MOP-V3 PANEL PC IMPLEMENTATION AND · PDF filewincc advanced v13 sp1 combo; engineering...

96
Contract code Document code Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78) MOP-V3 panel master implementation and maintenance guide 09/08/2017 C Contract revision date Contract revision index Created by: L. Petroff P. Wendler M.Päßler Page: 1 / 96 Vertraulich © SIEMENS SAS Division A&D SSC 2017_08_09_MOP_V3_Pc_Implementation_&_Maintenance_Guide_E_a.doc Page 1 / 96 This document is the property of SIEMENS SAS and cannot be communicated or reproduced without its written permission A&D Support and Customer Service MOP-V3 PANEL PC IMPLEMENTATION AND MAINTENANCE GUIDE Index Date Author Description of modifications A 12/01/2011 Wendler P. & Petroff L. First version B 14/12/2016 Päßler M. & Petroff L. Second version C 09/08/2017 Päßler M. & Petroff L. UPS no more option but always implemented

Transcript of MOP-V3 PANEL PC IMPLEMENTATION AND · PDF filewincc advanced v13 sp1 combo; engineering...

Page 1: MOP-V3 PANEL PC IMPLEMENTATION AND · PDF filewincc advanced v13 sp1 combo; engineering software im tia portal; floating ... 2006 -> 2010 : mop-v1 with master v4.x (step7 v5.4 sp5

Contract code Document code

Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

Page: 1 / 96

Vertraulich

© SIEMENS SAS – Division A&D – SSC 2017_08_09_MOP_V3_Pc_Implementation_&_Maintenance_Guide_E_a.doc Page 1 / 96 This document is the property of SIEMENS SAS and cannot be communicated or reproduced without its written permission

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MOP-V3 PANEL PC IMPLEMENTATION AND MAINTENANCE GUIDE

Index Date Author Description of modifications

A 12/01/2011 Wendler P. & Petroff L. First version

B 14/12/2016 Päßler M. & Petroff L. Second version

C 09/08/2017 Päßler M. & Petroff L. UPS no more option but always implemented

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Contract code Document code

Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

Page: 2 / 96

Vertraulich

© SIEMENS SAS – Division A&D – SSC 2017_08_09_MOP_V3_Pc_Implementation_&_Maintenance_Guide_E_a.doc Page 2 / 96 This document is the property of SIEMENS SAS and cannot be communicated or reproduced without its written permission

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CONTENTS 1 - DESCRIPTION ..............................................................................................................................................................................................4

1.1 - MOP hard disk organisation ...............................................................................................................................................................4 1.2 - Main softwares included in the Master ..............................................................................................................................................5 1.3 - Versions of MOP ..................................................................................................................................................................................7 1.4 - How to check the version of the Master? ...........................................................................................................................................7 1.5 - Access levels .......................................................................................................................................................................................8

1.5.1 - "Operation" level .........................................................................................................................................................................8 1.5.2 - "Administrator" level ...................................................................................................................................................................9 1.5.3 - Access to the different user levels ........................................................................................................................................... 11

1.6 - Data backup and restoration of the MASTER .................................................................................................................................. 11 1.6.1 - Data backup with SieSaveRestit ............................................................................................................................................... 11

1.7 - Remote desktop connection ............................................................................................................................................................. 15 1.8 - Language management ..................................................................................................................................................................... 15 1.9 - Uninterruptible Power Supply (UPS) ................................................................................................................................................ 15

1.9.1 - Description ................................................................................................................................................................................. 15 1.9.2 - Interface...................................................................................................................................................................................... 16 1.9.3 - Shut down of the MOP ............................................................................................................................................................... 17

2 - IMPLEMENTATION .................................................................................................................................................................................... 18 2.1 - Setting the language used on MOP .................................................................................................................................................. 18 2.2 - Set softwares that starts on exploitation session ........................................................................................................................... 18

2.2.1 - Default setting ............................................................................................................................................................................ 18 2.2.2 - Change startup softwares ......................................................................................................................................................... 19

2.3 - Setting the 2 network connections of the PC .................................................................................................................................. 19 2.3.1 - Description ................................................................................................................................................................................. 20 2.3.2 - Setting the parameters of the HMI-SAVE level 1 network connection .................................................................................... 20 2.3.3 - Setting the parameters of the level 2 network connection ...................................................................................................... 21

2.4 - Antivirus Eset Nod 32 settings ......................................................................................................................................................... 27 2.5 - Implementation of KP8F .................................................................................................................................................................... 28

2.5.1 - Programming ............................................................................................................................................................................. 28 2.5.2 - Print new labels ......................................................................................................................................................................... 28 2.5.3 - Add new KP8 .............................................................................................................................................................................. 29

2.6 - STEP7 settings .................................................................................................................................................................................. 30 2.6.1 - Start STEP7 ................................................................................................................................................................................ 30 2.6.2 - Setting the PG/PC interface parameters ................................................................................................................................... 31 2.6.3 - Hardware configuration ............................................................................................................................................................. 32 2.6.4 - PLC Program .............................................................................................................................................................................. 32 2.6.5 - Implementation of the communication PLC / PC ..................................................................................................................... 32 2.6.6 - Storage of API projects on a MOP ............................................................................................................................................ 33

2.7 - Implementation of WinCC ................................................................................................................................................................. 33 2.7.1 - Start WinCC advanced and WINCC runtime ............................................................................................................................. 33 2.7.2 - Creation of the WinCC project .................................................................................................................................................. 34 2.7.3 - Configuration of the start for WinCC Runtime ......................................................................................................................... 34

2.8 - Implementation of ODIL .................................................................................................................................................................... 36 2.8.1 - Start ODIL ................................................................................................................................................................................... 36 2.8.2 - Creation of IHMP screens and SMPLOC predidposition file ................................................................................................... 36

2.9 - Implementation of IHMP .................................................................................................................................................................... 37 2.9.1 - Start IHMP .................................................................................................................................................................................. 37 2.9.2 - First start .................................................................................................................................................................................... 37

2.10 - Implementation of SMPLOC ............................................................................................................................................................ 38 2.10.1 - Start SMPLOC and GECLOC ................................................................................................................................................... 38 2.10.2 - Settings .................................................................................................................................................................................... 39

2.11 - Diagnostic with OPC check ............................................................................................................................................................ 39 2.11.1 - Settings .................................................................................................................................................................................... 39 2.11.2 - Sheet IHMP Items and SMPLOC Items ................................................................................................................................... 40 2.11.3 - Sheet Unfound items ............................................................................................................................................................... 41

2.12 - Implementation of GedAuto ............................................................................................................................................................ 42 2.13 - Implementation of Cesar FTP ......................................................................................................................................................... 44

2.13.1 - ABB IRC5 robot ........................................................................................................................................................................ 45 2.13.2 - Fanuc R30ib robot ................................................................................................................................................................... 49

2.14 - Activation/deactivation of the UPS monitoring SITOP UPS .......................................................................................................... 51 2.14.1 - Switch setting .......................................................................................................................................................................... 51 2.14.2 - Activation of the UPS extension kit ........................................................................................................................................ 52

2.15 - Activation/deactivation of the start-up of the remote desktop ..................................................................................................... 53 2.16 - Change right access to STEP7 for session exploitation ............................................................................................................... 55 2.17 - Change the password of the Administrator session ..................................................................................................................... 56

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

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2.17.1 - Change administrator password ............................................................................................................................................. 56 2.17.2 - Change password of data collector. ....................................................................................................................................... 59 2.17.3 - Change password of OPC server ............................................................................................................................................ 61

2.18 - Change of the attachment of the license ODIL on the MOP .......................................................................................................... 65 2.19 - Back up the specific settings.......................................................................................................................................................... 67

3 - MAINTENANCE .......................................................................................................................................................................................... 68 3.1 - Saving and restoring specific panel parameters ............................................................................................................................. 68

3.1.1 - Saving on E:\ .............................................................................................................................................................................. 68 3.1.2 - Restore from E:\ ......................................................................................................................................................................... 69 3.1.3 - Saving on the maintenance USB hard disk .............................................................................................................................. 70 3.1.4 - Restore from the maintenance USB hard disk ......................................................................................................................... 71

3.2 - Restoring the panel partition C:\SYSTEM ........................................................................................................................................ 73 3.2.1 - Restore partition C:\ “System” with the Image & Partition Creator ........................................................................................ 73 3.2.2 - Additional settings..................................................................................................................................................................... 76

3.2.2.1 - Restoration of specific parameters (PLC program, IP address, IHM screens, language, … ) ....................................... 76 3.2.2.2 - Installation of Step7 hardware updates ............................................................................................................................ 76

3.2.3 - Basic hardware configuration of the OPC server .................................................................................................................... 81 3.2.4 - Reactivation of Visio 2013 ......................................................................................................................................................... 84

3.3 - Restoring the panel's hard disk ........................................................................................................................................................ 90 3.3.1 - Restoring complete system with the Image & Partition Creator ............................................................................................. 90 3.3.2 - Additional settings..................................................................................................................................................................... 93

3.3.2.1 - Restoration of specific parameters (PLC program, IP address, IHM screens, … ) ........................................................ 93 3.3.2.2 - Installation of Step7 hardware updates ............................................................................................................................ 93 3.3.2.3 - Configuration of the OPC server ....................................................................................................................................... 93

3.4 - Replacing Box PC 627 ....................................................................................................................................................................... 94 3.4.1 - Create a computer with Master for spare part ......................................................................................................................... 94 3.4.2 - Replacing a computer on a MOP .............................................................................................................................................. 94

3.5 - Creation and Restoration of customized imageswith the Paragon Hard Disk Manager™ 13 Suite ............................................. 94 3.5.1 - Start Paragon Hard Disk Manager 13 Suite from USB device ................................................................................................. 94 3.5.2 - Start Paragon Hard Disk Manager 13 Suite from DVD ............................................................................................................. 96 3.5.3 - Documentation of the Paragon Hard Disk Manager 13 Suite .................................................................................................. 96

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

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INTRODUCTION This document is intended for integrators and factory maintenance operators working on SIEMENS panels. It is made up of 3 parts. The first part is a description of the Master installed on panels and associated functionalities. Then it describes the operations necessary for the implementation of the SIEMENS panel in a factory. Finally, it describes the maintenance procedures.

1 - DESCRIPTION

1.1 - MOP hard disk organisation The MOP hard disk has a capacity of 240 GB. It is partitioned as follows on delivery:

Unit Size Partition name File system Partition type

C: 120 GB System NTFS Primary (active)

D: 50MB Licenses NTFS Logic (enhanced)

E: 120 GB Sauve NTFS Logic (enhanced)

Partition C: Operating system and application software Partition D: Hidden partition which contains licenses for the Simatic Software Partition E: Backup of specific panel settings (IP address, API program, HMI pages, etc.) using the SieSaveRestit backup utility. Partition F: This partition do not exist anymore on the disk of the MOP V3

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Contract code Document code

Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

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1.2 - Main softwares included in the Master

Logiciel Fonction

Windows 7 Ultimate SP1 Operating System

STEP7 PRO V5.5 PLC programming software

TIA PORTAL (without license)* PLC programming & visualization software

IHMP+ (IHMP, Odil, Collecteur de données)

Creation and display of operation, maintenance and diagnosis screens Level 1&2

WINCC flexible 2008Advanced et Runtime

Creation and display of maintenance screens Level 3&4

SMPLOC (SMPLOC, DAO, Oracle) Monitoring tool of the facility

OPC Server Siemens

Communication between PLC and PC (IHMP, SMPLOC).)

SieSaveRestit

Backup tool for the operator panel

SITOP

Management of the uninterruptible power supply

Real VNC Enterprise

Remote access to the PC

ESET Node32

Antivirus software

Open Office, Acrobat Reader

Display and modification of documents

Starter Configuration of Sinamics drives

Remark : The list of software installed is supplied in the panel identification sheet, located in the directory C:\PupitreSiemens. A paper version is also available in the operator panel. * TIA Portal is installed for some projects that use comfort Panel (Stamp shop especially). In this case, supplier would buy a license (please contact your Siemens product sales manager). The following licenses must be ordered for TIA Portal: WinCC V13: SIMATIC WINCC ADVANCED V13 SP1 UPGRADE WINCC FLEXIBLE 2008 ADVANCED -> WINCC ADVANCED V13 SP1 COMBO; ENGINEERING SOFTWARE IM TIA PORTAL; FLOATING LICENSE MLFB: 6AV2102-4AA03-0AE5 WinCC Runtime V13: SIMATIC WINCC RUNTIME ADVANCED 2048 POWERTAGS V13 SP1 RUNTIME SOFTWARE IN TIA PORTAL; SINGLE LICENSE MLFB: 6AV2104-0FA03-0AA0

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

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Screens are developed on WinCC V13 or further, and a link is done between the project WinCC V13 and STEP7 V5.5. The software to use for PLC programming for Renault SCUBE standard is STEP7 V5.5. Step7 V13 or further is not yet validated and standard blocs delivered by Renault are not yet compatible with STEP7 V13.

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

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Created by: L. Petroff P. Wendler M.Päßler

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1.3 - Versions of MOP 2006 -> 2010 : MOP-V1 with Master V4.x (STEP7 V5.4 SP5 / WINCC Flexible 2005) 2011 -> 2016 : MOP-V2 with Master V5.x (STEP7 V5.5 / WINCC Flexible 2008) 2015 -> … : MOP-V3 with Master 6.x (STEP7 V5.5 / WINCC Flexible 2008)

1.4 - How to check the version of the Master?

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

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Created by: L. Petroff P. Wendler M.Päßler

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1.5 - Access levels Two users are declared which have different access levels:

- "Operation" level - "Administrator" level

1.5.1 - "Operation" level

Login: exploitation Password: exploitation The “Operation” session is the default one. It is opened when the MOP starts up. No password is required to open this session. Several applications are associated with the start-up of this session, and particularly:

- IHMP Visualization - SMPLOC Production monitoring - WinCC Flexible (RunTime) Additional Visualization

The operation session only allows restricted access to the PC's functions:

- limited access to few applications - access to the programming tool protected by the administrator's password - access to the Windows Explorer, … protected by the administrator's password

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Contract code Document code

Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

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Created by: L. Petroff P. Wendler M.Päßler

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The Operation session Start menu contains the following functions:

1. IHMP & SMPLOC

01 ODIL

03 Start service DataCollector

04 Reset IHMP

05 Diag. IHMP+

06 IHMP SOP

10 GECLOC

11 Log SMPLOC

12 Save context SMPLOC

13 Kill SMPLOC

2. Siemens Automation

01 Simatic Manager

02 Simatic Manager (administrator)

3. Backup

01 Save MOP to E Backup

10 Gedauto

4. System

01 Eset Nod 32 Antivirus

10 Screenshot

11 Paint

12 Notepad

13 Explorer (administrator)

5. Informations

01 Infos MOP

02 Doc. MOP

Programs

empty Empty

1.5.2 - "Administrator" level

Login: administrator Password: 60256 The “Administrator” session provides unlimited access to the operating system and the applications. This session is protected by a changeable password. The Administrator session Start menu contains the following functions in addition to the ones available in the “Operation” session:

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Contract code Document code

Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

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1. IHMP & SMPLOC

01 ODIL

02 OPC Check

03 Start service DataCollector

04 Reset IHMP

05 Diag. IHMP+

06 IHMP SOP

10 GECLOC

11 Log SMPLOC

12 Save context SMPLOC

13 Kill SMPLOC

2. Siemens Automation

01 Simatic Manager

02 Simatic WinCC flexible advanced

03 Starter

10 OPC Scout

11 Station Configurator

20 Automation Licence Manager

21 Softwares installed

30 Proneta

3. Backup

01 Save MOP to E Backup

02 Restore MOP from E Backup

03 Configuration SieSaveRestit

04 Save MOP address to USB key

05 Restore MOP address from USB key

10 Gedauto

11 FTP server

4. System

01 Eset Nod 32 Antivirus

02 Start VNC Server

10 Screenshot

11 Paint

12 Notepad

20 Configuration SITOP UPS

21 SetPanel

5. Informations

01 Infos MOP

02 Doc. MOP

Programs

Access to all programs

TIA Portal

HMI Label creator

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Contract code Document code

Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

MOP-V3 panel master implementation and maintenance guide

09/08/2017 C Contract revision date Contract revision index

Created by: L. Petroff P. Wendler M.Päßler

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1.5.3 - Access to the different user levels It is not possible to open several sessions at the same time on an MOP. The MOP is configured so as to start an Operation session automatically and without a password in the following cases:

- starting up the MOP - closing a session

To open an Administrator session you have to enter the "Administrator" user name with the corresponding password. To do so you must display the Login window. The window can be displayed by holding the Shift key down in the following circumstances:

- closing a session

1.6 - Data backup and restoration of the MASTER

1.6.1 - Data backup with SieSaveRestit SieSaveRestit is a tool which simplifies the backup copy of the MOP. With this tool, you can save quickly in the same directory (E:\Backup\MOP) all files and directories which are specific on each MOP.

- Step7 project - Hardware update - IHMP screens - Setting files of SMPLOC - IP address - …

This backup copy can be done with one clic ! After that, the directory E:\Backup\MOP can be saved on a remote server. SieSaveRestit can restore all files and directory from E:\Backupup\MOP to their original location.

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

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Created by: L. Petroff P. Wendler M.Päßler

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SieSaveRestit allows you to backup these specific settings on the partition E:\Backup\MOP and on the maintenance USB hard disk with Label “USB_SIEMENS”.

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

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Created by: L. Petroff P. Wendler M.Päßler

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On delivery, the utility “SieSaveRestit” is configured to backup and restore the following parameters on the partition E:\Backup\MOP and/or on the maintenance USB hard disk.

Software Type Destination Description Location Mode

Step 7 Pro

Fichier E:\Backup\MOP Step7

projects C:\Step7prj\*.*

Remove befor

restoration

Fichier E:\Backup\MOP Hardware updates

C:\HWUpdates Remove

befor restoration

IHMP+

Fichier E:\Backup\MOP Software IHMP+ /

HMI C:\Ihmp\*.*

Remove befor

restoration

Fichier E:\Backup\MOP Licenses

ODIL RENAULT

C:\Users\Public\Prosyst\Protect\*.* simple copy

SMPLOC

Fichier E:\Backup\MOP Description

file C:\SmpLoc\Gedloc\*.xls simple copy

Fichier E:\Backup\MOP

DDUSB ORACLE config. file

C:\Orant\Network\Admin\Tnsnames.ora simple copy

Fichier E:\Backup\MOP SQL config.

File C:\Orant\Network\Admin\Sqlnet.ora simple copy

WinccRT Fichier E:\Backup\MOP Settings file C:\Program Files\Siemens\SIMATIC WinCC flexible\WinCC flexible 2008

runtime\HmiRTm.ini simple copy

Système

E:\Backup\MOP

DD USB Name PC

Backup automatically. Not necessary to add on configuration

NA

E:\Backup\MOP

DD USB IP address

Backup automatically. Not necessary to add on configuration

NA

Fichier E:\Backup\MOP Fiche de

caractérisation pupitre

C:\PupitreSiemens\Ident_sheet.pdf simple copy

Fichier E:\Backup\MOP

DD USB Visio

License C:\PupitreSiemens\*.CILX Simple copy

SieSaveRestit Fichier E:\Backup\MOP Setting file

SieSaveRestit

C:\PupitreSiemens\SieSaveRestit.pro Backup automatically. Not necessary to

add on configuration NA

Cesar FTP Fichier E:\Backup\MOP Setting file CesarFTP

C:\Program Files (x86)\CesarFTP\settings.ini

simple copy

HMA Logon

Fichier E:\Backup\MOP Settings file C:\pupitresiemens\pupLockENU.XML simple copy

Fichier E:\Backup\MOP Settings file C:\pupitresiemens\pupLockFRA.XML simple copy

Fichier E:\Backup\MOP Settings file C:\pupitresiemens\pupLockSPA.XML simple copy

Répertoire C:\Specific

Fichier E:\Backup\MOP Specific datas

Specific\*.* Remove before

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Technical documentation xxxxx DT 0008 RENAULT SA/Guyancourt (78)

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restoration

The backup parameters can be adapted to special requirements. It is possible to include any registry key, folder or individual file in the backup scenario. The parameterization of the tool is described in "Documentation outil SieSaveRestit".

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1.7 - Remote desktop connection The remote access to the IPC on MOPV3 is done with VNC. A VNC server is installed on the IPC. You can create a remote connection to the MOPV3 from a VNC client on a PC connected on the same network than the MOPV3. VNC login/password is exploit/exploit by default. The SOPV3 is delivered with a VNC client and can establish a remote desktop connection with the MOPV3. Note The operator panel “ROP” (remote operating panel) used to have a remote connection on MOPV1 and MOPV2 with PC anywhere do not exist anymore. You should use now the operator panel SOPV3 which include a VNC viewer.

1.8 - Language management The default language of the MASTER is English. The windows language and the keyboard layout must be changed with the software “SetPanel”. The language for the application software interfaces must be selected in the settings of the applications (IHMP, SMPLOC, Step 7, WinCC Flexible...).

1.9 - Uninterruptible Power Supply (UPS)

1.9.1 - Description Beginning from July 2017, the MOP V3 are delivered with the uninterruptible UPS power supply built in. It is no more an option, but remains an extension kit.

The UPS enables the PC to safely shut down when there is an unexpected power off. This prevents Windows and configuration applications from shutting down suddenly, which may lead to problems when the PC is restarted. The setting of the UPS is done by 3 interfaces:

- switches on the hardware component - setting file of SITOP software (settings already done in the MASTER) - enabling or disabling Sitop

The following settings are done on the Master: If a power cut off occurs, all the MOP component parts are shutting down except the IPC, the panel and the PLC. These three devices are powered by the battery. If the interrupt of the power supply occurs, after 10s the software smploc is closed. All the other running software will be closed after 12s and the computer is shutting down. The UPS powered off after 105s and the components are no more power supplied. If the power supply turns back before 12s the IPC, the panel and the PLC are not powered off. If the power supply turns back between 12s and 105s the IPC is shutting down but the panel and the PLC are still power supplied. In this case it’s necessary to switch off and switch on the IPC to restart it.

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The configuration file is located in “C:\Users\Public\Documents\Sitop”.

1.9.2 - Interface The next window appears automatically when

- The session start - The USB cable between the UPS module and the PC is disconnected - The charge of the battery is lower than 85% - The battery is used to power the PC - The battery needs to be changed

Users can display this window at any time via the Start menu. Users can display the LOG file where are recorded all the events that have occurred by activating the Protocole (Protocol) button. The LOG file is located in “C:\Users\Public\Public Documents\Sitop”.

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Meaning of the display screen:

Diode Colour Mode Meaning

OK Green Steady Power supply normal and battery ready to operate

Bat Yellow Steady

Buffer mode activated (the PC and the screen are battery powered

Unlit The buffer mode is inactive

Alarm

Green Steady The buffer mode is ready (in the event of a power cut, the battery backs up the supply)

Red Flashing The battery is faulty but can still provide buffer service without any guarantee of the operation time. The battery must be replaced.

Red Steady The buffer mode is not available.

Bat>85 Green Steady The battery is charged to more than 85%

Unlit The battery is charged to less than 85%

Serial reception

Green Flashing USB link OK

Green Steady USB link not OK

Red Steady USB link not OK

The battery maintenance operations are described in the documentation "Main Operator Panel – Hardware Installation Instructions", chapter 10.14 "Replacing SITOP BATTERY MODULES".

1.9.3 - Shut down of the MOP

When the MOP uses the UPS the steps to shut down the operator panel are:

- Shut down the PC by “Start -> Shut down” - Put the switch of the UPS component on “OFF” (DIP 12) to disable the power supply of the PC

by the battery

- Shut down the power supply

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2 - IMPLEMENTATION Different operations must be performed when implementing a MOP Panel:

- setting the language of the operator Panel - Setting the parameters of the network connections - Setting STEP7

o Hardware configuration (PLC, coupler, Profinet, PC station, …) o PLC program o OPC server

- Setting WINCC FLEXIBLE - Setting ODIL - Setting IHMP - Setting SMPLOC - activation/deactivation of the UPS monitoring with the SITOP UPS module - Change of the attachment of the license ODIL on the MOP

2.1 - Setting the language used on MOP The windows language and the keyboard layout must be changed with the software “SetPanel”. The language for the application software interfaces must be selected in the settings of the applications (IHMP, SMPLOC, Step 7, WinCC Flexible...). The SetPanel interface is organised as follows:

2.2 - Set softwares that starts on exploitation session 2.2.1 - Default setting

By default, the program “STARTMWOP.exe” starts automatically the software of the list below each time you start an exploitation session: - SMPLOC - IHMP - WinCC Flexible Runtime

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- Service data collector The program waits until the end of the Siemens OPC server startup before to start all other softwares and services.

2.2.2 - Change startup softwares The setting of startup software is done in the file : C:\ProgramFiles\PupitreSiemens\StartMWOP.ini To disable the automatic start of software a “#” must be added at the beginning of the line. The line can also be deleted.

2.3 - Setting the 2 network connections of the PC It is essential to set the parameters of the TCP/IP links in order to implement TCP/IP communications on the Ethernet network. The connection of equipment that is not configured to a network can cause serious system malfunctions. For further details on the implementation of networks, refer to document GE03.C0.004 "Guide to the implementation of the Level 1 and Level 2 network”.

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2.3.1 - Description The IPC has 2 network interfaces with the following designation:

- Level 1 HMI-SAVE - Level 2

"Level 1 HMI-SAVE" connection: This is the connection to the 16-port internal switch. This network interface is used by the OPC Server, by IHMP and by Step 7 to download the program and parameterize the Profinet IO Devices. "Level 2" connection: This interface is connected to the factory network. It is used by SMPLOC (SMP99), GEDAUTO and Eset Nod 32 Antivirus (for the virus database update) and other purposes.

2.3.2 - Setting the parameters of the HMI-SAVE level 1 network connection All the facilities have the same addressing plan. The “Level 1 HMI SAVE” interface is already configured with the following default settings: IP address: 172.25.212.2 Mask: 255.255.252.0 Gateway: none Thus, no intervention is required to configure this connection.

PC 627

Switch N0/N1

To N2

MOP

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2.3.3 - Setting the parameters of the level 2 network connection The configuration settings for the level 2 must be provided by the network administrator:

- computer name - work group - IP address - subnet mask - default gateway - DNS servers

Then, proceed as follows:

- To change the IP Parameters, open the “Control Panel” in the "Administrator" session

- Double click on Connexions réseau (network connections): the list of installed network boards appears.

- Double click on the board named "level 2"

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- Double click on "Internet Protocol (TCP/IP)"

- In the General tab: Complete the "IP address" field, "Subnet mask", "Default gateway" with the data supplied by the network administrator.

- Complete the "preferred DNS server" field, "Auxiliary DNS server" with the data supplied by the network administrator.

- Click the OK button twice to confirm the modifications.

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- To change the computer name, right click on “Computer” from the “Start Menu” and select “Properties”:

The following dialog box appears:

Click on “Change”,

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Input the “Computer name” and “Workgroup”

- Click on “OK” and confirm the restart of the IPC.

After the restart, the following dialog box appears.

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This message is not blocking for a correct functioning, but the following procedure can be used to avoid this message:

- Open the Administrator session - Open « Communication Settings » from the start menu :

All Programs\Programs\Siemens Automation\SIMATIC\SIMATIC NET\Communication Settings

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- Select OPC settings\OPC UA certificates - Right-click and select “Recreate OPC UA configuration”

The PC will start with the correct configuration, without alert message.

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2.4 - Antivirus Eset Nod 32 settings MOP is delivered with Antivirus Eset Nod 32 During the implementation of the MOP, Eset Nod 32c Antivirus must be connected to a server which update virus definition. To do this, - MOP must be connected to the plant network (Set connexion « Ethernet Level 2 » on the MOP ->

IP address, mask, gateway, …) - MOP must be declared on the Antivirus server To check that the MOP is connected to the server, open a session. Open Eset Nod 32 by selecting Start/System/Eset Nod 32 or the taskbar Then, select the window « update » as described below

Check that the virus database is updated.

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2.5 - Implementation of KP8F

2.5.1 - Programming A standard programming bloc is available to manage KP8F: GE03.J0.114 The default configuration is described below:

Take care, the KP8F is a safety device on which the emergency stop is connected. It is possible to update KP8 settings if necessary.

2.5.2 - Print new labels If you need to print new labels, follow procedure below: Open software HMI label creator on MOP on administrator session Start All Programs Programs Siemens Automation HMI Label Crator

Open the project KP8F_1 which contains default labels for MOP and update it.

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Print the new label on pdf with pdt creator. Copy the pdf on a PC connected to a printer and print the labels (an empty sheet is delivered with the MOP to print news labels). Cut label and insert them on the MOP.

2.5.3 - Add new KP8 It is possible to add a new KP8F, power supply and network come from the first KP8F

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2.6 - STEP7 settings

2.6.1 - Start STEP7

In “administrator” session, click on the icon of Step 7 in the taskbar.

In exploitation session, there are two possibilities: Start Step 7 in full or limited access from the start menu.

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2.6.2 - Setting the PG/PC interface parameters Click on “Options \ Set PG/PC Interface”

Select the Ethernet interface used for levels 0 and 1. The interface name to choose is “Intel (R) Ethernet Connection I217-LM.TCPIP.2”

Click on the “OK” button to confirm and close the dialog box.

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2.6.3 - Hardware configuration

Information necessary to do the hardware configuration (PROFINET network, coupler CP343-1 LEAN, CP340, PC station, IP address, …) are available in these documents :

- GE03.C0.160 : Fieldbus implementation guide for Profinet

- GE03.C0.004 : Implementation guide for the level 1 & 2 networks

2.6.4 - PLC Program The PLC program is created by using tools below provided by the Renault project manager or available on website cnomo.com :

- Standard functions blocs STEP7 and associated HMI delivered with the standard ODIL

- Safety programming tool GE03.D0.159 and GE03.J0.003

Note : a standard programming bloc is available for management of KP8F

2.6.5 - Implementation of the communication PLC / PC The implementation of the communication between the PLC and the software IHMP, SMPLOC and WinnCC Runtime means:

- Setting of station configurator

(in “Administrator” session, start the “Station Configurator” from the Start Menu:

- Creation and loading of the links with “Netpro”

- Loading of the OPC items in the OPC server

Procedure available in the document:

- GE03.C0.004 : Implementation guide for the level 1 & 2 networks

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2.6.6 - Storage of API projects on a MOP The STEP7 projects and libraries must be stored in the in the folder C:\Step7prj. The WinCC Flexible project must also be stored in the folder C:\Step7prj. This is the case when the WinCC Flexible project is integrated in the Step 7 one. The hardware update of STEP7 must be stored in the directory C:\HWupdate These parameters are important for the backup.

2.7 - Implementation of WinCC

2.7.1 - Start WinCC advanced and WINCC runtime

A shortcut to launch the WinCC Runtime is available in the Start Menu (“Exploitation” and “Administrator” session).

WinCC flexible advanced, can be started from the Start Menu only in “Administrator” session

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WinCC flexible Advanced can be also opened from Simatic Manager

2.7.2 - Creation of the WinCC project The creation of a WinCC project on a MOP is described in this document: GE03.G0.002: Implementation guide of WinCC screens for MOP

2.7.3 - Configuration of the start for WinCC Runtime

The human-machine interface on the MOP is made up of an application project developed using WinCC Flexible. When an “Exploitation” session is opened, the RunTime of this application project must be started automatically. To achieve this, the following parameters must be set in the WinCC Flexible HmiRTm.ini file: The file HmiRTm.ini allows the user to define which project is opened when WinCC Runtime is started. - generate the application project with WinCC Flexible - start the MOP in the “Administrator” session - start Notepad via the Start menu: Start Menu > 4 System > 12 Notepad” - in Notepad: open the HmiRTm.ini configuration file stored in the folder:

C:\Program Files (x86)\Siemens\SIMATIC WinCC flexible\WinCC flexible 2008 Runtime This file has a standard content as shown below:

- Modify the HmiRTm.ini file in the following way: remove the semi-colon before the designation LoadConfigFile complete the whole access path to the WinCC Flexible project file Refer to the example below.

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- Save the HmiRTm.ini file after these modifications have been made

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2.8 - Implementation of ODIL

2.8.1 - Start ODIL In the “administrator” session, click on the icon of ODIL in the taskbar:

Or “StartMenu > 1 IHMP & SMPLOC > 01 ODIL”

2.8.2 - Creation of IHMP screens and SMPLOC predidposition file ODIL allows the user to create IHMP screens and SMPLOC predisposition file from a file .SLI This tool can also generate PLC program. ODIL allows the user to create or modify a file with the .SLI extension. Training and documentation to use ODIL are available from the project manager.

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2.9 - Implementation of IHMP

2.9.1 - Start IHMP A shortcut to IHMP is available in the “Start Menu”

2.9.2 - First start

When IHMP is started for the first time, the following screen is displayed:

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Select this PC then Confirm

If IHMP screens have been created with ODIL, IHMP configurations appear Select the zone managed by the MOP, then Start IHMP on this panel

2.10 - Implementation of SMPLOC

2.10.1 - Start SMPLOC and GECLOC A shortcut to IHMP is available in the “Start Menu”

A shortcut to GECLOC is available under: “Start Menu > 1 IHMP & SMPLOC > 10 GECLOC”.

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2.10.2 - Settings SMPLOC needs a database to start This database is created with GECLOC from the predisposition file The implementation of SMPLOC is described in these documents:

- GE03.MO.154 : Creation guide of the SMPLOC database

- EB03.05.010 : Implementation of the monitoring of facilities and PLC supervising

2.11 - Diagnostic with OPC check This tool is used to compare the variables declared in the server OPC, in the Data Collector and in the configuration file of SMPLOC. As soon as a variable declared in SMPLOC is unknown by the OPC Server, no connection between the PLC and SMPLOC can be established

2.11.1 - Settings Open the “Administrator” Start “OPC Check”

A shortcut to GECLOC is available under: “Start Menu > 1 IHMP & SMPLOC > 02 OPC Check”.

For SMPLOC, select at least « Load SMPLOC variables » Then, for SMPLOC, you can choose :

o Items of the local database ( during production, after phase 3 of GECLOC) o Items from Exel predispositions files generate by ODIL (during project)

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2.11.2 - Sheet IHMP Items and SMPLOC Items

Those sheets display the following information:

Items available in the OPC server with a good communication with PLC Items available in the OPC server but with a bad communication with the PLC (PLC must

be in run mode, load items in the PLC) Items that don’t exist in the OPC server (load item in the OPC server with Hwconfig)

Items update each second

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2.11.3 - Sheet Unfound items

The right column displays items used by SMPLOC but that are not available in the OPC server. The right column must be empty. To start SMPLOC, each defined item must be available in the OPC server.

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2.12 - Implementation of GedAuto OSCAR is no more support and not installed anymore on the MOP V3. Robot S4C can’t be backed up by MOPV3. ABB Interlink is not compatible with Windows 7. A tool, GedAuto 2, is under development to replace all functionalities of OSCAR. In the meantime, the procedure below can be apply to back up all components. Robots are backed up on MOP by using an FTP server or Windows share (see Renault technical documentation of Robots). On MOP, Step7 project, HMI, IP adress, etc… are backed up on partition E:\ with the tool SieSaveRestit. Then, all datas stored on MOP can be backed up on the server GedAuto.

E:\Backup\MOP

RobotKUKA

C:\

E:\

E:\Backup\Robots\ABB

E:\Backup\Robots\FANUC

E:\Backup\Robots\KUKA

RobotFANUC

RobotABB

Share Windows

Cesar FTP

Cesar FTP

SieSaveRestit

GEDAUTO

MOP

To start GedAuto, use the start menu as described below

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Enter your login/password To install GedAuto on the MOP, select “installation GedAuto”.

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2.13 - Implementation of Cesar FTP

On MOPV3, it is recommended to save the programs of ABB and FANUC robots with the FTP server « Cesar FTP » installed on the panel. The backup of KUKA robots uses the Windows file sharing. In this case, it is not necessary to implement the FTP server. A folder for robot backup is already available on the MOP at the location: E:\Backup\robots. The E:\Backup folder also contains the SieSaveRestit backup of the MOP. The file tree of the facility robots backup can be configured by the factory. It can be E:\Backup\robots\<name of the robot> Example: Backup of a ABB IRC5 robot named A0RB in E:\Backup\robots\A0RB

Types of robots compatibles with the FTP backup: ABB : IRC5, SAC+ Fanuc : R30ib The Kuka KRC2 and KRC4 robots can also be saved on the MOPV3 with the Windows file sharing. The elements describes below correspond to the Cesar FTP setting for the MOP. Concerning the Cesar FTP setting for the robot, please to refer to the robot documentation available on the DIAR website (internal Renault website). Fanuc : Implementation and user guide for the base manut application (V1 to V4) ABB : Pre-configuration technical note for the backup. Réf : RDDI0052

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2.13.1 - ABB IRC5 robot

- Open Cesar FTP on the MOP : All programs\3 Backup\11 FTP server

- Create a group named « Robots »

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- Create a user matching the robot, and define a login and a password. In this example :

User : B0RB

Login : B0RB Password : B0RB

These data must match the data configured on the robot cabinet (see robot guide).

Then, click on “File Access Rights”

- Drag-and-drop from E partition in the top-left windows to the bottom-left windows

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- Select B0RB and check if the access are defined as below :

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Right-click on the folder which will contain the robot backup (for this example : E:\Backup\robot\ABB\IRC5) and select « set as default directory »

- Start the server, and then, stop it. Check if the robot is connected as below :

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2.13.2 - Fanuc R30ib robot

The setting is the same as ABB robot.

Note : For the Fanuc robot, it is possible to configure only the destination folder in the Cesar FTP browser, and not all the tree folder. For the ABB IRC5 robot, the configuration of all the tree folder is necessary. Configuration of the destination folder Configuration of the tree folder

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Example of 2 robots connection (Fanuc R30ib and ABB IRC5):

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2.14 - Activation/deactivation of the UPS monitoring SITOP UPS

2.14.1 - Switch setting To run as described in the chapter “1.7 Uninterruptible Power Supply (UPS)”, the switches in front of the UPS module must be set as shown below:

Switch 1->3: Cut in threshold fixed at 22V Switch 4: Charging Current: 1A Switch 5 to 10: Holding time set to 100s Switch 11: Disconnection OFF Switch 12: Operating state battery ON

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2.14.2 - Activation of the UPS extension kit

Beginning from July 2017, the MOP V3 are delivered with the uninterruptible UPS power supply built in. It is no more an option, but remains an extension kit. Thus the UPS is activated at delivery After installation of the UPS extension kit, this setting must be performed once only with SetPanel, in an Administrator session. This setting is necessary if you want that the battery power supplied the PC when a power cut occurs. Running the SetPanel utility:

In an Administrator session: SetPanel is directly accessible from the Start menu via the function: Start > All programs > 4 System > 21 SetPanel

The SetPanel interface is organised as follows:

Activate/deactivate the software monitoring the uninterrupted power supply by clicking on the UPS Activation (Battery) or UPS Deactivation (Battery) button. Click on Yes when you are asked to confirm your selection. The activation de the monitoring software also brings about the following actions:

- Creation of a shortcut in the Start menu allowing access to the SITOP UPS module management interface “Start > All programs > 4 System > 20 Configuration SITOP UPS”

- addition of the SITOP UPS module management interface to the startup menu

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2.15 - Activation/deactivation of the start-up of the remote desktop To allow a connection between a VNC client and the MOP, the VNC service must be started. To start VNC, select in administrator session: Start > All Programs > 4 System > 02 Start VNC Server

To close the service VNC, in administrator session, right click on the icon in the taskbar and select stop VNC server.

To update VNC settings, in administrator session, right click on the icon in the taskbar and select options.

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2.16 - Change right access to STEP7 for session exploitation - Open the “Administrator” session

- Start the program HMA Logon configuration :

“Start Menu > All Programs > Programs > HMALogon >Configuration HMALogon”

- File / open C:\programFiles\MAYER\HMALogon\puplockXXX.xml xxx = FRA or ENU or SPA. It depends of the language used for STEP7

- Select the item to block then save the settings.

The blocked items cannot be used anymore in the “exploitation” session when the “Simatic Manager” is started from the standard shortcut (With restricted access): “Start Menu > 2 Siemens Automation > 01 Simatic Manager”

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2.17 - Change the password of the Administrator session If needed, it is possible to change the default password following the procedure. The password is not saved by SieSaveRestit and the procedure must be repeated in case of a System restoration.

2.17.1 - Change administrator password

- To change the password , right click on “Computer” from the “Start Menu” and select “Manage”:

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- The “Computer management” windows appear:

Select “System Tools > Local Users and Groups > users” Right click on “Administrator”, then select “Set Password…”

Click on the “Proceed” button.

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Input the new password and click on the “OK” button.

Acknowledge the password change…

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2.17.2 - Change password of data collector. Open the “Computer management” windows as in the previous step.

Select “Services and Applications > Services” Right click on “Data Collector of IHMP+”, then select “Stop” Right click on “Data Collector of IHMP+”, then select “Properties”

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Click on the “Browse” button,

Enter “Administrator”, select “check names” then click on the “OK” button.

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Input twice the new password of the “Administrator” account and Click on the “OK” button, Then Start the service.

2.17.3 - Change password of OPC server Start the “Control Panel” from the “Start Menu”, start the “Administrative Tool” and open the “Component Services”.

Select “Component Services > Computers > My Computer > DCOM Config”

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Choose “OPC.SimaticNet”, right click and select “Properties”…

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Click on the “Browse” button.

Enter “Administrator”, select “check names” then click on the “OK” button.

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Enter twice the new password of Administrator session

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2.18 - Change of the attachment of the license ODIL on the MOP The ODIL software is delivered with a license attached to the MAC address of the network interface of the IPC. During the commissioning phase, the license must be attached to the IP address of the IPC instead of its MAC address to avoid the loss of the license in case of an IPC replacement. For Software Odil Renault, the program « ProtectMacToIpV2.exe » is necessary. It is available on the Intranet Renault (Web page panel). You can also ask it to the project manager. The procedure of modification is the following one:

The attachement is realized with IP settings configured on MOP PC. Those settings must be done by the plant before to change attachement of ODIL License.

On Windows explorer, open with the software “XML Notepad” the file C:\Users\Public\Prosyst\Protect\Odil_Renault.attach. See the line “TypeAttachement” and check that the license is linked to the mac address of the

PC. Close this window.

Use a key USB connected to the MOP to execute the tool "ProtectMacToIp".

The attachement is modified

To check the attachment, open with the software “XML Notepad” the file C:\Users\Public\Prosyst\Protect\Odil_Renault.attach. See the line “TypeAttachement” and check that licence is linked to the IP address of the PC.

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2.19 - Back up the specific settings Once the panel settings are completed, two backups must be performed:

- Backup the panel's specific settings (PLC program, IHM pages, etc.) from partition C:\ to partition E:\ Refer to the paragraph "Backing-up and restoring the panel's specific settings" in this documentation

- Backup the TCP/IP parameters on the Siemens panel maintenance USB hard disk. See

paragraph "Backup on the maintenance USB hard disk" in this documentation. This backup copy can be copy on a USB key. This backup is useful when the PC must be replaced or when all software must be re-intalled because of a system failure.

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3 - MAINTENANCE This chapter is intended for the maintenance operator who works on the MOP panel. It describes the potential actions carried out in a "disk management" intervention on an MOP. Several procedures have been defined to allow a fast restart of the MOP in these cases:

- Software error which involved a new installation of the PC - Replacement of the PC

3.1 - Saving and restoring specific panel parameters Specific parameters means step 7 project, STEP7 hardware updates, IHMP screens, SMPLOC settings, IP address, …

3.1.1 - Saving on E:\ A shortcut to launch the backup process application (SieSaveRestit) is in the Start Menu: “Start Menu > 3 Backup > 01 Save MOP to E Backup”

This operation is only possible in the “Exploitation” and "Administrator" session.

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Click on the "Save start” button to proceed. The parameters and the data are then backed-up in the folder E:\Sauve according to the parameterization. The parameters backed-up by default are described in the table shown in the table "Description of the maintenance tools". To modify the data backed-up, see the documentation of the SieSaveRestit utility "Documentation outil SieSaveRestit". As this function performs a complete backup of the parameters and data, it is recommended to use it regularly. It is then possible to restore the entire context in case of need.

3.1.2 - Restore from E:\ A shortcut to launch the restoration process application (SieSaveRestit) is in the Start Menu: “Start Menu > 3 Backup > 02 restore MOP from E Backup” This operation is only possible in the "Administrator" session.

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Click on the "Run Restoration" button. The parameters and the data are then restored on C:\.

3.1.3 - Saving on the maintenance USB hard disk Connect the maintenance USB hard disk to the panel. The name of the USB Key must be: “USB_SIEMENS”. A shortcut to backup the IP parameters from C:\ to the maintenance USB hard disk is in the Start Menu: “Start Menu > 3 Backup > 04 save MOP address to USB Key”

This operation is only possible in the "Administrator" session.

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Click on the "Run backup” button to proceed.

3.1.4 - Restore from the maintenance USB hard disk A shortcut to launch the restoration process application (SieSaveRestit) is in the Start Menu: “Start Menu > 3 Backup > 02 restore MOP from E Backup” This operation is only possible in the "Administrator" session.

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Choose the right panel to restore (panel name = PC Windows name) in the window "Choix du pupitre à restaurer (Select panel to restore)" then click on the “Valider” button. The panel name is selected using the mouse or by using the keyboard but cannot be entered directly in the input field

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Then: click on the "Run Restoration” button. The parameters and the data for the panel are then restored on C:\. The restoration process ends with a request for a reboot.

3.2 - Restoring the panel partition C:\SYSTEM Warning! Restoring the C drive from its image causes the loss of the PC's settings and all the application data. Settings and data that have been backed-up beforehand can be restored.

3.2.1 - Restore partition C:\ “System” with the Image & Partition Creator To restore the partition C:\ of the Master do the following procedure: Connect the USB to the IPC and restart the Computer. If the shown picture appears use the “F12” to enter the Boot Manager.

In the Boot Option Menu choose the USB key you have connected to the IPC.

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Confrim the following window with „OK”.

To restore the partition C:\ choose the option which is described with “System”. Be sure that the dialog “Restore windows operating system of a backuped IPC” is shown on the right side of the window.

Confirm the restoration of the windows system partition with “OK”.

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The process has been finished if the following window appears. Confirm with “OK”.

Press “Esc” to exit the shown menu and to restart the IPC.

Confirm the reboot of the system with “OK”.

Disconnect the USB device from the IPC and click on “OK”. The restore process of partition C:\ has been finished.

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3.2.2 - Additional settings 3.2.2.1 - Restoration of specific parameters (PLC program, IP address, IHM screens,

language, … )

When the PC is booted, change to the “Administrator” session and restore the necessary data from E:\. A shortcut to launch the restoration process application (SieSaveRestit) is in the Start Menu: “Start Menu > 3 Backup > 02 restore MOP from E Backup”

3.2.2.2 - Installation of Step7 hardware updates If the directory C:\HWupdate is empty, this chapter is not necessary, go to the chapter 3.2.2.3 : Configuration of OPC Server. This operation is only possible in the "Administrator" session. The hardware updates have been restored by SieSaveRestit from E:\Sauve to C:\HWupdate. To install the restored HWUpdates with the Simatic Manager do the following steps: Launch the Simatic Manager and open a project “File > Open…”

Double click on shortcut “Material” to open the “HW Config”

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“Options > Install HW Updates …”

Choose “Copy from disk” and click on the “Execute…” button.

Choose the HWUpdates in the path “C:\HWUpdates” and click on the “Open” button.

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Click the “Select All” button and copy the HWUpdates with the “Copy” button.

Click the “Select All” button and install the HWUpdates with the “Install” button.

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Confirm the Warning with a click on the “Yes” button.

The following window appears:

After the Installation process you will receive a message. Click on the “OK” button.

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3.2.3 - Basic hardware configuration of the OPC server A - Entering the settings for the PG/PC interface Click on “Options \ Set PG/PC Interface”

Select the Ethernet interface used for levels 0 and 1. The interface name to choose is “Intel ® Ethernet Connection I217-LM.TCPIP.2”

Click on the “OK” button to confirm and close the dialog box.

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B - Load the basic hardware configuration Open the project with the configuration of the OPC server Select the MOP in the left window:

Run the “PLC > Configure” command (Also available from a right click on the MOP item).

Choose the local network “Level1 HMI-SAVE”, select the PC in the “Accessible computers” area and click on the “Configure...” button.

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Click "OK" and close the following window. The server contains the same configuration as the Step7 project.

C - Load of the link OPC-API and items OPC

From Simatic Manager,

1) Start “NetPro” from the Simatic Manager

2) Compile and load the settings of the PC station Select the OPC Server and click on the “Save and Compile” button.

Confirm the following window with a click on the “OK” button.

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Check that there were no errors during the compilation.

Download the settings to the PLC by a click on the “Download” button. Confirm the two following warning with “Yes” and “OK”.

After the end of the download you can close NetPro. If you will receive an error message, do the process a second time. If you have an error message, load the settings a second time The OPC server is set correctly You can now launch IHMP, SMPLOC and WINCC RT If you start IHMP and the data collector is not started, restart the session or see chapter

“Implementation of IHMP”: The default password of administrator session is 60256. If you want to change this password, use the

procedure described in the chapter “change password of administrator session”

3.2.4 - Reactivation of Visio 2013 The Visio License File is stored on the Backup USB device “USB_SIEMENS” and after the restore process “02 restore MOP from E Backup” at the folder “C:\PupitreSiemens”.

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To reactivate Visio 2013 start VAMT3.1: “Start All programs Programs Windows Kits Windows ADK Volume Activation Management Tool 3.1”

Create a new database “Visio2013Activation” and connect VAMT to the database.

Confirm the new database with „Yes“.

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To import the license file click “Office” on the left side of the screen. Now on “Import list…” on the right side and choose the path where the license file is saved. The license file can be restored from the following paths:

C:\PupitreSiemens (after “02 restore MOP from E Backup”)

USB-Key “USB_SIEMENS\”

To import the license file, click on “OK”.

Confirm license file import with “OK”.

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Right click on the shown item “Office15” and click on “Install product key…”

Choose the shown product key and click on “Install key”.

Make sure that the product key is installed correctly, according to the following picture.

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Right click on the shown item “Office15”, “Activate Apply Confirmation ID Current Credential”

Make sure that the activation was correct, according to the following picture. Click “Close”.

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Open Visio 2013 and check if it’s activated.

End of restoration of the MOP

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3.3 - Restoring the panel's hard disk Warning! Restoring the C drive from its image causes the loss of the PC's settings and all the application data. Settings and data that have been backed-up beforehand can be restored.

3.3.1 - Restoring complete system with the Image & Partition Creator To restore the complete Master of the MOP do the following procedure: Connect the USB to the IPC and restart the Computer. If the shown picture appears use the “F12” to enter the Boot Manager.

In the Boot Option Menu choose the USB key you have connected to the IPC.

Confirm the following window with „OK”.

To restore the whole Master choose the option which is described with “Disk”. Be sure that the dialog “Complete restore of a backuped IPC.” is shown on the right side of the window. Click on “Select”.

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Confirm the restoration of the Master with “OK”.

The process has been finished if the following window appears. Confirm with “OK”.

Press “Esc” to exit the shown menu and to restart the IPC.

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Confirm the reboot of the system with “OK”.

Disconnect the USB device from the IPC and click on “OK”. The restore process has been finished and the IPC will reboot for several times.

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3.3.2 - Additional settings 3.3.2.1 - Restoration of specific parameters (PLC program, IP address, IHM screens, … )

Connexion on the GedAuto server

- Start an administrator session - Connect the USB device “USB_SIEMENS” which contains a backup of IP address done with

SieSaveRestit. - Run start ->Maintenance -> Restoration of IP address from usb disk to C - Restart the PC

Restoration of specific settings from the server to E:\Backup\MOP with GedAuto

- Start an exploitation session - Run Start->User->GedAuto - With GedAuto, restore specific data from the server to E:\Backup\MOP

Restoration of specific settings from E:\Backup\MOP to C

- Start an administrator session - Run : “Start Menu > 3 Backup > 02 restore MOP from E” (See chapter 3.1.2) 3.3.2.2 - Installation of Step7 hardware updates

Same as chapter 3.2.2.2

3.3.2.3 - Configuration of the OPC server Same as chapter 3.2.2.3

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3.4 - Replacing Box PC 627

3.4.1 - Create a computer with Master for spare part When a computer is bought to Siemens for spare part, it is delivered with Windows 7 Ultimate installed but without the Master. The maintenance must install the Master on the Spare part to be able to change quickly a PC which is out of order on the production line. 1° Power supply the computer with 24V, connect a USB keyboard and a USB mouse 2° Do the operation described chapter 3.3.1 3° Stock the computer as spare part

3.4.2 - Replacing a computer on a MOP

1° Replace the computer. The PC replacement procedure is described in the documentation Main Operator Panel – Hardware Installation Instructions chapter 8.4.1 "Replacing the SIMATIC Box PC".

2° Apply the procedure described chapter 3.3.2

3.5 - Creation and Restoration of customized imageswith the Paragon Hard Disk Manager™ 13 Suite

If you want to install new software on the MOP or you don’t want to use SieSaveRestit, you can create and restore new images with the Paragon Hard Disk Manager 13 Suite.

It is possible to start the Paragon Hard Disk Manager 13 Suite from the delivered USB device or from the DVD “SIMATIC IPC Image & Partition Creator Version 3.4.x”.

3.5.1 - Start Paragon Hard Disk Manager 13 Suite from USB device Connect the USB to the IPC and restart the Computer. If the shown picture appears use the “F12” to enter the Boot Manager.

In the Boot Option Menu choose the USB key you have connected to the IPC.

Confirm the following window with „OK”.

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Click on “Hard Disk Manager 13 Suite”.

The interface of the Paragon Hard Disk Manager 13 appears.

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3.5.2 - Start Paragon Hard Disk Manager 13 Suite from DVD In Administrator session, connect the DVD Disk drive to the IPC and insert the DVD “SIMATIC IPC Image & Partition Creator Version 3.4.x”. Open the Windows Explorer, select your DVD disk drive and execute the “CD_MENU.EXE”. In the following menu double click on “Paragon hard disk manager 13 Suite”.

The following window appears. Click on “Run from DVD” to start the program.

3.5.3 - Documentation of the Paragon Hard Disk Manager 13 Suite The documentation of the Paragon Hard Disk Manager 13 is saved on the DVD in the following path (E:\ is the letter of the DVD disk drive): E:\DOC\ENGLISH\HDM\MANUAL.pdf