Motorola PC603R Microprocessor

59
Construction Analysis Motorola PC603R Microprocessor Report Number: SCA 9709-551 ® S e r v i n g t h e G l o b a l S e m i c o n d u c t o r I n d u s t r y S i n c e 1 9 6 4 17350 N. Hartford Drive Scottsdale, AZ 85255 Phone: 602-515-9780 Fax: 602-515-9781 e-mail: [email protected] Internet: http://www.ice-corp.com

Transcript of Motorola PC603R Microprocessor

Page 1: Motorola PC603R Microprocessor

Construction Analysis

Motorola PC603RMicroprocessor

Report Number: SCA 9709-551

®

Serv

ing

the

Global Semiconductor Industry

Since1964

17350 N. Hartford DriveScottsdale, AZ 85255Phone: 602-515-9780Fax: 602-515-9781

e-mail: [email protected]: http://www.ice-corp.com

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INDEX TO TEXT

TITLE PAGE

INTRODUCTION 1

MAJOR FINDINGS 1

TECHNOLOGY DESCRIPTION

Assembly 2

Die Process 2 - 3

ANALYSIS RESULTS

Die Process and Design 4 - 7

ANALYSIS PROCEDURE 8

TABLES

Overall Evaluation 9

Package Markings 10

Die Material Analysis 10

Horizontal Dimensions 11

Vertical Dimensions 12

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INTRODUCTION

This report describes a construction analysis of the Motorola PC603R Microprocessor.

Two engineering samples were supplied for the analysis. The devices were received in

256-pin Ball Grid Array (BGA) packages date coded 9713.

MAJOR FINDINGS

Questionable Items:1

• Significant misalignment of metal 2 and 4 to the underlying plugs was noted

(Figures 19 and 29)

Special Features:

• Six metal, P-epi, BiCMOS process.

• Metal 1 (tungsten) was defined by a damascene process. Stacked vias were

employed.

• Chemical-mechanical-planarization (CMP).

• Oxide-filled shallow-trench isolation.

• Titanium silicided diffusion structures.

• Aggressive design rule features (0.2 micron gates).

1These items present possible quality or reliability concerns. They should be discussedwith the manufacturer to determine their possible impact on the intended application.

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TECHNOLOGY DESCRIPTION

Assembly:

• The devices were packaged in 256-pin (255 actual pins) Ball Grid Arrays (BGAs).

The die was mounted surface down on the ceramic substrate (C4 flip-chip

assembly).

• A blue colored underfill was present between the die surface and the ceramic

substrate.

• Solder balls were employed for all connections to die metallization (C4 flip-chip

process). There appeared to be space for standard bond pads around the die

perimeter although used for protection diodes (?) in this case (see Figure 6).

• Sawn dicing (full depth).

Die Process:

• Fabrication process: Oxide-filled shallow-trench isolation, BiCMOS process

employing twin-wells in an apparent P-epi on a P substrate.

• Die coat: A thin patterned polyimide die coat was present over the entire die.

• Final passivation: A layer of nitride over a layer of glass.

• Metallization: Six levels of metal defined by standard dry-etch techniques (except

M1). Metal 1 (tungsten) was defined by a damascene process. Metals 2 - 6

consisted of aluminum. Metal 6 did not employ a cap or barrier metal. Metals 2 - 5

employed titanium-nitride caps and barriers. Tungsten plugs were employed for

vias under metals 2 - 5. Metal 6 used standard vias. All tungsten plugs and

tungsten metal 1 were lined with titanium-nitride. Stacked vias were employed at all

levels. Elongated vias (M6 - M3) and contacts (M1) were also present.

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TECHNOLOGY DESCRIPTION (continued)

• Interlevel dielectrics: Interlevel dielectric 5 (between M5 and M6) consisted of two

layers of glass. The first layer was subjected to an etchback. Interlevel dielectrics 2 -

4 used the same dielectric structure. A very thin glass was deposited first, followed

by three separate layers of glass. The third layer of glass was planarized by CMP

which left the surface very planar. The fourth layer appeared to have been similarly

planarized during tungsten plug CMP. Interlevel dielectric 1 (between M1 and M2)

consisted of a single thick layer of glass which had also been subjected to CMP.

• Pre-metal glass: A thin layer of glass over a thick layer of glass and a thin nitride.

This dielectric was also planarized by CMP.

• Polysilicon: A single layer of dry-etched polycide (poly and titanium-silicide). This

layer was used to form all gates on the die. Nitride sidewall spacers were used to

provide the LDD spacing.

• Diffusions: Implanted N+ and P+ diffusions formed the sources/drains of

transistors. Titanium was sintered into the diffusions (salicide process).

• Isolation: Field oxide consisted of oxide-filled shallow-trench isolation. It was very

planar with the diffused silicon surfaces. A small step was noted on top of the

trench oxide at well boundaries.

• Wells: Twin-wells in a P-epi on a P substrate.

• SRAM: On-chip cache memory cell arrays were employed. The memory cells used a 6T

CMOS SRAM cell design. Metal 3 formed the bit lines and metal 2 distributed GND and

Vcc throughout the cells and was used as “piggyback” word lines and cell interconnect.

Metal 1 also provided cell interconnect. Polycide formed the select and storage gates. Cell

pitch was 3.5 x 5.1 microns (17.8 microns2).

• There appeared to be bipolar devices on the die; however, we could not verify them

in cross-section due to our inability to see them before complete delayering.

• No redundancy fuses were found.

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ANALYSIS RESULTS

Die Process and Design : Figures 1 - 46

Questionable Items:1

• Significant misalignment of metal 2 and 4 to the underlying plugs was noted

(Figures 19 and 29)

Special Features:

• Six metal, P-epi, BiCMOS process.

• Metal 1 (tungsten) was defined by a damascene process. Stacked vias were

employed.

• Chemical-mechanical-planarization (CMP).

• Oxide-filled shallow-trench isolation.

• Titanium silicided diffusion structures.

• Aggressive design rule features (0.2 micron).

General items:

• Fabrication process: Oxide filled shallow-trench isolation, BiCMOS process

employing twin-wells in an apparent P-epi on a P substrate. No problems were

found in the process.

• Design implementation: Die layout was clean and efficient. Alignment was

adequate at most levels; however, alignment of metals 2 and 4 to their respective

underlying plugs was poor. Plug coverage was only 35-to-40 percent at some metal

2 and 4 vias. Some isolated metal 6 vias were noted on the die (see Figure 6).

1These items present possible quality or reliability concerns. They should be discussedwith the manufacturer to determine their possible impact on the intended application.

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ANALYSIS RESULTS (continued)• Surface defects: No toolmarks, masking defects, or contamination areas were found.

• Die coat: A patterned polyimide die coat was present over the entire die surface.

• Final passivation: A layer of nitride over a layer of glass. Coverage was good. Edge seal was

also good as the passivation extended to the scribe lane to seal the metallization. A cutout was

present in the passivation and ILD 5 around the die perimeter to prevent cracks from radiating

over the circuitry.

• Metallization: Six levels of metal interconnect. Metals 2 - 6 consisted of aluminum. Metals 2 - 5

employed titanium-nitride caps and barriers. Metal 6 did not employ a cap or barrier metal.

Tungsten plugs were employed with metals 2 - 5. All plugs were lined with titanium-nitride

underneath and over top. Standard vias were employed under metal 6. Metal 1 consisted of

tungsten defined by a damascene process. The metal 1 tungsten was also lined with titanium-

nitride.

• Metal patterning: All aluminum metal levels were defined by a dry etch of good quality. Metal

lines were only widened at metal 6 via connections.

• Metal defects: None (excluding misalignment). No voiding, notching or cracking of the metal

layers was found. No silicon nodules were found following removal of the metal layers.

• Metal step coverage: Metal 6 thinned up to 75 percent at vias. Although the thinning exceeds

MIL-STDs (70 percent) it is not considered a reliability concern. No metal thinning was present

at the connections to the tungsten via plugs or metal 1. The absence of thinning is due to the good

control of plug height and the planarization technique employed.

• Vias and contacts: All via and contact cuts were defined by a dry etch of good quality. Again

there was significant misalignment of metal 2 and 4 to their respective plugs. This misalignment

reduced metal spacing to adjacent plugs (see Figure 32). Some tungsten plugs “spilled over” one

edge of the metal. IBM uses this “borderless” contact technique for improved contact resistance.

Vias and contacts were placed directly over one another (stacked vias). No problems were noted.

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ANALYSIS RESULTS (continued)

• Interlevel dielectrics: Interlevel dielectric 5 (between M5 and M6 ) consisted of two layers

of glass. The first layer was subjected to an etchback. Interlevel dielectrics 2 - 4 consisted

of the same type of oxide structure. A very thin glass was deposited first, followed by three

separate layers of glass. The third and fourth layers of glass were subjected to CMP which

left the surface very planar. No CMP was performed on ILD 5 (under M6). Interlevel

dielectric 1 (between M2 and M1) consisted of a single thick layer of glass which had also

been subjected to CMP. No problems were found with any of these layers.

• Pre-metal glass: A thin layer of silicon-dioxide over a thick layer of glass and a thin nitride.

This layer was also planarized by chemical-mechanical-planarization. No problems were

found.

• Polysilicon: A single level of polycide (poly and titanium-silicide) was used. It formed all

gates and word lines in the array. Definition was by dry etch of good quality. Nitride

sidewall spacers were used throughout and left in place. No problems were found.

• Isolation: The device used oxide-filled shallow-trench isolation which was quite planar with

the silicon surface. A small step was noted on top of the trench oxide at well boundaries.

No problems were present.

• Diffusions: Implanted N+ and P+ diffusions were used for sources and drains. Titanium

was sintered into the diffusions (salicide process) to reduce series resistance. An LDD

process was used employing nitride sidewall spacers.

• Wells: Twin-wells were used in a P-epi on a P substrate. Definition was normal. We

could not delineate the P-well in cross-section.

• Buried contacts: Direct poly to diffusion contacts were not used.

• SRAM: As mentioned, on-chip cache memory cell arrays were employed on the device.

The SRAM cell array used a 6T CMOS SRAM cell design. Metal 3 formed the bit lines.

Metal 2 distributed GND and Vcc throughout the cells and was used as “piggyback” word

lines and cell interconnect. Metal 1 also provided cell interconnect. Polycide formed the

word lines/select and storage gates. Cell pitch was 3.5 x 5.1 microns.

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ANALYSIS RESULTS (continued)

• There appeared to also be bipolar devices on the die as observed from the surface.

Since they could only be seen once the die was delayered we were unsuccessful in

obtaining a cross section through one of these devices to observe the sectional

structure.

• No redundancy fuses were noted.

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PROCEDURE

The devices were subjected to the following analysis procedures:

External inspection

X-ray

Die optical inspection

Delayer to metal 6 and inspect

Aluminum removal (metal 6)

Delayer to metal 5 and inspect

Aluminum removal (metal 5) and inspect tungsten plugs

Delayer to metal 4 and inspect

Aluminum removal (metal 4) and inspect tungsten plugs

Delayer to metal 3 and inspect

Aluminum removal (metal 3) and inspect tungsten plugs

Delayer to metal 2 and inspect

Aluminum removal (metal 2) and inspect tungsten plugs

Delayer to metal 1 and inspect

Tungsten removal (metal 1)

Delayer to polycide/substrate and inspect

Die sectioning (90° for SEM)

Measure horizontal dimensions

Measure vertical dimensions

Die material analysis

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OVERALL QUALITY EVALUATION : Overall Rating: Normal.

DETAIL OF EVALUATION

Package integrity G

Package markings G

Die placement G

Solder ball placement G

Solder ball interconnect quality G

Dicing quality N

Die attach quality G

Die attach method C4 solder ball interconnect technique

Dicing method Sawn

Die surface integrity:

Toolmarks (absence) G

Particles (absence) G

Contamination (absence) G

Process defects (absence) G

General workmanship G

Passivation integrity G

Metal definition G

Metal integrity N

Metal registration NP1

Contact coverage NP1

Via/contact registration N

Etch control (depth) N

1Misalignment of M2 and M4 to underlying plugs.

G = Good, P = Poor, N = Normal, NP = Normal/Poor

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PACKAGE MARKINGS

TOP

(Logo) XPC603RRX250LA70H92D DTC9713B

S23687 W001

DIE MATERIAL ANALYSIS

Final passivation: Single layer of nitride over a single layer of glass.

Metallization 6: Aluminum.

Interlevel dielectric 5: Two layers of glass.

Metallization 2 - 5: Aluminum with titanium-nitride caps and barriers.

Interlevel dielectrics 2 - 4: A thin layer of glass followed by three layers of glass.

Interlevel dielectric 1: Thick layer of glass.

Metallization 1: Tungsten (damascene process) with titanium-nitride liner.

Vias (M2 - M5): Tungsten (lined with titanium-nitride).

Pre-metal glass: Thin layer of glass over a thick layer of silicon-dioxide and a thin nitride.

Polycide: Titanium-silicide on polysilicon.

Salicide on diffusions: Titanium-silicide.

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HORIZONTAL DIMENSIONS

Die size: 5.8 x 7.7 mm (229 x 302 mils)

Die area: 44.6 mm2 (69,158 mils2)

Min pad size: 0.08 mm (3 mils) octagon

Min pad window: 0.06 mm (2.5 mils) diameter

Min metal 6 width: 1.6 micron

Min metal 6 space: 1.9 micron

Min metal 5 width: 0.65 micron

Min metal 5 space: 0.5 micron

Min metal 4 width: 0.65 micron

Min metal 4 space: 0.5 micron

Min metal 3 width: 0.65 micron

Min metal 3 space: 0.5 micron

Min metal 2 width: 0.45 micron

Min metal 2 space: 0.5 micron

Min metal 1 width: 0.45 micron

Min metal 1 space: 0.4 micron

Min via (M6-to-M5): 1 micron

Min via (M5-to-M4): 0.7 micron

Min via (M4-to-M3): 0.7 micron

Min via (M3-to-M2): 0.7 micron

Min via (M2-to-M1): 0.45 micron

Min contact: 0.45 micron

Min polycide width: 0.2 micron

Min polycide space: 0.5 micron

Min gate length* - (N-channel): 0.2 micron

- (P-channel): 0.2 micron

SRAM cell size: 17.8 microns2

SRAM cell pitch: 3.5 x 5.1 microns

*Physical gate length

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VERTICAL DIMENSIONS

Die thickness: 0.7 mm (28 mils)

Layers:

Passivation 2: 0.7 micronPassivation 1 : 0.35 micronMetal 6: 1.8 micronsInterlevel dielectric 5 - glass 2: 0.35 micron

- glass 1 0.7 micron (average)Metal 5 - cap: 0.1 micron

- aluminum: 0.6 micron- barrier: 0.03 micron (approximate)- plugs: 1.3 micron

Interlevel dielectric 4 - glass 4: 0.35 micron - glass 3: 0.5 micron - glass 2: 0.35 micron (average) - glass 1: 0.07 micron (approximate)

Metal 4 - cap: 0.1 micron- aluminum: 0.55 micron- barrier: 0.03 micron (approximate)- plugs: 0.9 micron

Interlevel dielectric 3 - glass 4: 0.3 micron - glass 3: 0.25 micron - glass 2: 0.35 micron (average) - glass 1: 0.07 micron (approximate)

Metal 3 - cap: 0.1 micron- aluminum: 0.6 micron- barrier: 0.03 micron (approximate)- plugs: 1.2 micron

Interlevel dielectric 2 - glass 4: 0.35 micron - glass 3: 0.45 micron - glass 2: 0.35 micron (average) - glass 1: 0.07 micron (approximate)

Metal 2 - cap: 0.1 micron- aluminum: 0.55 micron- barrier: 0.03 micron- plugs: 0.8 micron

Interlevel dielectric 1: 0.8 micronMetal 1: 0.8 - 0.95 micronNitride layer: 0.05 micronPre-metal glass - glass 2: 0.15 micron

- glass 1: 0.55 - 0.8 micronPolycide - silicide: 0.03 micron (approximate)

- poly: 0.15 micronTrench oxide: 0.6 micronN+ S/D: 0.2 micronP+ S/D: 0.15 micronP-well: 0.8 micron (approximate)N-epi: 1.8 micron

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INDEX TO FIGURES

ASSEMBLY Figure 1

DIE LAYOUT AND IDENTIFICATION Figures 2 - 6

PHYSICAL DIE STRUCTURES Figures 7 - 46

COLOR DRAWING OF DIE STRUCTURE Figure 43

MEMORY CELL Figures 44 - 46

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Figure 1. Package photographs and x-ray view of the Motorola PC603RMicroprocessor. Mag. 2.8x.

Integrated Circuit Engineering CorporationMotorola PC603R

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Integrated Circuit Engineering CorporationMotorola PC603R

Figure 2. Whole die photograph of the Motorola PC603R Microprocessor. Mag. 28x.

ARTIFACTS

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Figure 3. Die markings from the surface. Mag. 320x.

Integrated Circuit Engineering CorporationMotorola PC603R

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Figure 4. Optical views of the die corners. Mag. 100x.

Integrated Circuit E

ngineering Corporation

Motorola P

C603R

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Mag. 6750x

Mag. 2700x

Figure 5. SEM section views of the edge seal structure.

Integrated Circuit Engineering CorporationMotorola PC603R

METALS 1-6

SUBSTRATE

PASSIVATION 2

METAL 6

METAL 5

METAL 4

METAL 3

METAL 2

METAL 1

CUTOUT 14243

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Mag. 800x

Mag. 200x

Figure 6. Optical views of layout features.

Integrated Circuit Engineering CorporationMotorola PC603R

ISOLATED VIAS

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Figure 7. SEM section views of general device structure.

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ngineering Corporation

Motorola P

C603R

PASSIVATION 2

PASSIVATION 1

METAL 6

METAL 5

N+ S/D

METAL 4

POLY GATES

METAL 3

METAL 2

METAL 1

M2 PLUG

M5 PLUG

M4 PLUG

M4 PLUG

M3 PLUG

METAL 5

METAL 4

METAL 3METAL 2

METAL 1

M5 PLUG

M3 PLUG

M2 PLUG

PASSIVATION 2

TRENCH OXIDE

METAL 6

METAL 5

METAL 4

METAL 3

METAL 2

METAL 1

Mag. 6750x

Mag. 7000x Mag. 9000xTRENCH OXIDE N+

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Integrated Circuit Engineering CorporationMotorola PC603R

Figure 7a. Detailed SEM section view of general device structure. Mag. 14,300x.

PASSIVATION 2

PASSIVATION 1

ILD 5

ILD 4

ILD 3

ILD 2

ILD 1

PRE-METALGLASS

TRENCH OXIDE

METAL 6

METAL 5

METAL 4

METAL 3

METAL 2

METAL 1

POLY GATEN+ S/D

M5 PLUG

M3 PLUG

M2 PLUG

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Mag. 6500x

Mag. 13,000x

Mag. 13,000x

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Figure 8. Glass etch section views illustrating general structure.

PASSIVATION 2

PASSIVATION 1

TRENCH OXIDE

METAL 6

METAL 3

POLY GATESMETAL 2

METAL 1

ILD 2

ILD 1

TRENCH OXIDE

METAL 3

METAL 2METAL 1

M3 PLUG

M2 PLUG

POLY GATES

ILD 2

ILD 1

METAL 3

METAL 2METAL 1

M3 PLUG

M2 PLUG

POLY GATES

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Figure 9. SEM section views of metal 6 line profiles.

Mag. 8000x

Mag. 16,000x

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Figure 10. Topological SEM view of metal 6 patterning. Mag. 3000x, 0°.

PASSIVATION 2

PASSIVATION 2

PASSIVATION 1

ILD 5

ILD 5

ILD 4

METAL 6

METAL 6

VIA (M6-M5)

METAL 5 METAL 4

METAL 6

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Mag. 2500x

Mag. 12,400x

Mag. 12,000x

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Figure 11. SEM views of general metal 6 integrity. 55°.

METAL 6

METAL 6

METAL 5

METAL 5

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Mag. 8000x

Mag. 17,600x

Mag. 17,600x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 12. SEM section views of metal 6-to-metal 5 vias.

PASSIVATION 2

PASSIVATION 2

PASSIVATION 1

ILD 5

ILD 5

ILD 4

METAL 6

METAL 6

METAL 6

METAL 5

METAL 5

METAL 5

M5 PLUG

M4 PLUGMETAL 4

METAL 3

VOID

VOID

75% THINNING

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Figure 13. SEM section views of metal 5 line profiles.

Mag. 17,600x

Mag. 52,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 14. Topological SEM view of metal 5 patterning. Mag. 10,000x, 0°.

ILD 5

ILD 5

CAP

ALUMINUM 5

BARRIER

ILD 4

METAL 4

METAL 5

VIA (M5-M4)

METAL 5

DELINEATIONARTIFACTS

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Mag. 35,000x

Mag. 9000x

Figure 15. SEM views of general metal 5 integrity. 55°.

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METAL 5

CAP

PLUG

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Mag. 13,500x

Mag. 22,000x

Mag. 30,000x

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Figure 16. SEM views of metal 5 tungsten plugs. 55°.

M5 PLUGS

METAL 4

METAL 4

M5 PLUG

M5 PLUG

CAP

ALUMINUM 4

BARRIER

M4 PLUG

METAL 3

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Mag. 6500x

Mag. 26,000x

Mag. 26,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 17. SEM section views of metal 5-to-metal 4 vias.

METAL 6

METAL 5

METAL 4

METAL 3METAL 2

METAL 1

M5 PLUG

METAL 5

METAL 4

ILD 4M5 PLUG

METAL 4

ILD 4M5 PLUG

CAPALUMINUM 5

BARRIER

M4 PLUGM3 PLUG

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Mag. 52,000x

Mag. 20,000x

Figure 18. SEM section views of metal 4 line profiles.

Integrated Circuit Engineering CorporationMotorola PC603R

METAL 5

ALUMINUM 4

CAP

BARRIER

DELINEATIONARTIFACT

METAL 4

ILD 4M5PLUG

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Mag. 8000x

Mag. 8000x

Mag. 25,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 19. Topological SEM views of metal 4 patterning. 0°.

METAL 4

METAL 4

M4 PLUG

MISALIGNMENT

METAL 3

VIA (M4-M3)

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Mag. 11,000x

Mag. 25,000x

Mag. 30,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 20. SEM views of general metal 4 integrity. 55°.

METAL 4M5 PLUG

M4 PLUG

METAL 4

ALUMINUM 4

METAL 3M4 PLUG

CAP

M5 PLUG

M4 PLUG

METAL 3

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Mag. 30,000x

Mag. 32,000x

Mag. 35,000x

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Figure 21. SEM views of metal 4 tungsten plugs. 55°.

METAL 3

M4 PLUG

METAL 3

“SPILLOVER”

M4 PLUG

M4 PLUG

CAP

ALUMINUM 3

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Mag. 13,000x

Mag. 16,000x

Mag. 26,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 22. SEM section views of metal 4-to-metal 3 vias.

METAL 5

METAL 4

METAL 3

M5PLUG

M4 PLUG

ILD 4

ILD 3

METAL 4

METAL 3

METAL 2

M4PLUG

M3PLUG

ILD 3

METAL 4

METAL 3

M4PLUGILD 3

ILD 2

“SPILLOVER”

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Figure 23. SEM section views of metal 3 line profiles.

Mag. 17,600x

Mag. 52,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 24. Topological SEM view of metal 3 patterning. Mag. 8000x, 0°.

METAL 4

METAL 3

METAL 3VIA (M3-M2)

ALUMINUM 3

CAP

BARRIER

DELINEATIONARTIFACT

M4PLUG

ILD 3

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Mag. 30,000x

Mag. 13,000x

Figure 25. SEM views of general metal 3 integrity. 55°.

Integrated Circuit Engineering CorporationMotorola PC603R

METAL 3

M4PLUG

ALUMINUM 3

CAP

BARRIER

M4PLUG

M3PLUG

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Mag. 35,000x

Mag. 30,000x

Figure 26. SEM views of metal 3 tungsten plugs. 55°.

Integrated Circuit Engineering CorporationMotorola PC603R

M3PLUG

METAL 2

M3PLUG

ALUMINUM 2

CAP

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Mag. 9000x

Mag. 26,000x

Mag. 26,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 27. SEM section views of metal 3-to-metal 2 vias.

METAL 5

METAL 4

METAL 3

METAL 2

METAL 3

M3 PLUG

METAL 2

ILD 2

METAL 3

M3 PLUG

METAL 2

ILD 2

METAL 1

N+

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Mag. 52,000x

Mag. 20,000x

Figure 28. SEM section views of metal 2 line profiles.

Integrated Circuit Engineering CorporationMotorola PC603R

METAL 3

M3PLUG

METAL 2

ILD 2

ILD 1

METAL 1

CAP

ALUMINUM 2

DELINEATIONARTIFACT

BARRIER

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Mag. 9000x

Mag. 8000x

Mag. 32,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 29. Topological views of metal 2 patterning. 0°.

METAL 2

METAL 2

M2 PLUG

MISALIGNMENT

VIA (M2-M1)

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Mag. 31,000x

Mag. 11,000x

Figure 30. SEM views of general metal 2 integrity. 55°.

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METAL 2

BARRIER 2

M2PLUG

CAP

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Mag. 30,000x

Mag. 35,000x

Mag. 45,000x

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Figure 31. SEM views of metal 2 tungsten plugs. 55°.

M2PLUG

METAL 1

M2PLUG

METAL 1

M2PLUG

METAL 1

“SPILLOVER”

“SPILLOVER”

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Figure 32. SEM section views of metal 2-to-metal 1 vias.

Mag. 40,000x

Mag. 26,000x

Mag. 20,000x

Mag. 20,000x

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ngineering Corporation

Motorola P

C603R

M2PLUG

METAL 1

METAL 2

ILD 1M2

PLUG

METAL 1

POLY

METAL 2

ILD 1

M2PLUG

METAL 1

METAL 2

ILD 1

M2PLUG

METAL 2MISALIGNMENT

ILD 1P+

PRE-METALDIELECTRIC

P+

Page 46: Motorola PC603R Microprocessor

Mag. 8000x

Mag. 9000x

Mag. 35,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 33. Topological SEM views of metal 1 patterning. 0°.

METAL 1

METAL 1

VOID

M2 PLUGS

M2 BARRIER

Page 47: Motorola PC603R Microprocessor

Mag. 8000x

Mag. 20,000x

Mag. 48,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 34. SEM views of general metal 1 integrity. 55°.

METAL 1

METAL 1

M2 PLUG

POLY

Page 48: Motorola PC603R Microprocessor

Figure 35. SEM section views of metal 1 contacts.

Mag. 40,000x

Mag. 35,000x

Mag. 35,000x

Mag. 40,000x

Integrated Circuit E

ngineering Corporation

Motorola P

C603RMETAL 1

POLY

P+TRENCHOXIDE

METAL 1

VOID

METAL 1

VOID

POLY GATE

N+ S/D

N+

POLY

TRENCHOXIDE

PRE-METALDIELECTRIC

METAL 1 POLY GATE

P+ S/D

Page 49: Motorola PC603R Microprocessor

Mag. 4800x

Mag. 6500x

Mag. 13,000x

Integrated Circuit Engineering CorporationMotorola PC603R

Figure 36. Topological SEM views of poly patterning. 0°.

TRENCH OXIDE

POLY GATE

DIFFUSION

POLY GATE

POLY

NITRIDE

DIFFUSION

Page 50: Motorola PC603R Microprocessor

Mag. 31,000x

Mag. 13,000x

Figure 37. SEM views of general poly coverage. 55°.

Integrated Circuit Engineering CorporationMotorola PC603R

POLY GATE

POLY GATE

NITRIDE

DIFFUSION

Page 51: Motorola PC603R Microprocessor

Mag. 65,000x

Mag. 52,000x

Figure 38. SEM section views of N-channel transistors.

Integrated Circuit Engineering CorporationMotorola PC603R

POLY GATEMETAL 1

METAL 1

N+ S/D

N+ S/D

GATE OXIDE

POLY

PRE-METALDIELECTRIC

Page 52: Motorola PC603R Microprocessor

glass etch, Mag. 70,000x

Mag. 52,000x

Figure 39. SEM section views of P-channel transistors.

Integrated Circuit Engineering CorporationMotorola PC603R

METAL 1

POLY

VOID

P+ S/D

NITRIDE

NITRIDE SIDEWALLSPACER

SILICIDE

SILICIDE

Page 53: Motorola PC603R Microprocessor

Mag. 52,000x

Mag. 40,000x

Figure 40. SEM section views of trench oxide structures.

Integrated Circuit Engineering CorporationMotorola PC603R

METAL 1

VOID

P+ S/D

TRENCHOXIDE

METAL 1

TRENCHOXIDEGATE OXIDE

POLY

Page 54: Motorola PC603R Microprocessor

Mag. 1600x

Mag. 45,000x

Figure 41. Section views illustrating the well structure.

Integrated Circuit Engineering CorporationMotorola PC603R

P SUBSTRATE

N-WELLP-EPI

TRENCH OXIDE

STEP

Page 55: Motorola PC603R Microprocessor

Mag. 10,000x, 55°

Mag. 9000x, 0°

Figure 42. SEM views of a bipolar device.

Integrated Circuit Engineering CorporationMotorola PC603R

EMITTERBASE

COLLECTORDIFFUSION

TRENCH OXIDE

Page 56: Motorola PC603R Microprocessor

Figure 43. Color cross section drawing illustrating device structure.

Orange = Nitride, Blue = Metal, Yellow = Oxide, Green = Poly,

Red = Diffusion, and Gray = Substrate

Integrated Circuit E

ngineering Corporation

Motorola P

C603R

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PASSIVATION

NITRIDEM4 PLUG

M3 PLUGM2 PLUG

METAL 1 M5 PLUG

METAL 6

METAL 5

METAL 4

METAL 3

METAL 2

ILD2

ILD1

PRE-METAL DIELECTRIC

TRENCH OXIDEN-WELL

Ti SILICIDEP+ S/DN+ S/D

POLYCIDE

P-WELL

P-EPI

P SUBSTRATE

ILD3

ILD4

ILD5

Page 57: Motorola PC603R Microprocessor

Figure 44. Topological SEM views of the Cache array. Mag. 9000x, 0°.

poly

metal 2

metal 1

metal 3

Integrated Circuit E

ngineering Corporation

Motorola P

C603R

BIT LINE

BIT LINE

“PIGGYBACK”WORD LINES

BIT LINECONTACTS

BIT LINECONTACTS

N-WELL N-WELLP-WELL

WORD LINES

GNDVCC

BIT LINECONTACTS

GND

VCC

Page 58: Motorola PC603R Microprocessor

Figure 45. Perspective SEM views of the Cache array. Mag. 8000x, 55°.

poly

metal 2

metal 1

metal 3

Integrated Circuit E

ngineering Corporation

Motorola P

C603R

BIT LINES

“PIGGYBACK”WORD LINES

BIT CONTACTSBIT CONTACTS

GND VCC

WORD LINES

Page 59: Motorola PC603R Microprocessor

metal 2

poly

Integrated Circuit Engineering CorporationMotorola PC603R

WORD

BIT1 2

34

56

BIT

Figure 46. Topological SEM views of a Cache cell with schematic. Mag. 15,000x, 0°.

“PIGGYBACK”WORD LINE GND

BIT

BIT

VCC

GND

GND

4 6

53

1

2

BIT

BIT

VCC

VCC