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AURO UNIVERSITYSurat, Gujarat
(INDIA)
The School of Management & Entrepreneurship
Master of Business Administration (MBA)
Module
Production & Operations Management
Semester-2 (2012-2014)
Module Leader MR CHIRAG GUJARATI
http://www.aurouniversity.edu.in
Auro University The School of Management & Entrepreneurship
CONTENTS
Course Outcomes and Objectives 02
Learning Outcomes 04
Readings 04
Learning Process 06
Support for Your Learning 07
Course Assessment 08
Regulations 08
Expectations 09
Using Unfair Means 09
Coursework Task 1: Ungraded End of the Chapter Assignments 11
Coursework Assessment Task 2: Assessed Project Report and Presentation–Individual 12
Coursework Assessment Task 3: Assessed Group Presentations 14
Weekly Coverage 15
Week 1: Operations and Productivity, Operations Strategy in a Global Environment 16
Week 2: Forecasting, Designing Operations 17
Week 3: Managing Quality, Statistical Process Control 18
Week 4: Process Strategy, Capacity Planning 20
Week 5: Location Strategies, Layout Strategies 21
Week 6: Supply Chain Management, Outsourcing as a Supply Chain Strategy 22
Week 7: Inventory Management, Aggregate Planning 24
Week 8: Material Requirements Planning and ERP 25
Course Outcomes and Objectives:
The Production & Operations Management course aims at imparting knowledge and decision making skills in order to optimise resources at the workplace by learning the conceptual underpinnings of Production & Operations Management. The course will aim at imbibing concepts and integrating it with the spread sheet skills so as to make the students comfortable in decision making with the help of spread sheets.
The course has two pronged focus. Firstly the students are expected to enhance their learning of the various aspects and dimensions of Production & Operations Management. The students will also have an enhanced understanding about various tools and techniques to help them in the process of planning, implementation and control. In the modern times, spread sheets have
Production & Operations Management
Auro University The School of Management & Entrepreneurship
been used and are in vogue in the process of teaching decision making.
The course aims at imparting the various tools of planning and decision making at the workplace pertaining to Production & Operations Management and the spread sheet skills so that the MBA participants are comfortable to take decisions at the workplace by modelling the real world alternatives and scenarios.
This module handbook outlines the essential readings and references for the course and will act as a reference guide for the full block in semester. The students will leverage the spread sheet skills acquired earlier and the decision making skills by applying them on real world problems and situations.
Spread sheet based decision modelling is gaining prominence in the corporate world gradually. The MBA participants are expected to optimally integrate the knowledge of Production & Operations Management, Decision making tools and the knowledge regarding Ms-Excel to integrate them in order to optimize resources and to facilitate planning, decision making and control process. The students shall also be motivated to combine their power to logically model and analyse decision making scenarios. The students are required to focus on acquiring skills needed to apply decision models to different types of organizational decision making situations pertaining to Production & Operations Management.
The objectives of the course are to:
Develop knowledge of the students to assist them in the process of decision making in POM Develop Operations Strategy in a Global Environment Develop planning, decision making, implementation and control tools and techniques Develop an understanding of how such techniques are applied in Production & Operations
Management Enable the student to assess the reliability and usefulness of any information generated by
quantitative techniques and spread sheet software in POM Enable the student to justify decisions made with quantified data using spread sheets in the
area of POM Enable the students to optimize resources using various POM tools and spread sheet skills.
Learning Outcomes:
Through your own self-study of the reading materials outlined in this handbook, your participation in your Production & Operations Assignments and through lectures, workshops and seminars, you should be able to:
Understand the various tools, techniques and applications of Production & Operations Management.
Understand the application of suitable tools and techniques in different alternative scenarios to maximize Productivity
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Formulate Production & Operations Strategy in domestic and global context Model a wide variety of Production & Operations Management problems in production and
services organizations Understand the various factors and dimensions that have a significant impact on
productivity and the strategies to maximize productivity. Integrate the concepts of Production & Operations Management, Statistics, Spread Sheet
Skills and Management Decision Science to evolve the Production & Operations strategy to make the Organization Globally Competitive.
Readings:
Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management, Pearson Publication –Recommended Text Book
Bozarth & Handfield (2012), Introduction to Operations and Supply Chain Management ,
Pearson Publication
Krajewski, Ritzman & Malhotra (2012), Operations Management: Processes and Supply Chains,
Pearson Publication
Hill (2012), The Encyclopaedia of Operations-Management, -A Field Manual and Glossary of
Operations-Management Terms and Concepts, Pearson Publication
Glazer (2012), High Performance Operations: Leveraging Compliance to Lowe Costs, Increase
Profits, and gain competitive advantage, 1/e, FT Press
Slack & Lewis (2011), Operations Strategy, Prentice Hall Publications
Slack, Chambers & Johnston (2010), Operations Management, Prentice Hall Publications
Johnston & Clark (2008), Service Operations Management 3e, Prentice Hall Publications
Bozarth & Handfield (2008), Introduction to Operations and Supply Chain Management 2/e, Prentice
Hall Publications
Hayes & Ninemeier (2007) Hotel Operations Management, Prentice Hall Publications
Ninemeier & Hayes (2011), Restaurant Operations Management: Principles and Practices, Prentice Hall
Publications
Ninemeier & Perdue (2011), Hospitality Operations: Careers in the world’s Greatest Industry, 1/e,
Pearson
Blocher (2011), Readings in Operations Management: A Case Teacher’s Supplement, Pearson
Nahmias, Steven (2012), Production and Operations Analysis 6th Edition, McGraw-Hill Higher Education
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Stevenson, William (2012), Operations Management: Creating Value along the supply chain 7th
Edition., John Wiley and Sons
Jacobs, F. Robert; Berry, William; Whybark, D.; Vollmann, Thomas (2011), Manufacturing Planning and
Control for Supply Chain Management, 6th Edition, McGraw-Hill Higher Education
Sunil Chopra; Peter Meindl (2013), Supply Chain Management: Strategy, Planning and Operation,
Prentice Hall
Reid, R. Dan, Sanders, Nada R., (2011), Operations Management, 4th Edition, John Wiley and Sons
Meredith, Jack R., Shafer, Scott M., (2010), Operations Management for MBAs, 4th Edition, John Wiley
and Sons
Finch, Byron (2008), Operations Now: Supply Chain Profitability and Performance, 3rd Edition,
McGraw-Hill Higher Education
Collier; Evans (2012), OM, 3rd Edition, South-Western
Barlow, John F. (2009), Excel Models for Business and Operations Management, Second Edition, Wiley
India
Cecil Bozarth; Robert Handfield (2012), Introduction to Operations and Supply Chain Management,
Third Edition, Prentice Hall
Jacobs Robert, Chase Richard (2011), Operations and Supply Chain Management: Third Edition,
McGraw-Hill Higher Education
In addition to the texts mentioned above, it is important to keep abreast of current /contemporary business news / issues by reading the pink dailies from India and abroad as the
Production & Operations Management
Auro University The School of Management & Entrepreneurship
same facilitates the understanding of business, production and operations from a holistic view angle in the light of the exponentially dynamic business environment. A daily dose of leading pink dailies is highly recommended among but not limited to The Economic Times, Financial Express, Business Line, The Wall Street Journal etc. Most of these are available in the University library and are also available free of charge on the internet (If you are unsure of web address, search for the relevant newspaper using www.google.com).For e.g. The economic Times -www.epaper.timesofindia.com
Learning Process:
Your learning for the Production and Operations Management Course will be mainly by lectures, seminars, self-study, Videos, Presentations and through your assignments, research and project report.
The students will work on the various functions of Ms-Excel and their applications in Production and Operations Management. The demo examples may be practiced by the students. This is important to have a very strong understanding and skill development.
The students may be required to work in groups as well.
The entire class is to be divided in group of four students for the discussion of cases in the class.
The group is likely to be 1-4, 5-8, 9-12 and so on.
The students will do ungraded group assignment mentioned at the end of the respective chapter. The students are required to submit the assignment of the previous date (Solutions of End-of the Chapter Exercise) starting from second week by 10 AM for being eligible to attend the classes.
The assignment at the group level and project work at the individual level will facilitate the overall learning in Production &Operations Management.
Graded Assignment (30%)The students are required to notify the Programme Office with a copy marked to the instructor by email the “Name of the Company” on which he/she is likely to do a Project Report. For e.g. Project Report on “Production and Operations Management of “ABC Company Ltd.” latest by 10 AM of week 2.
Weekly Submission of Updates is important for being graded in this component.
The project report is likely to cover the various aspects of production /service produced
Production & Operations Management
Auro University The School of Management & Entrepreneurship
/rendered by the organization including but not limited to operations and productivity, forecasting, design operations, Quality Management, Statistical Process Control, Process Strategy, Capacity Planning, Expansion, Outsourcing, Location Strategies, Production decisions, Layout Strategies, Work Measurement, Supply Chain Management, Inventory Management, Aggregate Planning, MRP/ERP, JIT, Project Management, Decision Making Tools etc.
The students are required to submit the Project Report in hard copy and soft copy to the program office latest by 10AM in 8th week.
The students are required to download the VIPER Software from internet and attach the soft copy and hard copy of the Viper Report along with the soft copy and hard copy of the project report. The viper report must not show plagiarism beyond 20%. The soft copy of the Project Report is to be uploaded on the VLE.
(Please Note: Please consult / contact your tutor regarding any guidance/support during the course)
It is expected that students will co-ordinate their group and arrange meetings etc. to complete the necessary tasks during their own time. If you are having problems with the group working element, please contact your module leader, but remember that it is your responsibility to arrange to meet up as a group and co-ordinate the necessary information gathering.
Please note:
Lectures, workshops and seminar/tutorials (if any) for the module are compulsory for all students. It will be assumed by the module leader in all assessments (coursework and examinations) that students have attended all the classes.
Support for your Learning
The main form of support will be through your module leader/s and seminar/workshop leader/s, who are available on appointment. Also, the online support in the form of material available on the VLE regarding your module should be used to keep oneself updated.
The library resources are extended through the availability of electronic databases, containing Research Journals and various other types of publications that provide you with enhanced readings and facilitate your understanding.
Course Assessments:
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Coursework Assessments Individual Company Report (30%) and Weekly Group
Presentations (20%)
The assessment for the Production & Operations Management course will be made up of the following coursework elements:
For the group/individual assignment element, each team/individual member is expected to complete a proportionate share of the group assignments. The allocation of specific tasks is the responsibility of the group.
Please note: The institute reserves the right to adjust course work marks after coursework has been returned to students in order to ensure that the course work marks have an appropriate distribution.
Examination
The Production & Operations Management examination element will comprise a short discursive section of six questions, from which you will have to answer five questions including one Case Study. The specimen exam questions would be similar to the concepts discussed in the class during the lecture, workshop and the solved and unsolved problems mentioned in the recommended text book. The examination may be an open book test.
Regulations:
Late Submission of Work
Coursework submitted after the deadline, but within two working days (48 hours) of that deadline will be awarded a maximum mark of 45%. All coursework submitted after two days will normally be awarded a Zero i.e. F grade.
Extension for medical reasons or extenuating circumstances must be agreed with the Module Leader in advance of the deadline where possible and supported by medical evidence where appropriate. Problems with printing and binding will not normally be accepted as valid reasons for lateness.
Attendance Regulation
All students are required to maintain above 80% attendance. Any student who is falling short of the 80% attendance rule will be allowed to take the main exam / coursework if he/she has
Production & Operations Management
Auro University The School of Management & Entrepreneurship
ensured 80% attendance in all papers of previous blocks of all semesters. However, in such case 10 marks will be deducted from the total marks for the concerned module. However no student will fail due to the above ruling (for example if a student has scored anywhere between 45 to 55 marks the marks will be capped at 45).
Expectations:
There are a number of expectations for your study on this module which you should be aware of. These are that you will:
Adhere to the guidelines vis-à-vis – submission deadlines; weekly readings and tasks; practice tests schedule
Regularly log-in to check on the Auro University server for announcements (and material) pertaining to this module
Attend all the face to face sessions and regularly connect with module/workshop leaders for any clarification pertaining to the module
Be aware of the plagiarism norms of the Auro University and take care not to infringe upon the any of the same
Using Unfair Means
All assessments are intended to determine your individual skills, abilities, understanding and knowledge. Cheating is defined as obtaining an unfair academic advantage and any of you found using any form of cheating, attempting to cheat or assisting someone else to cheat may be subject to disciplinary action in accordance with the University Disciplinary Procedure. The Institute takes this issue very seriously and you may be expelled or have your degree withheld for cheating in assessments. If you are having difficulty with your work it is important to seek help from your tutor rather than be tempted to use unfair means to gain marks. Do not risk losing your degree and all the work you have done. Auro University defines a number of different forms of cheating, although any form of cheating is strictly forbidden. These are:
Submitting other people's work as your own - either with or without their knowledge. This includes copying in examinations; using notes or unauthorised materials in examinations
Impersonation - taking an assessment on behalf of or pretending to be another student, or allowing another person to take an assessment on your behalf or pretend to be you
Plagiarism - taking or using another person's thoughts, writings or inventions as your own. To avoid plagiarism you must make sure that quotations, from whatever source, are clearly identified and attributed at the point where they occur in the text of your work by using one of the standard conventions for referencing. It is not enough just to
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Auro University The School of Management & Entrepreneurship
list sources in a bibliography at the end of your essay or dissertation if you do not acknowledge the actual quotations in the text. Neither is it acceptable to change some of the words or the order of sentences if, by failing to acknowledge the source properly, you give the impression that it is your own work
Collusion - except where written instructions specify that work for assessment may be produced jointly and submitted as the work of more than one student, you must not collude with others to produce a piece of work jointly, copy or share another student's work or lend your work to another student in the reasonable knowledge that some or all of it will be copied
Duplication - submitting work for assessment that is the same as, or broadly similar to, work submitted earlier for academic credit, without acknowledgement of the previous submission
Falsification - the invention of data, its alteration, it’s copying from any other source, or otherwise obtaining it by unfair means, or inventing quotations and/or references.
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Coursework Task 1:
UngradedThe students will work on the various end of the chapter exercise/s mentioned in the text book and the case study/ies. The students are required to work in groups as well.
The entire class is to be divided in group of four students. The group is likely to be 1-4, 5-8, 9-12 and so on. The students will do group assignment from the test book and submit in the class to the CR.
The assignment at the group level is the Pre-requisite for the assessment of the Individual Project Report of all members of the group.
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Coursework Assessment Task 2:
Project Report
This is an individual task.
The Project Report must be your own work. The submission of this task will be due on week 6 on the day of class on or before 10 am, but you may wish to start gathering source materials for this task in advance.
THE TASK:
You should prepare a Project Report on a company of your choice:
Your aim is to research this topic area widely by using resources available in the library, from course reading materials and on-line sources, other sources. Students wishing to score highly on this Project Report should aim to read as widely as possible, since a better appreciation of the existing business operations and business opportunity/ies will be reflected in your Project Report. It is recommended that the students should study various existing businesses and their processes related to Production and Operations.
REQUIRED:
1. The students are required to submit the hard copy in the form of report along with the soft copy upload on the VLE.
2. Your word-processed Project Report does not have any word limit. The Project Report should be word-processed in Microsoft Word format.
Your Project Report should include:
a. Title pageb. Indexc. Executive Summaryd. Introduction e. Main body discussion f. Recommendationsg. Conclusion which summarizes the main argument/findings h. Reference list i. An appendix (if desired)
A reference list should be provided at the end of your business plan, which refers only to those sources, books, articles and website addresses you have actually used in writing your essay. The
Production & Operations Management
Auro University The School of Management & Entrepreneurship
reference list is not included in the word count. AURO has adopted the Harvard system of referencing (see Appendix – 2).
As a brief guide the report should include the various aspects and topics discussed in the class and allied topics of Production and Operations Management.
Introduction Production Planning Plant Layout Process Layout Quality Control Productivity Production Strategies Various other factors mentioned in the text-book on Production and Operations
Management.
IMPORTANT: Plagiarism is a SERIOUS ACADEMIC OFFENCE. Please ensure you appropriately acknowledge the source of your ideas and attribute quotations as appropriate, as these coursework will be routinely checked for plagiarism using plagiarism software.
DEADLINE:
This piece must be word processed in Microsoft Word and submitted in both soft and hard copy. The deadline for submission will be in the 6th week of second block of second semester. Exact date and time will be latest before 10 AM. The hard copy must contain a signed coursework declaration sheet. Please ensure your name is included on the hard and soft copy of your Project Report
Graded Assignment (30%)The students are required to notify the Programme Office with a copy marked to the instructor by email the “Name of the Company” on which he/she is likely to do a Project Report. For e.g. Project Report on “Production and Operations Management of “ABC Company Ltd.” latest by 10 AM of week 2. The students are requested to send the weekly update and Work in Progress of the Project Report every Sunday in soft copy by 9 PM by email to the instructor on the Project Report from 3rd week onwards till the eighth week.
Weekly Submission of Updates is important for being graded in this component.
The project report is likely to cover the various aspects of production /service produced /rendered by the organization including but not limited to operations and productivity, forecasting, design operations, Quality Management, Statistical Process Control, Process Strategy, Capacity Planning, Expansion, Outsourcing, Location Strategies, Production decisions, Layout Strategies, Work Measurement, Supply Chain Management, Inventory Management,
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Aggregate Planning, MRP/ERP, JIT, Project Management, Decision Making Tools etc.
The students are required to submit the Project Report in hard copy and soft copy to the program office latest by 10AM in 8th week.
(Please Note: Please consult / contact your tutor regarding any guidance/support during the course)
It is expected that students will co-ordinate their group and arrange meetings etc. to complete the necessary tasks during their own time. If you are having problems with the group working element, please contact your module leader, but remember that it is your responsibility to arrange to meet up as a group and co-ordinate the necessary information gathering.
Please note: The University reserves the right to adjust coursework marks after course work has been returned to students in order to ensure that the coursework marks have an appropriate distribution.
Coursework Assessment Task 3:
Assessed Presentation
GROUP PRESENTATION
Required: This presentation will require each group to give a minimum 25 minute oral presentation of the topic assigned to all the groups in Week 2.
Practicalities: In doing presentations, please remember you will only have the facilities available in the lecture room, so you will need to check what is there in the room in advance of the presentation? Your tutor will bring along whiteboard pens, but you will need to arrange for any other materials which you wish to use for your presentation (e.g. overhead transparencies, handouts). Do not assume there will be computer projection facilities, and even if there is, you must bring overhead transparencies as a back-up.
NOTE: See Appendix for Guidance on Presentation.
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Weekly coverage:
WEEK COVERAGE
SEMESTER – 1
Week 1 Operations and Productivity, Operations Strategy in a Global Environment
Week 2 Forecasting, Designing Operations
Week 3 Managing Quality, Statistical Process Control
Week 4 Process Strategy, Capacity Planning
Week 5 Location Strategies, Layout Strategies
Week 6 Supply Chain Management, Outsourcing as a Supply Chain Strategy
Week 7 Inventory Management, Aggregate Planning
Week 8 Material Requirements Planning and ERP
Production & Operations Management
Auro University The School of Management & Entrepreneurship
WEEK 1: Operations and Productivity, Operations Strategy in a Global Environment
Learning Outcomes
Having attended these lectures, students should gain An overview of Operations Management
Explain the distinctions between good and services
Compute Single-factor productivity
Compute multifactor productivity
Identify the critical variables in enhancing productivity
Understanding of mission and strategy
Identify and explain three strategic approaches to competitive advantage
Identify and define the 10 decisions of operation management
Identify five OM strategy insights provided by PIMS research
Identify and explain four global operations strategy options
Lecture Outline
Introduction to the course, delivery and assessment.
What is Production and operations management
Organizing to produce goods and services
Why Study OM?
What Operations Managers Do?
The Heritage of Operations Management
Operations in the Service Sector
Exciting new trends in Operations Management
Ethics and Social Responsibility
Global View of Operations
Developing Missions and Strategies
Achieving Competitive Advantage through Operations
Ten Strategic OM Decisions
Issues in Operations Strategy
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Strategy Development and Implementation
Global Operations Strategy Options
SEMINAR FOR WEEK 01
Class Discussion: Why should one study Operations Management? What are the reasons productivity is difficult to improve in the service sector? What are the measurement problems that occur when one attempts? What are the decision areas of operations management? What are the major challenges in front of production and operations management
READINGS FOR WEEK 01
Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management, Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 1& 2
WEEK 2: Forecasting, Designing Operations Learning Outcomes
Having attended this lecture, students should be able to understand and/or
The three time horizons and which models and which models apply for each
Explain when to use each of the four qualitative models
Apply the naive, moving- average, exponential smoothing, and trend methods
Compute three measures of forecast accuracy
Develop Seasonal Indices
Conduct a Regression and Correlation Analysis
Define Product Life Cycle
Build a house of Quality
Describe how time based competition is implemented
Describe how products and services are defined
Prepare the documents needed for production
Describe Customer participation in the design and production of services
Apply Decision trees to Products issues
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Lecture Outline
What is forecasting
The strategic importance of forecasting
Seven steps in the forecasting system
Forecasting Approaches
Time-Series Forecasting
Associative Forecasting Methods: Regression and Correlation Analysis
Monitoring and controlling forecasts
Forecasting in the service sector
Goods and Services Selection
Generating New Products
Product Development
Issues for Product Design
Ethics, Environmental Friendly Designs, and Sustainability
Time based Competition
Defining a Product
Documents for Production
Service design
Application of Decision Trees to Product Design
Transition to Production
Seminar for Week 2
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter of the Text Book
READINGS FOR WEEK 2 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 3& 4
WEEK 3: Managing Quality, Statistical Process Control
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Learning Outcome
Having attended this lecture, students should have an understanding of:
Quality and TQM
ISO –International Quality Standards
Six Sigma
How Benchmarking is used
Explain Quality robust products and Taguchi Concepts
Use the seven tools of TQM
Purpose of a Control Chart
Role of the central limit theorem in SPC
Build Xbar Charts and R Charts
Five Steps involved in building control charts
Build P-Charts and C-Charts
Process Capability and Computation of Cp and Cpk
Computation of AOQ
Lecture Outline
Quality and Strategy
International Quality Standards
Total Quality Management
Tools of TQM
The Role of Inspection
TQM in Services
Statistical Process Control
Process Capability
Acceptance Sampling
Seminar for Week 3
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter of the Text Book
READINGS FOR WEEK 3 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 5 and Supplement 5
WEEK 4: Process Strategy, Capacity Planning
Learning Outcomes
Having attended this lecture, students should be able to
Describe four production processes
Compute Crossover Points for different processes
Use the tools of process analysis
Describe customer interaction in process design
Identify recent advances in production technology
Define Capacity
Determine Design Capacity, Effective Capacity, and utilization
Compute Break-Even
Apply Decision Trees to Capacity Decisions
Compute Net Present Value
Lecture Outline
Four Process Strategies
Process Analysis and Design
Service Process and Design
Selection of Equipment and Technology
Production Technology
Technology in Services
Process Redesign
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Ethics and Environmentally Friendly Processes
Capacity
Capacity Planning
Break-Even Analysis
Applying Decision Trees to Capacity Decisions
Applying Investment Analysis to Strategy-Driven Investments
Seminar for Week 4
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter of the Text Book
READINGS FOR WEEK 4 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 6 and Supplement 6
WEEK 5: Location Strategies, Layout Strategies
Learning Outcomes
Having attended this lecture, students should be able to:
Identify and explain seven major factors that affect location decisions
Compute labour productivity
Apply the factor-rating method
Complete a locational break-even analysis
Use the centre-of-gravity method
Discuss important issues in office layout
Define the objectives of retail layout
Discuss Modern warehouse management terms such as ASRS, cross-docking, and
random stocking
Identify when fixed-position layouts are appropriate
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Explain how to achieve a good process-oriented facility layout
Define work cell and the requirements of a work cell
Define Product oriented layout
Explain how to balance production flow in a repetitive or product-oriented facility
Lecture Outline
The Strategic Importance of Location
Factors that affect Location Decisions
Methods of Evaluating Location Alternatives
Service Location Strategy
The strategic importance of layout Decisions
Types of Layout
Office Layout
Retail Layout
Warehousing and Storage Layouts
Fixed Position Layout
Process Oriented Layout
Work Cells
Repetitive and Product-oriented layout
Seminar for Week 5
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter/s of the Text Book
READINGS FOR WEEK 5 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 7 and Supplement 8
WEEK 6: Supply Chain Management, Outsourcing as a Supply Chain Strategy
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Learning Outcomes
Having attended these lectures, students should understand:
Strategic importance of the Supply Chain
Identification of five Supply Chain Strategies
Explain issues and opportunities in the supply chain
Describe approaches to Supply Chain Management
Evaluate Supply Chain Performance
Compute per cent of assets committed to inventory
Compute inventory turnover
Explain how core competencies relate to outsourcing
Describe the risks of outsourcing
Use factor rating to evaluate both country and provider outsourcers
Use Break-Even Analysis to determine if outsourcing is cost-effective
List the advantages and disadvantages of outsourcing
Lecture Outline
The Supply Chain’s Strategic Importance
Ethics and Sustainability
Supply Chain Economics
Supply Chain Strategies
Managing the Supply Chain
E-Procurement
Vendor Selection
Logistics Management
Measuring Supply Chain Performance
What is outsourcing?
Strategic Planning and Core Competencies
Risks of Outsourcing
Evaluating Outsourcing Risk with Factor Rating
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Advantages and Disadvantages of Outsourcing
Audits and Metrics to Evaluate Performance
Ethical Issues in Outsourcing
Seminar for Week 6
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter/s of the Text Book
READINGS FOR WEEK 6 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 10 and Supplement 10
WEEK 7: Inventory Management, Aggregate Planning
Learning Outcomes
Having attended these lectures, students will be able to:
Conduct an ABC Analysis
Explain and use Cycle Counting
Explain and use the EOQ Model for independent inventory demand
Compute a reorder point and explain safety stock
Apply the production order quantity model
Explain and use the quantity discount model
Understand service levels and probabilistic inventory models
Understand Aggregate Planning
Identify optional strategies for developing an aggregate plan
Prepare a graphical aggregate plan
Solve an aggregate plan via the transportation method of linear programming
Understand and solve a yield management problem
Lecture Outline
Functions of Inventory
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Auro University The School of Management & Entrepreneurship
Inventory Management
Inventory Models
Inventory Models for Independent Demand
Probabilistic Models and Safety Stock
Fixed Period Systems
The Planning Process
The Nature of Aggregate Planning
Aggregate Planning Strategies
Methods of Aggregate Planning
Aggregate Planning in Services
Yield Management
Classroom Exercise o Discussion based on Classroom activity (based on excel examples and problems
mentioned in the relevant chapter of the text book )
Seminar for Week 7
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter/s of the Text Book
READINGS FOR WEEK 7 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 11 and Chapter 12
WEEK 8: Material Requirements Planning and ERPLearning Outcomes
Having attended these lectures, the student should be able to understand:
Develop a product structure
Build a Gross Requirements Plan
Build a Net Requirements Plan
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Auro University The School of Management & Entrepreneurship
Determine Lot Sizes for lot-for-lot, EOQ, and PPB
MRP II
Close-loop MRP
ERP
Lecture Outline
Dependent Demand
Dependent Inventory Model Requirements
MRP Structure
MRP Management
Lot-Sizing Techniques
Extensions of MRP
MRP in Services
ERP
Seminar for Week 8
Discussion of questions mentioned in the Case Studies mentioned in the relevant chapter/s of the Text Book
READINGS FOR WEEK 8 Heizer Jay, Render Barry & Rajashekhar Jagdeesh (2012), Operations Management,
Pearson Publication, Ninth Edition –Recommended Text Book, Chapter 13
Production & Operations Management
Auro University The School of Management & Entrepreneurship
APPENDIX – 1
Group Contribution Sheet
Group Based Task
Name Section responsible for:
Actual contribution towards the group task
Signature
1.
2.
3.
4.
5.
6.
7.
8.
9.
ANY OTHER COMMENT:
Production & Operations Management
Auro University The School of Management & Entrepreneurship
APPENDIX – 2
Some specific guidelines about the Harvard system of referencing:
a) When making the reference list at the end of your essay/report, use left alignment and make the author's name stand out by using indentation of the text.
b) The parts of other work e.g. chapters of books, articles in newspapers, reports in journals, parts of a websites: give in plain font.
c) Complete works e.g. books, government reports, newspapers, journals, stand-alone articles: give in italics
d) If you can't find an individual author, use the name of the organization instead. e) For printed work, give the place of publication if possible, then the publisher. Note the
punctuation in the reference.f) For internet sources, as well as the author (or organisation if there is no clear author)
and year, give the date you accessed it and the full URL along with the details of the material e.g. the title of the article, the name of the newspaper etc.
g) For a news report, give the exact date, not only the year. Check that the link you give actually works in that it would take your reader directly to the exact source if she wanted to read it for themselves. Giving a broad website such as 'www.bbc.co.uk'ww is not enough.
h) If the same author has more than one publication in the same year, use a,b,c etc. i) Always make sure that the correct edition is referred to as pagination often differs.
Some examples follow:
(For a book source) Horngren, C.T. (1972) Cost Accounting, A Managerial Emphasis, 3rd Edition, Englewood Cliffs, N.J.: Prel]tice-Hall.
(For a press release source) Baker, S. (2003) "Environment Agency Press Release: Repeat Offenders Take the Shine Off Pollution Reductions," Environment Agency, 30/7/2003.
(For a journal article)Bloggs, J. (2006) "Accounting is a Wonderful Subject," Journal of Accounting Education, Vol. 20, No.4, pp. 653-685.
(For a report) Severn Trent Pic (2003a) Water and Waste.Birmingham: Severn Trent Pic.
Production & Operations Management
Auro University The School of Management & Entrepreneurship
APPENDIX – 3
SELF-HELP CHECKLIST
Format
Has the coursework declaration sheet disclaimer been signed?
Does the cover sheet have all necessary information included?
Are the font and spacing clear and legible?
Does it follow the specifications for word count/number of pages?
Structure and Argumentation
Is there a helpful introduction?
Is effective reasoning used? (Do you supporting points with explanation, illustration,
justification, evidence?)
Are headings / subheadings helpful?
Are the points in logical order?
Does the paragraphing help the reader understand the argument and flow of ideas? Is
there one topic per paragraph?
Are there clear breaks between paragraphs to show where they start and end?
Is it clear how the ideas link together? (both within and between paragraphs)
Style, appropriateness and accuracy of language
Is a formal style used, including full paragraphs (not notes or bullet points)?
Is it clear and easy to follow (not too cryptic or overcomplicated)?
Is English grammar used accurately e.g. tenses, word endings etc.
Is the punctuation clear and accurate e.g. full stops. commas, semi-colons?
Is the spelling accurate?
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Referencing conventions:
Within the text
Are citations given in the text for all the source material used?
Are direct quotations given in quotation marks with surname, date and page number
where available?
Are paraphrase summary and quotation used appropriately (eg. not too much quotation)?
Are sources which the student has read for her/himself acknowledged clearly with
surname and date?
Are indirect sources - ones the students has not read him/herself but has seen mentioned
by other writers acknowledged properly, giving the original source? E.g.(Kim and Um 2003
cited in Brown 2004)
Are websites cited in the text concisely (i.e. author/organisation and date only)?
Are all the sources acknowledged within the text also included in the reference list at the
end?
In the reference list at the end
Are the references in alphabetical order of surname, with the surname first followed by the
initial(s}?
For books, are all the details included? (author, date, title, place of publication and
publisher.)
For journal articles, are all the details included? (author, date, journal title, volume/issue
number, page range.)
Are journal titles and book titles given in italics?
For electronic sources are all the details included? (author/organisation, date, full URL and
date accessed)
Production & Operations Management
Auro University The School of Management & Entrepreneurship
Useful websites for academic writing and relevant issues
http://www.uefap.co.uk/http://owl.english.purdue.edu/ (US English) http://www.bradford.ac. uk/ acad/management/external/els/informationsheets. php (for management students - excellent overall advice, especially on referencing)
http://www.brad.ac. uk/acad/management/external/els/pdf/refandbib.pdf )http://unilearning.uow.edu.au/main.htm l http://www.writing.utoronto.ca/advice/genera I/generaI-advice http://www.lancs.ac. uk/depts/celt/sldcl?openpage
Production & Operations Management
Auro University The School of Management & Entrepreneurship
APPENDIX 4: GUIDANCE ON PROJECT REPORT WRITING
There will be some study skills guidance provided about report writing. However, some brief guidance is provided here for your information.
As a brief guide, your group written report should include:
1. An executive summary, which summarizes your main findings during the project. (This should be no more than 250 words long and is included in the word count).
2. Table of contents 3. Clearly titled sections/sub-sections 4. References: You should ensure your references are correctly attributed in a reference list,
and any quotes from texts must be correctly attributed to their source (for example, Blogs (2002, p.23) says "...."). Please take care to ensure your material is referenced and remember to ensure that material is appropriately acknowledged in your work submitted. Please use the Harvard style of referencing – see the guide for referencing for further guidance (this is available from the Department of Accounting and Finance site).
5. Tables, Charts and diagrams: these should be correctly titled and labeled. Also state the source of your data.
6. Any supplementary material may be included within an appendix. (Note: the appendix is not usually included within the word count, but it should not be seen as a dumping ground for material exceeding the word limit.).
A final thought... Consider the reader of your report.... They will only have limited time to read your B-Plan report, and so it is important that your argument is clear and focused; there should be a concise and coherent argument throughout. A common mistake in B-Plan reports is to report on everything. This is not necessary! It is important to focus on the key focus areas. Additional material should be placed in an appendix, but be selective. However, if you include material in an appendix, it is important to refer this in the main text of your B-Plan report.
The examiner would judge the report on the following grounds:1. Structure (Relevant to Topic & Topic Covered in Depth)2. Argument (Logically Developed Argument)3. Originality (Creative Thought)4. Style (Fluent & Succinct Writing)5. Presentation (Legible & Well Set Out)6. Sources (Adequate Acknowledgement)7. Mechanics (Spelling & Grammar)
Please note: The indications are provided to help you. There is not necessarily a straightforward relationship between them and your final grade. Categories are not equally weighted and other factors will be taken into account.
Production & Operations Management
Auro University The School of Management & Entrepreneurship
APPENDIX 5: GENERAL GUIDANCE FOR PRESENTATIONS
Oral presentations should get easier the more you give. A frequent reaction after giving your first one is 'that wasn't so bad but I'd make a better job if I gave it again'. This hints that the key to a good talk is preparation. Be well prepared, practice your talk beforehand.
Transforming what you did or what you have found out into a presentation involves hard work. Preparation isn't just practice. Before you draft what you will say, remember Decide what you would like the audience to learn from your presentation. Get the overall picture clear in your mind so you can decide on a logical order for the content Distil from the mass of information you have accumulated, the points that need to be made at
each stage
The following points refer mainly to the mechanics of the presentation itself.
1. Plan the structure of your talk, preparing themes for overheads 2. Make the content of your talk coherent. 3. Normally keep diagrams on overheads to one per overhead, making them as large as possible.
Make the writing on the overheads large enough to be completely clear from the back of the room.
4. It's not essential but it's a good idea to begin the presentation with an overhead showing a clear title, the author(s) names and, either on the overhead or accompanying it, a few sentences summarizing why the audience will find the topic interesting.
5. Rehearse very well the first few sentences; stand up when you're introduced and take a deep breath, look at the audience and put up your opening slide or produce something else for them to look at while you relax and deliver your opening at a pace that's not hurried.
6. Talk to the audience, making eye contact with them, using the overhead projector as a diversion from the main attraction, namely you. This requires remembering a fair bit what you are going to say and not reading from a script all the time.
7. Talk loudly enough to be heard above the noise of the audio / visual aid. 8. Don't rush, but keep to time and use the time available to you. A few practices beforehand will
let you know you've got the timing right. 9. Do finish on a positive and definite note. Don't just peter out. This is very important since your
final comments remain in the minds of those assessing the talk. Conclude by reminding people of the key points or emphasizing the achievements of what you have done.
The presentation will be graded on the following grounds:
Well balanced with proper emphasis on relevant details. Clear visuals & easy to hear Creative thoughts All sections adequately covered Succinct presentation Knowledgeable about material
Please note: The indications are provided to help you. There is not necessarily a straightforward relationship between them and your final grade. Categories are not equally weighted and other factors will be taken into account.
Production & Operations Management