Visit analog.com/motorcontrol

Analog Devices Products and Signal Chain Solutions

MOTOR CONTROL SYSTEMS AND DESIGN

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Typical Motor Control Systems with Functional Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Digital Isolation with iCoupler® Technology

Isolated Gate Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Isolated Σ-Δ Modulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Standard Data Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Isolated Communications Transceivers . . . . . . . . . . . . . . . . . . . . . . 6

isoPower® Integrated, Isolated DC-to-DC Converters . . . . . . . . . . . . 7

Power ManagementDigital Power Factor Correction Controller . . . . . . . . . . . . . . . . . . . . 8

High Speed MOSFET Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Switching/Multirail Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Linear Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Position and Current Sense Feedback

Simultaneous Sampling ADCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Resolver-to-Digital Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Processors

Mixed-Signal Control Processors . . . . . . . . . . . . . . . . . . . . . . . . . . 11

DSPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Standard Linear Products

Current Sense Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Difference Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Precision Op Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Precision Voltage References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Low Noise MEMS Accelerometers . . . . . . . . . . . . . . . . . . . . 15

Motor Control Development Platform . . . . . . . . . . . . . . . . 16

Isolated Inverter Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FlexMC Universal AC Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FlexMC Low Voltage Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

AD-FMCMOTCON2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Reference Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Model-Based Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Motor Control Architectures and Solutions . . . . . . . . . . .20

Strategic Partnerships and Alliances . . . . . . . . . . . . . . . . . 22

Online Tools and Resources . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Analog Devices’ Motor Control Mission StatementADI is positioned to deliver the most innovative motor control market solutions that offer the best in system efficiency, reliability, and connectivity by focusing its efforts on the highest system performance and industry-leading integration . With ADI’s extensive motor control system-level knowledge and strategic technology partner alliances, ADI will be able to provide customers with unique system services and products leading the way to becoming a long-term technology partner .

2 Motor Control Systems and Design

Introduction

More Stringent Energy Regulations Drive Motor Control InnovationsIn today’s expanding industrial marketplace, the demand for electrical power is growing at an unprecedented rate . More than 40% of that electrical demand comes from industrial electric motors of all sizes . Because of that phenomenon, governments and certification agencies worldwide are introducing new regulatory legislation and more stringent energy efficiency requirements on electric motor OEMs and end users . Like many great technological innovations, there needs to be a pressing demand in the market for change .

Analog Devices recognized years ago that this new era of smarter and highly efficient motor control systems would be the new standard for the motor control industry . As part of that recognition, ADI embarked on an integrated and comprehensive motor control design program in collaboration with our strategic partners, who are experts in their respective fields (MathWorks,® ARM,® Boston Engineering,® IAR Systems,® and Xilinx®), aimed at addressing the entire system architecture to achieve the greatest level of efficiency while improving system accuracy and reliability .

By taking a system-level view (see Figure 1) of these new challenges, ADI was able to develop products that not only exceeded the individual performance specifications but also represented the optimal interface between other functional blocks of the circuit . This system solution approach enables ADI to offer industrial-based customers a completely integrated solution that fits their specific needs while helping them meet the new, more stringent energy regulations .

Figure 1. Complete system-level motor control solution capabilities.

ADSP-CM408F motor drive control board (EZ-KIT®). Motor drive power board.

ADSP-CM408F

ARMCortex®-M4

100 V TO250 V

15 V_ISO

5 V_ISO

5V_ISOW

5 VInrush

PFC PWM (6)

3 V3_ISO

ENPFCENPWM

VAC

CDC

VDC

VDC

IAC

IDC

IV, IW

TC

RS-485

RS-232

CAN

3 V3

UARTPWM

TRIP

Trip

GPIO

SINC

ADC

Mux

QEP SPI

I2C

Power

Reset

CAN

ADM2682

ADP121

ADP7102

ADP1047

AD8515

AD8515

AD8515

AD8662

FeedbackSelection

ADN4662

E

SC

AB

Z

AD2S1210

AD8515

AD7417

ADA4897

ADCMP600

ADP3634

ADM3252

ADP2118

ADM708

ADM3053

EMI

Live Circuit IGBT Module

ShuntSensors

Current FeedbackOptions Position Feedback

Options

PMSMMotor0.5 hp

RES ENC

HESensors

GD

ADuM1401ADuM1250 ADuM1310 ADuM1310

AD7403 ADuM5000

For additional information, visit analog.com/motorcontrol.

Visit analog.com 3

Typical Motor Control System Offering

U

VDC

IDC

IV, IW

TD

V

W

ACMotor

Inverter

ACLine

�, �

MotorControl

System andCommunications

I/FCommand

+

GateDrive

PWMFeedbackInterface

MotionController

VoltageMonitoring Current

Monitoring

Rotor/LoadPosition Feedback

NetworkInterface

DemandInterface

GateDriver

PowerStage

High Resolution Feedback Sensors Provide Accurate Shaft Position Information

ADI Offers RDCs, ADCs, and Amps Suitable For Motor Control

Power andSupport

DSP EZ-KIT Lite® Evaluation Boards Simulink® Tools Integration Motor Control Development

Platform for Model-Based Control

ADI’s Power Management Products Are Broadly Applicable Within Motor Control Systems

Large Portfolio of Power Management Products

ADI Has Market Leadership in Converters and Amplifiers

Current and Voltage Monitoring Required in Servos and Performance Drives

Our Interface Products Include: CAN, RS-232, and RS-485

ARM Cortex-M4/SHARC® Processor Used as Motion Controllers

Best-in-Class Performance and Integration

iCoupler Isolation Technology Offers Complete Deployment of Different Gate Driver and Isolation Technologies

4 Motor Control Systems and Design

Digital Isolation with iCoupler Technology

The iCoupler Transformer Isolation Advantage X Smaller size

X Lower cost at high performance

X Lower power consumption

X Integrate with other functions

X isoPower

X Higher reliability

Safety and Standards X 1200 VPEAK working voltage

X Guaranteed 8 mm creepage

X Basic and functional safety

• IEC 60664

• IEC 61800-5-x

X Reinforced isolation

• VDE-0884-10

• VDE-0884-11

• IEC 60747-5-5

• UL 1577

Isolated Gate Drivers

Overcoming Limitations of Optocouplers and High Voltage Gate Driver Solutions

Isolated gate drivers provide electrical isolation as well as strong gate drive capability, which is often required for safety and robustness in many system architectures . The isolated gate driver portfolio from Analog Devices offers designers performance and reliability advantages over designs utilizing optocouplers or pulse transformers . Utilizing ADI’s proven iCouplertechnology, the isolated gate driver family offers the advantage of a maximum propagation delay of 50 ns, less than 5 ns channel-to-channel matching, a 50-year lifetime for 400 V rms working voltage, and galvanic isolation in a single package .

Part Number Insulation Rating (kV rms)

Max Operating Temperature (°C)

Isolated Output (V) Max

Isolated Output (V) Min

ADuM41351 5 125 30 12ADuM42232 5 125 18 4 .5ADuM3223 3 125 18 4 .5ADuM3221 2 .5 125 18 4 .5ADuM3220 2 .5 125 18 4 .5ADuM7223 2 .5 125 18 4 .5ADuM7234 1 105 18 12

1 ISOINV-EP Evaluate ADI’s new, fully featured isolated gate drivers (ADuM4135) technology in a system-level application at realistic dc bus voltages (EV-MCS-ISOINVEP-Z) .

2 ISOINV Evaluate ADI simple dual isolate gate driver (ADuM4223) technology in a system-level application at realistic dc bus voltages (EV-MCS-ISOINV-Z) .

Isolated Σ-Δ Modulators—Voltage and Current SensingThe high performance AD7403 isolated Σ-Δ modulator enables more accurate current and volt-age sense feedback . Wider dynamic range enables the use of smaller shunts, improving system efficiency and motor to drive matching . Superior modulator performance coupled with an external clock of 20 MHz provides flexibility in performance/latency trade-offs in applications such as robotics where dynamic response is important . The AD7403 also features an isolation scheme with a higher continuous working voltage (VIORM) than the previous generation and is offered in packages providing 8 .3 mm creepage and clearance .

Part Number Clock (MHz) VIORM (VPEAK) PackageAD7400A 10 (int) 891 16-lead SOIC_WAD7401A 20 (ext) 891 16-lead SOIC_WAD7403 20 (ext) 1250 16-lead SOIC_IC, 8-lead SOIC_IC,AD7402 10 (int) 1250 8-lead SOIC_ICAD7405 20 (ext) LVDS 1250 16-lead SOIC_IC

For additional information, visit analog.com/iCoupler.

isoPower

VDC

IDC

IV, IW

TD

Inverter

System andCommunications

I/F

GateDrive

IsolatedGate Drive

IsolatedFeedback

Data Isolation

isoPowerIsolated Communication Interfaces

PWM

Tx/RxFeedbackInterface

MotorControl ADC

Visit analog.com 5

Standard Data Isolators

Digital Isolators Deliver Peak Performance Without Compromise

Digital isolators with iCoupler technology enable designers to implement isolation in designs without the cost, size, power, performance, and reliability constraints found with optocouplers . With more than one billion channels shipped into the field, these magnetically isolated products are a safe, reliable, and easy to use alternative to optocouplers .

The new family of robust iCoupler digital isolators incorporate on-off keying (OOK) architecture, providing the best combination of signal reliability and performance with the highest available noise immunity, lowest EMI, and highest surge capability for applications in noisy, harsh, and unpredictable environments .

Channel Count Insulation Rating (kV rms)

Max Data Rate (Mbps)

Max Operating Temperature (°C)

1 2 .5, 3 Up to 150 Up to 125

2 2 .5, 3 .75, 5 Up to 150 Up to 125

3 2 .5 Up to 150 Up to 125

4 2 .5, 3 .75, 5 Up to 150 Up to 125

5 1, 2 .5 10 105

6 1 25 105

Isolated RS-485 Transceivers for Intersystem Communication in Motor ControlThese isolated transceivers integrate Analog Devices iCoupler technology to combine a 3-channel isolator, a three-state differential line driver, a differential input receiver, and Analog Devices isoPower dc-to-dc converter into a single package . The devices are powered by a single 5 V or 3 .3 V supply, realizing a fully integrated signal and power isolated RS-485 solution . The parts are fully specified over the industrial temperature range and are available in a highly integrated, 16-lead, wide-body SOIC package with >8 mm creepage and clearance . These devices enable designers to isolate communications in design without the cost, size, power, and reliability constraints found with traditional isolation products .

Part Number

Insulation Rating (kV rms)

ESD Protection (kV)

Data Rate RS-485

Power Supply (VNOM)

ADM2682E 5 15 16 Mbps 3 .3, 5

ADM2687E 5 15 500 kbps 3 .3, 5

ADM2582E 2 .5 15 16 Mbps 3 .3, 5

ADM2587E 2 .5 15 500 kbps 3 .3, 5

Digital Isolator Solution Optocoupler Solution

ADuM1401

DataConverter

C1

16 mm

10 m

m

C2

Avago RecommendedInterface Circuit

R5

R1

R2

R3

R4

C1

R6

R7

R8

C3

C2

17 mm

25 m

mData

Converter

HCPL-0601

HCPL-0601

HCPL-0631

D4

D3

D1

D2

TxD

AB

YZ

DE

VCC

RxD

RE

IsolationBarrier

Transceiver

GND1 GND2

Encode

Encode

Decode

Decode D

R

Decode

Encode

Oscillator Rectifier

Regulator

VISOOUT

Digital Isolation iCoupler

isoPower DC-to-DC Converter

VIS

OIN

For additional information, visit analog.com/iCoupler.

6 Motor Control Systems and Design

isoPower Integrated, Isolated DC-to-DC ConvertersThese isolated dc-to-dc converters expand ADI’s isolated power portfolio by providing designers with a compact, easy to implement, cost-effective approach to meet both isolated power and data require-ments . The combination of size and output power also addresses the growing space and power constraints engineers must consider when designing motor drives .

Part Number Insulation Rating (kV rms)

Max Data Rate (Mbps)

Propagation Delay (ns)

Isolated Output Supply (mA)

Isolated Output (V) Min

ADM3260 2 .5 1 95 30 4 .5

ADuM5000 2 .5 — — 100 3 .3

ADuM5200 2 .5 25 60 100 3 .3

ADuM5400 2 .5 25 60 100 3 .3

ADuM6000 5 — — 100 3 .3

ADuM6200 5 25 60 100 3 .3

ADuM6400 5 25 60 100 3 .3

The isoPower Difference

Nonisolated Interface DevicesAnalog Devices offers a wide range of RS-232, RS-422, and RS-485 transceivers to suit many applications . The RS-232 specification allows for reliable data transmission from one transmitter to one receiver at data rates of up to 20 kbps over relatively short distances (up to 50 feet) . On more recent RS-232 transceiver chips, data rates of up to 1 Mbps are achievable over shorter distances (up to 5 feet) . The RS-485 specification meets the requirements for a truly multipoint communications network, while the RS-422 specification satisfies simplex multidrop standards .

DC-to-DC module. isoPower solution. Optocoupler design.

For additional information, visit analog.com/iCoupler.

For additional information, visit analog.com/interface/rs.

NEW

Visit analog.com 7

Power Management

Digital Power Factor Correction (PFC) Controller The ADP1047 and ADP1048 are PFC controllers with accurate input power metering capabilities built in . They provide accurate measurement, such as input and output voltage, input current, and power . The information can be reported to the microcontroller of the power supply via the PMBus interface .

Part Number Description Key Features VIN (V) Interface EEPROM PWM

OutputsHousekeeping

I/O Protection Package

ADP1047Single-phase PFC

controller with accurate power metering

Inrush control, real-time efficiency optimization, enhanced dynamic response, synchronization, and

spread spectrum

3 .3 I2C/PMBus Yes 2PSON, inrush control, ACOK,

PGOOD

Programmable ac fault detection,

OCP, OVP, OTP

24-lead QSOP

ADP1048

Interleaved PFC controller with accurate power metering; capable

of supporting high efficiency bridgeless

topology

Inrush control, real-time efficiency optimization, enhanced dynamic

response, synchronization, spread spectrum, and light load shedding

3 .3 I2C/PMBus Yes 2PSON, inrush control, ACOK,

PGOOD

Programmable ac fault detection,

OCP, OVP, OTP

24-lead QSOP

High Speed MOSFET Drivers

The ADP36xx family of 2 A and 4 A high speed FET drivers complement the ADP1047/ADP1048 digital PFC controllers . These devices use a standard industry footprint but add faster switching performance and advanced protection features .

Part Number Description VIN (V) Peak Drive Current (A)

Precision Enable/Shutdown OT Protection OT Warning Signal Package

ADP3654 Dual noninverting 4 .5 to 18 4 No No No 8-lead MSOP_EP 8-lead SOIC_N_EP

ADP3633/ADP3634/ADP3635 ADP3623/ADP3624/ADP3625

Dual inverting (33), dual noninverting (34),

inverting/noninverting (35)

9 .5 to 18 4 .5 to 18 4 Yes Yes Yes 8-lead MSOP_EP

8-lead SOIC_N_EP

ADP3629/ADP3630/ADP3631Dual inverting (29),

dual noninverting (30), inverting/noninverting (31)

9 .5 to 18 2 Yes Yes Yes 8-lead MSOP_EP 8-lead SOIC_N

For additional information, visit analog.com/power.

8 Motor Control Systems and Design

Integrated Regulators Devices Delivering Best-in-Class Efficiency, System Performance, and SizeADI regulator products for motor control offer a selection of power integrated point of load (POL) devices supporting a wide range of power distribution options . This includes standalone switch regulators with 5 V, 12 V, and 24 V process to multirail solutions that support load requirements from the milliamperes to multiple ampere loads while maintaining effective efficiency and performance; to linear regulators offering low noise solutions that help increase precision in fine position sensing applications .

Switching/Multirail Regulators

Part Number Product Description VIN Range (V) IOUT Max (A)

ADP2119 1 .2 MHz synchronous step-down dc-to-dc regulator 2 .3 to 5 .5 2

ADP2120 1 .2 MHz synchronous step-down dc-to-dc regulator 2 .3 to 5 .5 1 .25

ADP2164

High efficiency synchronous step-down dc-to-dc regulator

with selectable switching frequency

(600 kHz or 1 .2 MHz)

2 .7 to 6 .5 4

ADP230x Nonsynchronous step-down switching regulator 3 .0 to 20

ADP2300/ADP2301: 1 .2, ADP2302: 2, ADP2303: 3

ADP23701 .2 MHz/600 kHz low

quiescent current step-down dc-to-dc regulator

3 .2 to 15 0 .8

ADP2384

Synchronous step-down dc-to-dc regulator with

programmable switching frequency

4 .5 to 20 4

Part Number Product Description VIN Range (V) IOUT Max (A)

ADP2386

Synchronous step-down dc-to-dc regulator with

programmable switching frequency

4 .5 to 20 6

ADP2441

Synchronous step-down dc-to-dc regulator with

adjustable switching frequency 300 kHz to 1 MHz

4 .5 to 36 1

ADP50243-channel regulator with dual 3 MHz switching regulator and

one LDO

Switches: 2 .3 to 5 .5,

LDO: 1 .7 to 5 .5

Switches: 1 .2 each,

LDO: 0 .300

ADP51344-channel regulator with dual 3 MHz switching regulator and

dual LDO

Switches: 2 .3 to 5 .5,

LDOs: 1 .7 to 5 .5

Switches: 1 .2 each,

LDOs: 0 .300

ADP5052

5-channel integrated power solution with quad step-down

synchronous switching regulators and one LDO

Switches: 4 .5 to 15,

LDOs: 1 .7 to 5 .5

Switches: 4, 4/1 .2, 1 .2, LDO: 0 .200

ADP5134 Micro PMU Advantages

Linear Regulators

Part Number Product Description VIN Range (V) IOUT Max (A)

ADP151 Ultralow noise CMOS linear regulator 2 .2 to 5 .5 0 .2

ADP7102/ADP7104 Low noise CMOS LDO 3 .3 to 20 ADP7102: 0 .300, ADP7104: 0 .500

ADP7105 Low noise CMOS LDO with soft start 3 .3 to 20 0 .5

ADP7118 Low noise CMOS LDO 2 .7 to 20 0 .2

ADP7142 Low noise, high PSRR CMOS LDO 2 .7 to 40 0 .2

ADM7150 Ultralow noise, high PSRR LDO 4 .5 to 16 0 .8

Part Number Product Description VIN Range (V) IOUT Max (A)

ADM7170/ADM7171/ADM7172 Low noise, high PSRR LDO 2 .3 to 6 .5 0 .5/1 .0/2 .0

ADP124/ADP125 Low quiescent current CMOS linear regulator 2 .3 to 5 .5 0 .5

ADP222/ADP223/ADP224/ADP225

Dual, low noise, high PSRR linear regulators 2 .5 to 5 .5 0 .300 each

ADP322/ADP323 Triple, low noise, high PSRR linear regulators 2 .5 to 5 .5 0 .200 each

ADP7182 Low noise, negative linear regulator

–2 .7 to –28 –0 .200

6.8

mm

10.6 mm

800 mA Buck5-Lead SOT-23

800 mA Buck5-Lead SOT-23

300 mA LDO5-Lead SOT-23

300mA LDO5-Lead SOT-23

0806 ChipInductor

0806 ChipInductor

0603

Chi

pC

apac

itor

0603

Chi

pC

apac

itor

0603

Chi

pC

apac

itor

0603

Chi

pC

apac

itor

0402 ChipResistor

0402

Chi

pR

esis

tor

0402

Chi

pR

esis

tor

0402

Chi

pR

esis

tor

0402

Chi

pR

esis

tor

0402

Chi

pR

esis

tor

0402 ChipResistor

0402 ChipResistor

0402 ChipResistor

0402 ChipResistor

0402 ChipCapacitor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402 ChipResistor

0402 ChipResistor10

.4 m

m

9.3 mm

0806 ChipInductor

0806 ChipInductor

0603 ChipCapacitor

0603 ChipCapacitor

ADP51344-Channel Micro PMU

0402 ChipResistor

0402

Chi

pR

esis

tor

0402

Chi

pR

esis

tor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402

Chi

pC

apac

itor

0402

Chi

pR

esis

tor

Traditional Implementation Micro PMU Implementation

25% Less Board Space Required

Visit analog.com 9

Position and Current Sense Feedback

Simultaneous Sampling ADCs

Current, Voltage, and Position Sensing Products

ADI offers an extensive portfolio of simultaneous sampling ADCs incorporating high performance, resolution, and accuracy with multiple channel combinations that serve a variety of motor control feedback and sensing needs . Small packaged dual devices are ideal for position sensing applications such as robotics or for current sensing in space constrained IDMs . Bipolar input devices suit current and voltage feed-back in high power applications . Multichannel devices suit the topologies of multiaxis designs while fast conversion times offer low latency resulting in fast dynamic response .

Part NumberNo .

Simultaneous Channels

Total Channel Count

Sample Rate/Sim Channel

Resolution (Bits)

AD7265/AD7266 2 12 1 MSPS/ 2 MSPS 12

AD7262/AD7264 2 2 1 MSPS 12/14

AD7352/AD7356/AD7357 2 2

3 MSPS/ 5 MSPS/

4 .75 MSPS10 to 16

AD7656-1/AD7657-1/AD7658-1

6 6 250 kSPS 16/14/12

AD7606/AD7606-6/AD7606-4

8/6/4 8/6/4 200 kSPS 16

AD7607/AD7608/AD7609 8 8 200 kSPS 14/18/18

AD7366/AD7367 2 4 1 MSPS 12/14

ADAS3023 8–8 8 500 kSPS to 125 kSPS 16

AD7902/AD7903 2 2 1 MSPS 16

Resolver-to-Digital ConvertersMany motor control systems operate at variable shaft rotation speeds . To provide the most accurate position information, a system with flex-ible resolution is required . The resolver-to-digital converter that provides resolution change on-the-fly is the AD2S1210 . This converter delivers an integrated solution including an excitation oscillator with programmable frequency, programmable threshold levels, very wide analog input range, and information indicating the exact nature of detected faults . The AD2S1210 provides a high level of functionality required to interface to resolvers with a reduced number of external components .

Part Number Resolution (Bits) Accuracy (Arcmin) Max Tracking Rate (rps)

AD2S1200 12 11 1000

AD2S1205 12 11 1250

AD2S1210 10 to 16 2 .5 3125

For additional information, visit analog.com/SimultaneousSamplingADCs

For additional information, visit analog.com/RTD-ADCs.

10 Motor Control Systems and Design

Processors

Processor Value X ARM and DSP cores

X Strong DMA capability

X Real-time Ethernet (1588)

X High performance/cost ratio

System Value X Embedded sinc filters for isolated Σ-Δ X High amount of local RAM and flash

X Fast embedded 16-bit ADCs

Out of Box Experience X Support of MATLAB® and model-based design

X 230 VAC and 48 VDC development platforms

X Strong local support team

Motor Control ASSPs—ADSP-CM40x Mixed-Signal Processors for High End Drive and Servo ControlADSP-CM40x mixed-signal processors offer control processing performance combined with high speed, high accuracy analog-to-digital conversion aimed at the needs of next-generation industrial motor drives and servos . Based on the ARM Cortex-M4, the ADSP-CM40x combines industry-leading 240 MHz core clock speed, large 384 kB SRAM, and 2 MB flash memories with industry-leading dual 16-bit ADCs . In addition to its raw digital and analog performance capabilities, the ADSP-CM40x offers a number of features including sinc filters for glueless connection to AD740x Σ-Δ modulators and a harmonic analysis engine for power spectrum analysis .

Model Package Speed (MHz) SRAM/Flash Dual ADC Accuracy (ENOB) CommsADSP-CM409CBCZ-AF 19 mm × 19 mm, 212-ball CSP_BGA 240 384 kB/2 MB 13 USB, EthernetADSP-CM408CSWZ-AF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 13 USB, EthernetADSP-CM408CSWZ-BF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 13 USBADSP-CM407CSWZ-AF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 11 USB, EthernetADSP-CM407CSWZ-BF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 11 USBADSP-CM403CSWZ-CF 14 mm × 14 mm, 120-lead LQFP 240 384 kB/2 MB 13 NoneADSP-CM403CSWZ-EF 14 mm × 14 mm, 120-lead LQFP 150 128 kB/512 kB 13 NoneADSP-CM403CSWZ-FF 14 mm × 14 mm, 120-lead LQFP 100 128 kB/256 kB 13 NoneADSP-CM402CSWZ-EF 14 mm × 14 mm, 120-lead LQFP 150 128 kB/512 kB 11 NoneADSP-CM402CSWZ-FF 14 mm × 14 mm, 120-lead LQFP 100 128 kB/256 kB 11 None

ADCPWM

Sync

Trip

AFETimer

MotorControl

ΣSinc3

L1 Cache

L3 Memory Analog Front End

Hardware Functions

Microcontroller L1 Memory

Cortex-M4

System Control Blocks Peripherals

JTAG, SWD,CoreSight™ Trace

PLL andPower Management

FaultManagement

EventControl

SystemWatchdogs

16 kBL1 Instruction

CacheUp To 384 kB

Parity-EenabledZero-Wait-State SRAM

System Fabric

Up to 2 MB Flash(Executable)

4× QuadratureEnclosure

12× PWM Pairs

8× Timer

2× CAN

3× UART

2× SPI

2× Sport

1× EMACwith IEEE 1588

(Optional)

Static MemoryController

ASYNCInterface

USB FS OTG(Optional)

GP

IO (4

0 O

R 9

1)

1× TWI/I2C

Harmonic Analysis Engine(HAE)

Sinc Filters

ADCC DACC

2× ADC(16-Bit) 2× DAC

For additional information, visit analog.com/ADSP-CM40x.

Visit analog.com 11

ADSP-214xx SHARC Floating-Point DSPs for Motion Controllers and High End Drive and Servo ControlThe SHARC® processor family dominates the floating-point DSP market with exceptional core performance, memory size, memory performance, and cost per MFLOP . As the fourth generation of SHARC 32-bit floating-point DSPs, the ADSP-214xx continues the legacy with unparalleled performance and features . The ADSP-214xx processors incorporate up to 800 MMACs of performance, 5 MB of on chip memory, FFT/FIR/IIR accelerators, and a host of external memory interfaces and peripherals that make these processors well suited for motion controllers and high end motor drive and servo systems .

Model Package Speed (MHz) On-Chip SRAM (MB) GPIOs Parallel Interfaces Accelerators

ADSP-21469BBCZ-3 24 mm × 24 mm, 176-lead LQFP 450 5 34 DDR2, AMI, link ports FFT/FIR/IIRADSP-21489BSWZ-3A 14 mm × 14 mm, 100-lead LQFP 350 5 32 — FFT/FIR/IIRADSP-21489BSWZ-3B 24 mm × 24 mm, 176-lead LQFP 350 5 34 SDRAM FFT/FIR/IIRADSP-21489BSWZ-4A 14 mm × 14 mm, 100-lead LQFP 400 5 32 — FFT/FIR/IIRADSP-21489BSWZ-4B 24 mm × 24 mm, 176-lead LQFP 400 5 34 SDRAM FFT/FIR/IIRADSP-21488BSWZ-3A 14 mm × 14 mm, 100-lead LQFP 350 3 32 — FFT/FIR/IIRADSP-21488BSWZ-3B 24 mm × 24 mm, 176-lead LQFP 350 3 34 SDRAM FFT/FIR/IIRADSP-21488BSWZ-4A 14 mm × 14 mm, 100-lead LQFP 400 3 32 — FFT/FIR/IIRADSP-21488BSWZ-4B 24 mm × 24 mm, 176-lead LQFP 400 3 34 SDRAM FFT/FIR/IIR

Low Power SHARC Floating-Point Processor

Model Package Speed (MHz) On-Chip SRAM (MB) Interface Power @ 50 MHz

ADSP-21477BCPZ-1A 88-lead LFCSP 200 2 SDRAM, AMI, PWM 50 mW

ADSP-SC58x Multicore SHARC+ ARM System on Chip (SOC)The new ADSP-SC58x processor family complements the SHARC+® cores and DSP accelerators with the addition of an ARM® Cortex-A5 processor to deliver 24 giga-floating operations per second performance at under 2 W at high temperature . For highly complex, multiaxis motor control applications, the task-sharing architecture allows the SHARC cores to focus on the highest precision algorithms for motor control, and the ARM core on time-sensitive handling of the network stack . In addition, it contains safety features such as memory protection and divergent cores to meet the higher SIL ratings required for the new systems .

Model Package Speed (MHz) ARM Core SHARC+ Cores Interface

ADSP-SC582 349-ball BGA 450 1 1 USB, Gbit ETH, DDR, 80 GPIOADSP-SC584 349-ball BGA 450 1 2 USB, Gbit ETH, DDR, 80 GPIOADSP-SC587 529-ball BGA 450 1 2 2 USB, 10/100 ETH, Gbit ETH, 2 DDR, 102 GPIOADSP-SC589 529-ball BGA 450 1 2 2 USB, 10/100 ETH, Gbit ETH, 2 DDR, PCIe, 102 GPIOADSP-21584 349-ball BGA 450 — 2 USB, Gbit ETH, DDR, 80 GPIOADSP-21587 529-ball BGA 450 — 2 2 USB, 10/100 ETH, Gbit ETH, 2 DDR, 102 GPIO

Block 0RAM/ROM

Block 1RAM/ROM

Block 2RAM

Block 3RAM

B0D64-Bit

B1D64-Bit

B2D64-Bit

B3D64-Bit

JTAG

SIMD Core

InstructionCache

DAG1/2

PEX

Timer

PEY

5 StageSequencer

FLAGX/IRQX/TMREXP

ThermalDiode

Internal Memory

Internal Memory I/F

IOD032-Bit

IOD132-Bit

Core BusCross Bar

DMD64-Bit

PMD64-Bit

DMD64-Bit

PMD64-Bit

CoreFlags

PCGC–D

TIMER1–0

TWI SPI/B UART

DPI Routing/Pins

DPI Peripherals

S/PDIFTx/Dx

PCGA–D

ASRC3–0 MLB

LinkPort1–0

CoreFlags

PWM3–0

SPEP BUSPDAP/IDP 7–0

SPORT7–0

DAI Routing/Pins

IODO Bus

Peripheral Bus 32-Bit

EPD Bus 64-Bit

Peripheral Bus

External Port Pin Mux

DAI Peripherals Peripherals

DDR2CTL

AMI

EP

ExternalPort

DTCP/MTM

FFT FIRIIR

FIRIIR

For additional information, visit analog.com/DSP.

12 Motor Control Systems and Design

Standard Linear Products

Current Sense AmplifiersCurrent sense amplifiers are used when a shunt resistor is placed in the high side or low side and high accuracy over temperature is required in harsh environments . In motor control, normally the bidirectional capability will be needed . In order to build fast and accurate control loops, the step response time and common-mode voltage step immunity are critical .

Part Number Input CMV (V) Gain (V/V) Bandwidth (kHz) Max TCVOS (μV/°C) Comments

AD8205/AD8206 –2 to +65 50/20 50/100 15AD8207 –4 to +65 20 100 1 Zero driftAD8216 0 to 65 3 3000 20 Fast output responseAD8218 4 to 80 20 500 0 .5 Zero drift, low costAD8417/AD8418 –2 to +70 60/20 250 0 .5 Zero drift, low costAD8210 –2 to +65 20 500 8 High precision

AD8214 5 to 65 Comparator Propagation delay 90 ns typ — Current output

AD8212 +500 (ext pnp) Adjustable gain 1 MHz (G = 10) 10 High common-mode voltage

Difference amplifier. Current sense amplifier. Threshold detector.

V+

GND

Microcontroller

3-PhasePWM

Generator

ADC

M

IV

IU

IW

–IN

GND

REF2

NC

+IN

REF1

V+

OUT

AD8207AD8210AD8418

–IN

GND

REF2

NC

+IN

REF1

V+

OUT

AD8207AD8210AD8418

AD8210 AD8214

For additional information, visit analog.com/amplifiers.

Visit analog.com 13

Difference AmplifiersDifference amplifiers can be used for voltage and current sensing in motor control systems because they can reject very high common-mode voltage . They will enable the low voltage converters to interface with the high voltage industrial environment . This is especially true when functional isolation is needed . Excellent drift and CMRR are the advantages of ADI’s difference amplifiers .

Part Number CMV (±V) CMRR (dB) Min Gain Gain Drift (ppm/°C) Max VOS Drift (μV/°C) MaxAD8479 600 90 1 5 10AD629 270 86 1 10 10AD628 120 75 0 .1 to 100 adj 5 no external 8 no external

There are other cases that will need attenuation and/or level shifting in the signal conditioning . In industrial sites, anything higher than the power supply common-mode voltage will be seen by these difference amplifiers .

Part Number CMV (±V) CMRR (dB) Min Gain Gain Drift (ppm/°C) Max IQ/Amp (mA) CommentAD8275 –12 .3 to +12 86 0 .2 1 2 .3 With level shifterAD8276/AD8277 −2 (VS + 0 .1) to +2 (VS − 1 .5) 86 1 1 0 .2 AD8277 is dualAD8278/AD8279 −3 (VS + 0 .1) to +3 (VS − 1 .5) 80 0 .5 or 2 1 0 .2 AD8279 is dualAD8273/AD8274 3 (–VS) + 4 .5 to 3 (+VS) – 4 .5 77 0 .5 or 2 2 2 .6 AD8273 is dual

Precision Op AmpsPrecision op amps are used as signal conditioning in the motor control systems . They will be used as the sensor to ADC interface, thus the rail-to-rail input and output in high linearity will be needed . They can also be used between the resolver-to-digital converter (RDC) and the resolver to provide high current in high slew rate and accuracy . Wider bandwidth amplifiers will be used to detect the fast changing current in the system .

Part Number Power Supply (V) Offset Voltage

(μV) Max TCVOS (μV/°C) Max Short-Circuit Current (mA)

Bandwidth (MHz)

Slew Rate (V/μs) Comment

ADA4077 10 to 30 25 0 .25 22 4 1 General-purpose precisionADA4096 3 to 30 300 1 10 0 .8 0 .4 General-purpose RRIOOP279 4 .5 to 12 4000 4 50 5 3 RDC driverADA4661 3 to 18 150 3 .1 220 4 2 RDC driverADA4666 3 to 18 2200 3 .1 220 4 2 Low cost RDC driverAD8662 5 to 16 1000 9 19 4 3 .5 RDC driverADA4500 2 .7 to 5 .5 120 5 .5 26 10 .1 5 .5 RRIO, zero crossoverAD8602 2 .7 to 5 .5 500 2 30 8 5 Low costAD8515 1 .8 to 5 6000 4 (typ) 20 5 2 .7 Low cost, smaller packageAD8606 2 .7 to 5 .5 65 4 .5 80 10 5 Low cost, smaller packageADA4897 3 to 10 500 0 .2 (typ) 135 230 120 High speed current measurementAD8027 2 .7 to 12 800 1 .5 (typ) 120 190 90 High speed current measurementADA4522 4 .5 to 55 5 0 .022 22 3 1 .4 EMI enhanced, zero-drift

Precision Voltage ReferencesVoltage references are used as converter voltage reference or signal conditioning . Low drift and low cost parts are needed in motor control .

Part Number Power Supply (V) Output Voltage (V) Max Drift (ppm/°C) Load Current (mA) Comment

ADR43x Up to 18 2 .048, 2 .5, 3, 4 .5, 4 .096, 5 3 +30/–20 Low noiseADR34xx Up to 5 .5 1 .2, 2 .048, 2 .5, 3, 4 .096, 5 8 +10/–3 Low power, small size of 6-lead SOT-23, low costADR1581 5 1 .25 50 N/A Low cost, small size of 3-lead SOT-23

For additional information, visit analog.com/amplifiers.

14 Motor Control Systems and Design

Low Noise MEMS Accelerometers for Condition Monitoring

MEMS accelerometers are finding their way into condition monitoring products due to several attractive attributes, not the least of which is lowering the overall cost of the system . MEMS sensors bring small size and weight, low power, a dc response for fast recovery from overload, high shock tolerance, highly integrated solutions, and, maybe most importantly, scalable manufacturing .

Part Number DoF FSR (±g) Noise Density (μg/√Hz) F0 (kHz) Interface Power supply

current (μA)

ADXL001* 1 70, 250, 500 4000 22 Analog 2,500

ADXL326* 3 16 300 5 .5 Analog 350

*Note: In addition to these legacy products, new parts with upgraded performance are sampling now . Contact us at analog.com/about-adi/contact-us for more information .

For additional information, visit analog.com/MEMS.

Visit analog.com 15

Motor Control System and Subsystem Development Platform

Isolated Inverter Platform Evaluation BoardThe isolated inverter platform offers time-saving hardware and/or software development for 3-phase inverter applications in motor control . Two models are available—isolated inverter platform and isolated inverter platform with full feature IGBT drivers . They enable users to evaluate ADI’s isolation technology in a highly configurable system-oriented platform with multiple test points, and connectivity options . An easy-plug connector allows controller connection to an ADSP-CM408 processor evaluation board, while additional 0 .1" headers enable alternative connectivity to other process or FPGA platforms .

Hardware

X Isolated inverter board, 24 V to 800 V dc, 2 kVA (2 versions)

X Adapter board for connection to EZ-KIT

X USB to serial adapter for using GUI

X ADSP-CM408 EZ-KIT (sold separately)

Software

X IAR Embedded Workbench C project

X Executable demo application

X .NET-based graphical user interface (GUI)

Additional resource: Analog Devices EngineerZone Motor Control Hardware Platforms Community at ez.analog.com/community/motor-control-hardware-platforms2

FlexMC Motor Control Development Platform™

The FlexMC Motor Control Development Platform is a rapid development system for any motor control solution The FlexMC kit enables you to accelerate time to market and increase performance with powerful model-based design tools . This solution combines hardware and software with out-of-the-box functionality for a permanent magnet synchronous motor (PMSM) with Hall sensor, encoder, or sensorless feedback .

FlexMC Universal AC Kit

Hardware:

X Drive board: universal ac input, 400 W output

X 3-phase brushless PMSM

X Quadrature incremental encoder

X Resolver feedback

X Integration with ADSP-CM408 EZ-KIT (sold separately)

Software:

X MATLAB/Simulink libraries

X C libraries

X Demo application

For additional information, visit analog.com/eval-iso-inverter-mc.

For additional information, visit analog.com/eval-flex-mc-universal-kit.

16 Motor Control Systems and Design

FlexMC Low Voltage Kit

Hardware:

X Drive board: low voltage, 12 V to 36 V dc, 10 A output

X 3-phase brushless dc (BLDC) motor

X Quadrature incremental encoder

X Integration with ADSP-CM408 EZ-KIT (sold separately)

Software:

X MATLAB/Simulink libraries

X C libraries

X Demo application

AD-FMCMOTCON2-EBZ Evaluation BoardThe AD-FMCMOTCON2-EBZ is a complete high performance servo system on an FPGA mezzanine card (FMC) board . It provides a complete motor drive system to demonstrate efficient and high dynamic control of 3-phase PMSM and induction motors up to 48 V and 20 A and enables users to model and implement motor control algorithms rapidly for high performance servo systems by incorporat-ing system modeling and design concepts using MathWorks model-based design .

The kit consists of two boards: a controller board and a drive board . An optional AD-DYNO2-EBS dynamometer can also be purchased through Avnet and is intended to be an extension of the drive system .

The system reduces time needed to move a motor control system from concept to production, by providing a prototyping system to verify the hardware and control algorithms before moving to productions stage .

Additional information for motor control development platform can be found: wiki.analog.com ; search for motor control hardware

ADI Reference Design Framework

For additional information, visit analog.com/eval-flex_mc_low_voltage_kit.

For additional information, visit analog.com/eval-flex_mc_low_voltage_kit.

IIO Scope

AD-FMCMOTCON2

Linux

Cortex-a9

Processing System Programming Logic

User Application

AX

I Int

erco

nnec

t

Σ-Δ ADC

PowerInverters

EncoderInterface

UART

Ethernet

USB 2.0

C Code

HDL Code

HDMI/S/P-DIFDMA A

XI

Encoder(Position, Speed)DMA A

XI

ADC(Ia, Ib, VBus)DMA A

XI

FieldOriented

ControllerDMA A

XI

PW

M

Iso

lati

on

Visit analog.com 17

Reference Designs

Analog Devices reference designs enable design engineers to apply ADI’s vast applications expertise quickly and with a high level of confidence toward their own design using circuits that are built and tested by the experts to ensure both performance and function . Low cost hardware allows for evaluation and rapid prototyping with several development platforms . Thorough documentation and design files ease application understanding and minimize system integration issues .

Hardware Enables X A modular approach to system designs

X Application ready software

X Fast prototyping with FPGA and MCU

Design and Integration Files Support

X Schematic, layout, BOM downloads

X Linux code for driver development

X Simplified application integration

Documentation Provides X Expert applications knowledge

X Understanding of circuit capabilities

X Tested and verified performance data

Circuit Note Number Title Applications Products Used in

This Circuit

CN-0288 LVDT Signal Conditioning Circuit  Servos and robotics AD598, AD7992, AD8615

CN-0301 Universal LVDT Signal Conditioning Circuit Servos and robotics AD698, AD7992, AD8615

CN-0303 MEMS-Based Vibration Analyzer with Frequency Response Compensation

Servos and robotics, drives, application specific motor control AD7866, AD8227, AD8615

CN-0323 Magnetoresistive Angle Measurement Servos and robotics, drives, application specific motor control AD7866, AD8227, AD8615

CN-0196 H-Bridge Driver Circuit Using Isolated Half-Bridge Drivers  Servos and robotics, drives, application specific motor control ADCMP350, ADG787, ADP1720,

ADuC7061, ADuM3100, ADuM7234

CN-0313 EMC Compliant RS-485 Transceiver Protection Circuits Servos and robotics, drives, application specific motor control ADM3485E

CN-0218 500 V Common-Mode Voltage Current Monitor Servos and robotics, drives, application specific motor control

AD7171, AD8212, AD8605, ADR381, ADuM5402

CN-0192 High Current Driver for the AD2S1210 Resolver-to-Digital Reference Signal Output Servos and robotics, application specific motor control AD2S1210, AD8662

CN-0276 High Performance, 10-Bit to 16-Bit Resolver-to-Digital Converter Servos and robotics AD2S1210, AD8397, AD8692,

AD8694, ADG1611, ADG1612

CN-0341 Magnetoresistive Linear Products Measurement Servos and robotics AD7866, AD8227, AD8615

CN-0116

High Voltage High Precision Current Sensing with Output Level Shifting Using the AD8210

Current Sense Amplifier and the AD8274 Difference Amplifier 

Application specific motor control AD780, AD8210, AD8274

CN-0100

Measuring −48 V High-Side Current Using the AD629 Difference Amplifier AD8603 Op Amp AD780 Reference and AD7453 12-Bit ADC Single-Supply Components 

Application specific motor control AD629, AD7453, AD780, AD8603

CN-0301 circuit evaluation board.

CN-0323 circuit evaluation board.

CN-0313 circuit evaluation board.

CN-0218 circuit evaluation board.

CN-0276 circuit evaluation board.

18 Motor Control Systems and Design

Model-Based Design — Making Design Easy

System Design Value for Any Motor Control SystemModel-based design was developed to help simplify the difficulties and complexities inherent in control systems designs using traditional nonautomated methods . Model-based design provides the designer with a virtual design environment that enables developers to use a single model of their entire system for data analysis, model visualization, testing, validation, and eventually product deployment . Once the model is built and tested, accurate real-time software is automatically generated, saving time and reducing overall development costs as compared to traditional manual coding . Model-based design with automatic code generation can also be used in rapid prototyping, further reducing the design cycle . By its nature, model-based design provides a structure for software reuse that permits established designs to be effectively scaled up or down in complexity depending upon the desired application and reliably upgraded in a more simplistic and cost-effective manner .

Model-based design saves valuable design resources by cutting design time and providing final designs that are more accurate and more closely approximate predesign expectations for performance, systems functionality, and features and schedule .

Benefits X Faster design iterations that produce desired

performance, functionality, and capabilities

X Design cycles that are more predictable and result in faster product shipments

X Reduction in design, development, and implementation

System Model

Motor/InverterModel

Test Signals Verify

CODEGENERATION

ControllerModel

Motor Drive System

Embedded Controller

System Motor/Inverter

HW

PC

Targ

et

Model

ExecutableSpecifications

AutomaticCode Generation

Designwith

Simulation

ContinuousTest and

Verification

Executable Models• Unambiguous• Only “One Truth”

Simulation• Reduces “Real” Prototypes• Systematic “What If” Analysis

Automatic Code Generation• Minimizes Coding Errors

Test with Design• Detects Errors Earlier

Motor Control• FOC Functions

ARM Library• M3/M4 Support

Executable

Device Drivers• SW Enablement Package

Application Code• State Machines

Scheduling• IRQS/RTOS

C-Code C-Code

C-Code

Device Drivers• Functional Model

System Resources• Allocation and Setup

Legacy Code• Existing Code

ADSP-CM40x

VDC_MEAS

DCP

DCM

A

DUTY

B

C

+

–

DC_LINK

Discrete,s = 0.0001s

Power GUI

VDC

B6

DUTY_ABC

Power Inverter and Motor (Model)

MC Algorithm(Simulink)

PMSMCTRL

ADSP-CM40x

PMSM

[DUTY_ABC]

[RPM]

T

[IABC]

[CNT_A]

[CNT_B]

[CNT_C]

ePWM

SLATERPMSM

CC and Link Device Drivers

EmbeddedDecoder

[CNT_A]

[CNT_B]

[IABC_ADC]

Current Sensor

Voltage Sensor

[IABC]

[VDC_ADC][CNT_C]

[THETA_QEP]

[ABC_ADC]

[VDC_ADC]

A

VABC

IABC

B

C

ABC

VARPM

IABC

THETA

[RPM]

[IABC]

[THETA]

[ALL_ABC]

VB

VC

MC ‘C’ CodeDevice Drivers

Application Code

MC ApplicationFirmware

IABC_SNS IABC

[THETA_QEP] QEP_cnt

Position Sensor

Sensors, Interfaces, and Device Drivers

[PD]

[VDC]VDC_SNS VDC

THETA_SNS

THETA

HALL_ABC

[THETA]

[HALL_ABC]HALL

[PD]

K–

ADC

IABC_ADC

VDC_ADC

IABC_SNS

VDC_SNS

QEP

THETA_SNSQEP_CNT

PD

PD HALL_ABC

CNT_A

DUTY_ABC CNT_B

CNT_C

Visit analog.com 19

CN0301 circuit evaluation board.

CN0323 circuit evaluation board.

CN0313 circuit evaluation board.

CN0218 circuit evaluation board.

CN0276 circuit evaluation board.

Motor Control Architectures and Solutions

Isolated Communications Isolated Control

>25A

<25A

ACMotor

Safety Earth

Power

ACMotor

Control

Safety Earth

Power

Communications

Power

ACMotor

+ – + –Σ-Δ Σ-Δ

Safety Earth

ACMotor

Safety Earth

Power

Control

Communications Communications

Control

Control

Communications

2

1

3

4

20 Motor Control Systems and Design

It is easy to become overwhelmed with the endless number of variations in motor control configurations . To help simplify things, Analog Devices has consolidated the number of possible motor control architectures into four fundamental categories that most systems would fall into . Depending on your selection, ADI can quickly identify and recommend the proper products and solutions for your specific design .

Zone Configuration Description Typical Application Technology Recommendation Subsystem and System Platform Solutions Reference Design

1

X DC rail-referenced controller X Low-side shunt current sensing

(<25 A) X Low speed communications

protocols—easily isolated

X Inverters

X Isolated CAN/Isolated RS-485 X Power management X Embedded processors X Standard components: ADC

and AMP X Current sensing X Precision microcontroller

X Low voltage drive

X Current sensing (CN-0240, CN-0218, CN-0116)

X Isolated communications (CN-0373)

X Power (CN-0190) X Isolated LVDS (signals,

communications—CN-0256)

2

X DC rail-referenced controller X Transducer/transformer-based

phase current sensing (>25 A) X Low speed communications

protocols—easily isolated

X Simple function servos and drives

X Digital isolation X Isolated gate drivers X Power management X Position and current sensing X Embedded processors X Standard components: ADC

and AMP

X Isolated inverter

X Position sensing (CN-0323, CN-0341, CN-0368—AMR), (CN-0276—RDC)

X Isolated communications (CN-0373)

X Power (CN-0190) X Isolated LVDS (signals,

communications—CN-0256)

3

X Earth-referenced controller and communications

X Isolated control and feedback for better performance

X Transducer/transformer-based phase current sensing (>25 A)

X High speed communications protocols

X Advanced functionality servos and drives

X Digital isolation X Isolated gate drivers X Power management X Position and current sensing X Embedded processors X Standard components: ADC

and AMP

X Isolated Inverter X High voltage drive

X Communications (CN-0313) X Position sensing

(CN-0276—RDC) X Accelerometers (CN-0303) X Power (CN-0190) X Isolated LVDS (signals,

communications—CN-0256)

4

X Earth-referenced controller and communications

X Isolated control and feedback for better performance

X Shunt-based phase current sensing (<25 A)

X High speed communications protocols

X Advanced functionality servos and drives

X High end drives X Multiaxis servo

designs

X Isolated gate drivers X Power management X Position and current sensing X Embedded processors X MEMS sensors and

accelerometers X Standard components: ADC

and AMP X Multiaxis controllers

X High voltage drive X Low voltage drive X FMCMOTCON

X Position sensing (CN-0301, CN-0371, CN-0288—LVDT), (CN-0276—RDC)

X Communications (CN-0313) X Gate drive (CN-0196) X Current sensing

(CN-0185, CN-0280) X Power (CN-0190)

Visit analog.com 21

Strategic Partnerships and Alliances

Analog Devices has a long and proud tradition of collaborating with the industry’s leading technology companies from across the globe . ADI’s products and system-level solutions have been refined and enhanced with the help of our global technology partners by leveraging their industry-leading innovations in software, embedded technologies, and system integration expertise .

ARM Holdings plc is the world’s leading semiconductor intellectual property (IP) supplier . The technology ARM designs are at the heart of many of the digital electronic products sold . ARM has an innovative business model . Instead of bearing the costs associated with manufacturing, ARM licenses its technology to a network of partners, mainly leading semiconductor manufacturers and OEMs . These partners utilize ARM’s designs to create smart, low energy chips suitable for modern electronic devices .

Visit www.arm.com

BOSTONENGINEERING™BOSTONENGINEERING™

Boston Engineering delivers innovative and timely solutions by utilizing its Total System Responsibility™ (TSR) philosophy to meet demanding market needs . Through interdisciplinary teams, best practice strategies, and seamless integration with client processes, Boston Engineering offers a complete solution that is both flexible and focused .

Boston Engineering fulfills an increasing demand for outsourced engineering services . From product development to information systems to engineering consulting .

Visit www.boston-engineering.com

IAR Systems is the world’s leading independent provider of software for programming of processors in embedded systems . The software is used by approximately 20,000 large and small corporations to develop products based on 8-, 16-, and 32-bit processors, mainly in the areas of industrial automation, medical devices, consumer electronics, and the automotive industry .

Visit www.IAR.com

MathWorks is the leading developer of mathematical computing software . Engineers and scientists worldwide rely on its products to accelerate the pace of discovery, innovation, and development . MATLAB and Simulink® are the two flagship products that MathWorks offers to customers around the world .

Visit www.mathworks.com

Xilinx is the world’s leading provider of all programmable FPGAs, SoCs, and 3D ICs . These industry-leading devices are coupled with a next-generation design environment and IP to serve a broad range of customer needs, from programmable logic to programmable systems integration .

Visit www.xilinx.com

Third-Party Developers Program

Analog Devices third-party developers network consists of companies all over the world that provide hardware products, software products, algorithms, and design services for a wide variety of applications and markets .

Visit www.analog.com/en/third-party-developers/processors-DSP/content/search.html

22 Motor Control Systems and Design

Online Tools And Resources

To learn more about products, signal chain solutions, and technical expertise offered by Analog Devices to help engineers meet today’s motor control design challenges, visit www.analog.com/motorcontrol .

Circuits from the Lab Reference Designs

For a complete list of Analog Devices Circuits from the Lab® Reference Designs for motor control designs, visit www.analog.com/circuits .

ADIsimPower www.analog.com/adisimpower

ADIsimPower™ is a collection of downloadable Excel spreadsheets that produce complete power designs optimized to your design goals . Get a schematic, bill of materials, and performance data customized to your specific needs in minutes .

ADIsimPower Selector

ADIsimPower Selector uses your specific application requirements and compares solutions from over 300 power management parts and over 10 different topologies . Each solution takes into consid-eration the IC, external components, and operating condition to be able to compare expected performance .

Photodiode Wizard www.analog.com/photodiode

Use Photodiode Wizard to design a transimpedance amplifier circuit to interface with a photodiode . Select a photodiode from the library included in the tool, or enter custom photodiode specifica-tions . Quickly observe trade-offs between bandwidth, peaking (Q), and ENOB/SNR . Modify circuit parameters, and immediately see results in plots for pulse response, frequency response, and noise gain .

Analog Devices Wiki wiki.analog.com

The ADI wiki site provides developers using Analog Devices products with software and documentation . It also contains user guides for some ADI evaluation boards to help developers get up and running fast .

Analog Filter Wizard www.analog.com/filterwizard

Use the Analog Filter Wizard to design low-pass, high-pass, or band-pass filters with actual op amps in minutes . As you progress through the design process, you can observe the characteristics of your filter design from ideal specifica-tions to real-world circuit behavior . Quickly evaluate the trade-offs in op amp specifica-tions—including gain bandwidth, noise, and supply current— to determine the best filter design for your requirements .

Quality, Reliability, and Product Life CycleADI is committed to the establishment and continuous improvement of world class systems and processes aimed at satisfying our customers’ evolving needs .

For information about our quality and reliability program, visit www.analog.com/quality .

For information about product life cycle, visit www.analog.com/product_status_info .

EngineerZone® Online Support Community

Find answers to your design questions . Join our engineer community at ez.analog.com .

Visit analog.com 23

Analog Devices, Inc. Worldwide Headquarters

Analog Devices, Inc. One Technology Way P.O. Box 9106 Norwood, MA 02062-9106 U.S.A. Tel: 781.329.4700 (800.262.5643, U.S.A. only) Fax: 781.461.3113

Analog Devices, Inc. Europe Headquarters

Analog Devices, Inc. Otl–Aicher–Str. 60-6480807 München Germany Tel: 49.89.76903.0 Fax: 49.89.76903.157

Analog Devices, Inc. Japan Headquarters

Analog Devices, KK New Pier Takeshiba South Tower Building 1-16-1 Kaigan, Minato-ku, Tokyo, 105-6891 Japan Tel: 813.5402.8200 Fax: 813.5402.1064

Analog Devices, Inc. Asia Pacific Headquarters

Analog Devices 5F, Sandhill Plaza 2290 Zuchongzhi Road Zhangjiang Hi-Tech Park Pudong New District Shanghai, China 201203 Tel: 86.21.2320.8000 Fax: 86.21.2320.8222

©2016 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners.Ahead of What’s Possible is a trademark of Analog Devices.BR12333-1-4/16(B)

analog.com