CUSTOMER:

DATE:

Acme

1/7/2013

MOTOR REPAIR REPORT

Customer Name: Location:

Motor HP: Speed (RPM) AC or DC: Manufacturer:

Job Number: Repair Date:

Motor Repair Report

Report for:

Acme Anywhere USA

AC G.E.

Tristate Armature's Job Info:

#093919 1/7/2013

Motor Description:

75 1800

TRISTATE ARMATURE330 GE PATTERSONMEMPHIS, TN 38126901-527-8412 FAX: 901-521-1742

DATE 01/07/13 CUSTOMER PO

JOB NUMBER #093919 CUSTOMER

CUST MOTOR #

MFGR. G.E. MDL NO 5KE365DTT6009

HP 75 SER. NO. 82094332

SPEED 1800 FRAME L365TP16

STATOR VOLT 460 TYPE 0

AMPS 93 ID NUMBER STK#V3441

# OF ROTOR BARS 40 # OF STATOR SLOTS 48

KEY WAY OK

DRV END SHAFT OK

DRV END BRG JRNL 3.7405

OPP END BRG JRNL 2.5594

ROTOR IMBALANCE BALANCE

7319 MANUFACTURER NSK

6313 MANUFACTURER KOYO

NOTE:

0 WINDING CONDITION SHORTED/GROUNDED

FAIL CORE CONDITION

FAIL GROWLER TEST ROTOR PASS

COUPLING /PULLEY

OTHER

DRV END SHFT T.I.R.

INITIAL CONDITION

TERM. BOX COVER

TERM. BOX

MEG TEST STATOR

DC HIPOT TEST STATOR

AC MOTOR REPAIR SPECIFICATION

Acme

P3-1967

NAMEPLATE INFORMATION

7.8750 OK

5.5124 OKOPP. END BRG HOUSING FIT

CAUSE OF FAILURE:

SURGE TEST STATOR

BLOWN IN TOP ENDTURN OF WINDING

BEARINGS

DRV END BRG REMOVED:SIZE

OPP END BRG REMOVED: SIZE

WINDING

DRV END BRG HOUSING FIT

DATE 01/07/13 CUSTOMER PO

JOB NUMBER #093919 CUSTOMER

KEY WAY OK

DRV END SHAFT OK

OK DRV END BRG JRNL 3.7405

N/A OPP END BRG JRNL 2.5594

N/A ROTOR IMBALANCE OK

7.875

5.5124

7319 MANUFACTURER KOYO

6313 MANUFACTURER NTN

NOTE:

STATOR: OK

N/A DC HIPOT TEST OK

N/A SURGE TEST OK

OK PHASE BALANCE OK

OK REWIND OK

MEG TEST 2000

460 AMPS L1 36

460 AMPS L2 36

460 AMPS L3 36

RPM 1775

AMPS L1

AMPS L2

AMPS L3

RPM

VPI TREATMENT

VOLTAGE L1

OTHER

TERM. BOX

CAGE WDG REPAIR

COUPLING /PULLEY

OPP END BRG INSTALLED: SIZE

NO LOAD TEST

FINAL CONDITION

P3-1967

VIBRATION DRV END IN SEC

VOLTAGE L3

AC MOTOR REPAIR SPECIFICATION PAGE 2

Acme

DRV END SHFT T.I.R.

TERM. BOX COVER

FULL LOAD TEST

BEARINGS

DRV END BRG INSTALLED:SIZE

TORQUE

VIBRATION OPP END IN SEC

VOLTAGE L1

VIBRATION DRV END IN SEC

VIBRATION OPP END IN SEC

OUTPUT HORSE POWER

VOLTAGE L2

VOLTAGE L3

DRV END BRG HOUSING FIT

OPP. END BRG HOUSING FIT

GROWLER TEST ROTOR

CORE LOSS TEST

VOLTAGE L2

WINDING

CORE REPAIR

Balance Certificate31012013224500148

Date:

Time:

TriState Armature

Contact: Sales

330 GE Patterson

(901) 527-8412Phone:

Rotor:

P.O. Number: P3­1967 Comments:

Customer: Acme

Left Radius =

Right Radius =

A =

B =

4.5 in 4.5 in

0.0 in

0.0394 in

Dimension

-2.844gin @ 17°

-0.6319g @ 17°

0.1466mil @ 158°

-0.4632g @ 103°

-2.084gin @ 103°

0.1378mil @ 294°

0.1466mil @ 158°

-2.844gin @ 17°

-0.6319g @ 17° -0.4632g @ 103°

-2.084gin @ 103°

0.1378mil @ 294°

Initial:

Final:

Left Right

Balancing Speed:

Tolerance: 0.3mil 0.3mil

ISO Grade:

Tooling Compensation:Key Compensation: OFF OFF

USER - In Tolerance

711.0 RPM

0.0 LbRotor Mass:

Service Speed: 0.0 RPM

01-31-2013

22:46:13

Operator:

Signature:

Checked By:

Signature:

Instrument:

Machine:

Balancing Equipment

Model 295 Balancing Computer, T Mode 1212135

other 007

S/N:

S/N:

TRISTATE ARMATURE

1/4

330 G.E. PATTERSON

MEMPHIS

/ 2/6/2013 8:00:43 PM

Test report

Test system SCHLEICH MTC2-15kV | 8129

Test program tsa standard 480 volt

Result PASS

Test date 2/6/2013 8:00:43 PM

Job no. 93919

Customer Acme

Summary

Resistance 1-2 57.91 mOhm (74.0°F) Tested

Resistance 2-3 57.87 mOhm (74.0°F) Tested

Resistance 3-1 58.05 mOhm (74.0°F) Tested

Deviation 0.307 % PASS

MegaOhm Test 504.7V, 93.983 GOhm, Imax1=2.533µA,Imax2=0.005µA

PASS

hi-pot 504.6V, >100.000 GOhm, Imax1=2.533µA,Imax2=0.004µA

PASS

Surge Compare 1-2-3 960V, Cor.=0.6%, Attenuate=0.0% PASS

Surge 1-2 2100V, EAR=0.0%, Cor.=0.0%, Attenuate=0.0% PASS

Surge 2-3 2110V, EAR=4.0%, Cor.=0.2%, Attenuate=1.9% PASS

Surge 3-1 2117V, EAR=3.5%, Cor.=0.1%, Attenuate=2.1% PASS

2/4/ 2/6/2013 8:00:43 PM

Resistance test

Test step Set value(s) Real value(s)

Resistance 1-2 --- 57.91 mOhm (74.0°F) Tested

Resistance 2-3 --- 57.87 mOhm (74.0°F) Tested

Resistance 3-1 --- 58.05 mOhm (74.0°F) Tested

Deviation 5.000 % 0.307 % PASS

Insulation test DC

Test step Set value(s) Real value(s)

MegaOhm Test 500.0V, 2.000 MOhm 504.7V, 93.983 GOhm,Imax1=2.533µA, Imax2=0.005µA

PASS

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

100.00

110.00

0.0s 1.0s 2.0s 3.0s 4.0s 5.0s 6.0s 7.0s 8.0s 9.0s 10.0s 11.0s 12.0s 13.0s 14.0s 15.0s 16.0s 17.0s 18.0s 19.0s 20.0s

Resistance in GOhm MegaOhm Test

Legend

Resistance

hi-pot 500.0V, 2.000 MOhm 504.6V, >100.000 GOhm,Imax1=2.533µA, Imax2=0.004µA

PASS

0.00

0.01

0.10

1.00

10.00

0.0s 1.0s 2.0s 3.0s 4.0s 5.0s 6.0s 7.0s 8.0s 9.0s 10.0s

Current in µA hi-pot

Legend

Current

3/4/ 2/6/2013 8:00:43 PM

Surge test

Test step Set value(s) Real value(s)

Surge Compare 1-2-3 1000V, Cor.=10.0%,Att.=10.0%

960V, Cor.=0.6%,Attenuate=0.0%

PASS

-800.00

-600.00

-400.00

-200.00

0.00

200.00

400.00

600.00

800.00

1000.00

10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

Voltage in V Surge Compare 1-2-3

Legend

Voltage 2-3 , 1-2Voltage 3-1 , 1-2

Surge 1-2 2000V, EAR=15.0%,Cor.=10.0%, Att.=10.0%

2100V, EAR=0.0%, Cor.=0.0%,Attenuate=0.0%

PASS

-2000.00

-1000.00

0.00

1000.00

2000.00

3000.00

10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

Voltage in V Surge 1-2

Legend

Voltage 1-2

4/4/ 2/6/2013 8:00:43 PM

Test step Set value(s) Real value(s)

Surge 2-3 2000V, EAR=20.0%,Cor.=10.0%, Att.=10.0%

2110V, EAR=4.0%, Cor.=0.2%,Attenuate=1.9%

PASS

-2000.00

-1000.00

0.00

1000.00

2000.00

3000.00

10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

Voltage in V Surge 2-3

Legend

Voltage 2-3Voltage Ref.1-2

Surge 3-1 2000V, EAR=20.0%,Cor.=10.0%, Att.=10.0%

2117V, EAR=3.5%, Cor.=0.1%,Attenuate=2.1%

PASS

-2000.00

-1000.00

0.00

1000.00

2000.00

3000.00

10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

Voltage in V Surge 3-1

Legend

Voltage 3-1Voltage Ref.1-2

Insulation test explanations:Imax1: maximum current during the ramp upImax2: maximum current after the test voltage has been reached

Surge test explanations:Cor.: (Correlation) Being a mathematical procedure to the inquiry of the resemblance of two signals.EAR.: (Difference surface) determines the originating surface between two curves and compares this.AREA: the surface is calculated between signal and the zero line and is compared to the reference.Zero Crossing: with the help of the zero passageways the frequency is determined and comparedAttenuate: Damping of the curve oscillationUe: PD start voltageUa: PD stop voltage

Description.....Manufacturer.... GENERAL ELECTRIC Rated Power..... 75.00Speed........... 1775Rated Voltage...

Rated Current...Phase...........Frequency....... 60Enclosure.......Rated Efficiency 0.00

Frame........... DEFAULT Frame Type......Temp. Amb.......Duty Cycle......Serial #........

Model...........

Style...........Attachments.....

DEFAULT 0

Core Length.....

Core Inner Dia.

Back Iron Depth.

8.250 9.500

Slot Depth......

1.250# Ducts/Width...

# Holes/Diameter

1.5000 0.0000 0.000

81530.0Target Tap...... Target Flux.....Test Setup

814.000 289.200Meter Data

Results 2.529 10.000

6.000

Hot Spot Data

Dimensions

CoreLoss Data

Flux......

Loss,Watts/lb... Maximum Limit...

Marginal Limit..BackIron Flux...

Recommendations

Coreloss is within normal range.Check for and mark hot spots by raising amps to between 234 and 351. If no hot spots are found, the core is O.K.

Insul. Class....

117.000Amps...... Watts.....

84874

HP

Notes

Used Dual Cables... No

A Hot Spot test was not completed on this component.

Nameplate Data

93919

01/31/13 04:16:35 PM

TRISTATE ARMATURE 330 G.E. PATTERSON

PH:901-527-8412

Job

Preburnout STRICKLAND, RONNIE

Stator Core Loss Test Report

Phase:MEMPHIS TN 38126 Technician:

Core Test:

Tested with Lexseco Model:2060B-R01/31/13 04:20:44 PMReport Date:

Acme Customer:/ /HotSpot Test:

Actual Tap...... 30.0

Description.....Manufacturer.... GENERAL ELECTRIC Rated Power..... 75.00Speed........... 1775Rated Voltage...

Rated Current...Phase...........Frequency....... 60Enclosure.......Rated Efficiency 0.00

Frame........... DEFAULT Frame Type......Temp. Amb.......Duty Cycle......Serial #........

Model...........

Style...........Attachments.....

DEFAULT 0

Core Length.....

Core Inner Dia.

Back Iron Depth.

8.250 9.500

Slot Depth......

1.250# Ducts/Width...

# Holes/Diameter

1.5000 0.0000 0.000

81530.0Target Tap...... Target Flux.....Test Setup

812.000

291.0

292.700Meter Data

Results 2.560 10.000

6.000

Hot Spot Data

234Target Tap...... Target Amp Range 351

69

Dimensions

CoreLoss Data

Flux......

Loss,Watts/lb... Maximum Limit...

Marginal Limit..BackIron Flux...

Recommendations

Coreloss is within normal range.Check for and mark hot spots by raising amps to between 234 and 351. If no hot spots are found, the core is O.K.

Insul. Class....

117.000Amps...... Watts.....

84666

Test Setup

Results

to

Actual Amps..... Duration,secs...

HP

Notes

Used Dual Cables... No

Nameplate Data

93919

02/04/13 06:32:39 PM

TRISTATE ARMATURE 330 G.E. PATTERSON

PH:901-527-8412

Job

Postburnout PITTMAN, DURBAN

Stator Core Loss Test Report

Phase:MEMPHIS TN 38126 Technician:

Core Test:

Tested with Lexseco Model:2060B-R02/04/13 06:35:33 PMReport Date:

Acme Customer:02/04/13 06:33:41 PMHotSpot Test:

Actual Tap...... 30.0

Tri-State Armature Inc

330 GE Patterson Ave

Memphis, TN 38126

Phone 901-527-8412

Job Related Photographs Photo Page

Tri-State Armature Inc

330 GE Patterson Ave

Memphis, TN 38126

Phone 901-527-8412

Job Related Photographs Photo Page