MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket...

38
GR8 Modular Tooling System OCTAGONAL TUBE MODULAR TOOLING SYSTEM PATENT PENDING

Transcript of MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket...

Page 1: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

GR8Modular Tooling System

OCTAGONAL TUBE

MODULAR TOOLING

SYSTEM

PATENT PENDING

Page 2: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

30 45

GR8 Modular Tooling System

3HIGH PRECISION

High level of positional repeatability;low defl ection

MODULAR COMPONENTSConsiderable reduction of mounting

components

QUICK INSTALLATION

AND SET UPNo welding or doweling required,

easily replaceable components

FULLY ADJUSTABLEUnlimited orientation in space and

free confi gurations

Locking ring

Ø 30 and 45 booms

Maximum stiff ness and minimun weightoptimization

Precise and effi cient system to guarantee a high level of positional accuracy

Unlimited swivel rotation: ± 45° angular and 360° orbital adjustment

Ball mounting

FULLY CUSTOMIZABLE

Multiple confi gurationsEFFICIENT SYSTEM

A small range of standardizedmounting elements facilitates thesizing and the design of the tooling

Page 3: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

4GR8

NEW

GR8ITM8Insert for 30 mm boom

GR8RJ45 Round Joint 45

GR8RJ30 Round Joint 30

GR8BC45Base connector 45

GR8BC30Base connector 30

Subject to change

- GR8Modular Tooling System

GR8IK Interlocking key insert

GR8LH Locking ring

GR8B456000 Boom 45

GR8CJ45 Cross Joint 45

GR8CJD45 Double cross joint 45

GR8ECI45Interlocking adapter

GR8ECB30Ball adapter

GR8B306000 Boom 30

GR8CJ30 Cross Joint 30

GR8CJD30 Double cross joint 30

GR8ECI30Interlocking adapter

GR8BB45Base plate bracket 45

GR8BB30Base plate bracket 30

Booms

Mounting elements

Inserts Locking ring

GR8EOAOrientable angle adapter

GR8R3025Adapter ring from Ø30 mm octagon to Ø 25 mm round

GR8R4540Adapter ring from Ø45 mm octagon to Ø 40 mm round

GR8EM3030Edge mounting element: 30/30

Page 4: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

5GR8

UNIVER GROUP

GR8

Subject to change

Modular Tooling System

GR8ECT45 In line end connector 45

GR8ECT30 In line end connector 30

End connectors

GR8ET45End connector 45

GR8ET30End connector 30

GR8MR40Rear mount plate for 40 mm clamps

Mounting adaptations

GR8MR50Rear mount plate for retractable locating pin units LCP50

GR8MR50M8Rear mount plate with M8 threads

GR8MS50Side mount plate for retractable locating pin units LCP50

GR8MP30Proximity locator mount 30

GR8MP18Proximity locator mount 18

GR8MVVacuum cups mount

GR8MP12Proximity locator mount 12

GR8MF40Front mount plate for 40 mm clamps

GR8MFGLFront mount plate for UGP40VL

GR8MF50Front mount plate for 50 mm clamps

GR8MP19Vacuum cup mount 19

Page 5: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

6GR8

TECHNICAL FEATURES

30 mm and 45 mm octagonal boomsAluminium UNI 9006/1 60/60

Ø 30 mm: 0,950 Kg/m Ø 45 mm: 1,7 Kg/m

Ø

Material

Weight

Maximun stiff ness and minimum weight optimization

1

G R 83

32

B

4

0 6 0 00

1 Series 2 Component

B = octagonal boomGR8 = modular tooling system

4 Lenght

3000 = 3000 mm6000 = 6000 mm

3 Size

30 = Ø 30 mm45 = Ø 45 mm

ORDERING STRING

Accessories:

GR8C30 = 30 mm octagonal boom end capGR8C45 = 45 mm octagonal boom end cap

29

30

43,5

45

GR8B456000GR8B306000

45° orientation

45°

Subject to change

GR8OCTAGONAL BOOMS

Page 6: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

7GR8

UNIVER GROUP

GR8_ Defl ection charts

Single booms

Juxtaposed booms

22,252,5

2,753

3,253,5

3,754

4,25

ctio

n(m

m)

Deflection- Ø 30 mm boom

5 Kg

10 Kg

00,250,5

0,751

1,251,5

1,752

200 mm 400 mm 500 mm

De

fle

c 10 Kg

15 Kg

1,5

2

2,5

ctio

n (

mm

)

Deflection Ø 45 mm boom

5 Kg

10 Kg

20 kg

0

0,5

1

200 mm 400 mm 500 mm

De

fle

c 20 kg

30 kg

40 kg

10

12

14

16

18

ctio

n (

mm

)

Deflection- 2 juxtaposed Ø 30 mm booms

10 Kg

20 kg

0

2

4

6

8

200 mm 400 mm 500 mm 800 mm

De

fle

c 30 kg

40 kg

2

2,5

3

3,5

4

ec

tio

n (

mm

)

Deflection- 2 juxtaposed Ø 45 mm booms

10 Kg

20 kg

30 kg

0

0,5

1

1,5

400 mm 800 mm 1000 mm

De

fle

40 kg

50 kg

2 booms set above each other

2

2,5

3

3,5

4

ect

ion

(m

m)

Deflection- 2 Ø 45 mm booms set above each other

10 Kg

20 kg

30 kg

0

0,5

1

1,5

400 mm 800 mm 1000 mm

De

fle

40 kg

50 kg

2

2,5

3

3,5

4

ec

tio

n (

mm

)

Deflection- 2 Ø 45 mm booms set above each other

10 Kg

20 kg

30 kg

0

0,5

1

1,5

400 mm 800 mm 1000 mm

De

fle

40 kg

50 kg

GR8

Subject to change

Modular Tooling System

Page 7: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

8GR8

TECHNICAL FEATURES

Easily confi gurable and ready- to- assemble modular components .No welding or doweling or cutting required: each component can be adjusted, removed or repositioned during the set-up phase or in case of a part changeover- easily and quickly. Compact designEasily recognisable components: the part number is laser-marked on each mounting elementThe Intelocking key insert guarantees a high positional precision in 15° steps.The locking ring locks the mounting elements altogheter and guarantees that the system maintains a high level of stiff ness during its life.

Material: GR8LH: Steel GR8IK: SteelWeight: GR8LH: 0,1 Kg GR8IK: 0,09 Kg GR8ITM8: 0,012 Kg

GR8IK Interlocking key insert

GR8LH Locking ring

GR8IK Interlocking key--------- insert

GR8LH Locking ring

GR8ITM8M8 insert for 30 mm boom

GR8ITM8M8 insert for 30 mm boom

5024,5

72

14

15°

30

5

6

M8

Subject to change

GR8Locking Ring and Inserts

Overall dimensions

Tightening torque

GR8LH 28 Nm M8

Screw

GR8ITM8 25 Nm SPECIAL

>> Tightening torque

Page 8: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

9GR8

TECHNICAL FEATURES

The cross joints connect two booms in 15° orientation. The possible connections are between:30/30 mm booms30/45mm booms45/45 mm boomsThe Intelocking key insert guarantees a high positional precision in 15° steps. Without the interlocking insert, the orientation is stepless.Compact aluminum design

Material: GR8CJ30 Aluminium GR8CJ45 AluminiumWeight: GR8CJ30: 0,14 Kg GR8CJ45: 0,21 Kg

GR8CJ45 Cross joint 45

GR8CJ30Cross joint 30

3533

,75

70

43,5

Ø45

30

3524

,5

44,5

55

29

Ø30

20

Subject to change

GR8

GR8Cross joints

Overall dimensions

Tightening torque

GR8CJ30

Screw

GR8CJ45

25 Nm M825 Nm M8

>> Tightening torque

GR8CJ30Cross joint 30 GR8CJ45

Cross joint 45

15°

45°

45°

Page 9: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

10GR8 Subject to change

TECHNICAL FEATURES

The round joints allow a stepless orientation of the booms.Compact aluminum design

Material: GR8RJ30 Aluminium GR8RJ45 AluminiumWeight: GR8RJ30: 0,14 Kg GR8RJ45: 0,21 Kg

GR8RJ45 Cross joint 45

GR8RJ30Cross joint 30

GR8Round joints

Overall dimensions

Tightening torque

GR8CJ30

Screw

GR8CJ45

25 Nm M825 Nm M8

>> Tightening torque

GR8CJ30Cross joint 30 GR8CJ45

Cross joint 45

3520

,824

,5

45,3

55

30

3530

33,75

63,75

4570

Page 10: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

11GR8

TECHNICAL FEATURES

The double cross joints off er a two- sided connections for 30 and 45 mm booms. Their overall dimensions are extremely compact: the booms can be connected in two directions, with a single mounting element.Easily recognisable components: the part number is laser-marked on each mounting elementThe Intelocking key insert guarantees a high positional precision in 15° steps. Without the interlocking insert, the orientation is stepless.

Material: GR8CJD30 Aluminium GR8CJD45 AluminiumWeight: GR8CJD30: 0,12 Kg GR8CJD45: 0,19 kg GR8CJD45

Double Cross joint 45

GR8CJD30Double Cross joint 30

GR8CJD30Double Cross joint 30

GR8CJD45 Double Cross joint 45

55

24,5

49

3524

,5

29

35

70

43,5

33,7

533

,75

67,5

GR8

Subject to change

GR8Double Cross joints

Overall dimensions

Tightening torque

GR8CJD30

Screw

GR8CJD45

25 Nm M825 Nm M8

>> Tightening torque

Page 11: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

12GR8

TECHNICAL FEATURES

This end adapter off er a low profi le solution to connect 30 and 45 mm booms and grants a 15°

orientation.

No welding or doweling or cutting required: each component can be adjusted, removed or repositioned during the set-up phase or in case of a part changeover - easily and quickly.

The Intelocking key insert guarantees a high positional precision in 15° steps. Without the interlocking insert, the orientation is stepless.

Material: GR8ECI30: Aluminium GR8ECI45: AluminiumWeight: GR8ECI30: 0,05 Kg GR8ECI45: 0,07 Kg

34

2821

45Ø34Ø

Subject to change

GR8Interlocking end adapters

GR8ECI45Interlocking end adapter 45

GR8ECI30Interlocking end adapter 30

GR8ECI45Interlocking end adapter 45

GR8ECI30Interlocking end adapter 30 mm boom >> TO BE FASTENED WITH

GR8ITM8- sold separately.

Overall dimensions

Tightening torque

GR8ECI30

Screw

GR8ECI45

25 Nm M825 Nm M6

>> Tightening torque

GR8ITM8 25 Nm SPECIAL

GR8ECI45GR8ECI30

Page 12: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

13GR8

GR8

Subject to change

TECHNICAL FEATURESGR8EM3030Edge mounting element 30-30

GR8Edge mounting element

Overall dimensions

Tightening torque

GR8EM3030

Screw

GR8ITM8

25 Nm M825 Nm M8

>> Tightening torque

Edge mounting block for a 90° end transition.

No welding or doweling or cutting required. Compact designEasily recognisable components: the part number is laser-marked on each mounting element

Material: GR8EM3030: AluminiumWeight: GR8EM3030: 0,15 Kg

GR8EM3030Edge mounting element 30-30 >> TO BE FASTENED WITH 2 GR8ITM8- sold separately.

3042

42

27

27

Page 13: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

14GR8 Subject to change

Tightening torque

GR8EOA

Screw

35 Nm M8

TECHNICAL FEATURES

This innovative and ready- to- assemble mounting allows a 15° orientation of the booms along

their two axis.

It is a universal mount which can be used with 30 as well as with 45 mm booms thus allowing a reduction of stock requirements.The Interlocking key secures a precise positioning.

Material: GR8EOA: AluminiumWeight: GR8EOA: 0,17 Kg

GR8EOAOrientable angle adapter

GR8EOAOrientable angle adapter

GR8Orientable angle adapter

Overall dimensions

>> Tightening torque

34

42

34

34

57

40

24,5

45°

45°

15°

15°

Page 14: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

15GR8

TECHNICAL FEATURES

Effi cient base plates for a precise and rigid positioning on the tooling table.No welding required.

Material: GR8BB30: Aluminium GR8BB45: AluminiumWeight: GR8BB30: 0,35 Kg GR8BB45: 0,42 Kg

2013

,5

65,5

55

8M

50 0,15

35

500,1

5

70

70

6 H7

45,5

29

346 Kg)

500,0

25

Ø30

20

84,7

5

70

70

35

50 0,15

500,

15

8M

13,5

70

6 H7

43,5

54,75

500,

025

Ø45

GR8

Subject to change

GR8BB45Base plate bracket 45

GR8BB30Base plate bracket 30

GR8BB45Base plate bracket 45

GR8BB30Base plate bracket 30

GR8Base plates

Overall dimensions

Tightening torque

GR8BB30

Screw

GR8BB45

25 Nm M825 Nm M8

>> Tightening torque

Page 15: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

16GR8 Subject to change

GR8BC45 25 Nm M8

TECHNICAL FEATURES

GR8CB30Ball adapter

GR8Ball adapter

Overall dimensions

Tightening torque

GR8CB30

Screw

25 Nm M8

>> Tightening torque

GR8BC45Base connector 45

GR8BC30Base connector 30Effi cient base plates for a precise and rigid positioning on the tooling table.

No welding required.

Material: GR8BC30: Aluminium GR8BC45: AluminiumWeight: GR8BC30: 0,09 Kg GR8BC45: 0,11 Kg

17,5

25 0,15

M8

55

Ø30

2520

,8

45,8

29

17,5

25 0,15

M8

70

Ø45

3034

,75

64,75

43,5

Page 16: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

17GR8

4

34

Ø25

24

30

GR8ITM8 25 Nm SPECIAL

GR8

Subject to change

TECHNICAL FEATURES

The ball adapter off ers a versatile solution for the positioning of proximity switches and vacuum cups. It allows an unlimited orientation in space ( steplessly ± 45°) for Ø 30 mm booms and adjustments due to design changes or during the set-up phase.Compact design

Material: GR8CB30: Aluminium Weight: GR8CB30 0,05 Kg

GR8CB30Ball adapter

GR8CB30Ball adapter >> TO BE FASTENED WITH GR8ITM8-

sold separately.

GR8Ball adapter

Overall dimensions

Tightening torque

GR8CB30

Screw

25 Nm M8

>> Tightening torque

Page 17: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

18GR8

A

AA

A

25Ø 40Ø

Subject to change

TECHNICAL FEATURES

Adapter ring from Ø30 mm octagon to Ø 25 mm roundAdapter ring from Ø 45mm octagon to Ø 40 mm round

Material: GR8R3025: Aluminium GR8R4540: AluminiumWeight: GR8R3025: 0,07 Kg GR8R4540: 0,1 Kg

GR8R4540Adapter ring from Ø 45mm octagon to Ø 40 mm round

GR8R3025Adapter ring from Ø30 mm octagon to Ø 25 mm round

GR8Adapter Ring

Overall dimensions

GR8R4540Adapter ring from Ø 45mm octagon to Ø 40 mm round

GR8R3025Adapter ring from Ø30 mm octagon to Ø 25 mm round

Page 18: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

19GR8

34

20

51

37,5

70

40

47,5

80

24,4

34

5650

GR8

Subject to change

TECHNICAL FEATURES

In-line end connectors for a 90° booms’ transition. The Intelocking key insert guarantees a high positional precision in 15° steps. POSSIBLE CONNECTIONS: 30/3030/4545/45Compact design

Material: GR8ECT30: Aluminium GR8ECT45: Aluminium Weight: GR8ECT30: 0,11 Kg GR8ECT45 : 0,17 Kg GR8ECT45

In line end connector 45

GR8ECT30 In line end connector 30

GR8ECT45In line end connector 45

GR8ECT30In line end connector 30 >> TO BE FASTENED WITH GR8ITM8-

sold separately.

GR8In Line End connectors

Overall dimensions

Tightening torque

GR8ECT30

Screw

GR8ECT45

25 Nm M825 Nm M8

>> Tightening torque

GR8ITM8 25 Nm SPECIAL

Page 19: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

20GR8

34

65

72

29,5

3067 17

34

65

72

43,5

45 1779

Subject to change

TECHNICAL FEATURES

Robust alternative to compact end connectors

Easily recognisable components: the part number is laser-marked on each mounting elementThe Intelocking key insert guarantees a high positional precision in 15° steps. Without the interlocking insert, the orientation is stepless.

Material: GR8ET30: Aluminium GR8ET45: AluminiumWeight: GR8ET30: 0,28 Kg GR8ET45: 0,38 Kg

GR8ET45End connector 45

GR8ET30End connector 30

GR8ET45End connector 45

GR8ET30End connector 30

GR8End connectors

Overall dimensions

Tightening torque

GR8ET30

Screw

GR8ET45

25 Nm M825 Nm M8

>> Tightening torque

Page 20: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

21GR8

TECHNICAL FEATURES

Mounting plates for pneumatic clamps - size 40 , 50 and 63 mm and for retractable locating pin units. Mounting plates with M8 threads available, too.Easily recognisable components: the part number is laser-marked on each mounting element

Material: GR8MR40: Aluminium GR8MR50: Aluminium GR8MR50M8: Aluminium Weight: GR8MR40 : 0,065 Kg GR8MR50 : 0,075 Kg GR8MR50M8: 0,055 Kg

>> Tightening torque

Tightening torque

GR8MR40

Screw

25 Nm M8GR8MR50 25 Nm M8GR8MR50M8 25 Nm M8

25 0,15

40

350,15

50

6 H7

350,025

15

6

10,2Ø

6,2Ø

8M

320,15

30 0,15

45

55

30 0,025

8 H7

15 8,5

8,2Ø

13,2Ø8M

30 0,15

45

320,15

55

15

8 H7

30 0,025

8M8M

GR8

Subject to change

GR8MR40Rear mount plate for 40 mm clamps

GR8MR50Rear mount plate for retractable locating pin units LCP50

GR8MR50M8Rear mount plate with M8 threads

GR8Mounting plates

Overall dimensions

GR8MR40Rear mount plate for 40 mm clamps

GR8MR50Rear mount plate for retractable locating pin units

GR8MR50M8Rear mount plate with M8 threads

7,5°

3,8 - 0,080,03- R13

R6,9

R2,5

>> machining dimensions to manufacture special mountings to fi t with rear mount plates

8 mm deep

Page 21: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

22GR8 Subject to change

GR8Mounting plates

TECHNICAL FEATURES

GR8MF40Front mount plate for 40 mm clamps

GR8MF40Front mount plate for 40 mm clamps

Overall dimensions

Tightening torque

GR8MF40

Screw

25 Nm M8

>> Tightening torque

Front mounts for pneumatic clamps - size 40 mm

Material: GR8MF40: AluminiumWeight: GR8MF40: 0,42 Kg

57

34

35 0,1

7,5

25- 00,

1+

1535 0,025

200,

05

6 H7

9011

6,5

Ø

6

50

71 0,15

15

20 0,025

81 0,05

109 0,15

62 Fori Ø H76,5Ø

g )

Page 22: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

23GR8

GR8

Subject to change

GR8Mounting plates

TECHNICAL FEATURESGR8MF50Front mount plate for 50 mm clamps

Overall dimensions

Tightening torque

GR8MF50

Screw

25 Nm M8

>> Tightening torque

Front mounts for pneumatic clamps - size 50 and 63 mm

Material: GR8MF50: AluminiumWeight: GR8MF50: 0,59 Kg

GR8MF50Front mount plate for 50 mm clamps

30 0,025

30 0,1

85 0,15

100 0,05

131

20

127

6 H7Ø 9Ø

17

30 0,1

30 0,025

1132

0,1 27

0,05

8 H7

55

34

8,5

Ø

14Ø

8,5

52

Page 23: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

24GR8 Subject to change

GR8Mounting plates

TECHNICAL FEATURES

GR8MFGLFront mount plate for UGP40VL gripper clamps

Overall dimensions

Tightening torque

GR8MFGL

Screw

25 Nm M8

>> Tightening torque

Front mounts for pneumatic clamps - size 40 , 50 and 63 mm and pneumatic gripper clamps- UGP40VL.

Material: GR8MFGL: Aluminium Weight: GR8MFGL: 0,47 kG

GR8MFGLFront mount plate for UGP40VL

57

34

50

112

2070

6,5Ø11Ø

6

7,5

250,1

35 0,1

35 0,025

34 0,1

200,

05

6 H7

8M

10

Page 24: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

25GR8

30

8M x13

19

2544

G1/4"

G3/8"

15

19G3/8"

G3/8

"

G1/4"

G1/4"

GR8

Subject to change

TECHNICAL FEATURES

Two-faced vacuum cups mount, with G3/8’’ and G1/4’’ ports

Material: GR8MV: Aluminium Weight: GR8MV: 0,08 Kg

GR8MVVacuum cups mount

GR8Accessories

Tightening torque

GR8ECT30

Screw

GR8ECT45

25 Nm M825 Nm M8

>> Tightening torque

Overall dimensions

GR8MVVacuum cups mount

7,5°

3,8 - 0,080,03- R13

R6,9

R2,5

>> machining dimensions to manufacture special mountings to fi t with rear mount plates

8 mm deep

Page 25: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

26GR8 Subject to change

TECHNICAL FEATURES

Proximity locator mount for 12, 18 and 30 mm bores.

Material: GR8EMP12: Aluminium GR8EMP18: Aluminium GR8EMP30: AluminiumWeight: GR8EMP12: 0,08 Kg GR8EMP18: 0,09 Kg GR8EMP30: 0,12 Kg

GR8MP30Proximity looator mount 30

GR8MP12Proximity locator mount 12

GR8EMP18Proximity locator mount 18

GR8EMP12Proximity locator mount 12

GR8Accessories

Overall dimensions

Tightening torque

GR8EMPL18

Screw

25 Nm M8GR8EMPL30 25 Nm M8

>> Tightening torque

GR8MP18Proximity locator mount 18

12

6

82,5

34

20

16

12

35 0,15

M8

57 25,5

25

72,5

37,5

1225

680,5

90,5

34

21 38 0,15

65 25,5

25M818

37,5

1245

6

100,5

90,5

34

25 44 0,15

75 25,5

25M830

37,5

GR8EMP30Proximity locator mount 30

Page 26: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

27GR8

GR8

Subject to change

TECHNICAL FEATURES

Vacuum cup adapter with 19 mm inner Ø Compact design

Material: GR8EMP19: AluminiumWeight: GR8EMP19: 0,13 Kg

GR8MP19vacuum cup adapter

GR8EMP19Vacuum cup adapter

GR8Accessories

Overall dimensions

Tightening torque

GR8EMP19

Screw

25 Nm M8

>> Tightening torque

25

680,5

34

90,5

25

2165 25,5

2519

Page 27: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

28GR8 Subject to change

Complementary products

Guidedcylinders

JJL

JT/JX

Standards-basedvalves

BE/BE12AEBD

AC-N

Serialconnections

TC

COMPACTvalves

P10P15

P15E

PneumaticPower clamps

UBPUBHIBP

Retractable locating pin units

LCPLCGLCZ

Pneumatic clampwith double arm

UDP40UDP63

Pin clamps LSP

Gripper clamps UGP

Retractable locating pin units

LCP32

Retractable locating pin units

LCA40LCA63

Gripper units LGP

GR8Complementary products

Page 28: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

29GR8

GR8

Subject to change

GR8Applications

Page 29: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

30GR8

NEW

Subject to change

GR8ECI30Interlocking adapter

GR8BB45Base plate 45

GR8ECI30Interlocking adapter

GR8ECB30Ball mount

GR8ECB30Ball mount

GR8BB45Base plate 45

GR8ECB30Ball mount

- GR8Modular Tooling System

Applications

Page 30: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

31GR8

UNIVER GROUP

GR8MR40

Rear mount plate for 40 mm clamps

GR8ECI30

Interlocking adapter

GR8

Subject to change

Modular Tooling System

Page 31: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

STEPLESS ADJUSTMENTOpening angle adjustment 0 ÷ 135°

LIGHT-WEIGHTClamping arm and clamp housing in aluminium alloy

UNIVER ORIGINAL LINKAGE DESIGNEnsures positional repeatability

UNIVER ORIGINAL METAL SENSORMetal case

M12 swivel connector

UNIVER power clamps meet the requirements of theAutomotive and sheet metal industries; they are mostlyused for sheet metal handling, BIW applications andwelding fi xtures production.

UNIVER CNOMO clamps’applications

Page 32: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

AUTOMOTIVEPneumatic and electric power clamps

Our customers

UNIVER electric power pivotsUNIVER pneumatic clamps and power pivots

Page 33: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

34GR8

Power clampsPneumatic and electric

Subject to change

UBPUNIVERSAL Pneumatic power clamp

Ø Cylinder mm: 40 - 50 - 63 - 80Fully- adjustable opening angle

UBHUNIVERSAL Pneumatic power clamp

IBPPneumatic power clamp interchangeable with size 50/63 mm

UBSSafety pneumatic power clamp

UBMUNIVERSAL Pneumatic power clamp withhandlever

IBMPneumatic power clamp with handleverinterchangeable with size 50/63 mm

UBQPneumatic power clamp with handlever

UBTPneumatic power clamp with central handlever

UDPPneumatic power clamp with 2 arms

UFL - UHLManual power clamps

Pneumatic power clamps

Ø Cylinder mm: 40 - 63Fully- adjustable opening angle

Ø Cylinder mm: 40Fully- adjustable opening angle

Ø Cylinder mm: 40Fully- adjustable opening angle

Ø Cylinder mm: 40In case of emergency (= no air) the safety clamp closes automatically

Ø Cylinder mm: 40 - 50 - 63 -80Fully- adjustable opening angle

Ø Cylinder mm: 40 - 63Fully- adjustable opening angle

Ø Cylinder mm: 40Fully- adjustable opening angle

Ø Cylinder mm: 40

Self-holding device for opening position

Ø Cylinder mm: 63

Page 34: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

35GR8

UNIVER GROUP

GR8

Subject to change

Clamps conforming to the NAAMS and CNOMO standard

UNPPneumatic power clamps conforming to the N.A.A.M.S. Standard

UNMPneumatic power clamps with handleverconforming to the N.A.A.M.S. Standard

Ø Cylinder mm: 50 - 63 - 80Fully- adjustable opening angle

Ø Cylinder mm: 50 - 63Fully- adjustable opening angle

DMSPneumatic power clamps conforming to the CNOMO Standard

Ø Cylinder mm: 32 - 40 - 50 - 63Fully- adjustable opening angle

Retractable locating pin units, single and double rod

LCPPneumatic retractable locating pin units with single rod

LCP32

Ø Cylinder mm: 32Stroke mm: 20 - 40

LCP63

Ø Cylinder mm: 63Versions: 15 - 25 - 40 - 50 - 60

LCP50

Ø Cylinder mm: 50Stroke mm: 15 - 25 - 40 - 50 - 60 - 75 - 100 - 110

LCGPneumatic retractable locating pin units with single rod

Ø Cylinder mm: 50 - 63Stroke mm: 25 - 50

LCZPneumatic retractable locating pin units with single rod and toggle-joint mechanism

LCTPneumatic retractable locating pin unitswith double rod and toggle-joint mechanism

Ø Cylinder mm: 40Stroke mm: 40

Ø Cylinder mm: 32 - 50Stroke mm: 40

LCAPneumatic retractable locating pin units with double rod

Ø Cylinder mm: 40Stroke mm: Ø 40 20 - 40

Ø Cylinder mm: 63Stroke mm: Ø 63 25 - 40 - 50 - 60

Pneumatic and electric power clamps

Page 35: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

GR8

UNIVER GROUP

36 Subject to change

LSP50UPneumatic pin clamp- horizontal shape

Ø Cylinder mm: 40 Ø Cylinder mm: 50Ø Cylinder mm: 32 - 50

LUPPneumatic pin clamp with vanishing hook and pin

Ø Cylinder mm: 63

Pneumatic retractable locating pin units with handlever

LCMPneumatic retractable locating pin unit with handlever

LCLManual retractable locating pin unit

LCOPneumatic retractable locating pin unit with two rods and handlever

Ø Cylinder mm: 50Stroke mm: 25 - 40 - 50 - 60

Stroke mm: 25 - 40 - 50 - 60 Ø Cylinder mm: 50Stroke mm: 40

Ø Cylinder mm: 40Stroke mm: 40

Ø Cylinder mm: 50Stroke mm: 40

LCYPneumatic retractable locating pin unit with handlever and toggle-joint mechanism

LCXPneumatic retractable locating pin unit with two rods and handlever and toggle-joint mechanism

LSLManual pin clamp

LSPPneumatic pin clamp

LTPPneumatic pin clamp with vanishing hook

Pneumatic pin clamps

Pneumatic and electric power clamps

Multiple pin sizes available

Page 36: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

37GR8

UNIVER GROUP

GR8

Subject to change

Pneumatic and electric power clamps

Gripper units

UGPPneumatic gripper units

UGMPneumatic gripper unit with handleve

Ø Cylinder mm: 50 - 63 - 80Versions: single and double jaws movementFully- adjustable opening angle

LGPPneumatic gripper

Ø Cylinder mm: 40Versions: single and double jaws movement

Ø Cylinder mm: 40Versions: single and double jaws movementFully- adjustable opening angle

LAGPPneumatic power pivots

DMAPneumatic power pivots, CNOMO mounting

Power pivots

Ø Cylinder mm: 63 - 80 - 100 - 125 - 160 - 200Brake system

PRPPneumatic marking unit

Marking unit

PRP025 - PRP050

Ø Cylinder mm: 63Versions: single letter/number

PRP500

Ø Cylinder mm: 100Versions: up to 7 letters/numbers markingThe marking lead can be manted on the lower mounting surface or on the upper moving arms

Ø Cylinder mm: 63Fully- adjustable opening angle

Page 37: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

GR8

UNIVER GROUP

38 Subject to change

Clamping arms Wishbone/Blade Arms

UBFErgonomic Handlevers

UBKSelf-holding spring for open position

Accessories

Electric unit with modular electronics

LAEElectric power clamps

LNEElectric power clamps, fi xing conforming to the N.A.A.M.S. Standard

LGEElectric gripper units

Size: 140 - 225 - 350Adjustable opening angleBuilt in “obstruction” detection

Size: 350Adjustable stroke

Off set mm: 0 - 15 - 25 - 45 - 50 - 70 - 75 - 105 - 120

LCEElectric retractable locating pin unit

LAGEElectric power pivots

Pneumatic and electric power clamps

Size: 225 - 350Adjustable opening angleBuilt in “obstruction” detection

Size: 140Adjustable opening angleBuilt in “obstruction” detection

Size: 500 - 1000Control module can be mounted remotelyIntegrated brake maintains position any time power is lost

Page 38: MODULAR TOOLING OCTAGONAL SYSTEM TUBE · GR8BB45 Base plate bracket 45 GR8BB30 Base plate bracket 30 Booms Mounting elements Inserts Locking ring GR8EOA Orientable angle adapter GR8R3025

www.univer-group.com

UNIVER S.p.A.

UNIVER AG

SWITZERLAND - 6312 Steinhausen

Postfach - Sumpfstrasse, 26Tel. +41 41 7417580Fax +41 41 [email protected]

UNIVER do Brasil S/A

BRASIL - 83055-320São José dos Pinhais - ParanáAv. Rui Barbosa, 3005Tel. +55 41 33824606Fax +55 41 [email protected]

UNIVER FRANCE S.a.s.

FRANCE - 68000 Colmar

1, rue Denis PapinTel. +33 03 89210900Fax +33 03 [email protected]

UNIVER OY

FINLAND - 15200 Lahti

Hirsimetsäntie, 9Tel. +358 207 491400Fax +358 207 [email protected]

UNIVER G.m.b.H.

GERMANY - 53859 Niederkassel

Marktstraße 114 Tel. +49 2208 90900Fax +49 2208 [email protected]

UNIVER Pty Ltd

AUSTRALIA - 3175 Victoria

Nicole Way Dandenong, 11Tel. +61 3 97930377Fax +61 3 [email protected]

UNIVER Manuf. Company Ltd.

UNITED KINGDOM - Bradford

Station Road - West Yorkshire BD14SFTel. +44 1274 725777Fax +44 1274 [email protected]

UNIVER S.L.

SPAIN - 08210 Barbera Del Valles Barcelona - Ronda Industria, 26 - 28Tel. +34 93 7297360Fax +34 93 [email protected]

UNIVER SWEDEN AB

SWEDEN - 44361 Stenkullen

Hedeforsvägen, 2Tel. +46 302 23060Fax +46 302 [email protected]

Univer in the world

I - 20128 Milano

Via Eraclito, 31 Tel. +39 02 25298.1 Fax +39 02 [email protected]

I - 20128 Milano

Via Empedocle, 20 Tel. +39 02 25298.1 Fax +39 02 [email protected]

PIEMONTE / LIGURIA / VALLE D’AOSTA

I - 10071 Borgaro Torinese Torino

Via Veneto, 18 Tel. +39 011 4501871 Fax +39 011 [email protected]

VENETO / FRIULI VENEZIA-GIULIA

TRENTINO-ALTO ADIGE

I - 30030 Vigonovo Venezia

Via Prima strada 16/A - Loc. GaltaTel. +39 049 9834140Fax +39 049 [email protected]

I - 40069 Zola Predosa Bologna

Via Guido Rossa, 21 Tel. +39 051 753907Fax +39 051 [email protected]

EMILIA ROMAGNA

CENTRO / SUD

I - 40069 Zola Predosa Bologna

Via Guido Rossa, 21 Tel. +39 051 753907Fax +39 051 [email protected]

I - 20128 Milano

Via Empedocle, 20 Tel. +39 02 25298.1 Fax +39 02 [email protected]

LOMBARDIA

I - 24060 Castelli Calepio Bergamo

Via C. Curotti, 31/33 Tel. +39 030 7435420 Fax +39 030 [email protected]

Branch Offi cesUniver Service S.r.l.

UNIVER reserves the right to modify technical characteristics without prior notice

Distributors worldwide:

Get in touch with UNIVER Sales Department or visit our website www.univer-group.com

NW -GR8_EN - 0513 Rev. 00 _ 0513

Headquarters