Proposal and development of a highly modular and scalable self ...
Modular & Scalable MES
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Transcript of Modular & Scalable MES
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 1
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 2
Growing Business Impact of MES
CONNECT MANAGE VALIDATE OPTIMIZEPLANT EQUIPMENT
& ERP SYSTEMS
Available Technologies
Scalable & Flexible
Secure
MATERIALS & EQUIPMENT
MaterialOrder
RecipeSpecification
Provide Clear Workflows
ORDER QUALITY
Personnel Approvals
Track Material Usage
Ensure QualityOrders & Recipes
PROJECT WORKFLOW
Maximize Plant Workflow Qualitative
Analysis
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 3
FINANCIAL8.6%
0% 20%
0% 20%
0% 20%
0% 20%
0% 20%
0% 20%
0% 20%
0% 20%
INVENTORY15.0%
INNOVATION7.8%
RESPONSIVENESS7.8%
EFFICIENCY17.0%
QUALITY13.7%
MAINTENANCE14.9%
COMPLIANCE18.5% SOURCE: LNS, MESA INTERNATIONAL
AVERAGE MANUFACTURING Performance Improvements
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 4
Connecting the Enterprise
Closing the Information Loop from Execution through Data Management MESSolution
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 5
RETIRING WORKFORCE is leaving fasterthan new talent can be hired / trained
Setup on machines comes automatically
with the order download
Loss of Intellectual Property
Models manufacturing process & drive out variablilityMESSolution
Work instructions for quick learning per operations / per
station
Quality processes integrated into
operator actions
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6
New Regulatory Requirements
AEROSPACEDemands by Airbus and
Boeing for electronic build records
ITAR RESTRICTIONSInternational Traffic in
Arms Regulations
SERIALIZATIONTo protect against counterfeit drugs
Authentic Counterfeit
Compliance requirements come in many forms…MESSolution
Rockwell Automation TechED 2016 @ROKTechED #ROKTechED Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 7
Continuous Improvement Initiatives
Plants require new ways to analyze processesMESSolution
PROCESS DATAcan now be seen in ordering, products, suppliers and materials
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 8#MES #SmartMfg #ConnectedEnterprise
MES BENEFITS
Data Visibility
ImproveAsset Utilization
ResponsivenessTo Demand
Improved Employee Production
EmbraceNew Technology
Reduce Cost & TimeTo Commercialization
Strategies for Success
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 9#MES #SmartMfg #ConnectedEnterprise
Enabling TECHNOLOGY
PUBLIC
www.rockwellautomation.com
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 10
ROKTechED 2016 InformationFor the rest of the story…