05/02/23 Motoman W1 Instructions 1

Motoman (W1) Cell1. Powering the work cell2. Torch maintenance3. Clearing the counter4. Starting the teach pendant

05/02/23 Motoman W1 Instructions 2

Turn on main power switch

Turn on computer switch

Flip the lever up to turn on the gas valve (Minimum pressure = 35 CFH)

05/02/23 Motoman W1 Instructions 3

Press the “I/F Panel” button on the bottom of the teach pendant screen to access the appropriate menu seen in the photos below.

Press and hold the the Interlock button while touching the Perm/Prom button (This will move the digital switch position from Perm to Prom).

Press the “Reset Counter” button on the screen: the count should reset to zero. Once it is clear, press the Interlock button and push the digital switch back from Prom to Perm.

05/02/23 Motoman W1 Instructions 4

The torch should be cleaned at the start of the shift and after every 40 parts run. Remove the gas cup by rotating it counter-clockwise (you may need weld pliers to grip and turn it).

Use the weld pliers to scrape and remove any weld spatter from the gas cup (re-install the gas cup onto the torch by rotating it clockwise).

Make sure the torch cleaner/reamer has enough cleaning solution: contact your lead person for additional assistance if necessary.

Once the operator is finished, slide the cell door closed, and follow the steps on page 5.

05/02/23 Motoman W1 Instructions 5

• Flip the key on the teach pendant from Play to Teach

• Press the JOB button on the top-left of the pendant screen: press the SELECT JOB button from the list of options on the left side of the screen.

• Use the arrow keys to scroll down through the program listings until finding the MASTER file. Press the Select button on the pendant controls.

• Press and hold finger on the “Servo On Ready” button on the pendant until it begins to blink green.

• Flip the key from Teach to Play. Press the Start button on the top of the pendant (located to the right of the key). Press and hold the Start button until it lights up a solid green.

• The operator is now ready to begin running the work cell.

Start

“JOB” button

“Select” button

“Servo On Ready” button

Key

Arrow Keys