Modula catalog pdf

©

India’s largest selling

Leadership Excellence

through

©

World-classPanel ProcessingMachinery

Spirit of Excellence

Panel Saws..................................................

Pneumatic Clamp .......................................

Beam Saw...................................................

Curvilinear Edge Banders............................

Edge Trimmers............................................

Auto Edge Banders.....................................

Multi Borings. .............................................

Post Form ...................................................

Spindle Moulder & Auto Feeder................

Hot Press, Cold Press, Roller Press............

Vacuum Membrane Press..........................

CNC Routers & High Speed Router...........

Wide Belt Sander, Dust Collector..............

Tenoner & Mortiser, Single Line Rip Saw..

Glimpse of WudPro Range.........................

Industry-wise suggested m/cs package....

4-6

6

7

8-9

9

10-21

22-23

24

25

26-27

28-29

30-31

32

33

34-37

38-39

The Highest Selling Brand in India

i n d e x

32

Modula means...

Precision Machines

AdvancedTechnology

Being the biggest manufacturer in India affords us to employ what is latest in engineering technology & manufacturing systems and equipments

Modula is the first Indian machinery to

be manufactured in-house. Best of both worlds. Euro standards of design & local robust built

Euro-precision

Value for Money

The best ‘Quality & Cost’ comparability ratio. Most competitive deals on m/cs that promise precision workmanship, better production & after sales service

Best Range & Selection

Modula Range offers all the m/cs your unit needs. With model options to choose from, that suits your project & budget. New m/cs get added every year

PromisedSatisfaction

ReliableSales & Service

The Modula Exclusive show rooms in all major cities of India + company's capacity to deliver + a dedicated fleet of 50 service engineers = Total Trust

Parameters like > Choice > Quality > Economy > Performance > Service & Spares; ensure thousands of satisfied Modula customers. Welcome to Modula family

• Due to continuous product improvement the technical specifications are subject to change without prior information.

• Some accessories shown fitted in the machine may not be part of Standard accessories

N o t e s

JAI always has been the leader by all means… engineering quality, innovation, economy of install, new machine launches, sales network, service and spares availability... everything! Presently manufacturing a whopping 30,000 machines a year!

JAI, India’s Biggest Manufacturer

©

...and the Best Brand

Staff strength of 650 people has ensured a total installation of 450,000 m/cs till now!

Years

CELEBRATING

JAI has the biggest mfg. units now. A truly and fully automated world class facility with systems and equipments for material handling, shifting, assembly, powder coating etc.

From design to foundry to assembly to marketing to sales and service; JAI m/cs are 'Made in India' - thus, offering the best value for money.

JAI has incomparable corporate size, status and people power. A total of 400,000 sq. ft. of mfg. floor. Plus an additional 25,000 sq. ft. Machine Mall - Asia's biggest 'JAI PanWood Grand' (as seen below).

Customers throng JAI Enclave in trade exhibitions, wherever we go. Making us the Biggest & Best wood and panel machinery manufacturer of India.

A dedicated team of qualified engineers for customer service, with ready spare-parts and easy ordering system; JAI is the most trusted brand today.

Smart Engineering Affordable SolutionsMADE IN

INDIAJAI industries

Salient Features :• Sturdily built heavy duty m/c that suit

Indian working condition for precise cut with burr free cutting

• Lifting and tilting of saw unit by hand wheels both on front side for more convenience

• Electronic Digital readout of saw unit tilt• Scoring pin with memory reference stop

for rapid re-position of the saw to a previous setting

• Extra second support for large sheet• Rip fence with fine setting for precise

positioning• Made in India with best service support

& very economical spares

Easy & fast, saw-scoring blades changing. Also entire saw unit on heavy duty cast-iron trunnion.

Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.

Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.

The Sturdy frame provides a rigid support for all cutting with telescopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.

Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.* 5 Years warranty on sliding table.

Panel Saws

54

Precision sliding table with linear bearing developed with advanced technology with multi-

chamber system for maximum rigidity of the double roller carriage.

5 Years

1

2

34

1

2

3

4

5 Years

Sliding Table

Sliding table length mm

Sliding table width mm 360 415

Main Saw Unit

Max. diameter saw blade mm 355 x 30 355 x 30

Saw blade speed rpm 3000 / 4000 / 5000 3000 / 4000 / 5000

Tilting of saw blade degree 90°- 45° (manual) 90° - 45° (manual)

with electronic with electronic

digital read out digital read out

Max. cutting depth at 90° mm 102 102

Max. cutting depth at 45° mm 72 72

Up-down movement of saw blade mm Manual Manual

Motor for saw blade hp 5 7.5

Scoring Saw Unit

Max. diameter scoring blade mm 120 x 20 120 x 20

Scoring blade speed rpm 8500 8500

Tilting of scoring blade degree 90°- 45° (manual) 90°- 45° (manual)

with electronic with electronic

digital read out digital read out

Up-down movement of scoring blade mm Manual Manual

Lateral adjustment scoring blade mm ± 3 ± 3

Max. depth of cut off scoring blade mm 5 5

Motor for scoring blade hp 1 1

Approx. net weight kg 750 800

3200 3200

Model No. Unit J-3200.in J-3200.in Plus

415

3200 °45TILT

3000 / 4000

5000 RPM 1 hp7.5 hp

Ø mmØ mm

355 x 30 120 x 20

°45TILT

3000 / 4000

5000 RPM 1 hp5 hp

Ø mmØ mm

355 x 30 120 x 20

3603200

J-3200.in Plus

J-3200.in

Heavy Duty Precision sliding table with linear bearing developed with advanced technology with multi-chamber system for maximum rigidity of the

double roller carriage.

Advanced Saw Carriage : An advanced saw carriage with high feed rate driven by rugged wire and guided on hard guide rods that ensures high cutting accuracy. A uniform holding pneumatic clamping beam ensuring synchronized cylinder actuation at both ends

Saw Carriage Drive Motor : The saw carriage is driven by a motor. 4 feed speeds are changed by pulley.

Scoring Saw blade Adjustment : Can be adjusted vertically for depth of cut control. Once wear occurred, adjust its position for compensation. The scoring saw blade also can be adjusted laterally for alignment to main saw blade

Precise Saw Stroke Control by Optical Fiber Sensor : Its highly sensitive performance ensures extremely accurate saw stroke control.

Panel Saw

3700 RPM 1.2 hp7.5 hp

°45TILT

Ø mmØ mm

400 x 30 120 x 20

3603200

76

Model No. Unit

Sliding table length

Sliding table width

Max. dia. / bore - saw blade

Max. dia. / bore - scoring blade

Saw blade speed

Scoring blade speed

Tilting of saw unit - Manual

Motor for saw blade / scoring

Approx. net weight

3200

360

400 x 30

120 x 20

3000 / 4000 / 5000

8500

90°- 45°

7.5 / 1.2

750

mm

mm

mm

mm

rpm

rpm

degree

hp

kg

SI 400 Nova

Model No. Unit J-320 MB

Cutting dimensions

Max. cutting thickness

Capacity

Max. blade diameter

Arbor diameter

Main saw blade speed

Main blade projection

Max. blade diameter

Arbor diameterScoring saw blade speed

Feed speed

Retract speed

Main saw unit, motor

Scoring saw motor

Main saw unit

Scoring saw unit

Saw carriage

mm

mm

mm

mm

rpm

mm

mm

mmrpm

m/min

m/min

hp

hp

3250

80

355

30

480085

160

25.4

6500

12 / 16 / 21 / 26

24 / 32 / 42 / 52

13

included in above

Beam Saw

SI-400 Nova10 YEARSGUARANTEE onPrecision Sliding table

• PC (Plus) : 3 step Pneumatic Clamp : This 3 step clamp allows more flexibility for handling small pieces.

Model :- PC (Plus)• A very useful accessory. This

pneumatic clamp allows more maneuverability in panel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.

Pneumatic Clamp for Panel Saws :

Model :- PC

Smooth operation motion guaranteed overtime By the system of sliding bearings running on hardened steel guides using an exclusive method of mechanical fixing.

21

43

1

2

3

4

(Semi Auto)

J-320 MB

Coil holdingcapacity

Digital countermeter

Pneumaticcutter

Gluing Woodenstrip

The most efficient entry-level edge-bander, the

panel industry can get in this category. Do all your

basic edge-banding work on it with Euro standard

features like optimal and consistent glue-spreading,

heat bonding and pneumatic edge-cutting.

• Trimming & Buffing units have linear bearings for precision movements

• Lateral adjustment by position indicator for edge trimming thickness 0.4 to 2 mm with 2R cutter

• Workpiece thickness adjustment by position indicator

• Top & bottom trimming for straight & curved panels

Salient Features :

(Semi Auto)

(Radius Trim)

EdgeBuffing

End Cutting EdgeTrimming

Radius Trim

98

Edge Trimmer

2

3

Pneumatic end- cutter for excess edge band

Spindle mechanism for setting trimming cutters and buffing wheels

Radius Trim

For chamfering of the Panel Corner, manually.

1

2

3

Coil holdingcapacity

Digitalcounter meter

Pneumaticcutter

Gluing 45° Tilt table “Swivel barroller system”

WoodenstripPLC

1

2

3 4

Model J-3000.in, single phase machine available on request

The pneumatic cutting device can be set to actuate the cut of band for a pre-defined length using an electronic counter.

The glue pot, glue leveler, wiper, extrusion screw and the heating element all make a bonding system.

Hylum surface working table 0 can be tilted from 0 to 45 & a

unique "Swivel Bar Roller system" for guiding & supporting the work piece.

Easy accessible user friendly PLC control panel positioned at machine front, for easy & quick operations.

1

2

3

4

Model No. Unit J-3000.in J-2000.in

Minimum work piece length

Work piece thickness range

Edge Banding Thickness for

PVC & ABS in coil form

Thickness of wooden strips

Min-Radius for curved Edging

Feed speed

Front table tilt angle

Heating element

Electric motor

Power supply

280

10 - 50

0.5 - 3.0

Up to 3

20

5 to 12

0° - 45°

2

0.37

415V, 3Ø

mm

mm

mm

mm

mm

m/min

degree

kW

kW

voltage / Ø

280

10 - 50

0.5 - 3.0

Up to 3

20

6 & 12

n/a

2

0.75

415V, 3Ø

Model No. Unit

Trimming


Max. Trimming Thickness

Spindle Speed

Power

Buffing

Workpiece Thickness Range

Spindle Speed

Power

Radius Trimming Power

Total power

J-3003R.in

10 - 55

3

11000

0.33

10 - 55

1400

0.5

0.4

1.23

mm

mm

rpm

hp

mm

rpm

hp

hp

hp

J-3003.in

10 - 55

3

11000

0.33

10 - 55

1400

0.5

n/a

0.83

J-3000.in J-2000.in

J-3003R.in

Curvilinear EdgeBanders

(Semi Auto)

Curvilinear Edge Bander

(Semi Auto)

1

Model J-3003.in without Radius Trim also available

Auto Edge Banders Auto Edge Banders

1110

1 3 4

5 6

1

2

7

3

4

5

6

0.4 - 3mmCoils-PVC/ABS

10 - 45mm Work Piece Thickness

J-4300R.in J-4300.in

Feeding Belt Gluing Banding Edge Cutting Fine TrimmingEnd Cutting Buffing Radius Trim (Manual)

Salient Features :

• Technological easy Edge banding solution for entry level work

• Workpiece infeed by • Automatic Edge loading system for rolled edges with

pneumatic shear for the coil cut• Easy accessible control panel positioned at machine

infeed, for easy & quick operations• Front telescopic support with roller conveyor for

bigger work piece• Easy adjustment of trimming & buffing unit.• Low maintenance m/c,easy available cost effective

spares, best service support

special belt for smooth feeding

2

Feeding Belt : Made of special material which guarantees long lasting sturdiness & stability. Synchronous teeth of belt & pinion gives high traction & vibration free movement with optimal panel holding

Gluing, Banding & Edge Cutting : Edges in rolls are loaded automatically and cut precisely to size with a cutter

End Cutting : Pneumatically operated End cutting unit has solid cutter to guarantee a clean, precision cut on the front and rear edges of the panel

Edge Fine Trimming : A) Compact and powerful high frequency motors guarantees best finish on top and bottom edges. B) Unit has copiers which are bearing mounted to ensure smooth panel feed. C) Very easy precision adjustment of trimming cutters by position indicators.

Buffing : Unit ensure surfaces to give a perfect polishing effect of the edges

Control Panel : Easy accessible user friendly control panel positioned at in-feed, for easy and quick operation

Radius Trim : For Chamfering of the Panel Corner, manually (Radius function Applicable For Model J-4300R.in Only)

7

Model No. Unit J-4300.in J-4300 .inR

10 - 45

100

180

0.4 - 3.0

6

2 x 0.5

2 x 0.5

n / a

6 to 7

180 - 200

1

4

10 - 45

100

180

0.4 - 3.0

6

2 x 0.5

2 x 0.5

0.4

6 to 7

180 - 200

1

4.4

mm

mm

mm

mm

m/min

no / hp

no / hp

hp

kg/cm²

°C

kg

hp


Minimum work piece width




Workpiece Feed

Fine Trimming motor power

Buffing motor power

Radius trimming power

Air pressure required

Working temperature range

Glue pot capacity

Total power

Feeding Belt Gluing Banding Edge Cutting Fine TrimmingEnd Cutting Buffing

Salient Features :

Auto Edge Banders

1312

14 mtr/min

High feeding speed



AutoConveyor

Gluing Banding Edge Cutting BuffingAnti adhesion liquid

J-4500.in

• Sturdy built heavy-duty machine for entry level mass production work

• Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant) for effective pressure on panels

• High performance machine with feeding speed 14 m/min gives more production

• Innovative pre-melting sensor operated glue tank having glue drop system which consumes less than 50% glue, compare to other Edge banders, which results to increase in profits

• No setting required to change thin to thick PVC edge band

• Two edge banding pressure rollers actuated by pneumatic cylinders, gives adequate pressure on edge for effective banding

• High frequency compact motors sliding on prismatic guide ways for perfect finishing with trouble free performance

• Easy accessible, user friendly control panel positioned at machine infeed, for quick operations

• All electronic & pneumatic parts are from well known international brands

• Very easy to operate & nominal setting required during operation

• Low maintenance m/c,easy available cost effective spares, best service support

1

2

3

4

5

6

The Feed Track : Robust feed chain & conveyor

system with German gearbox gives straight movement & effective pressure on small / big panels

Gluing, Banding & Edge Cutting : A) Innovative pre-

melting sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 2 pressure rollers actuated by pneumatic cylinders C) Heavy duty knife with pneumatic pressure cuts the edge banding materials up to 50mm height & 3mm thickness

End Cutting & Edge Fine Trimming : A) Compact

and powerful high frequency two independent motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight panel

Anti Adhesion Liquid : In order to prevent glue to

adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

Buffing : Independently adjustable buffing wheels,

for cleaning & polishing of the panel edges

Control Panel : Easy accessible user friendly control

panel positioned at machine in-feed, for easy & quick operations

Model No. Unit J-4500.in

10 - 50

100

120

0.4 - 3.0

14

2 x 1

2 x 0.5

6 to 7

180 - 200

1.5

6.5

mm

mm

mm

mm

m/min

no / hp

no / hp

kg/cm²

°C

kg

hp






Workpiece Feed


Buffing motor power



Glue pot capacity

Total power

1 2 3 4

End Cutting & Fine Trimming

• Sturdy built heavy-duty machine to suit Indian working condition for precise

application of edge banding material

• Robust feed chain & conveyor system with German gear box (with long life

synthetics lubricant) for effective pressure on panels

•

production

• Innovative pre-melting sensor operated glue tank having glue drop system

which consumes less than 50% glue, compare to other Edge banders, which

results to increase in profits

• No setting required to change thin to thick PVC edge band

• Three edge banding pressure rollers actuated by pneumatic cylinders & gas

spring, gives adequate pressure on edge for effective banding

• High frequency compact motors sliding on prismatic guide ways for perfect

finishing with trouble free performance

• Easy accessible, user friendly control panel positioned at machine in-feed, for

quick operations

• All electronic & pneumatic parts are from well known international brands

Schneider & Janatics

• Very easy to operate & nominal setting required during operation

• Low maintenance m/c, easy available cost effective spares, best service

support

High performance machine with feeding speed of 14 m/min gives more

Salient Features :

1514

14 mtr/min

High feeding speed



Auto Edge Banders

Model J-4700P.in with Pre-Milling also available

AutoConveyor

Pre Milling Gluing Banding Edge Cutting Fine Trimming

End Cutting EdgeScraping

BuffingAnti adhesion liquid

Note : Pre-Milling applies to model J-4700P.in only

J-4700.in

Model No. Unit J-4700P.inJ-4700.in




Workpiece feed

Pre-milling motor power

End cutting motor power


Buffing motor power



Glue pot capacity

Total power

Edge banding thickness for


mm

mm

mm

mm

m/min.

no/hp

no/hp

no/hp

no/hp

Kg/cm²

°C

Kg

hp

10-50

100

120

0.4-3.0

14

n/a

2 x 0.5

2 x 1

2 x 0.5

6 to 7

180-200

1.5

7.5

10-50

100

120

0.4-3.0

14

2 x 2

2 x 0.5

2 x 1

2 x 0.5

6 to 7

180-200

1.5

11.5

4

5

6

7

8

End Cutting : Compact and powerful high frequency two

independent motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings

Edge Fine Trimming : A) Compact and powerful high frequency

two motors guarantees best finish on edge B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight panel

Edge Scraping & Anti Adhesion Liquid : A) Gives the best finishing

touch to the PVC/ABS edges, leaving no trimming marks on the panel B) Unit complete with rotating copiers C) In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

Buffing : Independently adjustable buffing wheels, for cleaning &

polishing of the panel edges

Control Panel : Easy accessible user friendly control panel

positioned at machine in-feed, for easy & quick operations

1

2

3

Pre -Milling (For J-4700P.in) : A) An optimal unit for panel edge

pre-milling with two high frequency compact motors B) Individual pneumatic cylinder prepares perfect panel for gluing C) Smooths the panel for achieving perfect joint line of the edge

The Feed Track : Robust feed chain & conveyor system with

German gearbox gives straight movement & effective pressure on small / big panels

Gluing, Banding & Edge Cutting : A) Innovative pre-melting

sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 3 pressure rollers actuated by pneumatic cylinders & gas spring C) Heavy duty knife with pneumatic pressure cuts the edge banding materials up to 50mm height & 3mm thickness

2 3

6 7 8

41

5

Salient Features :

Ÿ Sturdy built heavy-duty machine tp suit Indian working condition for

precise application og edge banding material

Ÿ Robust feed chain & conveyor system with German gearbox (with long

life synthetics lubricant)for effective pressure on panels

Ÿ High performance machine with feeding speed 14 m/min gives more

production

Ÿ Innovative pre-melting sensor operated glue tank having glue drop

system which consumes less than 50% glue, compare to other Edge

banders, which results to increase in profits

Ÿ No setting required to change thin to thick PVC edge band

Ÿ Three edge banding pressure rollers actuated by pneumatic cylinders

& gas spring, gives adequate pressure on edge for effective banding

Ÿ High frequency compact motors sliding on prismatic guide ways for

perfect finishing with trouble free performance

Ÿ Easy accessible, user friendly Smart Touch PLC control panel positioned

at machine infeed, for quick operations

Ÿ All electronic & pneumatic parts are from well known international

brands

Ÿ Very easy to operate & nominal setting required during operation

Ÿ Low maintenance m/c,easy available cost effective spares, best service

support

1716

Machining Exampleswith the Roundcornering Group

with Pre milling & Round cornering

14 mtr/min

High feeding speed



Auto Edge Banders

©J-5100PRc.in

Smart TouchPLC

Pre Milling Gluing Banding Edge Cutting EdgeScraping

BuffingAnti adhesion liquid

AutoConveyor

End Cutting, & Round Cornering

Fine Trimming

Note : Pre-Milling applies to model J-5100PRc.in only

SMART TOUCH

SMART TOUCH

Model No. Unit

mm

mm

mm

mm

m/min.

no/hp

no/hp

no/hp

Kg/cm²

°C

Kg

hp




Workpiece feed


End cutting,Fine Trimming &

Round Cornening motor power

Buffing motor power



Glue pot capacity

Total power

Edge banding thickness for


J-5100 PRc.in© J-5100 Rc.in©

10 - 50

90

120

0.4 - 3.0

14

2 x 2

2 x 1

2 x 0.5

6 to 7

180 - 200

1.5

10.5

10 - 50

90

120

0.4 - 3.0

14

n / a

2 x 1

2 x 0.5

6 to 7

180 - 200

1.5

6.5

banding materials up to 50mm height & 3mm thickness

End Cutting, Fine Trimming & Round Cornerning : A)

Compact and powerful high frequency two motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight, chamfered and regular post formed panel

Edge Scraping & Anti Adhesion Liquid : A) Gives the best

finishing touch to the PVC/ABS edges, leaving no trimming marks on the panel B) Unit complete with rotating copiers C) In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

Buffing : Independently adjustable buffing wheels, for

cleaning & polishing of the panel edges

Control Panel : Easy accessible user friendly Smart Touch

PLC control panel positioned at machine in-feed, for easy & quick operations

4

5

6

7

1

2

3

Pre -Milling (For J-5100PRc.in ) : A) An optimal unit for panel

edge pre-milling with two high frequency compact motors B) Individual pneumatic cylinder prepares perfect panel for gluing C) Smooths the panel for achieving perfect joint line of the edge




sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 3 pressure rollers actuated by pneumatic cylinders & gas springC) Heavy duty knife with pneumatic pressure cuts the edge

©

1 2 3

4

5

6 7

Model with Round cornering also available©J-5100Rc.in

Auto Edge Banders

14 mtr/min

High feeding speed



1918

Machining examples

Model with Round cornering J-5500Rc.in also available

Upto 12mmWooden Strips

J-5500PRc.in

Smart TouchPLC

Pre Milling Gluing Banding EdgeCutting

AutoConveyor

PreHeating

End Cutting

Note : Pre-Milling applies to model J-5500PRc.in only

Rough Trimming

Fine Trimming &Round Cornering

EdgeScraping

Anti adhesion liquid

Grooving BuffingSMART TOUCH

SMART TOUCH

5 6 7 8

9 10 11

1

2

3

4

5

Pre -Heating: Removes moisture from panel for perfect edge

bonding

Pre -Milling (For J-5500PRc.in) : A) An optimal unit for panel edge

pre-milling with two high frequency compact motors B) Individual pneumatic cylinder prepares perfect panel for gluing C) Smooths the panel for achieving perfect joint line of the edge




sensor operated glue tank having glue drop system to automatically maintain require glue level in tank, so glue spreading roller provides precise & consistent glue application without glue overheating to avoid wastage of glue, which result into less than 50% consumption of glue, compare to other Edge banders B) Perfect adhesion to the applied edge with 3 pressure rollers actuated by pneumatic cylinders & gas spring C) Heavy duty knife with pneumatic pressure cuts the PVC/ABS edge banding materials up to 50mm height & 3mm thickness

End Cutting : Compact and powerful high frequency two

independent motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings

6

7

8

9

10

11

Rough Edge Trimming : A) Compact and powerful high frequency

two motors guarantees best finish on edge B) Trimmer flat cutter for wooden strip as well as for PVC/ABS, trims the straight edge of panel

Fine Trimming & Round Cornering : A) Compact and powerful

high frequency two motors guarantees best finish on edge, sliding on two prismatic guideways with recirculation ball bearings B) Trimmer 2R cutter for PVC/ABS gives perfect rounding on edge of straight, chamfered and regular post formed panel

Edge Scraping & Anti Adhesion Liquid : A) Gives the best

finishing touch to the PVC/ABS edges , leaving no trimming marks on the panel B) Unit complete with rotating copiers C) In order to prevent glue to adhere on panel, this liquid is sprayed to lower & upper edge surface of the panel

Grooving : To make groove on lower panel surface

Buffing : Independently adjustable buffing wheels, for cleaning &

polishing of the panel edges

Control Panel : Easy accessible user friendly Smart Touch PLC

control panel positioned at machine in-feed, for easy & quick operations

32 4

Closed Shutter View >>

Auto Edge Banders

Smart TouchPLC

PreMilling

RoundCornering

EdgeScraping Buffing

Anti adhesion liquid

Process Chart comparison details for all Auto Edge Bander Models :

Process:

J-4300.in

J-4300R.in

J-4500.in

J-4700.in

J-4700P.in

J-5100Rc.in

J-5100PRc.in

J-5500Rc.in

J-5500PRc.in

x

x

FineTrimming

2120

Radius Trim(Manual)Grooving

RoughTrimming

EndCutting

PreHeating

AutoConveyor

Feeding Belt

Wooden Stripsupto 12mm

RoundCornering

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

EndCutting

SMART TOUCH

Model No. Unit J-5500PRc.inJ-5500Rc.in

10 - 50

100

120

0.4 - 3.0

up to 12

14

7

n/a

2 x 1

2 x 1

2 x 1

1 x 1

2 x 0.5

6 to 7

180 - 200

1.5

11.5

10 - 50

100

120

0.4 - 3.0

up to 12

14

7

2 x 2

2 x 1

2 x 1

2 x 1

1 x 1

2 x 0.5

6 to 7

180 - 200

1.5

15.5





End cutting motor power

Rough Trimming motor power

Fine Trimming & Round

Cornening motor power

Grooving motor power

Buffing motor power



Glue pot capacity

Total power

Edge banding thickness

- for PVC & ABS in coil form

- for wooden in strip form

Dual work piece feed

- For PVC/ABS

-For wooden Strip

mm

mm

mm

mm

mm

m/min

m/min

no/hp

no/hp

no/hp

no/hp

no/hp

no/hp

kg/cm²

°C

kg

hp

ŸSturdy built heavy-duty machine tp suit Indian working

condition for precise application of edge banding material

ŸEdging wooden strip up to 12mm

ŸRobust feed chain & conveyor system with German

gearbox (with long life synthetics lubricant) for effective

pressure on panels

ŸPre-heating at infeed fence, to remove moisture from

panel

ŸHigh performance machine with Dual feeding speed 14

m/min gives more production for PVC/ABS & 7 m/min for

wooden strip

Ÿ Innovative pre-melting sensor operated glue tank having

glue drop system which consumes less than 50% glue,

compare to other Edge banders, which results to increase

in profits

ŸNo setting required to change thin to thick PVC edge band

Salient Features :

ŸVery easy to change over from PVC to Wooden

ŸThree edge banding pressure rollers actuated by

pneumatic cylinders & gas spring, gives adequate

pressure on edge for effective banding

ŸHigh frequency compact motors sliding on prismatic

guide ways for perfect finishing with trouble free

performance

ŸGrooving unit to make groove on lower panel surface

ŸEasy accessible, user friendly Smart Touch PLC control

panel positioned at machine infeed, for quick operations

ŸAll electronic & pneumatic parts are from well known

international brands

ŸVery easy to operate & nominal setting required during

operation

ŸLow maintenance m/c,easy available cost effective

spares, best service support

J-5500PRc.in Open Shutter View

<< Rear View

Multi Borings

Double head Multi boring

Salient Features:

• Semi automatic boring machine equipped with 1 horizontal & 2 rotating vertical boring

heads (0-90°) with 21 spindles for executing holes in a line for the wardrobe - side processing.

Easy setting with quick & precision boring.•

Model J-2100.in Single Head Multi Boring also available

Multi Borings

2322

Model No. Unit J-2100.in J-2102.in J-2103.in

70

2000 x 640

One

21

n/a

10

0 - 50

1 x 2 = 2

drill length

70mm

70

2000 x 640

Two

21

392 / 472

10

0 - 50

2 x 2 = 4

drill length

70mm

70

3000 x 1220

Three

21

200 / 1220

10

0 - 50

3 x 2 = 6

drill length

70mm

mm

mm

nos

nos

mm

mm

mm

no/hp

Max. working thickness

Max. size of workpiece

No. of spindle head

No. of spindles per head

Min./ Max. center distance

between 2 vertical heads

Shank diameter of drill

Drilling depth

Elect. Motor / Total Power

J-2102.in

Horizontal & vertical Boring

For vertical boring application. Both heads work parallel vertically

1

2

1 2

3 4

The aluminum fence has 4 reference stops that slide on support rollers for smooth positioning. This makes it easy to feed long workpiece.

Boring depth adjustment can be easy & quick setting of horizontal boring head.

Auxiliary support frame gives better solution for long panels.

The two vertical heads can slide away on rolling guides from each other. They also rotate by 90° giving more location positioning.

oring depth.Digital counter

for adjusting b

1

2

3

4

(Semi Auto)

Triple head Multi boring J-2103.in(Semi Auto)

1 2

Post Form

For auto feeding of workpiece with safety improves production, reduce cost and better finishing with accuracy.

• 1 HP 3 phase motor

3 Rollers 8 Speed• •

Setting the available speed is a combination of motor speed (Pole change by switch, R/F) & gear setting. Speed is very important to achieve efficiency & quality of workpiece.

Salient Features :• 8 pneumatic cylinders for uniform pressure on work-piece

through forming rail for better bonding of laminate.• Ground and hard chrome plated heater bar for smooth

operation & long life.• Backstops facility provided to support long and odd shape

jobs.• It can laminate more than one small board at a time.• Facilities for dry runs and manual runs provided for settings

and trials.• Auto post-forming cycle with variable heating time, stop

and go time & holding time, can be adjusted to profile.• Drive motor with brakes, to avoid slippage of rotary

motion of the heater frame.• Mechanical drive control by limit switch.

Note : The speed of 9000 RPM is advisable for routing work only

Spindle Moulder

J-2400.in

2524

1 32

4

Electronic & pneumatic compartmentsSpl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting

Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage.Pneumatic Cylinders Panel with heater bar

1

2

3

4


Max. length of work piece

Min. length of work piece


Min. work piece width

Max. heating temperature

Heating element

Electric motor - 3 phase

2440 / 8

600

16 - 105

200

200

3

0.5

mm/feet

mm

mm

mm

degree

kW

hp


Sliding table length

Sliding table width

Spindle diameter

Spindle speed

Electric motor-3 phase

1300

360

30

5000 / 7000 /

9000

5

mm

mm

mm

rpm

hp

J-3400.inRouting Moulding Rebating Grooving Arch

MouldingTenoning Full Round Half Round

Auto Feeder AF-38(Heavy duty)

3

1 2

Auto Feeder : (Optional)For auto feeding of workpiece & can be bought any time separately

3

Routing facility2

Clamping for tenoning1

PostFormingProcess

PLC Based ControlPanel As standard feature with capacity of 20 programs

(Auto)

5 Years

°45TILT 5 hp

3601300 5000 / 7000

9000 RPM

* 5 Years warranty on sliding table.

Application• M/c suitable for pressing various

types of laminations on composite wood, cork board, fiber board, honeycomb board.

• Having various applications for furniture & boards lamination Industry.

motorized

Single Layer Hot Press

Auto

model : J-120T3 Three Layer Hot Press also available

Application• Suitable for pressing & laminating on fibre boards,

decorative papers, plywood & other lamination sheets.• Can be used for Particle / MDF / HDF board.

Easy accessible mobile control Panel for convenient operations.

In-feed & out-feed wide conveyers, for mass production.

• It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywood

• It is appropriate for mass production as it is a continuous system

• Hard rubber rollers and four heater elements, that ensures perfect fix of laminates on board.

• Motorized up / down movement for thickness adjustment.

• No waiting period like other press, No limit to the workpiece length, easy to use.

• Consumes less energy as compare to other press.

• Adjusting roller speed and temperature gives the best results.

Salient Features :

Model No. Unit J-50T.in J-100T.in

Max.Load On Work Table

Platen Size

Max.Platen Opening

No of Hydraulic Cylinders

Bore Size of Hydraulic Cylinders

Installed Power

50

2500 x 1300

1000

2

125

5

100

2500 x 1300

1000

4

125

5

Ton

mm

mm

nos

mm

hp


Maximum Workpiece width

Maximum Workpiece thickness

Workpiece feed

Air Pressure require

Total Power

1360

80

1 - 7

5 to 7

6.83

mm

mm

m/min2

kg/cm

hp

Cold PressHot Press

1

2

1

2

J-120T1 J-50T.in

J-1200.in

Roller Press

Model No. Unit

Max. Load / Pressure Rating

Platen Size

Numbers Of Layers

Opening between layers

No of Hydraulic Cylinders

Size of Hydraulic Cylinders

Heating Power

Hot oil Delivery Pump Power

Hydraulic Pump Power

Total Power

Ton/kg-cm²

mm

nos

mm

nos

mm

kW

kW

kW

kW

120 / 3.2

2500 x 1300 x

42

One

380

6

90 Φ

18

1.2

4

23.2

J-120T1 J-120T3

120 / 3.2

2500 x 1300 x

42

One

100

6

90 Φ

36

2.2

4

42.2

2726

Vacuum Membrane Press

• Used for applying a uniform lamination of PVC, Decorative papers and Veneer till 0.4mm on top surface & borders on flat & designed work piece having smooth shape.

• Vacuum abnormity wrapping technology.• Lamination on one sided Prelam MDF /

Particle board.• One set of tray minizer with m/c for optimal

usage of work tray.• Silicon membrane offered for veneer

application on flat surface only.• Short pressing cycles.• 3HP Heavy Duty German Pump.

Salient Features :

Most suitable for factories having space constraint

J-1250.in

Easy accessible Control Panel at front, provides convenient operations. ( Applicable to model J-1100.in compact)

Work table with single sideopening for easy loading

Centralized control panel forcontrols & display.

1

2

2

Vacuum Lamination with high quality high production

(Compact)J-1100.inCompact machine with open lid

J-1252.in

Double Trolley model

1

2928

Model No. Unit

No. of working tables

Work table size ( L x B)

Max. height of work piece

Vacuum

Total power

1

2300 x 1100

50

- 0.1

28.5

no

mm

nos

mpa

hp

1

2500 x 1250

50

- 0.1

28.5

J-1100.in(Compact)

J-1250.in(Compact)

1

2300 x 1100

50

- 0.1

23

2

2300 x 1100

50

- 0.1

23

2

2500 x 1250

50

- 0.1

27

1

2500 x 1250

50

- 0.1

27

J-1100.in J-1102.in J-1250.in J-1252.in

Rotary attachment (Optional)

Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.

Model : RT

•

designed for carving / designing

on cylindricals workpieces like

tables / chairs legs

• Maximum working Diameter

100 mm x Length 1000 mm

Rotary attachment is exclusively

Note : Technical quotations available on request :• CNC Routers with higher capacity Spindle • J-1535 / J-2030 CNC Routers

Art cam Software (optional) : Available on request

1 2

1 High precision routing tool

2 Separate control cabinet makes operations more convenient

3 Precision vacuum working table : (Optional) For fixing & sure clamping of the workpiece (in VT models)

Model No. Unit J-903

Throat clearance

Spindle rpm

Guide pin dia.

Shank dia. of cutter

Spindle actuation

Installed power

750

8000 / 16000

6 & 12.7

12

Pneumatic

2.4 / 3

mm

r/min

mm

mm

-

kW

Hi-speed Router

PneumaticJ-903

Performance features :

• Taiwan linear rail with high precision

• Heavy ball screw with high accuracy

• Digital Signal Processing for control

system

3

CNC Routers

J-1325

J-1325 VT

Model No. Unit

1300 x 2500 x 200

0.025

5/18000

32000

25000

Stepper

G code

ER25(12.7,6,3.175mm)

ArtCam /Type3

Digital Signal Processor(DSP)

n/a

11

1300 x 2500 x 200

0.025

5/18000

32000

25000

Stepper

G code

ER25(12.7,6,3.175mm)

ArtCam /Type3

Digital Signal Processor(DSP)

7.5

21

mm

mm

hp/rpm

mm/min

mm/min

kw

hp

J-1325 J-1325 VT

X-Y-Z axis working area

Resolutions

Spindle-AirCooling

Maximum Speed

Max. Cutting Speed

Drive motors

Command code

Collet type & size

Compatible Software

Controls

Vacuum Pump-Aircooled

Total Power

3130

Wide Belt Sander

(Auto)

Pneumatic Clamping for better grippingR-RPRP

Double Head

Due to PLC Programmable device, the movable cutter runs as per data & design. This process is more stable because only cutter is turning during the process.

Various tenon axis angles :

Salient Features :• Statically balanced high speed impellers give vibration

free efficient suction.• Available in different sizes, depending on suction capacity• Mounted on base frame with wheels for easy portability.

Single LineRip Saw

(Auto)

Mortiser

J-1300R-RP

(Single Bag)DC-21.in (Double Bag)DC-52.in

J-941

Oscillation

J-940

J-153

Model No. Unit DC 21.in DC 32.in DC 52.in DC 72.in

Micron rating offabric filter bagAir suction capacity

Motor-3 ø

30

1500

2

30

2200

3

30

4000

5

30

6500

7.5

-

3m /hr

hp

DustCollectors

TenonerRound-end

Model No. Unit J-1300 RP J-1300 R-RP

Working width

Min.working length

Working thickness

Sanding belt speed (front)

Sanding belt speed (rear)

Feeding speed

Main motor power

Feed belt motor power

Working Table Motor Power

Total motor power

Front roller diameter

Rear rubber roller diameter

Hardness of rubber roller

40 - 1300

580 mm

2.5 - 80

18

n/a

6 - 45

22

4

0.37

26.37

215 (Rubber)

n/a

30 sh

40 - 1300

580 mm

2.5 - 80

22

18

6 - 30

37 + 22

4

0.37

63.37

240 (Steel)

215

85 sh

mm

mm

mm

m/s

m/s

m/min

mm

mm

shore

kW

kW

kW

kW

3332

Model No. J-941Unit

Max. quadrate tenoning size

Max.horizontal tenoning width

Max.tenoning width

Max.round tenoning diameter

Spindle speed

Motor power

140 x 80

430 / 140

80

80

6700

5.5

mm

mm

mm

mm

rpm

kW

Model No.

Max. mortise width

Max. mortise depth

Tilting of table

Table stroke

Spindle speed

Motor power

140

90

± 20°

80

9500

2.2

mm

mm

degree

mm

rpm

kW

Unit J-940

Model No. Unit J-153

85

230

300

13.3 - 23.3

0.75

7.5

Max.Working thickness

Min.working length

Max.Main Saw Blade Dia.

Feeding speed

Feeding Motor Power

Saw Spindle Motor Power

mm

mm

mm

m/min

kW

kW

n Three Side Moulder

India’s No.1 Solid Wood MachineryPremium range. High-end features with more precision

Rebato’Mould (Auto)n

HDHQ Spindle Mouldern with Sliding Table

Arch moulding fixture with bearing guide

2801120

Special design machine for Rebating & Moulding in single operation for door frame

pr ma1s e r i e s

PRIMA

Heavy duty specially design machine for mass production of Solid wood doors & windows frame.

Upto 10 HP 3 Ph capacity motor can be fitted (optional) for heavy work

• Separate motor for each spindle to ensure efficient power transmission

• Powerful drives for the cutter blocks delivers high torque for heavy duty cutting requirements.

• Top feed rollers for easy feeding of work piece with variation in thickness.

Raised Panel Copy Shaper - Auton

All spindles are adjustable and their key devices are positioned on front of the machine for convenience.

n Four Side Moulder

Model : J-4230

Model : J-3230

Special design machine for producing raised panel door

Model : J-1540 (A)

All 5 Components of a raise panel door can be produce in less time as compare to other moulder

By raising & lowering the roller to the required template level, an arched panel or matching sides of door can be produced

Increase of profit by reuse of wood

Model : J-1510(A) All spindles are adjustable and their key devices are positioned on front of the machine for convenience.

Modern Moulders for Width, Thickness & Shapein one pass. Thus Cost Effectivelyenhancing productivity(with 3 or 4 spindles)

Model : J-1504(ST)

3534

n Chain-n-Chisel Mortiser (Pneumatic)

n Teno Mac-S

Easy slide movement for accurate tenoning with end cutting unit for perfect tenon length

740470

n (Pneumatic)

Chisel Mortiser

n Drum Sander

Door frame mortising

pr ma1s e r i e s

PRIMA

Model : J-1920

Model : J-1919

Model : J-1824 (24”)

User friendly Control Panel with variable feed speed

2 Sanding Drums for coarse and fine sanding in one pass

Sturdily built, Proven performersHigh quality mcs, value added features Standard Economy range

All WudPro Series

©

of the RangeGlimpse other than Prima series

COMBIPLANERS (18 Models) SURFACE PLANERS (16 Models)

THICKNESS PLANERS (20 Models)

MOULDERS (5 Models) SPE. DESIGN M/CS. (3 Models)

BAND SAWS (7 Models) WOOD SAWS (9 Models)

JIG SAWS (2 Models) SANDERS (3 Models) CHAIN / CHISEL MORTISERS (4 Models)

TURNING LATHES (6 Models)

BLADE GRINDERS (8 Models)TENO MAC

WudPro is the highest selling solid wood working machinery in India. Selling 10 times more than its nearest competitor. Widest range to choose from, with economy of install-operate and maintain. Sturdily built to give long life of productive performance. WudPro m/cs are easily available through-out India in more than 120 cities/centres. JAI is the leader since 50 years now.

pr ma1s e r i e sPRIMA

High-end features with more precision

Note : J-1812 (12”) & J-1842 (42”) also available

Model : J-1930

3736

Modular Furniture Industry specific machinery-packages TIPS

Office Furniture

Doors and Windows making

VacuumMembrane Press

Teno Mac

Four Side Moulder

SpindleMoulder

Rebato Mould

• Vacuum Membrane Press is for applying a uniform lamination of PVC, decorative papers and veneer till 0.4 mm on top surface & borders on flat & designed work piece having smooth shape.

• Beam Saw is good for cutting multiple panels in a single stroke to increase the productivity. It gives higher production out-put faster with excellent cutting. Most useful in making wooden flooring, wooden lining, door frames and photo frames.

• Curvilinear Edge Bander is a worthy addition to any high-end furniture industry. Beside edge banding straight

• Hot Press is suitable for pressing & laminating on fiber boards, decorative papers, plywood & other lamination sheets, particle / MDF / HDF board. Platens designed to have uniform temperature distribution system throughout its surface.

• Four Side Moulder allows you to make molding strips of any conceivable design in a single pass. As it can perform the functions of giving width, thickness and shape faster automatically in single feed/pass. Excellent quality mass production of decor strips for door & window frames, wooden floors etc is thus made cost effective.

• Raised Panel Copy Shaper is an automatic special design m/c for producing doors/shutters with raised panel. Suitable for mass production as it performs all 5 components of raised door in significantly less time than any moulder m/c.

• Rebato'Mould is an advanced design machine for rebating and moulding in single operation for door frame production. Gives vertical and horizontal circular saw cuts beside special design cutter workability.

• Drum Sander of Prima Series gives high quality sanding work to all your wood surfacing requirements. It has 2 sanding drums for coarse and fine sanding in one pass. Variable feed speed of the job is also possible.

• Chain-n-Chisel Mortiser m/c is the best in its category any where. With both mortising work possibility of chain and chisel; it gives you any size of mortising including big size door-frame works.

• Teno Mac m/cs are joint makers par excellence. Finishing and the strength of any door/window/shutter frame depends on accurate tenoning work. Strong vice clamping, easy sliding and accurate cuts are the hallmark of Teno Mac.

SpindleMoulder

Roller Press

Kitchen Furniture

European Panel & Wood Process M/cs Specialized Panel - Process M/cs

SCM is one of the top producers of wood working equipments. Your guarantee of ultimate machine quality and finest wood work possible.

High End European Machines

• Panel Saws are suitable for chip free cutting of the panel board to your required measurement. It cuts all kind of laminated chipboard, MDF, HDF & panels. With top quality sliding carriage for smooth action and lasting accuracy.

• Edge Banders are mainly required for producing straight panels. And these advanced-tech heavy-duty machines suit the Indian working condition. Depending on industry specific requirement, select an entry level m/c or mid level auto edge bander to an ultimate high end m/c. It gives precise application of linear or straight edge banding and round cornering for materials like veneer, melamine, PVC or ABS.

• Multi Boring is suitable for making knock down furniture & useful for vertical and horizontal drilling to the surface or edge of the work piece. Available in 3 variants; Single Head, Double Head and mass production m/c Triple Head for high-end furniture units.

• Cold Press has various applications for furniture & boards lamination industry. Its an economical method for pressing various types of laminations on composite wood, cork board, fiber board, honeycomb board.

• Post Form is used for curving the laminate on the board edges with various profiles shape, without burning or cracking. Useful in manufacturing Kitchen tops, table tops, shutters, shelves, cabinets & office furniture.

• Spindle Moulder is used for preparing mouldings & making profiles like bull nose, duck nose, half/full round for post forming. It gives edges to chipboard, MDF panels or boards. It can perform routing, grooving and tenoning as well.

• Roller Press is appropriate for mass production & it is easy to use for pasting laminates on chipboard & MDF. This m/c consumes less energy than other regular presses.

• CNC Router makes your industry high-tech at an affordable cost. Steel-Cast structure makes our routers more stable and auto lubrication maintains the m/c much easily. With precision vacuum working table.

Given below are the essential m/cs to setup the factory

You will require this m/cs In addition to the m/cs suggested above

Edge Bander

Auto Edge Bander Multi Boring

Panel Saw

Cold Press

Post Form

CNC Router


CNC RouterPanel Saw

Raised Panel Copy Shaper

Chain-n-Chisel MortiserDrum SanderTuranlar range offers unique feature based m/cs. Turkish Turanlar is known for its technological advancement & innovations

3938

High-end Office & Kitchen Furniture

Post Form

Beam Saw

Multi Boring

Auto Edge Bander

CurvilinearEdge Bander


SpindleMoulder

CNC Router

Hot Press

Modula catalog pdf

Documents

Transcript of Modula catalog pdf