MODEL: PG 1150 AM - PowerGen · MODEL: PG 1150 AM GENERATING SET PROFORMANCE 50Hz 60Hz ... (ASTM...

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MODEL: PG 1150 AM GENERATING SET PROFORMANCE 50Hz 60Hz VOLTAGE V400 PHASES Three PRIME RATED POWER 1150kVA STANDBY RATED POWER 1250kVA POWER FACTOR 0.80 PF FUEL USAGE @ 75% 165.0 L/hr Powered by:

Transcript of MODEL: PG 1150 AM - PowerGen · MODEL: PG 1150 AM GENERATING SET PROFORMANCE 50Hz 60Hz ... (ASTM...

MODEL: PG 1150 AM

GENERATING SET PROFORMANCE 50Hz 60Hz

VOLTAGE V400

PHASES Three

PRIME RATED POWER 1150kVA

STANDBY RATED POWER 1250kVA

POWER FACTOR 0.80 PF

FUEL USAGE @ 75% 165.0 L/hr

Powered by:

ENGINE MTU 18V 2000 G65

PERFORMANCE 50Hz 60Hz

BASELOAD RATED POWER TBA

PRIME RATED POWER 1000KWm

STANDBY RATED POWER 1100KWm

FUEL CONSUMPTION 238 L/hr @ 100%165 L/hr @ 75%120 L/hr @ 50%

TYPE Diesel 4 stroke

ASPIRATION

INJECTION TYPE Direct injection

ENGINE GOVERNOR Electronic governor

CYLINDERS AND ARRANGEMENT 18 Vee

BORE AND STROKE 130mm x 150mm

COMPRESSION RATIO 16.0 : 1

ELECTRICAL SYSTEM VOLTAGE 24 volt

BATTERY TYPE Lead acid, 24V

DERATING FOR TEMPERATURE 40deg C

DERATING FOR ALTITUDE 1000m

DERATING FOR HUMIDITY 90%

Turbocharged

ENGINE

ALTERNATOR STAMFORD

PERFORMANCE 50Hz 60Hz

MODEL HCI634K

BASELOAD RATED POWER 40 deg C 1018kVA

PRIME RATED POWER 40 deg C 1130kVA

STANDBY RATED POWER 40 deg C 1190kVA

STANDBY RATED POWER 27 deg C 1230kVA

EFFICIENCY 95%

STANDARD WING CONNECTIONS Star Delta

EXCITER

POLES 4 poles

PHASES Three phases

WIRES 6 leads

VOLTAGE REGULATION +/- 0.5%

INSULATION CLASS Class H

ENCLOSURE IP23

MAXIMUM OVERSPEED 150%

STANDARD AVR MODEL MX321

OPTIONAL AVR MODEL TBA

DERATING FOR TEMPERATURE 40 deg C

DERATING FOR ALTITUDE 1000mm

Separately excited by P.M.G

ALTERNATOR

GENERATOR EQUIPMENT

DIMENSIONS AND CAPACITY

STANDARD MODELS

INTEGATED FUEL TANK CA-PACITY

WEIGHT

STANDARD OPTIONAL KG LENGTH WIDTH HEIGHT

OPEN SKID TYPE - TBA 9300kg 4700mm 1900mm 2430mm

DIMENSIONS

DIMENSIONS

CONTROLLER

3 pole 1600A ABB circuit breaker with 24V shunt trip, Electronic control unit ComAp InteliGen-NT, Control panel box

key, Emergency Stop button, Water jacket heater , Battery charger,

Alternator Anti-condensation heater.

Low oil pressure, Low fuel level Low voltage, High Coolant Temperature, Over/Under battery voltage, Belt breakage,ROCOF, Reverse Power3 phase integrated generator protections (U + f), IDMTovercurrent + Shortcurrent protection, Overload protection, Reverse power protection, Earth faultprotection, 3 phase integrated mains protections (U + f), Vector shift protection, All binary/analogue inputs freeconfigurable for various protection types: HistRecOnly Alarm Only /Warning / Off load /Slow stop / Breaker Open&Cooldown / Shutdown / Mains protect / Sensor fail. Additional 160programmable protections configurable for any measured value to create customer-specificProtections.

AUTOMATIC MODELS – PROTECTORS

AUTOMATIC MODELS – INSTRUMENTATION

Analogue meters for Voltmeter , Ammeter (3 phases) , Frequency meter , Hour-meter , Battery voltage meter,Analogue gauges for Fuel level .Water Temp, oil Pressure, Battery charging current, Battery voltage.

AUTOMATIC MODELS—EQUIPMENT

Subj

ect

to a

ltera

tion

due

to t

echn

olog

ical

adv

ance

s.M

IM 0

5 19

5(5

2 3E

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in G

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.

PowerGen

Series 2000 G05Diesel Enginesfor Stationary Power Generation

The New Series 2000 G05!

Cleaner.

Low Emissions.

Advance Electronics.

More Powerful.

Europe / Middle East / Africa /Latin America

MTU Friedrichshafen GmbH88040 FriedrichshafenGermany

Phone +49 7541 90 7006Fax +49 7541 90 [email protected]

Asia / Australia /Pacific

MTU Asia Pte. Ltd.1, Benoi PlaceSingapore 629923Republic of SingaporePhone +65 6861 5922Fax +65 6861 [email protected]

USA / Canada /Mexico

MTU Detroit Diesel, Inc.13400 Outer Drive WestDetroit, Michigan 48239USAPhone +1 313 592 5708Fax +1 313 592 [email protected] www.mtudetroitdiesel.com

Tognum Group Companies

Supp

lyin

g yo

ur e

nerg

y ne

eds

Your

ben

efit

s:

Min

imal

ass

embl

y an

d en

gine

erin

g w

ork

>C

ompr

ehen

sive

ran

ge o

f ac

cess

orie

s(e

.g. a

ir f

ilter

s, e

xhau

st c

ompe

nsat

ors,

eng

ine

and

gene

rato

r m

ount

ings

, rad

iato

rs, e

tc.)

>O

ptim

ized

inte

rfac

e co

nfig

urat

ion

>Be

spok

e sy

stem

and

inst

alla

tion

plan

ning

Opt

imum

ope

rati

ng c

hara

cter

isti

cs>

Low

vib

rati

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Aut

omat

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otec

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if am

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nditi

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chan

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Man

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Syst

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igh

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ader

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iona

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inte

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issi

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stan

dard

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e>

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fue

l and

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ican

t co

nsum

ptio

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noi

se a

nd v

ibra

tion

out

put

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nish

ed in

eco

logi

cally

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e pa

ints

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h sy

stem

ava

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lity

and

relia

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y>

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ser

vice

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-hou

r su

ppor

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e>

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bal c

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ith ≥

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00 s

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nter

s>

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stem

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sel

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tion

and

rem

ote

diag

nosi

s ca

pabi

lity

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life

-cyc

le c

osts

>A

ttra

ctiv

e pr

ice

>Lo

w f

uel c

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>Lo

w o

il co

nsum

ptio

n>

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of

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ance

>Lo

ng T

BO>

REM

AN

par

ts

MTU

eng

ines

are

the

bas

is fo

r re

liabl

e an

d

econ

omic

al p

ower

gen

erat

ion

solu

tion

s.

The

enha

nced

-per

form

ance

Ser

ies

2000

G05

offe

rs im

pres

sive

ly lo

w f

uel c

onsu

mpt

ion,

low

emis

sion

s an

d lo

ng s

ervi

ce in

terv

als.

The

exte

nsiv

e ch

oice

of

inte

grat

ed a

cces

sori

es

also

hel

ps y

ou t

o re

duce

the

eng

inee

ring

com

-

plex

ity.

The

elec

tron

ic e

ngin

e m

anag

emen

t sy

stem

is

capa

ble

of p

erfo

rmin

g a

com

preh

ensi

ve r

ange

of c

ontr

ol a

nd m

onito

ring

fun

ctio

ns, n

ot o

nly

for

the

engi

ne, b

ut a

lso

for

the

inst

alla

tion

.

This

will

sub

stan

tially

red

uce

plan

ning

com

plex

ity a

nd w

ill m

ake

syst

em c

ontr

ol

sim

pler

and

mor

e co

st e

ffec

tive.

With

the

com

preh

ensi

ve c

hoic

e of

pow

er

outp

uts,

the

Ser

ies

2000

G05

engi

nes

offe

r

the

opti

mum

sol

utio

n fo

r al

l app

licat

ions

.

Seri

es 2

000

G05

tech

nolo

gy:

Supe

rior

in e

very

det

ail.

AD

EC (

Adv

ance

d D

iese

l En

gine

Con

trol

ler)

eng

ine

man

agem

ent

Elec

tron

ic e

ngin

e m

anag

emen

t co

n-tr

olle

r w

ith e

nhan

ced

proc

esso

r pe

r-fo

rman

ce fo

r ec

onom

ical

fue

l con

-su

mpt

ion

and

com

plia

nce

with

cur

rent

exha

ust

emis

sion

s re

quir

emen

ts.

Com

patib

le w

ith a

var

iety

of

fuel

inje

ctio

n an

d in

ject

or t

ypes

. To

ugh,

vib

ratio

n-re

sist

ant

desi

gn w

ithw

ide

oper

atin

g te

mpe

ratu

re r

ange

.

Ben

efit

s:

>O

ptim

um o

pera

ting

cha

ract

eris

tics

>O

utst

andi

ng lo

ad r

espo

nse

char

ac-

teri

stic

s

>M

aint

enan

ce-f

ree

desi

gn

Inje

ctio

n sy

stem

Indi

vidu

al in

ject

ion

pum

ps m

ount

ed in

the

bloc

k

Ben

efit

s:

>C

ontin

uous

ly v

aria

ble

- in

ject

ion

tim

ing

- in

ject

ion

volu

me

>Si

gnifi

cant

red

ucti

on o

f ex

haus

tem

issi

on

>Lo

w f

uel c

onsu

mpt

ion

acro

ss e

ntir

eop

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ing

rang

e

>Ex

celle

nt r

elia

bilit

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>O

ptim

um c

old

star

ting

cha

ract

e-ri

stic

s

Series 2000 G05 technology: Superior in every detail.

ADEC (Advanced Diesel Engine Controller) enginemanagementElectronic engine management con-troller with enhanced processor per-formance for economical fuel con-sumption and compliance with currentexhaust emissions requirements.Compatible with a variety of fuelinjection and injector types. Tough, vibration-resistant design withwide operating temperature range.

Benefits:

> Optimum operating characteristics

> Outstanding load response charac-teristics

> Maintenance-free design

ADEC electronic enginemanagement module> Engine monitoring and management

> Communication with auxiliarysystems via CAN bus (and approp-riate interface module)

> Self-monitoring and diagnosis

> Extensive input/output channels

> Programming and configurationusing interactive device via MCS-5CAN bus interface

SAM Service ApplicationModule> Display of warnings, alerts,

operating information and faultcodes

> Redundant data backup

> Web server access and remotediagnosis

> Life data recording

> External controller connection viaCAN bus/SAE J 1939 using a buscard

LCD display (color)> Display of operating data and alerts

> 5 function keys for operatorguidance

> Integrated backlighting

Analog instruments> Engine speed

> Oil pressure

> Coolant temperature

> Oil temperature

��

���SAM+ Service Application ModuleExtra features in addition to basic SAMspecifications:

> Fuel level display and monitoring of immediate-supply tank and mainreservoir tank

> Fan/vent control

> Generator exciter boost control

> Monitoring of generator windingtemperature

> Preheat control and circulation pumpcontrol

> Speed boost control

> Load uptake ready signal

> Fuel prefilter monitoring

> Selection of second controller data record

��

Seri

es 2

000

G05

tech

nolo

gy:

Supe

rior

in e

very

det

ail.

AD

EC (

Adv

ance

d D

iese

l En

gine

Con

trol

ler)

eng

ine

man

agem

ent

Elec

tron

ic e

ngin

e m

anag

emen

t co

n-tr

olle

r w

ith e

nhan

ced

proc

esso

r pe

r-fo

rman

ce fo

r ec

onom

ical

fue

l con

-su

mpt

ion

and

com

plia

nce

with

cur

rent

exha

ust

emis

sion

s re

quir

emen

ts.

Com

patib

le w

ith a

var

iety

of

fuel

inje

ctio

n an

d in

ject

or t

ypes

. To

ugh,

vib

ratio

n-re

sist

ant

desi

gn w

ithw

ide

oper

atin

g te

mpe

ratu

re r

ange

.

Ben

efit

s:

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ptim

um o

pera

ting

cha

ract

eris

tics

>O

utst

andi

ng lo

ad r

espo

nse

char

ac-

teri

stic

s

>M

aint

enan

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ree

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gn

AD

EC e

lect

roni

c en

gine

man

agem

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mod

ule

>En

gine

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ng a

nd m

anag

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t

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omm

unic

atio

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ith a

uxili

ary

syst

ems

via

CA

N b

us (

and

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riat

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terf

ace

mod

ule)

>Se

lf-m

onito

ring

and

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gnos

is

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inpu

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s

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ogra

mm

ing

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ract

ive

devi

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ia M

CS-

5C

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vice

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licat

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ule

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ispl

ay o

f w

arni

ngs,

ale

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oper

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form

atio

n an

d fa

ult

code

s

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data

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eb s

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r ac

cess

and

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ote

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s

>Li

fe d

ata

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tern

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nnec

tion

via

CA

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us/

SAE

J 19

39 u

sing

a b

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rd

LCD

dis

play

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lor)

>D

ispl

ay o

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erat

ing

data

and

ale

rts

>5

func

tion

key

s fo

r op

erat

orgu

idan

ce

>In

tegr

ated

bac

klig

htin

g

Ana

log

inst

rum

ents

>En

gine

spe

ed

>O

il pr

essu

re

>C

oola

nt t

empe

ratu

re

>O

il te

mpe

ratu

re

��

��

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M+

Serv

ice

App

licat

ion

Mod

ule

Extr

a fe

atur

es in

add

itio

n to

bas

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AM

spec

ifica

tion

s:

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el le

vel d

ispl

ay a

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onito

ring

of

imm

edia

te-s

uppl

y ta

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ain

rese

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n/ve

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ator

exc

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gene

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lect

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ntro

ller

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rec

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tron

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atio

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ativ

ely)

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inte

grat

ed s

afet

y an

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lf-di

agno

sis

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tions

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omat

ic e

ngin

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otec

tion

func

tion

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M)

in r

espo

nse

to v

aria

tion

of

ambi

ent

para

met

ers.

Exp

anda

ble

by t

head

diti

on o

f co

lor

disp

lay

and

exte

nded

Ser

vice

App

licat

ion

Mod

ule

func

tion

s (S

AM

+). P

lug-

and-

run

conn

ecto

rs, a

utom

atic

sta

rter

and

load

prof

ile r

ecor

der.

Con

sum

ptio

n-op

tim

ized

or

emis

sion

s-op

tim

ized

eng

ine

tuni

ng. C

ompl

ete

with

eng

ine

sens

ors

and

wir

ing.

C

ombi

nabl

e w

ith a

ll w

idel

y us

ed g

ense

t co

ntro

l sys

tem

s.

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elec

tron

ic m

anag

emen

t, c

onsi

stin

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EC a

nd S

AM

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capa

ble

of p

erfo

rmin

g ex

tens

ive

cont

rol a

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onito

ring

fun

ctio

ns fo

r th

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stal

latio

n. A

s a

resu

lt, p

lann

ing

com

plex

ity is

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stan

tially

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uced

and

syst

em c

ontr

ol is

sim

pler

and

che

aper

.

ADEC

SA

M

Con

trol

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itori

ng,

man

agem

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Tech

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ance

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PowerGen

Series 2000 G05Diesel Enginesfor Stationary Power Generation

The New Series 2000 G05!

Cleaner.

Low Emissions.

Advance Electronics.

More Powerful.

Europe / Middle East / Africa /Latin America

MTU Friedrichshafen GmbH88040 FriedrichshafenGermany

Phone +49 7541 90 7006Fax +49 7541 90 [email protected]

Asia / Australia /Pacific

MTU Asia Pte. Ltd.1, Benoi PlaceSingapore 629923Republic of SingaporePhone +65 6861 5922Fax +65 6861 [email protected]

USA / Canada /Mexico

MTU Detroit Diesel, Inc.13400 Outer Drive WestDetroit, Michigan 48239USAPhone +1 313 592 5708Fax +1 313 592 [email protected] www.mtudetroitdiesel.com

Tognum Group Companies

HCI634K - Technical Data Sheet

HCI634KSPECIFICATIONS & OPTIONS

STANDARDS

Newage Stamford industrial generators meet therequirements of BS EN 60034 and the relevantsection of other international standards such asBS5000, VDE 0530, NEMA MG1-32, IEC34, CSAC22.2-100, AS1359.Other standards and certifications can be consideredon request.

VOLTAGE REGULATORS

MX321 AVR - STANDARD

This sophisticated Automatic Voltage Regulator(AVR) is incorporated into the Stamford PermanentMagnet Generator (PMG) system and is fitted asstandard to generators of this type.The PMG provides power via the AVR to the mainexciter, giving a source of constant excitation powerindependent of generator output. The main exciteroutput is then fed to the main rotor, through a fullwave bridge, protected by a surge suppressor. TheAVR has in-built protection against sustained over-excitation, caused by internal or external faults. Thisde-excites the machine after a minimum of 5seconds.Over voltage protection is built-in and short circuitcurrent level adjustments is an optional facility.

WINDINGS & ELECTRICAL PERFORMANCE

All generator stators are wound to 2/3 pitch. Thiseliminates triplen (3rd, 9th, 15th …) harmonics on thevoltage waveform and is found to be the optimumdesign for trouble-free supply of non-linear loads.The 2/3 pitch design avoids excessive neutralcurrents sometimes seen with higher windingpitches, when in parallel with the mains. A fullyconnected damper winding reduces oscillationsduring paralleling. This winding, with the 2/3 pitchand carefully selected pole and tooth designs,ensures very low waveform distortion.

TERMINALS & TERMINAL BOX

Standard generators feature a main stator with 6ends brought out to the terminals, which are mountedon the frame at the non-drive end of the generator.A sheet steel terminal box contains the AVR andprovides ample space for the customers' wiring andgland arrangements. It has removable panels foreasy access.

SHAFT & KEYS

All generator rotors are dynamically balanced tobetter than BS6861:Part 1 Grade 2.5 for minimumvibration in operation. Two bearing generators arebalanced with a half key.

INSULATION/IMPREGNATION

The insulation system is class 'H'.All wound components are impregnated withmaterials and processes designed specifically toprovide the high build required for static windingsand the high mechanical strength required forrotating components.

QUALITY ASSURANCE

Generators are manufactured using productionprocedures having a quality assurance level to BSEN ISO 9001.

The stated voltage regulation may not be maintainedin the presence of certain radio transmitted signals.Any change in performance will fall within the limits ofCriteria 'B' of EN 61000-6-2:2001. At no time will thesteady-state voltage regulation exceed 2%.

NB Continuous development of our products entitlesus to change specification details without notice,therefore they must not be regarded as binding.

Front cover drawing typical of product range.

2

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321

VOLTAGE REGULATION ± 0.5 %

SUSTAINED SHORT CIRCUIT

INSULATION SYSTEM

PROTECTION

RATED POWER FACTOR

STATOR WINDING

WINDING PITCH

WINDING LEADS

STATOR WDG. RESISTANCE

ROTOR WDG. RESISTANCE

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED 2250 Rev/Min

BEARING DRIVE END

BEARING NON-DRIVE END

1 BEARING 2 BEARING

WEIGHT COMP. GENERATOR

WEIGHT WOUND STATOR

WEIGHT WOUND ROTOR

WR² INERTIA

SHIPPING WEIGHTS in a crate

PACKING CRATE SIZE

TELEPHONE INTERFERENCE

COOLING AIR

VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277

VOLTAGE DELTA 220 230 240 254 240 254 266 277

kVA BASE RATING FOR REACTANCE VALUES 1110 1110 1110 1110 1275 1338 1388 1438

Xd DIR. AXIS SYNCHRONOUS 2.78 2.51 2.33 2.07 3.20 3.00 2.85 2.71X'd DIR. AXIS TRANSIENT 0.22 0.20 0.19 0.17 0.26 0.24 0.23 0.22X''d DIR. AXIS SUBTRANSIENT 0.16 0.14 0.13 0.12 0.18 0.17 0.16 0.15Xq QUAD. AXIS REACTANCE 1.63 1.47 1.37 1.21 1.88 1.76 1.67 1.59X''q QUAD. AXIS SUBTRANSIENT 0.23 0.21 0.20 0.17 0.27 0.25 0.24 0.23XL LEAKAGE REACTANCE 0.08 0.07 0.06 0.06 0.09 0.08 0.08 0.07X2 NEGATIVE SEQUENCE 0.22 0.20 0.19 0.17 0.26 0.24 0.23 0.22X0 ZERO SEQUENCE 0.03 0.02 0.02 0.02 0.03 0.03 0.03 0.03

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED

T'd TRANSIENT TIME CONST.T''d SUB-TRANSTIME CONST.T'do O.C. FIELD TIME CONST.Ta ARMATURE TIME CONST.SHORT CIRCUIT RATIO

0.1850.0253.4

0.049

HCI634K

1.614 m³/sec 3420 cfm 1.961 m³/sec 4156 cfm

50 Hz

THF<2%

60 Hz

TIF<50

2581 kg

2601kg

0.8

IP23

CLASS H

BALL. 6317 (ISO)

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

WINDING 312

With 4% ENGINE GOVERNING

1/Xd

DOUBLE LAYER LAP

2.36 Ohms at 22°C

0.002 Ohms PER PHASE AT 22°C STAR CONNECTED

6

TWO THIRDS

1294 kg

2541 kg

1294 kg

BALL. 6224 (ISO)

1093 kg 1048 kg

25.9823 kgm2

194 x 92 x 147(cm)

26.5295 kgm2

2622kg

194 x 92 x 147(cm)

3

Winding 312HCI634K

THREE PHASE EFFICIENCY CURVES

50Hz

4

Winding 312HCI634K

THREE PHASE EFFICIENCY CURVES

60Hz

5

HCI634KWinding 312

Locked Rotor Motor Starting Curve

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

346V 380V 400V 415V 440V

0

5

10

15

20

25

30

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

50Hz

60Hz

6

3-phase 2-phase L-L 1-phase L-NVoltage Factor Voltage Factor x 1.00 x 0.87 x 1.30

380v X 1.00 416v x 1.00 x 1.00 x 1.80 x 3.20400v X 1.07 440v x 1.06 x 1.00 x 1.50 x 2.50415v X 1.12 460v x 1.12 10 sec. 5 sec. 2 sec.440v X 1.18 480v x 1.17

Minimum

HCI634K

50Hz 60Hz

The sustained current value is constant irrespectiveof voltage level

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated SpeedBased on star (wye) connection.

Max. sustained durationAll other times are unchanged

Instantaneous

Sustained

Sustained Short Circuit = 4,200 Amps

Sustained Short Circuit = 5,200 AmpsNote 1The following multiplication factors should beused to adjust the values from curve betweentime 0.001 seconds and the minimum currentpoint in respect of nominal operating voltage :

Note 2The following multiplication factor should be used to convert thevalues calculated in accordance with NOTE 1 to those applicableto the various types of short circuit :

Note 3Curves are drawn for Star (Wye) connected machines.

50Hz

60Hz

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

RENT

(Am

ps) SYMMETRICAL

ASYMMETRICAL

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

RENT

(Am

ps) SYMMETRICAL

ASYMMETRICAL

7

Class - Temp Rise

Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 1000 1018 1000 1000 1110 1130 1110 1110 1180 1190 1180 1180 1220 1230 1220 1220

kW 800 814 800 800 888 904 888 888 944 952 944 944 976 984 976 976

Efficiency (%) 95.6 95.7 95.8 95.9 95.4 95.5 95.6 95.7 95.2 95.3 95.5 95.6 95.1 95.2 95.4 95.5

kW Input 837 851 835 834 931 947 929 928 992 999 988 987 1026 1034 1023 1022

Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 1188 1238 1275 1313 1275 1338 1388 1438 1350 1413 1469 1525 1400 1463 1519 1575

kW 950 990 1020 1050 1020 1070 1110 1150 1080 1130 1175 1220 1120 1170 1215 1260

Efficiency (%) 95.6 95.6 95.7 95.7 95.4 95.5 95.5 95.5 95.3 95.3 95.4 95.4 95.1 95.2 95.3 95.3

kW Input 994 1036 1066 1098 1069 1121 1163 1205 1133 1186 1232 1279 1178 1229 1275 1322

14 18 21 24

25.4 15.87 0 0

HCI634K

Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Winding 312 0.8 Power Factor

RATINGS

TD_HCI634K.GB_08.02_01_GB

SAE

AN

DIMENSIONS

50Hz

60Hz

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NBTel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100Website: www.newage-avkseg.com

© 2002 Newage International Limited.Reprinted with permission of N.I. only.Printed in England.

50Hz

60Hz

New InteliGen NT

GENERAL PURPOSE COMPACT GEN–SET CONTROLLER

LEADER IN GEN–SETCOMMUNICATION SOLUTION

ComAp is a member of AMPS(The Association of Manufacturers of Power generating Systems).

ComAp products meet the highest standards, with every stage of production undertaken in accordance with the ISO certification obtained in 1998.

Description

New Technology InteliGen is a

comprehensive controller for both

single and multiple gen-sets operating

in standby or parallel modes. Compact

construction is optimized for these

purposes; various HW modifications

allow the customer to select the

optimum type for a particular application.

Built-in synchronizer and digital

isochronous load sharer allow total

integrated solution for gen-sets in

standby, island parallel or mains parallel.

Native cooperation of up to 32 gen-sets

is a standard feature.

InteliGenNT supports many standard ECU

types and is especially designed to easily

integrate new ones.

Powerful graphic display with user-friendly

control allows even new users to find

quickly the required information.

ComAp is open to various customized

firmware solutions.

Benefits Support of engines with ECU

(Electronic Control Unit)

Excellent configurability allows

matching exactly the customer’s

needs

Complete integrated gen-set solution

and signal sharing via CAN bus

– minimum external components

needed

Many communication options – easy

remote supervising and servicing

Perfect price/performance ratio

Gen-set performance log for easy

problem tracing

New InteliGen NT

GENERAL PURPOSE COMPACT GEN–SET CONTROLLER

InteliGenNT

Support of engines with ECU (J1939, ModBus and other proprietary interfaces); alarm codes displayed in text form

AMF function

Automatic synchronizing and power control (via speed governor or ECU)

Baseload, Import/Export

Peak shaving

Voltage and PF control (AVR)

Generator measurement: U, I, Hz, kW, kVAr, kVA, PF, kWh, kVAhr

Mains measurement: U, I, Hz, kW, kVAr, PF

Inputs and outputs configurable for various customer needs

RS232/RS485 interface with ModBus support; Analog/GSM/ISDN/CDMA modem support; SMS messages; ECU ModBus interface

Event-based history (up to 500 records) with customer-selectable list of stored values; RTC; statistic values

Integrated PLC programmable functions

Interface to remote display unit (IG-Display)

Dimensions 180x120 mm (front panel)

Sealed to IP65

InteliGenNTC

All items from InteliGenNT Features list

+ Selectable measurement ranges for AC voltages and currents – 120 / 277 V, 0-1 / 0-5 A

+ Secondary RS232/RS485 interface with the same features as the primary one; additionally, the RS485 converter is isolated

+ USB 2.0 slave interface

Integrated fixed and configurable protections 3 phase integrated generator protections

(U + f)

IDMT overcurrent + Shortcurrent

protection

Overload protection

Reverse power protection

Earth fault protection

3 phase integrated mains protections

(U + f)

Vector shift protection

All binary/analogue inputs free

configurable for various protection

types: HistRecOnly / Alarm Only /

Warning / Off load / Slow stop /

BreakerOpen&Cooldown / Shutdown /

Mains protect / Sensor fail

Additional 160 programmable protections

configurable for any measured value to

create customer-specific protections

Features

PC

PC

IG-DISPLAY

MODEMPC MODEM

IS-BIN16/8

�������

I-CB/XX

IGS-PTM

IGL-RA15

I-CB/XX

IGS-PTM

IGL-RA15

I-AOUT8

I-CB/XXI-CB/XXI-CB/XX

IS-BIN16/8

�������

IS-BIN16/8

��������������

ENGINE

12 BINARY

OUTPUTS

(OPEN

COLLECTOR)

3 ANALOG

INPUTS

GENERATOR

MAINSIG-NT/IG-NTC

EARTH FAULT

CURRENT

CURRENTVO

LTAGE

SG O

UT

AVRi OUT

INTER-CONTROLLER

& MONITORING

CAN2

RS 232(1)

INTERFACERS485(1)IG-DISPLAY

or CONVERTER

forRS232(1)

RS232/RS485(2)

INTERFACE

(IG-NTC only)

USB 12 BINARY INPUTS

EXTENSION

MODULES

CAN1

POWER SUPPLY

8 TO 36 VDC+ -

CURRENTVO

LTAGE

MEASUREM

ENT

12

3

GENERATOR

DIESEL/GAS ENGINE

Starter

Fuel Solenoid

LOAD

1ph3ph3ph

Generator C. B. Control

1ph3ph

Mains C. B. Control

MAINS

10

IGS-NT-LSM+PMS dongle:

POWER MANAGEMENT

DIGITAL LOAD SHARING

DIGITAL VAr SHARING

Protocol depends on ECU type

CAN J1939

Proprietary

ECU coms.

(MDEC/M

TU,

CCM/CAT, ...)

Proprietary ECU coms.

(MODBUS/CUMMINS, ...)

IG-IB

I-LB

IG-IB

21

3

3

21 ECU

SPEED GOVERNOR AVR

AVRi

Extension features

up to 10x IS-AIN8 (8 analogue

configurable inputs; 2 or 3 wire

resistive sensors; voltage, current

sensors; thermocouples)

up to 6x IS-BIN16/8 (16 binary inputs,

8 binary outputs; galvanic separated

I/O)

up to 4x I-AOUT8 (8 analogue

configurable outputs)

up to 4x IGS-PTM (4 analogue inputs,

1 analogue outputs; 8 binary inputs,

8 binary outputs)

up to 4x IGL-RA15 (15 green /

amber / red LED indicators)

I-CB interface to electronic engine

control units not compatible with

protocol J1939 (e.g. MDEC/MTU,

CCM/CAT)

IG-Display; graphical remote display;

distance from the controller up to

1 km; (LT) (GC) (Marine) modifications

available

Communicationextension features

IG-IB (Ethernet/Internet

communication support; multiple gen-

set control via Internet; active e-mails

on gen-set failure; Internet dial-up /

callback function)

I-LB/I-LB+ (direct, modem or USB

(I-LB+ version only)connection;

control of multiple gen-sets; RS485 /

ModBus support for direct connection;

Analog/GSM/ISDN/CDMA modem

support; modem callback function)

I-CR (CAN Repeater module; allows

an extension of the standard CAN bus

length)

InteliMonitor – free PC SCADA

software for supervision of single or

multiple controllers (IG/IS-NT, IG, IS,

ID); configurable site structure; easy

site overview, common history log;

direct / modem / Internet connection

GenConfig – free configuration tool

for IG/IS-NT controllers; allows full

configuration of an NT controller and

it‘s peripherals

Upgrade kit

IGS-NT-LSM+PMS dongle:

Enables multiple isolated parallel or

multiple parallel with mains operation

(with CAN bus)

Digital Load Sharing

Digital VAr Sharing

Optimizing number of running

engines: Power management; kW,

kVA or % load based

HW modification codes

Order code IG-NT (LT) (GC) (Marine) or

IG-NTC (LT) (GC) (Marine)

LT = Low Temperature; display equipped with heating foil for operation down to –30°C

GC = Graphical Characters; one additional font (12x12, e.g. Chinese) can be used on the display

Marine = Type approved version for Marine

Features and specification are subject to change without prior notice 2005-11

BASIC TYPE TABLE

BINARY INPUTS

BINARY OUTPUTS

ANALOG INPUTS

ANALOG OUTPUTS

COMMUNICATIONPORTS

AC MEASUREMENT RANGES

(GEN., MAINS/BUS)

REMOTEDISPLAYS

INTEGRATEDPLC

IG-EE 6 6 — —1x RS232/

RS485277 V, 0-5 A 1x IG-Display standard

IG-EEC 6 6 — —2x RS232/

RS485, USB120 / 277 V, 0-1 / 0-5 A

1x IG-Display standard

IG-NT 12 12 3 —1x RS232/

RS485277 V, 0-5 A 1x IG-Display standard

IG-NTC 12 12 3 —2x RS232/

RS485, USB120 / 277 V, 0-1 / 0-5 A

1x IG-Display standard

IS-NT-BB 16 16 4 12x RS232/

RS485, USB120 / 277 V, 0-1 / 0-5 A

up to 3x IS-Display

extended

IM-NT 6 6 — —1x RS232/

RS485120 / 277,0-1 / 0-5 A

1x IG-Display extended

ComAp, spol. s r. o.Czech RepublicPhone: + 420 266 790 611 Fax: + 420 266 316 647E-mail: [email protected]: www.comap.cz

MANUFACTURER: LOCAL DISTRIBUTOR / PARTNER:

InteliGen® is a comprehensive controller for both single and

multiple gen-sets operating in standby or parallel modes.

InteliSys® is an expandable controller for both single and

multiple gen-sets operating in standby or parallel modes,

especially in CHP and other complex applications.

www.comap.czFor more information about our products and solutions visit our web-page

NEW TECHNOLOGY RANGE OF CONTROLLERS