creating the Intelligent...
Transcript of Moving ahead with technology in shipping Creating the Intelligent...
Giampiero Soncini
CEO SpecTec Group
Moving ahead with technology in shipping
Creating the Intelligent Ship
Who am I
Giampiero Soncini
Born 6th January 1954 Graduated in Electrical Engineering in Pisa – 1979
Expert in Noise & Vibration and Asset &
Maintenance Management
Italian Navy Officer – 14 years
NATO Ship Manager – 13 years
SpecTec (since 1998):
MD Italian office
VP South Europe
VP sales worldwide
CEO since 5 May 2005
ITN FRIGATE “GRECALE”
NATO RV “ALLIANCE”
What is SpecTec
• Maintenance
• Spare Parts control
• Purchasing
• Quality Assurance Control
• Data Entry and Analysis
• Crew management
SpecTec provides
software and services in the field of
Asset Management:
SpecTec Today
290 FTE
25 offices worldwide
(all fully owned) in
17 countries
Presence in 31
countries
7890
Amos active
Over 40.000
maintenance staff trained
worldwide
Amos Suite installed at:
• Ships and shipping companies
• Oil & Gas drilling platforms end exploration sites
• Power stations
• Paper mills
• Ports
• Buildings
29mU$
Consolidated
Revenue
2011
Shipping today
We have seen incredible
changes in the space of just
36 months.
These changes have hit us
because they happened in
such a short period of time,
and they involved $$$
But have we noted the
changes which have
happened in the last 30 years
in shipping?
Shipping 30 years ago
IMO rules:
SOLAS, LL66, MARPOL, 73/78
Trade Union rules:
STCW74
Government rules: none
Company rules: none
Charterers rules: none
Shipping today IMO rules:
SOLAS
ISM code 1 and 2
ISPS
LL66
MARPOL 73/78, MARPOL Annex VI (SECA)
Government rules:
OPA90, SOPEP, ERS, PSC (MOUs),
Ballast water, Garbage and Used oil management
Company rules: QA
Charterers rules: Vetting, Underwriters, OCIMF TMSA, CDI
“Trade Union“ rules: STCW95
A nightmare!!!
Why all these rules? Titanic: SOLAS
Ecological disasters:
Exxon Valdez (OPA90)
Prestige & Erika (Erika packages I, II, III, creation of
EMSA)
Mismanagement and neglect:
Herald of Free Enterprise
Scandinavian Star
Estonia (ISM code)
September 11: ISPS
Pollution: MARPOL Annex VI
Shippingbecame a
non trustedindustry
30 years of changes
From a simple, almost deregulated
industry
To a complex, veryregulated industry
And it will get worse……..
Facts are though…..
That the industry is NOT changing. It HAS
changed
Which means that shipowners, operators and
suppliers, must change too
This means changing the way we have worked
so far. We have to follow more rules and become
more organized
And changes are always very difficult in any
organization
The help of Software
With a good software, it is possible to manage a
fleet much more effectively, and to control all
activities in a very efficient way
But implementing a software which controls:
Maintenance
Spares and Stocks
Certificates
Purchasing
Budgets
Drydock
Vetting
TMSA
Non conformities
Accidents
Inspections
Crew details
Crew movements
Procedures
Information flow
Etc. etc. etc
IS VERY DIFFICULT!
Moving ahead
We are in 2011, yet so many things are still done as
20 or 30 years ago
All of us use Amazon, E-bay, I-pad etc... In other
words, we are very modern in our free time, but very
obsolete when we work
Ships cannot be managed any more like in the past:
in few years, there will be few people left who will
want to go on board. We need to change the
approach
IT can help, but only if this is understood at all levels
in a shipping company
Creating the Intelligent Ship
An Intelligent Ship is one where all main
Functions are stored and controlled centrally,
filtered and transmitted ashore for knowledge,
evaluation, control and, where needed, action
These Functions are:
Main equipment health status (PMS and CBM)
Fuel and luboil consumption
Navigation data, including position
Weather data and forecast
Reports on Quality, Safety, Crewing and Procurement
issues
The Intelligent ship
LinkedNavigation
Quality & Safety
Machinery
Weatherreporting /
status
Reportsand PRs
The Intelligent ship
LinkedAIS
Vessel Positioning
AMOS
Q&S
AutomationPlant
AMOS
M&P - CBM Sea state
WeatherRouting
AMOS KPIs
Reports and PRs
The technology
It is allavailable
today
It isstate-of-the-art, no need
toreinventanything
It just has to beapplied
But it alsohas to beproperly
understoodand
managedby crews
and managers
Example – Yang Ming
Using Weather
reporting, AIS, Vessel
Tracker and Google Map
to track all vessels
In the future, it can be
linked with AMOS to
visualize specific alerts
on Maintenance, Spares
or Purchase order
situations
Using Vibration
monitoring for
continuous vibration
alerts, for instance on
Turbo Chargers
Data is stored in
AMOS and sent
ashore for analysis,
or if needed can be
sent directly in
batches
Example – Princess C.
Example - GrimaldiThis is a (static) sample of analysis dashoard: aggregated indicators +
option to access detailed information (cube reports)
Data – Data - Data
We are in the era of New Technologies, but Technical Handbooks are
still written the same way as 60 years ago!
Inserting Data
Inserting Data into a software:
is complex
is difficult
is long
Must be done properly!!!
Wrong data = Desperate User
TIME TO CHANGE
There is now a
Solution to create
Technical Manuals
in electronic format
and port data into a
system like AMOS
Shipdex is a set of international business rules developed
to standardize and improve exchange of technical
information between ship owners and equipment makers
It enables equipment makers to structure and deliver instruction
manuals content in a standard electronic data format
Shipdex data offer ship owners the opportunity to eliminate or
reduce the traditional pain and high costs when loading ERP
(Enterprise Resource Planning) and CMM (Computerized
Maintenance Management) systems with manual content
The ERP/CMM systems must become compliant for exchange
of Shipdex data
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What is Shipdex
What is Shipdex
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Now it covers air, land and sea environments and issponsored by:o ASD AeroSpace and Defence Industries of Europe
o AIA Aerospace Industries Association of America
o ATA Air Transport Association
It is worldwide recognized as the international TechnicalPublication Specification for the military and civilaviation communities
Shipdex™ has been granted an Observer status atS1000D Steering Committee, an evidence thatShipdex™ has been recognised and accepted by theS1000D community
S1000D is the former “AECMA - Association
Européenne des Constructeurs de Materiél
Aérospatial“ Spec 1000D (issued about 25 years
ago for the European aero-space market)
UASC
UASC is building 9 14.000 TEU ships at Samsung
Shipyard in Korea
All Databases will be built according to Shipdex
MAN has already started converting all its engines to
Shipdex format: downloading a full engine,
maintaning the complete Database structure (of
Amos or any other compatible CMMS), takes 5
minutes
Not only the DB is the one of the manufacturers, but
in most cases it is delivered free of charge to owner:
cost of DB will soon disappear
The future
The future in IT in shipping is in our minds:
We need to actively change the way we work
We need to know what we want to achieve with IT
We need to consider it as a tool and not as an end of
all problems
We need to consider it as a service and not as a
product
We need to budget for it
We need to understand that Data is the most important
item, and thus adopt Shipdex
Beware
In the West (Europe and Usa), we have become
VERY complacent and we think that our jobs are
safe
Asia and now South America are moving ahead at a
mind-boggling speed, while Europe and Usa are
walking at the speed of a dead snail
Education is perceived as paramount in Asia, while
the education levels of Western schools is faring
very pporly in all contests
Beware
The West has the experience and the competence
which lack in the EMERGED countries, but the gap
is filling up very quickly
In less than 10 years from now, Digital Ship will read
like this: 数字船舶
We will survive only if we become
extremely efficient; and to do this
we need to use IT to the maximum
extent