Maintain Online Productively Application

Industry 4.0 TPM Solution

MOP Application

MOP App is a special software developed for Autono-mous Total Productive Maintenance (TPM). It uses Healt-hy Status Survey data and messages of a machine or a production line and it can autonomously: • Monitor, • Analyze, • Correlate, • Report, • Manage the maintenance actions

MOP App operates over Heliks platform which connects shop floor with Management Information System (MIS). It directly affects Overall Equipment Effectiveness (OEE)

MOP App improves availability, performance directly and quality indirectly. It makes the equipment or line maintenance management autonomously and standardize the maintenance actions .

MOP App Software Features:

• Generates and finalizes maintenance work

orders

• Manages planned, autonomous and preventive

maintenance phases successfully

• Realizes automatic fault correlation in the scope

of Machine Learning

• Provides autonomous operation with easy

programmable maintenance blocks

• Makes the spare part determination and

ordering easily

• Provides user-friendly Maintenance

Documentation Management

• Monitors and reports all TPM activities

• Guarantees autonomous maintenance with

integrated Barcodes, RFID & Bluetooth

Technologies

• Minimizes Office works via voice reporting

technic in Android & IOS, by generating

hands free reports.

OEE = Availability x Performans x Quality

MOP App- Online Productive Maintenance Application

Maintain Online Productively Application

Benefits for Machine Users:

• Decreases breakdown time and frequency, reduces

production cost

• Increases Overall Equipment Effectiveness

• Reduces maintenance costs

• Increases production capacity

• Improves Design & Process FMEA

• Reduces the cost of poor quality indirectly

• Reduces the frequency of sudden breakdown which

causes accident

• Provides the formation of company maintenance stan

dards

• Enhances employee’s motivation.

Pilz Emniyet Otomasyon Ürünleri ve Hizmetleri Tic. Ltd. Şti

Adres: Kayışdağı Mah, Dudullu Yolu Cad, Mecnun Sk, No:7, Duru Plaza, Ataşehir/İstanbul, TURKEY

Tel: +90 216 577 55 50, E-mail: info@pilz.com.tr

Benefits for Original Equipment Manufacturers:

• Collects and analyzes all machine malfunctions and

sensor data

• Increases the machine performance with continuous

Design FMEA

• Reports TPM to the Machine Users (MU)

• Avoids false interventions, saves cost and time for MU

• Clarifies warranty coverage, reduces costs

• Reduces service and maintenance costs significantly

• Provides easy ordering of spare parts for MU,

creates additional sales for the manufacturer

• Brings quality & image to the manufacturer

• Provides permanent customer satisfaction and loyalty,

increases profit.