Monitoring Fresh Produce Temperatures During Shipping1 INFRATAB FRESHTIME RFID WORLD PRESENTATION I...
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Transcript of Monitoring Fresh Produce Temperatures During Shipping1 INFRATAB FRESHTIME RFID WORLD PRESENTATION I...
1 INFRATAB FRESHTIME RFID WORLD PRESENTATION I
4/12/2011
Monitoring Fresh Produce
Temperatures During Shipping
Dr. John Ryan
Administrator, Quality Assurance Division
Hawaii State Department of Agriculture
http://www.AsiaPalletPooling.com
http://www.GTSLLC.co
What’s wrong with this picture?
Establishing International Trust in Food Safety
•85-90% of Hawaii’s food comes from outside the State
•The cold chain is a critical aspect of food safety
•The Food Safety Modernization Act requires international solutions
•Delayed shipments mean spoilage, shrinkage and lost money
•RFID temperature tracking provides critical corrective action information
Water Soil Produce
FARM USHI9Y4
Pesticides and
Chemical
Fertilizers
Microbial
Unknowns
Samples
Lab AnalysisPrimary Risk
Assessment (1)
Site Visit Risk
Assessment
Food Safety
Certification (3)
QAD State
Inspectors
State Hosted
System (5)
System Reports
Distribution
Center
Restaurant
Retailer
Public ID
# AccessUSHI9Y4
Food Supply Chain Traceability System (2)
Real-Time Biosensors & Temp/Hum Sensors (4)
VBA Marketing
Capabilities
Hawaii RFID Produce Traceability
and Food Safety 2007-2008: Some History
Farm to Distribution to Retail RFID 1st in the Nation
Pallet and Case Level Passive RFID
Motorola readers-Globe Ranger Software –Lowry Integration
First Project Implementation
• Phase I: Pilot RFID Test • Motorola readers-Globe Ranger Software –Lowry Integration
A. 6-12 month pilot test of an RFID system at small volume
production Farm – Distribution- Retail (produce pallet and
case)
B. The first (Award Winning) RFID Farm-to-Retail pilot in the
U.S.
C. RFID lab established
• Recession/Depression Hits
• No money at Fed or State Levels to continue
• Along comes Asia Pallet Pooling/Global Tracking Systems (2010)
Pilot Project Issues• Costs (Hardware, Integration, Software, Tags)
• Technical Complexity – Requires a new type
of employee on the technical side.
Mushrooms, tomatoes, asparagus, papaya, pineapple
Changes 2011 and Into the Future
•Reader, software costs greatly reduced (reader chips)
•Bar Code replaces RFID at case level ($.007)
•Intelleflex BAP temperature sensors replace passive tags
at the pallet level (reusable, long read range, etc.)
•Plastic pallets replace wood for food safety (APP)
•International food safety concerns arise (cold chain)
Much lower cost, sustainable, easier implementation at
the farm level but serves rapid electronic based recall
The Food Safety Enhancement ActSanitary Transportation – The “delivery of safe food”
Enhancing Tracking and Tracing of Food and Recordkeeping
Provisions for secure electronic data sharing
Temperature Controls for Produce Food Safety
-----------------------------------------------------------------------------------
Title III: Improving the Safety of Imported Food
• Foreign supplier verification program.
• Voluntary qualified importer program.
• Authority to require import certifications for food.
• Prior notice of imported food shipments.
• Building food safety capacity of foreign governments
• Inspection of foreign food facilities.
• Accreditation of third-party auditors.
• Foreign offices of the Food and Drug Administration.
• Smuggled food.
Asia and Food Safety Planning
• China: Establish a system to track in and out
• GS1 Hong Kong ezTrack funded by the
Chinese Government
• GS1 Hong Kong working with Global
Tracking Systems and Asia Pallet Pooling
• Taiwanese government and RFID Goal
“We’re number 1!”
The Global Tracking System Solution
Intelleflex TMT 8500
Temp Sensor Tags
Distance Matters - 450’ versus 40’
Passive RFID
Intelleflex
Extended Capability RFID
Global Tracking Systems
Motorola 9090G Reader Input Screens
Monitoring Product Integrity Along the Cold Chain
Client‘s
Warehouse
FreightTerminal
FreightTerminal
Freight ForwarderWarehouse
Destination
graphical view
°C
date/time
°C max
°C min
alert
defined process steps
•1 •2 •3 •4 •5 •6 •7 •8
Aon the plane
alert received
ezTRACK / GTS Cold Chain Web Portal
Hawaii’s Interisland Tracking Test
Plastic Pallet
RFID Temp Tag
Load APP
Pallet
Tag Cases With
Bar Code
Traceability
RFID Intelleflex
Temp-Tag
APP Pallet
APP Pallet
Ship
Read Data
Parent-ChildRFID/BarCode
Data Relationship
Established
Farm Level
Handheld
Local iFSS
DatabaseGS1
•Pallet RFID Temp. Tracking
•Bar Coded Cases
•Parent Child Relationship
•Local Data Held Locally
•Shareable Data in the Cloud
Integrated Food Safety System
Provides Control
Integrated Food Safety Data System (iFSS)Suppliers Food Safety Data
RFID/Bar Code Readers
Risk Analysis/Ranking System1. Certification
2. Sampling
3. Traceability
Electronic Data Collection Edgeware1. RFID
2. BarCode
3. Sensor Data)
SQL Database
System Processing1. Recall
2. Process ROI
3. Traceability
Internet/Intranet Traceability Access
Supply Chain
Trading Partners
Intelleflex RFIDAPP Pallet
Tag Temp Reads
Intelleflex Pallet Tag
Reads at
Incoming
Intelleflex Pallet Tag
Reads at
Cooler-In
Transit
Parent-ChildRFID/BarCode
Data Relationship
Established
Portal
Portal
Handheld
Intelleflex
Temp-Tag
APP Pallet
Outgoing
Pallet Build
LocaliFSS
Database
Tagged Cases
With Advanced
Traceability
Bar Code Tags
Tag Reads @
Cooler & Ship Out
Distribution
Center
GS1
•Continuous Intelleflex Tag
Data Collection
•RFID Portal Reads
•Reconfigured Pallets
•RFID Hand Held Reads
•Local Data Held Locally
•Shared Data to the Cloud
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Chain
iFSS
Database
GS1
•Retail Level Controls
•Data Local and Cloud
•Cloud Allows Corrective Action Planning by Cold Chain Members
Load Pallet
Tag Cases With
HarvestMark
Bar Code
Tags
RFID Temp-Tag
Pallet
Pallet
Ship
Read Data
RFID Pallet
Tag Temp Reads
Pallet Tag
Reads atDist Center Incoming
Pallet Tag
Reads atDist Center Cooler-In
ezTRACKor
Internet
Primary
Tracking
Database
Parent-ChildRFID/BarCode
Data Relationship
Established
Farm Level
Transit
Parent-ChildRFID/BarCode
Data Relationship
Established
Handheld
Portal
Portal
Handheld
RFID Temp-Tag
Pallet
Outgoing
Pallet Build
Local
Know-the-Flow
Database
Local
Know-The-Flow
Database
Tagged Cases
With HarvestMark
Bar Code
Tags
Read Data
Cooler/Ship Out
Distribution
Center
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
Retail Outlet
Incoming
Handheld
RetailOutlet
Handheld
Retail Chain
Know-the-Flow
Database
Complete Flow Providesa. RFID/Bar Code Traceability
b. Managed Cold Chain
c. Reduced Risks and Costs
d. Reusable Components
e. Data Where it is Needed
Project Status
• Currently tags are tested
• Pallets tested to 2800 lb load
• Reader API issues using converted Motorola
9090G hand held reader upgrades cause delays
• GS1 HK system/ezTRACK operating fine
Plan is to present project at APEC in November
Global Tracking Systems, Intelleflex and GS1 work with
Hawaii to help create a safe and traceable supply [email protected]
(808) 832-0705
Establishing International Trust in Food Safety