Moeller Punzones

4

CATALOGNOMENCLATURE MANUFACTURINGCOMPANY

FIRSTALPHA

CHARACTER

SECONDALPHA

CHARACTER

THIRDALPHA

CHARACTER

BODY ORSHANK

DIAMETER“D”

CUSTOM “SBR” LENGTH,STANDARD ALTERATIONS

OR UNIVERSALSHAPE CODE

STANDARD ORA, B, C, D, E,POINT/LANDDIMENSION

OVERALLLENGTH

“L” POINT OR BUTTONHOLE SIZES

MHO 25 - 090 C P=___W=___,___

FIRSTCHARACTERMEASUREMENT

SYSTEMI = Inch

M = Metric

PRODUCT LINE

SECOND CHARACTERBasic Body TypeA AccessoriesB Ball Lock Buttons Counter Bore ReliefC Shoulder Punch Basic/EjectorD Press Fit Button Counter Bore ReliefE Ball Lock Punch Heavy Duty/EjectorF Ball Lock Button Ultra Life/Taper ReliefG Guide BushingH Ball Lock Punch Heavy Duty/SolidI Shoulder Button Counter Bore ReliefJ Ball Lock Punch Light Duty/EjectorKL Ball Lock Punch Light Duty/SolidM Shoulder Button Press Fit Ultra

Life/Taper ReliefN Nose Large Punch Heavy Duty/SolidO Nose Large Punch Light Duty/SolidP Shoulder Punch Selective/SolidQ Quill Punch Square/Bevel HeadR RetainersS Shoulder Punch Basic/SolidT StrippersU Press Fit Button Ultra Life/Taper ReliefV Nose Large Punch Light Duty/EjectorW Nose Large Punch Heavy Duty/EjectorX Ball Lock Punch Extra Heavy Duty/SolidY Shoulder Punch Selective/EjectorZ

THIRD CHARACTER

ORDER EXAMPLE: Ball lock punch heavy duty withoblong point and SBR Length of 25, standardalteration of ballseat rotated to 45° degrees

MHO 25-090C P=22.0 W=15.3, BS@45˚

Note: When ordering, standard quantity breaks are: 1, 2-3, 4-11, 12-23, 24-49, 50-99

Punches or ButtonsA Pilot - Long LeadB Blank - Punch & ButtonC CircularD DeeF Flatted RoundH HexagonK Key FlatO OblongP Pilot Bullet NoseQ Thread FormR RectangleS SquareT Pilot StandardU Universal ShapesV Straight Compact Long Lead

PilotW Pointed Compact Long Lead

PilotX Reduced Body

Punch RetainersBall LockA Retractable B/LE End Type Heavy DutyF Square Type Light DutyG End Type Light DutyH True Set Heavy DutyI True Fit Ball-Lock InsertJ B/P Ball-Lock InsertL True Set Light DutyM Mini True SetR True Set Economy Heavy

DutyS Square Type Heavy Duty

ShoulderB Retractable Shoulder ShapedC Retractable Shoulder RoundN Shoulder Style - RoundO Shoulder Style - ShapedP Shoulder Retainer - 3 Dowel -

RoundQ Shoulder Retainer - 3 Dowel -

ShapedX Extra Heavy Duty

StrippersTrue Strip Units for Ball LockRetainersJ True Strip Unit - Economy

Round Ball LockK True Strip Unit - Economy

Shape Ball LockL True Strip Unit - Economy

Blank Ball LockT True Strip Unit - Round Ball

Lock

U True Strip Unit - Blank BallLock

Z True Strip Unit - Shape BallLock

True Strip Units forShoulder RetainersG True Strip Unit - Economy

Round ShoulderH True Strip Unit - Economy

Shape ShoulderI True Strip Unit - Economy

Blank ShoulderV True Strip Unit - Blank

ShoulderW True Strip Unit - Shape

ShoulderX True Strip Unit - Round

Shoulder

Urethane StrippersC Closed End StrippersO Open End StrippersS Strippers - True Set

Urethane Stripper RetainersB Nose LargeM Mini True Set Stripper

Retainer (Snap in)N Naams Stripper Retainer

(2 Piece)P Economy (Snap in)R True Set Stripper Retainer

(Snap in)

AccessoriesA True Strip Assembly ToolB BallsC Cap Screws, Ball Release

ScrewsD DowelsE Ejector Component

AssemblyH Punch Head SpacerL Ejector Pin Lockout KitM Mini True Set Retainer Shim

PlatesN Retainer Angle Hole Set

ScrewO Retainer Angle Hole Hex

WrenchP Pins EjectorsR Relocation BushingsS SpringsT Ball Release ToolsW Shoulder Retainer Backing

PlateX True Set Retainer Shim

PlatesY Round Retainer Shim Plates

METRIC CATALOG 2011.qxp:Layout 1 2/22/11 1:39 PM Page 4

5

BALL LOCK PUNCHESHEAVY DUTY/SOLID

MANUFACTURINGCOMPANY

FOR STANDARD ALTERATIONS SEE PAGES 49-54.

SHANK ROUND SHAPE OVERALL LENGTH “L”CATALOG DIA RANGE MIN MAX

71 80 90 100 110 125TYPE D P W G/P

MH_ 10 10 2.50 - 9.98 2.50 10.00 X X X X X X

MH_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X X

MH_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X X

MH_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X X

MH_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X

MH_ 32 32 24.00 - 31.98 12.00 32.00 X X X X X

MH_ 40 40 30.00 - 39.98 14.00 40.00 X X X X X

STANDARD BALL SEAT LOCATION IS AT 90° AS SHOWN. AVAILABLE AT 0°, 180°, 270°, FOR SAME PRICE.

MH_+ .50- .00

L+ 1.0- .0

SBR

g 5

D

13 R

SBRCATALOG SHANK NAPMA ALTERNATESTYPE D STD B C

MH_ 10 10 19 10 —MH_ 13 13 19 13 25MH_ 16 16 19 13 25MH_ 20 20 19 13 25MH_ 25 25 19 13 25MH_ 32 32 19 13 25MH_ 40 40 25 19 30

90°

180°

P P

W

W

R

G

P

WR

G

W

G P

WR

P

WR

P

W

G

R

ROUND

MHCOBLONG

MHOSQUARE

MHSRECTANGLE

MHR

HEXAGON

MHHKEYFLAT

MHKFLATTEDROUND

MHFDEE

MHD

270°

0°

MaterialSteel: M2, RC 60-63

Standard Point Tolerance

Round P +.01- .00

Shape P, W + .01

When P = D Shank Tolerances Apply

.01 P to D

.02 P to D

L=71 SBR MAX=19

VIEWS ARE SHOWN LOOKING THROUGH THE SHANK BUT DRAWN WITH SOLID LINES FOR CLARITY.

Complete design & CAD files visit WWW.MOELLERMCAD.COM


6

BALL LOCK PUNCHESHEAVY DUTY/EJECTOR




ME_

+ 1.0- .0

SBR

- .00

R13

L

+ .50

D

g 5

90°

180°

P

W

P

G

R

W

G

RW

P

G

W W

P

RW

P

R

G

W

P

R

ROUND

MECOBLONG

MEOSQUARE

MESRECTANGLE

MER

HEXAGON

MEHKEYFLAT

MEKFLATTEDROUND

MEFDEE

MED

270°

0°


71 80 90 100 110 125TYPE D P W G/P

ME_ 10 10 2.50 - 9.98 2.50 10.00 X X X X

ME_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X X

ME_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X X

ME_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X X

ME_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X

ME_ 32 32 24.00 - 31.98 12.00 32.00 X X X X X

ME_ 40 40 30.00 - 39.98 14.00 40.00 X X X X X

SBREJECTORCATALOG SHANK NAPMA ALTERNATES

TYPE D STD B CSIZE

ME_ 10 10 19 10 — MAE 4ME_ 13 13 19 13 25 MAE 5ME_ 16 16 19 13 25 MAE 5ME_ 20 20 19 13 25 MAE 6ME_ 25 25 19 13 25 MAE 6ME_ 32 32 19 13 25 MAE 6ME_ 40 40 25 19 30 MAE 6



Round P +.01- .00

Shape P, W + .01


.01 P to D

.02 P to D

L=71 SBR MAX=19




7

BALL LOCK PILOTSHEAVY DUTY



MHT MHP

g5

SLIGHTLY LESS FORDIA'S UNDER 5.6

*

SBR

L

DP

6.0

2.0

+ .50- .00

*

LEAD IN

PARABOLIC SHAPE

LEAD

P

+ .50- .00

L

Dg5

SBR

2.0LEAD IN

SPHERICAL RADIUS

P



Round P +.01- .00


.01 P to D

STANDARD STYLE BULLET NOSE STYLE

P DIM LEAD

1.50-9.50 4

9.51-up 10

LENGTH “L”CATALOG RANGE

71 80 90 100 110 125TYPE P

MH_ 10 10 2.50 - 10.00 X X X X X X

MH_ 13 13 5.00 - 13.00 X X X X X X

MH_ 16 16 8.00 - 16.00 X X X X X X

MH_ 20 20 12.00 - 20.00 X X X X X X

MH_ 25 25 16.00 - 25.00 X X X X X

MH_ 32 32 24.00 - 32.00 X X X X X

MH_ 40 40 30.00 - 40.00 X X X X X


MH_ 10 10 19 10 —MH_ 13 13 19 13 25MH_ 16 16 19 13 25MH_ 20 20 19 13 25MH_ 25 25 19 13 25MH_ 32 32 19 13 25MH_ 40 40 25 19 30

L=71 SBR MAX=19

SHANKDIAD



LONG LEAD STYLE

8

BALL LOCK PILOTSHEAVY DUTY



MHAL

- .00+ .50

SBR

D

g5

*

* N BECOMES 1.2 X P MINWHEN P IS BELOW(SEE CHART)

P

N

40º

SHANK LENGTH “L”CATALOG DIA RANGE N P BELOW

80 90 100 110 125 140 150TYPE D P SEE NOTE*

MHA 10 10 5.90 - 10.00 8 5.64 X X X X X

MHA 13 13 9.90 - 13.00 10 7.11 X X X X X X

MHA 16 16 12.90 - 16.00 15 10.74 X X X X X X X

MHA 20 20 15.90 - 20.00 20 14.38 X X X X X X X

MHA 25 25 19.90 - 25.00 25 18.00 X X X X X X X

MHA 32 32 24.90 - 32.00 30 21.67 X X X X X X X

MHA 40 40 31.90 - 40.00 40 28.96 X X X X X X X


MHA 10 10 19 32MHA 13 13 19 32MHA 16 16 25 38 LMHA 20 20 25 38 MINUSMHA 25 25 25 38 48MHA 32 32 25 38MHA 40 40 30 45



Round P +.01- .00


.01 P to D



9

BALL LOCK PUNCH BLANKSHEAVY DUTY/SOLID/EJECTOR


FOR STANDARD ALTERATIONS SEE PAGES 49-54.MaterialSteel: M2, RC 60-63

MEBMHB- .00

L

+ .50

D

g 5

- .00

L

+ .50

D

g 5

CATALOG SHANK OVERALL LENGTH “L”NUMBER DIA

71 80 90 100 110 125 150 165 170 175 180 190SOLID D

MHB 10 10 X X X X X X X


MHB 16 16 X X X X X X X X

MHB 20 20 X X X X X X X X




CATALOG SHANK OVERALL LENGTH “L” EJECTORNUMBER DIA

71 80 90 100 110 125 SIZEEJECTOR D

MEB 10 10 X X X X X MAE 4

MEB 13 13 X X X X X X MAE 5








10

NOSE LARGE PUNCHESHEAVY DUTY/SOLID




MN_- .00

- .0

+ .50

+ 1.0

g 5

L

SBR

D

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

WR

P

WR

P

W

G

R

ROUND

MNCOBLONG

MNOSQUARE

MNSRECTANGLE

MNR

HEXAGON

MNHKEYFLAT

MNKFLATTEDROUND

MNFDEE

MND

270°

0°



Round P +.01- .00

Shape P, W + .01

.01 P to D

.02 P to D

SHANK POINT ROUND SHAPE LENGTH “L”CATALOG DIA LENGTH RANGE MIN MAXTYPE D “S.B.R.” P W G/P 80 90 100

MN_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X

MN_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X

MN_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X

MN_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X

MN_ 25 25 25 25.10 - 48.00 10.00 48.00 X X X

MN_ 32 32 32 32.10 - 63.00 11.50 63.00 X X X

MN_ 40 40 32 40.10 - 63.00 14.00 63.00 X X X




11




Round P +.01- .00

Shape P, W + .01

.01 P to D

.02 P to D

SHANK POINT ROUND SHAPE OVERALL LENGTH “L”CATALOG DIA LENGTH RANGE MIN MAXTYPE D “S.B.R.” P W G/P 80 90 100

MW_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X MAE 4

MW_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X MAE 5

MW_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X MAE 5

MW_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X MAE 6

MW_ 25 25 25 25.10 - 48.00 10.00 48.00 X X X MAE 6

MW_ 32 32 32 32.10 - 63.00 11.50 63.00 X X X MAE 6

MW_ 40 40 32 40.10 - 63.00 14.00 63.00 X X X MAE 6

NOSE LARGE PUNCHESHEAVY DUTY/EJECTOR



MW_- .00

- .0

+ .50

+ 1.0

g 5

L

SBR

D

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

WR

P

W R

P

W

G

R

ROUND

MWCOBLONG

MWOSQUARE

MWSRECTANGLE

MWR

HEXAGON

MWHKEYFLAT

MWKFLATTEDROUND

MWFDEE

MWD

270°

0°

EJECTORSIZE




12


63 71 80 90 100TYPE D P W G/P

ML_ 06 6 2.20 - 5.98 2.20 6.00 X X X X X

ML_ 10 10 2.50 - 9.98 2.50 10.00 X X X X X

ML_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X

ML_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X

ML_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X

ML_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X


ML_ 06 6 13 10 —ML_ 10 10 19 10 —ML_ 13 13 19 13 25ML_ 16 16 19 13 25ML_ 20 20 19 13 25ML_ 25 25 19 13 25

L=63 SBR MAX=19

BALL LOCK PUNCHESLIGHT DUTY/SOLID



ML_

R13

D

g 5

SBR

- .0+ 1.0

L- .00+ .50

90°

180°

P P

W

W

R

G

P

WR

G

W

G P

WR

P

WR

P

W

G

R

ROUND

MLCOBLONG

MLOSQUARE

MLSRECTANGLE

MLR

HEXAGON

MLHKEYFLAT

MLKFLATTEDROUND

MLFDEE

MLD

270°

0°




Round P +.01- .00

Shape P, W + .01


.01 P to D

.02 P to D




13

ROUND SHAPE OVERALL LENGTH “L”CATALOG RANGE MIN MAX

63 71 80 90 100TYPE P W G/P

MJ_ 06 6 2.20 - 5.98 2.20 6.00 X X X X X

MJ_ 10 10 2.50 - 9.98 2.50 10.00 X X X X X

MJ_ 13 13 5.00 - 12.98 4.50 13.00 X X X X X

MJ_ 16 16 8.00 - 15.98 6.00 16.00 X X X X X

MJ_ 20 20 12.00 - 19.98 8.00 20.00 X X X X X

MJ_ 25 25 16.00 - 24.98 10.00 25.00 X X X X X

BALL LOCK PUNCHESLIGHT DUTY/EJECTOR



MJ_

g 5

D

+ .50

L

13 R

- .00

SBR

- .0+ 1.0

90°

180°

P

W

P

G

R

W

G

RW

P

G

W W

P

RW

P

R

G

W

P

R

ROUND

MJCOBLONG

MJOSQUARE

MJSRECTANGLE

MJR

HEXAGON

MJHKEYFLAT

MJKFLATTEDROUND

MJFDEE

MJD

270°

0°



TYPE D STD B CSIZE

MJ_ 06 6 13 10 — MAE 3MJ_ 10 10 19 10 — MAE 4MJ_ 13 13 19 13 25 MAE 5MJ_ 16 16 19 13 25 MAE 5MJ_ 20 20 19 13 25 MAE 6MJ_ 25 25 19 13 25 MAE 6



Round P +.01- .00

Shape P, W + .01


.01 P to D

.02 P to D

L=71 SBR MAX=19

SHANKDIAD




N

P

N BECOMES 1.2 X P DIMWHEN P IS BELOW(SEE CHART)

*

*

g5

D

+ .50- .00

L

SBR

40º

14


63 71 80 90 100TYPE D SEE NOTE*

ML_ 06 6 2.20 - 6.00 — — X X X X X

ML_ 10 10 2.50 - 10.00 8 5.64 X X X X X

ML_ 13 13 5.00 - 13.00 10 7.11 X X X X X

ML_ 16 16 8.00 - 16.00 15 10.74 X X X X X

ML_ 20 20 12.00 - 20.00 20 14.38 X X X X X

ML_ 25 25 16.00 - 25.00 25 18.00 X X X X X


ML_ 06 6 13 10 —ML_ 10 10 19 10 —ML_ 13 13 19 13 25ML_ 16 16 19 13 25ML_ 20 20 19 13 25ML_ 25 25 19 13 25

L=63 SBR MAX=19



Round P +.01- .00


.01 P to D

BALL LOCK PILOTSLIGHT DUTY



MLT MLP MLA

2.0LEAD IN

g5

SLIGHTLY LESS FORDIA'S UNDER 5.6

*

SBR

L

DP

6.0

+ .50- .00

*

PARABOLICSHAPE

LEAD

P

+ .50- .00

L

Dg5

SBR

2.0LEAD IN

SPHERICALRADIUS

STANDARD STYLE BULLET NOSE STYLE LONG LEAD STYLE

P DIM LEAD

1.5-9.50 4

9.51-UP 10

N BECOMES 1.2 X P DIMWHEN P IS BELOW MIN(SEE CHART)



15


63 71 80 90 100 125SOLID D

MLB 06 6 X X X X X X






CATALOG SHANK OVERALL LENGTH “L” EJECTORNUMBER DIA

63 71 80 90 100 SIZEEJECTOR D

MJB 06 6 X X X X X MAE 3






BALL LOCK PUNCH BLANKSLIGHT DUTY/SOLID/EJECTOR


FOR STANDARD ALTERATIONS SEE PAGES 49-54.MaterialSteel: M2, RC 60-63

MJBMLB

g 5

D

+ .50

L- .00

g 5

D

+ .50

L- .00



16


MO_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X

MO_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X

MO_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X

MO_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X

MO_ 25 25 25 25.10 - 45.00 10.00 45.00 X X X

MO_ 32 32 32 32.10 - 63.00 11.50 63.00 X X X

NOSE LARGE PUNCHESLIGHT DUTY/SOLID



MO_

D

SBR

L

g 5

+ 1.0

+ .50

- .0

- .00

90°

180°

P P

W

W

G

R

P

W

G

R

W

G P

WR

P

WR

P

W

G

R

ROUND

MOCOBLONG

MOOSQUARE

MOSRECTANGLE

MOR

HEXAGON

MOHKEYFLAT

MOKFLATTEDROUND

MOFDEE

MOD

270°

0°




Round P +.01- .00

Shape P, W + .01

.01 P to D

.02 P to D




17




Round P +.01- .00

Shape P, W + .01

.01 P to D

.02 P to D


MV_ 10 10 16 10.10 - 25.00 3.00 25.00 X X X MAE 4

MV_ 13 13 20 13.10 - 32.00 5.00 32.00 X X X MAE 5

MV_ 16 16 25 16.10 - 38.00 6.00 38.00 X X X MAE 5

MV_ 20 20 25 20.10 - 40.00 8.00 40.00 X X X MAE 6

MV_ 25 25 25 25.10 - 45.00 10.00 45.00 X X X MAE 6

MV_ 32 32 32 32.10 - 63.00 11.50 63.00 X X X MAE 6

EJECTORSIZE

NOSE LARGE PUNCHESLIGHT DUTY/EJECTOR



MV_

D

SBR

L

g 5

+ 1.0

+ .50

- .0

- .00

90°

180°

ROUND

MVCOBLONG

MVOSQUARE

MVSRECTANGLE

MVR

HEXAGON

MVHKEYFLAT

MVKFLATTEDROUND

MVFDEE

MVD

270°

0°

P P

W

W

G

R

P

W

G

R

W

G P

WR

P

W R

P

W

G

R




18


MS_ 04 4 8 10 —MS_ 05 5 13 10 —MS_ 06 6 13 10 —MS_ 08 8 19 13 —MS_ 10 10 19 13 25MS_ 13 13 19 13 25MS_ 16 16 19 13 25MS_ 20 20 19 13 25MS_ 25 25 19 13 25MS_ 32 32 25 19 30MS_ 40 40 25 19 30

L=50 SBR MAX=13 L=60 SBR MAX=19L=56 SBR MAX=19 L=63 SBR MAX=25

SHOULDER PUNCHESSOLID



- .0

- .00

m 5D

- .00+ .25

5.0

- .25+ .00

D + 3.0

L+ 1.0

SBR

+ .50

13 R

90°

180°

P P

W

P

WR

G

W

G P

WR

P

W R

P

W

G

R

W

R

G

ROUND

MSCOBLONG

MSOSQUARE

MSSRECTANGLE

MSR

HEXAGON

MSHKEYFLAT

MSKFLATTEDROUND

MSFDEE

MSD

270°

0°

MS_

MaterialSteel: M2, RC 60-63Heads RC 45-55


Round P +.01- .00

Shape P, W + .01

Alternate Point Tolerance

P, W TOLERANCE +.005- .000

P to D

STANDARD FLAT LOCATION IS AT 0° AS SHOWN.AVAILABLE AT 90°, 180°, 270°, FOR SAME ALTERATION PRICE.

.01 P to D

.008

.02 P to D

T2


40 50 56 60 63 70 71 80 90 100TYPE D P W G/P

MS_ 04 4 1.60 - 3.99 1.60 4.00 X X X X X X X X X XMS_ 05 5 1.60 - 4.99 1.60 5.00 X X X X X X X X X XMS_ 06 6 1.60 - 5.99 1.60 6.00 X X X X X X X X XMS_ 08 8 2.50 - 7.99 2.50 8.00 X X X X X X X X XMS_ 10 10 3.20 - 9.99 3.20 10.00 X X X X X X X X XMS_ 13 13 5.00 - 12.99 4.50 13.00 X X X X X X X X XMS_ 16 16 8.00 - 15.99 6.00 16.00 X X X X X X X X XMS_ 20 20 10.00 - 19.99 8.00 20.00 X X X X X X X XMS_ 25 25 12.00 - 24.99 9.00 25.00 X X X X X X X XMS_ 32 32 16.00 - 31.99 10.00 32.00 X X X X X XMS_ 40 40 30.00 - 39.99 14.00 40.00 X X X




19


50 56 60 63 70 71 80 90 100TYPE D P W G/P

MC_ 05 5 1.60 - 4.99 1.60 5.00 X X X X X X X X X

MC_ 06 6 2.50 - 5.99 2.50 6.00 X X X X X X X X X

MC_ 08 8 3.20 - 7.99 3.20 8.00 X X X X X X X X X

MC_ 10 10 4.50 - 9.99 4.50 10.00 X X X X X X X X X

MC_ 13 13 6.00 - 12.99 6.00 13.00 X X X X X X X X X

MC_ 16 16 8.00 - 15.99 7.50 16.00 X X X X X X X X X

MC_ 20 20 10.00 - 19.99 8.00 20.00 X X X X X X X X

MC_ 25 25 12.00 - 24.99 9.00 25.00 X X X X X X X X

MC_ 32 32 16.00 - 31.99 10.00 32.00 X X X X X X

MC_ 40 40 30.00 - 39.99 14.00 40.00 X X X




Round P +.01- .00

Shape P, W + .01


P, W TOLERANCE +.005- .000

P to D

STANDARD FLAT LOCATION IS AT 0° AS SHOWN.AVAILABLE AT 90°, 180°, 270°, FOR SAME ALTERATION PRICE.

.01 P to D

.008

.02 P to D

T2

SHOULDER PUNCHESEJECTOR


FOR STANDARD ALTERATIONS SEE PAGES 49-54..

+ 1.0- .0

SBR

- .00+ .50

L

m 5D

- .00+ .25

5.0

D + 3.0

- .25+ .00

R13

90°

180°

P P

W

W

R

G

P

WR

G

W

G P

WR

P

WR

P

W

G

R

ROUND

MCCOBLONG

MCOSQUARE

MCSRECTANGLE

MCR

HEXAGON

MCHKEYFLAT

MCKFLATTEDROUND

MCFDEE

MCD

270°

0°

MC_


TYPE D STD B CSIZE

MC_ 05 5 13 10 — MAE 2MC_ 06 6 13 10 — MAE 3MC_ 08 8 19 13 — MAE 4MC_ 10 10 19 13 25 MAE 5MC_ 13 13 19 13 25 MAE 5MC_ 16 16 19 13 25 MAE 6MC_ 20 20 19 13 25 MAE 6MC_ 25 25 19 13 25 MAE 6MC_ 32 32 25 19 30 MAE 6MC_ 40 40 25 19 30 MAE 6




20

OVERALL LENGTH “L”CATALOG RANGE

40 50 56 60 63 70 71 80 90 100TYPE P

MS_ 04 4 1.55 - 4.00 X X X X X X X X X X

MS_ 05 5 1.55 - 5.00 X X X X X X X X X X

MS_ 06 6 1.55 - 6.00 X X X X X X X X X

MS_ 08 8 2.45 - 8.00 X X X X X X X X X

MS_ 10 10 3.15 - 10.00 X X X X X X X X X

MS_ 13 13 4.95 - 13.00 X X X X X X X X X

MS_ 16 16 7.95 - 16.00 X X X X X X X X X

MS_ 20 20 9.95 - 20.00 X X X X X X X X

MS_ 25 25 11.95 - 25.00 X X X X X X X X

MS_ 32 32 15.95 - 32.00 X X X X X X

SHANKDIAD

SHOULDER PILOTSPILOT


MST MSP

P DIM LEAD

1.50-9.50 4

9.51-UP 10 FOR STANDARD ALTERATIONS SEE PAGES 49-54.

STANDARD STYLE BULLET NOSE STYLE


MS_ 04 4 8 10 —MS_ 05 5 13 10 —MS_ 06 6 13 10 —MS_ 08 8 19 13 —MS_ 10 10 19 13 25MS_ 13 13 19 13 25MS_ 16 16 19 13 25MS_ 20 20 19 13 25MS_ 25 25 19 13 25MS_ 32 32 25 19 30




Round P +.01- .00



P TOLERANCE +.005- .000

P to D

.01 P to D

.008

T2



21

SHOULDER PILOTSPILOT


MSA


LONG LEAD STYLE

SBRCATALOG SHANK NAPMA ALTERNATESTYPE D STD B

MS_ 10 10 19 25MS_ 13 13 19 25MS_ 16 16 19 25MS_ 20 20 19 25MS_ 25 25 19 25MS_ 32 32 25 30



Round P +.01- .00




P to D

.01 P to D

.008

T2


63 70 71 80 90 100 110 125 140TYPE D P SEE NOTE*

MS_ 10 10 4.85 - 10.00 8 5.64 X X X X X X X

MS_ 13 13 6.30 - 13.00 10 7.11 X X X X X X X X X

MS_ 16 16 9.95 - 16.00 15 10.74 X X X X X X X X

MS_20 20 13.60 - 20.00 20 14.38 X X X X X X X X

MS_ 25 25 17.25 - 25.00 25 18.00 X X X X X X X X

MS_ 32 32 20.85 - 32.00 30 21.67 X X X X X X X



22

SHOULDER PILOTSPILOT/COMPACT




Round P +.01- .00




P to D

.01 P to D

.008

T2

MSWFOR STANDARD ALTERATIONS SEE PAGES 49-54.

POINTED STYLE



Round P +.01- .00



.01 P to D

T2MSVFOR

STANDARDALTERATIONS

SEEPAGES 49-54.

STRAIGHT STYLE

OVERALL LENGTH “L”SHANK DIA P

N H 16 20 22 25 28 32 35DIA D RANGE

MSW 04 4 1.95 - 3.99 4 7.0 X X X X X X X

MSW 05 5 2.65 - 4.99 5 8.0 X X X X X X X

MSW 06 6 3.30 - 5.99 6 9.0 X X X X X X X

MSW 08 8 4.10 - 7.99 7 11.0 X X X X X X X

MSW 10 10 4.80 - 9.99 8 13.0 X X X X X X X

MSW 13 13 6.25 - 12.99 10 16.0 X X X X X X x

MSW 16 16 9.85 - 15.99 15 19.0 X X X X X X X

MSW 20 20 13.50 - 19.99 20 23.0 X X X X X X

MSW 25 25 17.20 - 24.99 25 28.0 X X X X X X

MSW 32 32 20.80 - 31.99 30 35.0 X X X X X X

CATALOGTYPE

POINTED

OVERALL LENGTH “L”DIA P

N H 16 20 22 25 28 32 35RANGE

MSV 04 3.01 - 4.00 4 7.0 X X X X X X X

MSV 05 4.01 - 5.00 5 8.0 X X X X X X X

MSV 06 5.01 - 6.00 6 9.0 X X X X X X X

MSV 08 6.01 - 8.00 7 11.0 X X X X X X X

MSV 10 8.01 - 10.00 8 13.0 X X X X X X X

MSV 13 10.01 - 13.00 10 16.0 X X X X X X X

MSV 16 13.01 - 16.00 15 19.0 X X X X X X X

MSV 20 16.01 - 20.00 20 23.0 X X X X X X

CATALOGTYPE

STRAIGHT




23

- .00

+ .00- .25

D + 3.0

5.0

+ .25- .00

Dm 5

L

+ .50- .00

+ .00- .25

D + 3.0

5.0

+ .25- .00

Dm 5

L

+ .50

SHOULDER PUNCH BLANKSSOLID/EJECTOR


FOR STANDARD ALTERATIONS SEE PAGES49-54.


MCBMSB


40 50 56 60 63 70 71 80 90 100 120 125 150 155 160 165 170SOLID D

MSB 04 4 X X X X X X X X X X X X


MSB 06 6 X X X X X X X X X X X




MSB 16 16 X X X X X X X X X X X X X



MSB 32 32 X X X X X X X X X X

MSB 40 40 X X X


50 56 60 63 70 71 80 90 100 110 125EJECTOR D

MCB 05 5 X X X X X X X X X



MCB 10 10 X X X X X X X X X X X



MCB 20 20 X X X X X X X X X X

MCB 25 25 X X X X X X X X X X

MCB 32 32 X X X X X X X X

MCB 40 40 X X X X X



24

- .00

H + .00- .25

5.0

+ .25- .00

Dm 5

L

+ .50- .00

5.0

+ .25- .00

Dm 5

L

+ .50

H + .00- .25

REDUCED SHANK PUNCHESSOLID/EJECTOR


MCXMSX

HEAD OVERALL LENGTH “L”DIA

50 56 60 63 70 71 80 90 100 120 125H

MSX 04 3.01 - 3.99 7 X X X X X X X X X X X

MSX 05 4.01 - 4.99 8 X X X X X X X X X X X

MSX 06 5.01 - 5.99 9 X X X X X X X X X X X

MSX 08 6.01 - 7.99 11 X X X X X X X X X X X

MSX 10 8.01 - 9.99 13 X X X X X X X X X X X

MSX 13 10.01 - 12.99 16 X X X X X X X X X X X

MSX 16 13.01 - 15.99 19 X X X X X X X X X X X

SHANKDIA DRANGE

CATALOGTYPESOLID

HEAD OVERALL LENGTH “L”DIA

50 56 60 63 70 71 80 90 100EJECTOR

EJECTOR H SIZE

MCX 05 4.01 - 4.99 8 X X X X X X X X X MAE 2






SHANKDIA DRANGE

CATALOGTYPE




25

CATALOG RANGE HEAD OVERALL LENGTH “L”

TYPE P DIA. HSTD. LENGTHS OPTIONAL LENGTHS

50 63 40 45 56

MQS 01 .80 - 1.60 3 X X X X X

MQS 02 1.61 - 2.00 4 X X X X X

MQS 03 2.01 - 3.00 5 X X X X X

MQS 04 3.01 - 4.00 6 X X X X X

MQS 05 4.01 - 5.00 7 X X X X X

MQS 06 5.01 - 6.00 8 X X X X X

MQS 07 6.01 - 7.00 9 X X X X X

CATALOG RANGE OVERALL LENGTH “L”

TYPE PSTD. LENGTHS OPTIONAL LENGTHS

50 63 40 45 56

MQB 01 .80 - 1.60 X X X X X

MQB 02 1.61 - 2.00 X X X X X

MQB 03 2.01 - 3.00 X X X X X

MQB 04 3.01 - 4.00 X X X X X

MQB 05 4.01 - 5.00 X X X X X

MQB 06 5.01 - 6.00 X X X X X

MQB 07 6.01 - 7.00 X X X X X

QUILL PUNCHES MANUFACTURINGCOMPANY

- .00- .30

- .00

- .00

+.01

+.30

+.10

+.00

H P

5.0

L

MQS

Square Head

- .00

- .00

- .00

4.0 MAX

+.01

+.30

+.25 L

.7 X P

P60˚1.8 X P

REF

MQB

Bevel Head

“P” Dimension must be ordered in .01increments. Other three place sizes areP.O.R.

“P” Dimension must be ordered in .01increments. Other three place sizes areP.O.R.






45

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90°,standard flat location is at 0°. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnishedwith a .2 radius to facilitate wire EDM. To order the first character is M, then specify body type similar to other standard items,(second alpha characters), then “U” as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

ORDER EXAMPLE: MHU 32-090 P=24.5 W=16.6 R=1.5, U-17

UNIVERSAL SHAPES

90°

180°

270°

0°

P

W

R

P

W

(8)R

W

A

PPB

S

R

W

P

W

R

W

A

P

A2

W

A

P

R1 = .683W - .183PR2 = 1.183P - .683W

R1

R2P

W

R2R1

P

W

P

G

SW

P

A R

P

W

A

P

W

R

(2)S

R

W

PP

W

2A

P

A

W

A

W

P

W

A

P

A2

A

W

PP

W

A

A2

A2

P

W

A

RP

W

A

P

W

A

R

A

W

P

W

A

PR

W

A

P

A2

W

A

PR

A2

P

A

W

A2

R

A

W

PR

A

W

P

SS

MISCELLANEOUS

TRIANGLES/TRAPEZOIDS

MONO LOBES

MULTI LOBES

U-05 U-06 U-07 U--08 U-09

U-10 U-11 U-12 U-13 U-14

U-15 U-16 U-17 U-18 U-19

U-20 U-21 U-22 U-23 U-24

U-25 U-26 U-27 U-28 U-29

U-30 U-31 U-32 U-33 U-34



46

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90°,standard flat location is at 0°. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnishedwith a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items,(second alpha characters), then “U” as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

ORDER EXAMPLE: MHU32-090 P=24.5 W=16.6 B=5.5 A=5.5, U-38

UNIVERSAL SHAPES

90°

180°

270°

0°

P

W

B

A A

B

W

P

2B

W

A

P

B

2B

B

W

A

P

2B

R

B

W

A

P

(2)

2B

R

P

B

W

A

(2)

A

P

W

B

A

P

W

B

A

W

P

B

SW

B

A

P

(2)

2B

S

A

W

B

P

(2)

S (2)

(2)

P

A

W

B

RB2

S (2)

(2)

A

W

B

P

RB2

2W

W

A

B

P

2B

W

A

B

P

B2

B2

B2

W2

R R R R

R

2A

2A

2A

P

W

A

B

R

WW

PP

R

B

A

W

P

B

A

P

W

R

WW

PP

R

W

P

A

BB

W

PPP

WW

A

RB2

P

W

A

BPP

WWR

B

A

W

P

U - 56

R B2

B

A

W

P

R

A

B

W

P

WW

PP

B2

B

A

P

W

PP

WWW

A

B

P

A2

B2W

P

A

B

R 2B

2A

R

A

WW

PPP

W

B

2B

2A

PP

WW

P

W

B

A

R

SS

U’s

L’s

U-35 U-36 U-37 U-38 U-39

U-40 U-41 U-42 U-43 U-44

U-45 U-46 U-47 U-48 U-49

U-50 U-51 U-52 U-53 U-54

U-55 U-56 U-57 U-58 U-59

U-60 U-61 U-62 U-63



47

Views are shown looking through the shank of punch and top of button, as in true die position. Standard ballseat location is at 90°,standard flat location is at 0°. Points are centered on shanks unless noted by drawing. Female corners on buttons will be furnishedwith a .2 radius to facilitate wire EDM. To order, the first character is M, then specify body type similar to other standard items,(second alpha characters), then “U” as the third alpha character. ADD an alteration code U- _ _ to describe universal shape.

ORDER EXAMPLE: MHU25-100 P=23.5 W=16 R=1.5, U-81

UNIVERSAL SHAPES

90°

180°

270°

0°

2A

2A

R

2B

B

P

A

WW

P

A

B

R

W

A

P

BB2

B

A

P

W

R

B

A

P

W

S

(2)

(6)

A

BP

W

R

B

A

P

WS

R

B

A

P

W

P

A

W

R

P

W

B°A P

W

PA

W

P

W

A

P

W

A = NO. OF TEETH3, 4, 6 OR 8 ONLYFIRST TOOTH AT 0˚

R1R2

P

W

A = NO. OF TEETH3, 4, 6 OR 8 ONLYFIRST TOOTH AT 0˚

B

WW

W

P

(4)R

P

W

TYPR

W

A = ODD NO. OF SIDES

W

A = ODD NO. OF SIDES

TYP

W

A = EVEN NO. OF SIDES

R

W

A = EVEN NO. OF SIDESW

(6)R

W W

R R(16) (24)

T’s

DUO TEES

POLYGONS

KEYS

U-65 U-66 U-67 U-68 U-69

U-75 U-76 U-77 U=78 U-79

U-80 U-81 U-82 U-83 U-84

U-85 U-86 U-87

U-90 U-91 U-92 U-93

U-70 U-71 U-72 U-73



48

EJECTOR PINLOCK OUT KITCAT. NO. MAL 01

ACCESSORIES MANUFACTURINGCOMPANY

EJECTOR COMPONENTS

DIE SPRINGSOFFERED IN SEPARATE DIE SPRING CATALOG

< PART DESCRIPTION SPEC. DESCRIPTION MAE-2 MAE-3 MAE-4 MAE-5 MAE-6 MAE-12

SET THREAD SIZE “T” M2.6 M3 M4 M5 M6 M8SCREW

LENGTH “L” 5.0 5.0 5.0 5.0 6.0 6.0

SPRING +.0DIAMETER “D” -.25 1.98 2.38 3.30 4.16 5.05 6.86

+1.5FREE-LENGTH “F” -0 60.4 60.4 81.0 81.0 81.0 81.0

PRESSURE (3.0 PRE-LOAD) 2.22 3.34 4.45 6.67 8.9 8.9

PINBODY DIAMETER “N” +.025 .48 .69 1.04 1.47 2.26 3.05

LENGTH “L” +1.5-0

28.2 35.0 49.3 49.3 56.4 76.20

HEAD DIAMETER “H” +.025 1.20 1.98 2.39 3.18 4.01 4.75

HEAD THICKNESS “T” +.13 .81 1.17 1.57 1.57 2.39 2.39

H

N

TL

CATALOG NUMBERSASSEMBLY PIN SPRING SCREWMAE 2 MAE 2P MAE 2S MAE 2CMAE 3 MAE 3P MAE 3S MAE 3CMAE 4 MAE 4P MAE 4S MAE 4CMAE 5 MAE 5P MAE 5S MAE 5CMAE 6 MAE 6P MAE 6S MAE 6CMAE 12 MAE 12P MAE 12S MAE 12C

L

T

F

D

SIDE HOLE

NITROGEN GAS SPRINGSOFFERED IN SEPARATE NITROGEN CATALOG

Note: Not available on 32 and40 shank diameters.


49

LOCATINGDEVICES MANUFACTURINGCOMPANY

STANDARD LOCATIONStandard ballseat location for all ball lock products is 90°.Standard flat, dowel groove and Windsor Lock location is at 0°.Note: 0° is at 3:00. Alternate no charge locations are 0°, 90°,180°, 270° (see drawing). To order alternate locations specifylocating device type @ _ _ _°.

Ball lock punch example: MHR 13-08 P=6.0 W=5.5 B/S @ 0°Button flat example: MDO25-32 P=13.0 W=10.5 F1@90°

CUSTOM LOCATIONSAny locating device can be radiallypositioned by specifying the appropriatedevice and it’s desired angle. Theappropriate angle is defined by acounter clockwise rotation from 0°.

Note: Parts are viewed in die positionlooking from above the die. Punchesare viewed looking through the shanks.Buttons are viewed through top face.

BALL LOCK BALL LOCK SHOULDER PRESS FIT SHOULDERPUNCH BUTTON PUNCH BUTTON BUTTON

90°

45°

0°180°

270°

90°

0°180°

105°

270°

CUSTOM BALL SEATLOCATION PUNCH

BS@45°CUSTOM FLAT LOCATION

DIE BUTTON

F2@105°

90°

135° 45°

0°180°

315°

270°

225°

9

BALL SEATCENTER DOWEL

GB

BALL SEATGRIND CHARGE

NOTE: Specify a location if adouble ballseat is required.

WINDSOR LOCK

TYPICAL EXAMPLES:

6.0 WINDSOR LOCK R = 3.0 RAD



USER DEFINEDmust specify “F”, “R” and “D”Dimensions

WX

W6W10W13

CD

SPECIFYF

SPECIFYR

SPECIFYD

+.3

2.5

14R+.3

Available on shoulder products solid and ejector 10 diaand up with minimum L dimension of 80. Supplied with6mm dia tapped dowel.

Ø6

11

+.025+.012

SD

SYMMETRICALRETAINERDOWEL


50

LOCATINGDEVICES MANUFACTURINGCOMPANY

FLATS ON SHOULDERPRODUCTSF1, F5 are ground flush to shank. F6 is auser defined flat and requires an “F”dimension specified with order. F5 flats arestandard 180° apart.

(SPECIFY)FD

2

D

D

2D

FFD

2D

D FD

2 (SPECIFY)

KEY FLAT DOUBLE FLAT BODY FLAT KEY FLAT DOUBLE FLAT BODY FLAT

FLATS ONPRESS FITBUTTONSF1, F2, F3 use “F”dimensions as defined inchart. FX is a userdefined flat and requiresan “F” and “U” dimensionspecified with order.

BODY “F”DIAMETER +.02

-.0010 4.013 5.516 7.020 8.522 9.525 11.032 14.038 17.040 18.045 20.550 23.056 26.063 29.571 33.576 35.585 40.090 42.5100 47.5

BODY DX D3 D4 D6DIAMETER SPECIFY 3.0 4.0 6.0

“D” DOWEL DOWEL DOWEL DOWEL

“F” DIM “F” DIM “F” DIM “F” DIM

10 SPECIFY 5.5 6.0 7.0

13 SPECIFY 6.7 7.2 8.2

16 SPECIFY 8.0 8.0 9.0

20 SPECIFY 10.0 10.0 11.0

22 SPECIFY 11.0 11.0 12.0

25 SPECIFY 12.5 12.5 13.5

32-UP SPECIFY D/2 D/2 D/2

F1 F5 F6 F1 F5 F6

X/F DIMS. + / -.013

(SPECIFY)

(SPECIFY)

+ .25

FFF

F

F14.0

14.0F

UF

F

+ .25

+ .25

FF

+/-.25

U

(SPECIFY)

(SPECIFY)

KEY STEP STEP USER DEFINED USER DEFINEDFLAT FLAT TOP FLAT BOTTOM FLAT - STYLE 1 FLAT - STYLE 2

F1 F2 F3 F4 FX

DOWELGROOVESD3, D4, D6 are standard3, 4, 6, dowel grooves. Onshoulder products, thegroove is positionedtangent to shank. On allother products the dowelis ground to an “F”dimension as shown onchart. DX is a user defineddowel groove and requiresan “F” dimension anddowel size specified withthe order.

X

X

X

X

F

F

X=D/2 + DOWEL/2 X=D/2 + DOWEL/2 DXD3, D4, D6


51

STANDARD ALTERATION MANUFACTURINGCOMPANY

OUT OF RANGEPUNCH POINTPoint “P” or “W” dimensions below catalog standard.The minimums (see charts) apply to standard catalogpoint lengths and overall lengths. Extended B lengthsand reduced overall lengths do not apply.

X P/W

XP

XW

MAX S.B.R13 19 25

SHANK MIN P ROUNDSD

4 1.25 1.36 1.48 1.7 1.710 2.5 2.5 3.013 4.0 4.0 4.016 5.0 5.0 5.020 6.0 6.0 6.025 8.0 8.0 8.032 10.0 10.0 10.040 12.0 12.0

BALL LOCK AND SHOULDER PUNCHES SOLIDMAX S.B.R

13 19 25SHANK MIN W SHAPESD

4 1.25 1.36 1.48 1.7 1.710 2.5 2.5 3.013 3.5 4.0 4.016 4.0 5.0 5.020 5.0 6.0 6.025 6.0 8.0 8.032 8.0 8.0 8.040 10.0 10.0

MAX S.B.R13 19 25

63.0 MIN 63.0 MIN 71.0 MINO.A.L. O.A.L. O.A.L.

SHANK MIN P ROUNDSD

6 2.0 2.010 2.4 2.413 4.0 4.0 4.016 5.0 5.0 5.020 6.0 6.0 6.025 8.0 8.0 8.032 10.0 10.0 10.0

LIGHT DUTY EJECTOR PUNCHESMAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN

O.A.L. O.A.L. O.A.L.

SHANK MIN W SHAPESD

6 2.0 2.010 2.4 2.413 4.0 4.0 4.016 4.0 4.0 4.020 5.0 5.0 5.025 6.0 6.0 6.032 8.0 8.0 8.0

MAX S.B.R13 19 25


SHANK MIN P ROUNDSD

10 2.4 2.413 4.0 4.0 4.016 5.0 5.0 5.020 6.0 6.0 6.025 8.0 8.0 8.032 10.0 10.0 10.040 12.0 12.0

HEAVY DUTY EJECTOR PUNCHESMAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN W SHAPESD

10 2.4 2.413 4.0 4.0 4.016 4.5 4.5 4.520 5.0 5.0 5.025 6.0 6.0 6.032 8.0 8.0 8.040 10.0 10.0

SHOULDER EJECTOR PUNCHESMAX S.B.R

13 19 2563.0 MIN 63.0 MIN 71.0 MIN


SHANK MIN P ROUNDSD

5 1.66 2.08 3.0 3.010 4.0 4.0 4.013 4.0 4.0 4.016 6.0 6.0 6.0

20 6.0 6.0 6.025 8.0 8.0 8.032 10.0 10.0 10.0

MAX S.B.R13 19 25


SHANK MIN W SHAPESD

5 1.66 2.08 3.0 3.0

10 3.5 3.5 3.513 4.0 4.0 4.016 5.0 5.0 5.020 5.5 5.5 5.525 6.0 6.0 6.032 8.0 8.0 8.0

40 20.0 20.0 20.0 40 12.0 12.0 12.0


52

OUT OF RANGEBUTTON DIMENSIONSHole “P” or W” dimension above or below catalogstandard range (see charts) available on UltraLife style button only.

ALTERED POINTLENGTH ORLAND DIMENSIONThis is a customer specificalteration and a dimensionmust be supplied.

XB REDUCED

XB INCREASED

B

28.0 MIN

B

22.0 MIN

38.0 MIN

LIGHT DUTY

HEAVY DUTY

XB INCREASED

XB REDUCED

XP

XB

XW

XR XS

Button round or shape/I.D. through hole no relief

SLUG CONTROL ALTERATION

NOTE: Advise materialthickness and die clearance,per side at time of order.

STANDARD ALTERATIONSX P/W X P/W

MIN P DIA1.61.83.04.5—8.010.0—12.0—————————

MIN W DIM1.61.82.53.0—3.03.5—3.5—————————

MAX P/G6.88.810.813.6—17.022.0—27.0—————————

SHOULDER ULTRA LIFETAPER RELIEF

BODY1013162022253238404550566371768590100

MIN P DIA1.61.83.04.56.08.010.012.012.015.017.020.023.025.028.034.038.040.0

MIN W DIM1.61.82.53.03.03.03.53.53.53.54.04.04.04.05.55.55.55.5

MAX P/G6.88.810.813.615.017.022.027.027.035.040.045.050.056.060.066.070.078.0

PRESS FIT ULTRA LIFETAPER RELIEF


AIR EJECTORAPPLICATIONFilled cross pin hole withno ejector components.

AE

WHISTLE NOTCHW1PUNCHES BUTTONS

D

A°

20mm 13.00 AND BELOW25mm ABOVE 13.00

6mm

6mm

20mm

5°

28mmmin.

D A°

6.00-10.00 5°

13.00 7.50°

16.00-40.00 10°

SR OPEN IN-LINEDOWEL FORSLUG RELIEF


53

STANDARD ALTERATIONSOVERALL LENGTHREDUCTIONSReduces punch or button lengthmaintaining “B” point or landlength. Not available in counterbore style on shoulder or balllock buttons.

- .0 - .0+1.5+1.5

-

- .0- .0+.1.0+1.0

+.00+.50 ++.50

-

- .00-.00- .00+.50+.50

B MAINT.B MAINT.

L

LLL

SBRMAINT.

L

SBRMAINT.

HEADALTERATIONS

+ / - .01

Reduces punch or button lengthbut also reduces “B” dimensionor land length.

- .0- .0- .0+1.5+1.5+1.5

+

- .0- .0+1.0 +.1.0

+.50+.50 +.50+.00

+

- .00 - .00-.00- .00 +.50+.50

+

B REDUCEDB REDUCEDB REDUCED

B

LLLL

SBRREDUCED

L

SBRREDUCED

Provides a precision overalllength of +/ - .02

Note: .5 maximum stockremoval +/-.02+/-.02+/-.02+/-.02+/-.02

- .0- .0- .0+1.5+1.5+1.5

B REDUCEDB REDUCEDB REDUCED

- .0- .0+1.0 +.1.0

SBRREDUCED

SBRREDUCED

+.25- .00

+.25- .00

- .25+.00 S SAME AS

" D " DIA

12

ULTRALIFEONLY

X1

X2

X3

X4 X5 X6 X7 X8Provides a

precision headlength but reducesoverall length

Reduces headlength but reducesoverall length

Reduces headlength while

maintaining overalllength

Reduces headdiameter

Angle on headface to improve

strength



54

SHEAR ANGLESAngle “A” and dimension “F”are user defined and must bespecified with order.

A L± .02

+ .50- .00

±

L1

+/- 1/2

P

A

B

E

L

R 2

R 1

P1

P E

B

L

± .02

R

B

P

L

± .12

+

LA

+ .50- .00

+

+/-.13R

A L

L1+ .50- .00 L

R+/-.13

± .02

L

FULLRAD

± .02

EXTRUSION TOOLSHow precise L1 and Edimensions need to be isapplication specific. Pleasespecify tolerance with order.

For a precision “L” dimension addalteration code X3.

For strength, all extrusionbuttons are produced in the“Ultralife” style.

REDUCTIONOF SHANKDIMENSION

Reduce shank to customerspecific size. Does not alter headdiameter.

Example: MDO 20-32P=10.0, W=5.0, XD=19.0

XDXD

XD

X

XD

BODY 5 6 8 10 13 16 20 25 32 38 40

PUNCHSOLID 3.5 5.0 6.5 8.5 11.5 14.5 18.5 23.5 30.5 38.5MIN D

PUNCHEJECTOR 4.5 5.0 6.8 9.0 11.5 14.5 18.5 23.5 30.5 38.5MIN D

BUTTON 8.5 11.5 14.5 18.5 23.0 30.0 36.0 38.0MIN D

SPECIAL TOOLING

E1

XD

E2 E3

E4 E5 E6

E7 E8 E10E9


S1 S2 S3 S4 S5 S6BACK TAPER CONICAL ROOF TOP NAIL POINT SHEAR

SHEARWITH FLAT

F +/- .25F +/- .25

± .02+ .50- .00

± .02+ .50- .00

STANDARD LOCATIONDEVICES:Standard Ball Seat locationas shown.Shoulder Flat locationcounter clockwise 90°.


56

SHANK DIA. EJECTOR DRILL SIZE SCREW CROSS PIND SPECIFICATION PIN HOLE SPRING HOLE SIZE HOLE SIZE EXTENSION

5.0 SHOULDER MAE 2 .64 2.18 M2.6 .81 .81+.25

6.0 ALL MAE 3 .79 2.64 M3 .81 .81+.25

8.0 SHOULDERMAE 4 1.17 3.45 M4 1.57 1.57+.3810.0 BALL-LOCK

10.0 SHOULDER13.0 ALL MAE 5 1.58 4.37 M5 1.57 1.57+.3816.0 BALL-LOCK

16.0 SHOULDER20.0 ALL25.0 ALL MAE 6 2.36 5.18 M6 1.57 1.57+.3832.0 ALL —40.0 ALL —

CONSULT FACTORY MAE 12 3.18 7.13 M8 —

Drill and Tap sizesused on ejectorproducts

Body Band Ball ReliefMoeller is pleased to announce our newbody band ball relief. This type of relieffacilitates a rounder shank diameter,thusly improving the “fit” between the tooland its mating retainer. When centerlessgrinding, the interruption of contactcaused by the ball-seat, generates aslight “hump” 180° opposite the ball-seat.Moeller’s process includes grinding orprecision turning the ball-relief area,thusly removing this out of roundcondition. This band relief also producesa balanced three point contact condition,improving the punches stability while indie position (see illustration).

Ball-Lock SpaceRequirements*Add 1.7 to ‘C’Dimension on True SetStyle Retainers

DIE BUTTON ANDLIGHT-DUTY PUNCH

FOR PIERCING STOCK UP TO 2.0

HEAVY-DUTY PUNCH

FOR PIERCING STOCK UP TO 8.0

DIA. PUNCHSHANK OR DIE

BALL DIA. PUNCH BALL

BUTTON O.D.DIA. CLEARANCE SHANK DIA. CLEARANCE

A B C A B C

6 6.0 10.0 10 10.0 13.0

10 8.0 11.0 13 12.0 15.0

13 8.0 11.0 16 12.0 15.0

16 8.0 11.0 20 12.0 15.0

20 8.0 11.0 25 12.0 15.0

25 8.0 11.0 32 12.0 15.0

32 8.0 11.0 40 12.0 15.0

38 8.0 11.0

TECHNICAL TOPICS MANUFACTURINGCOMPANY

A

C

B

WEDGEFORCE CONTACT

CONTACT


57

ClearanceClearance between punch and die is based upon type of material being stamped, material thickness, finish requirement of holeand anticipated tool life. It is expressed as a total percentage of material thickness being stamped. It is important to rememberthat the punch determines hole size and the die determines slug size. As a rule, optimal clearance provides flat, sharp and cleanpunching with minimum tool load. Insufficient clearance results in minimum burr and rollover, but tool life is shortened due to hightool loads. Excessive clearance results in deformation and larger rollover but increased tool life. Below are some generalguidelines for different types of material being stamped. The values shown are recommended total die clearance for generalpurpose holes using non-ejector punches. By doubling the amount of clearance and using ejector punches, anticipated tool lifewill be greatly increased. Most of the punch wear is produced by stripping forces when the punch is being withdrawn. Theincreased clearance by using ejector punches helps keep tool wear to a minimum.

TECHNICAL TOPICS

Material Soft Hard

Aluminum 10% 12%

Brass/Copper 6% 8%

Steel (Low Carbon) 10% 12%

Steel (High Carbon) 18% 20%

BURNISH AREA

ROLL OVER

BREAK OUT

BURR



58

PERFORMANCE ENHANCERS MANUFACTURINGCOMPANY

TiN – (Titanium Nitride) PVD CoatingAlteration Order Code: TIN • Add 2 days to DeliveryTiN is the least expensive and most commonly used PVD (physical vapor deposition) wear resistant coating offering:• Excellent wear resistance on cutting edges and wear surfaces• Excellent lubricity• Suitable thermal stability for most cold work metalworking applications• High micro hardness of 2300 Vickers*Note: TiN works best when used with lubricants and is not recommended for uses in stainless steel, nickel, or copper applications

TiCN – (Titanium CarboNitride) PVD CoatingAlteration Order Code: TCN • Add 3 days to DeliveryTiCN has the broadest range of application use regarding PVD coatings including stainless steel, nickel,and copper metal working operations offering:• Higher hardness and lower coefficient of friction than that of TiN coating, resulting in extremely high wearresistance on cutting edges and wear surfaces

• Improved lubricity• Extremely high micro hardness of 3000 Vickers*Note: Suitable for uses in stainless steel, nickel, or copper applications

TiAlN - (Titanium Aluminum Nitride) PVD CoatingAlteration Order Code: TAN • Add 3 days to DeliveryTiAlN is ideal for applications where surface heat is generated, which converts the aluminum constituent toaluminum oxide for added protection against shear stress and wear resistance on cutting edges.• High thermal stability• Extremely high micro hardness of 3400 Vickers*

MoST™ – (Titanium CarboNitride with Molybdenum Disulfide)PVD w/Moly Top CoatingAlteration Order Code: MST • Add 7 days to DeliveryMoST coating reduces operating friction and galling through the use of a very lubricious top layer coat,which is ideal for pre-painted and plated material applications.• Extremely high lubricity• High micro hardness of 2000 Vickers*In addition to surface treatments, a special heat treat enhancement process can be applied to optimize toughness.MoST® is a trademark of IonBond® Inc.

MSP™ – (Moeller Special Process with TiCN)PVD Top CoatingAlteration Order Code: MSP • Add 5 days to DeliveryMSP offers the ultimate in galling resistance while providing the wear resistance of TiCN coating.• Superior surface finish• Extremely high lubricity• Extremely high micro hardness of 3000 Vickers*Note: This process combines a high hardness coating with a superior surface finish to provide the ultimate in galling resistance.

Alcrona™ – (Aluminum Chromium Nitride) PVD CoatingAlteration Order Code: ACN • Add 3 days to DeliveryPerformance is enhanced utilizing the thermal stability, low coefficient of friction and ductility advantagesof the aluminum and chromium, making it ideal for high temperature and high strength steel applications.• Exceptionally low coefficient of friction• Extraordinary high thermal stability• Extremely high micro hardness of 3400 Vickers*Balanit® Alcrona is a trademark of Oerlikon Balzers.


59

PERFORMANCE ENHANCERS MANUFACTURINGCOMPANY

M-Tride™ - (Nitride)Alteration Order Code: MTN • Add 2 days to DeliveryMTN is a case hardening surface treatment, effecting all outer surfaces of the tool.• Increases surface hardness by approximately 10 points HRC.Note: It has the broadest range of use and is the least expensive of the surface treatments listed here. M-Tride casehardens all exposed surfaces and is ideal for die buttons and other tools with internal features which are difficult to coatusing a PVD line of sight process.

M-Wear™Alteration Order Code: MWN • Add 7 days to DeliveryA dual process surface treatment/coating process that provides a very hard coating on top of a less hard, butvery tough surface treatment. This helps distribute load through the tool. Very beneficial for extruding or formingapplications were isolated stress and load on small areas of the tool can cause premature failure.• High micro hardness of 2300 Vickers*Note: M-Wear works best when used with lubricants and is not recommended for use in stainless steel, nickel,or copper applications.

M-Wear Extreme™Alteration Order Code: MWE • Add 7 days to DeliveryM-Wear Extreme is similar to M-Wear but with a lower coefficient of friction and higher wear resistance.Unlike M-Wear, it is suitable for stainless steel, nickel and copper applications.• High micro hardness of 3000 Vickers*

CDF – (Cryogenic Deep Freeze)Alteration Order Code: CDF • Add 2 days to DeliveryCDF is an addition to the heat treat process to insure complete transformation of retained austenite to martensite.This process is an effective way to achieve optimum toughness and dimensional stability even when exposed totemperatures up to fifty degrees Fahrenheit of the steels original tempering temperature.

PIERCE& TRIM

EXTRUDE& DRAW

FORM& EMBOSS

SHAVE& LANCE

COIN& HOB

M-Tride™ X X X X X

TiN X X X

TiCN X X X X

MSP™ X X X X

M-Wear™ X X X X X

M-Wear Extreme™ X X X X X

Alcrona™ X X X X

TiAlN X

MoST™ X X

CDF X X X X X

Note: Please reference the Moeller Performance Enhancement Coatings Brochure for additional surface treatments.


Moeller Punzones

Documents

Transcript of Moeller Punzones