MODEL NUMBER 917.252714 · 2015-02-28 · MODEL NUMBER 917.252714 • Assembly • Operation •...

®

MODEL NUMBER 917.252714

• Assembly• Operation• Customer Responsibilities• Service and Adjustments• Repair Parts

OWNER'S MANUAL®

Convertible

CAUTION: Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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SAFETY RULESSafe Operation Practices for Ride-On MowersIMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manualand on the machine before starting.

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing.

• Be aware of the mower discharge direction and do not pointit at anyone. Do not operate the mower without either theentire grass catcher or the guard in place.

• Slow down before turning.• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keysbefore dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.• Do not operate the machine while under the influence of

alcohol or drugs.• Watch for traffic when operating near or crossing roadways.• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control andtipover accidents, which can result in severe injury or death.All slopes require extra caution. If you cannot back up theslope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree limbs, etc.• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down theslope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could causesliding.

• Do not try to stabilize the machine by putting your foot on theground.

• Do not use grass catcher on steep slopes.

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III. CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity. Never assume thatchildren will remain where you last saw them.• Keep children out of the mowing area and under the watchful

care of another responsible adult.• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for smallchildren.

• Never carry children. They may fall off and be seriouslyinjured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They areflammable and vapors are explosive.

Use only an approved container.Never remove gas cap or add fuel with the enginerunning. Allow engine to cool before refueling. Do notsmoke.Never refuel the machine indoors.Never store the machine or fuel container inside wherethere is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition.

• Never tamper with safety devices. Check their properoperation regularly.

• Keep machine free of grass, leaves, or other debris build-up.Clean oil or fuel spillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if you strike an object.Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allowobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary.

• Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service asrequired.

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Look for this symbol to point out im-portant safety precautions. It meansCAUTION!!! BECOME ALERT!!! YOURSAFETY IS INVOLVED.

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CAUTION: Always disconnect spark plugwire and place wire where it cannot contactspark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs.

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WARNING AThe engine exhaust from this product con-tains chemicals known to the State of Califor-nia to cause cancer, birth defects, or otherreproductive harm.

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CONGRATULATIONS on your purchase of a Searstractor. It has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears Service Cen-ter/Department. We have competent, well-trained tech-nicians and the proper tools to service or repair this trac-tor.

Please read and retain this manual. The instructions willenable you to assemble and maintain your tractor prop-erly. Always observe the "SAFETY RULES".

MODELNUMBER 917.252714

SERIALNUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUNDON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP IN A SAFE PLACEFOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONSHORSEPOWER: 18.0

GASOLINE CAPACITY 3.5 GALLONSAND TYPE: UNLEADED REGULAR

OIL TYPE (API-SFiSG): SAE 30 (above 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTSW/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC(GAP: .025")

VALVE CLEARANCE: INTAKE: .003" - .006"EXHAUST: .013" - .016"

GROUND SPEED (MPH): FORWARD: 5.6REVERSE: 2.5

TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @3600RPM

BATTERY: AMPiHR: 30MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

° Read and observe the safety rules.

° Follow a regular schedule in maintaining, caring for andusing your tractor.

• Follow the instructions under "Customer Responsibili-ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state lawsIif any). If a spark arrester is used, it should be maintainedJn effective working order by the operator.

In the state of California the above is required by law(Section 4442 of the California Public Resources Code).Other states may have similar laws. Federal laws apply onfederal lands. A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materialor workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYSFROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLEAFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTYAPPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONTENTSII ill

SAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 17-20WARRANTY .................................................................. 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY ............................................................. 7-10OPERATION .......................................................... 11-16

MAINTENANCE SCHEDULE ..................................... 17SERVICE AND ADJUSTMENTS ........................... 21-27STORAGE ................................................................... 28TROUBLESHOOTING ........................................... 29-30REPAIR PARTS - TRACTOR ................................ 32-49REPAIR PARTS - ENGINE .................................... 50-55PARTS ORDERING/SERVICE ............... BACK COVER

INDEXA

Accessories ........................................... 5

Adjustments:Brake ............................................ 23Carburetor .................................... 27Mower

Front-To-Back ......................... 22Side-To-Side ........................... 22

Throttle Control Cable .................. 27

Air Filter, Engine .................................. 20

Air Screen, Engine .............................. 19

Assembly .......................................... 7-10

BBattery:

Charging ........................................ 8Cleaning ....................................... 18Starting with Weak Battery .......... 25Storage ........................................ 28Terminals ..................................... 18

Belt:Motion Drive

Removal/Replacement ........... 24Mower Belt(s)

Removal/Replacement ........... 23Blade:

Sharpening .................................. 18Replacement ................................ 18

Brake Adjustment ................................ 23

CCarburetor Adjustment ........................ 27

Controls, Tractor ................................. 12

Customer Responsibilities ............. 17-20Engine:

Air Filter .................................... 20Air Screen ................................ 19Cooling Fins ............................. 20Engine Oil ........................... 14,19Fuel Filter ................................. 20Spark Plug(s) ........................... 20

Tractor:Battery ...................................... 18Blade ........................................ 18Lubrication Chart ..................... 17Maintenance Schedule ............ 17Tire Care .......................... 8,18,28Transaxle ................................. 19

Cutting Height, Mower ........................ 13

EElectrical:

Interlocks and Relays .................. 26Schematic .................................... 31Wiring Diagram ............................ 32

Engine:Air Filter ........................................ 20Air Screen .................................... 19Cooling Fins ................................. 20Oil Change ................................... ! 9Oil Level ....................................... 19Oil Type ................................... 14,19Preparation .................................. 14Repair Parts ............................ 50-55Starting ......................................... 15Storage ........................................ 28

FFilter:

Air Filter ........................................ 20Fuel .............................................. 20

Fuel:Type ............................................. 15Storage ........................................ 28

Fuse .................................................... 25

HHood Removal/Installation .................. 26

L

Leveling Mower Deck .......................... 22Lubrication:

Chart ............................................ 17Engine .......................................... 19

MMaintenance Schedule ....................... 17

Mower:

Adjustment, Front-to-Back ........... 22Adjustment, Side-to-Side ............. 22Blade Replacement ..................... 18Blade Sharpening ........................ 18Cutting Height .............................. 13Installation .................................... 21Operation ..................................... 14Removal ....................................... 21

Mowing Tips ........................................ 16Muffler ................................................. 20

Spark Arrester ........................... 3,40

Oil:

O

Cold Weather Conditions ........ 13,19Engine .......................................... 19Storage ........................................ 28

Operation ....................................... 11-16

Operating Mower ................................ 14

Options:Accessories .................................... 5Spark Arrester ........................... 3,40

P

Parking Brake .............................. 121-13

Parts Bag .............................................. 6

Parts, Replacement/Repair ............ 32-49

Product Specifications .......................... 3

RRepair Parts ................................... 32-49

S

Safety Rules .......................................... 2Seat ....................................................... 8

Service and Adjustments ............... 21-27Carburetor .................................... 27Fuse ............................................. 26Hood Removal/Installation ........... 26Motion Drive Belt


Removal/Replacement ........... 23Mower Adjustment

Front-to-Back .......................... 22Side-to-Side ............................ 22

Mower Removal/Installation ......... 21Tire Care .............................. 8,18,28

Slope Guide Sheet .............................. 59

Spark Plug(s) ...................................... 20Specifications ........................................ 3

Starting the Engine ............................. 15Steering Wheel ................................ 7,25

Stopping the Tractor ........................... 13

Storage ................................................ 28

TThrottle Control Cable Adjustment ...... 27Tires ............................................ 8,18,28

Trouble Shooting Chart .................. 29-30Transaxle .................................. 19,48-49

WWarranty ................................................ 3

Wiring Diagram ................................... 32

Wiring Schematic ................................ 31

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ACCESSORIES AND ATTACHMENTSThese accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can helpyou. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for theaccessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-pered 2.5-inch steel spikes mounted on 10-inch diameter discspuncture holes in soil at close intervals to let moisture soak in.Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for ahealthier, neater looking lawn. Two Permanex containers hold30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plusaccessories such as side panel kits, tool caddy, cart cover,protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots. 36-inch swath. 24hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.FRONT NOSE ROLLER canters in front of mower deck to reducechances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments).GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain. For mower decks not soequipped.

MULCH RAKE/DETHATCHER loosens soil and flips thatch andmatted leaves to lawn surface for easy pickup. Twenty spring tineteeth. Usefultopreparebareareasforseeding. Available forfrontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets youmulch, discharge or bag clippings (bagger optional) withoutchanging blades. For models not equipped as 3-in-1 Convertiblemowers. See "MOWER" in the Repair Parts section of thismanual.

RAMP TOPS AND FEET let you load and unload tractor from apickup truck. Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inchdiameter water-tight drum holds up to 390 Ibs. of weight. Roundededges prevent harm to turf. Adjustable scraper automaticallycleans drum.

SNOW BLADE for snow removal only. 14-inch high, 48-inch wideblade clears 42-inch path when angled left or right. Raises, lowerswith side lever. Adjustable skids; replaceable, reversible scraperbar. (Use with tire chains and wheel weights and/or rear drawbarweight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handlespowdery and wet/heavy snow. Mounts easily with simple pinarrangement. Discharge chute adjusts from tractor seat. 6-inchdiameter spout discharges snow 10 to 50 feet. Lift controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight.)SPRAYERS use 12-volt DC electric motor that connects to thetractor battery or other 12-volt source. Includes booms forautomatic spraying and hand held wand for spot spraying. Wandhas adjustable spray pattern. For applying herbicides, insecti-cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-ing easy. Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,cultivate and compost garden residue. Tiller has its own built-inlift and depth control system and does NOT require a sleeve hitch.Fits any lawn, yard or garden tractor. Simply hook up to the tractordrawbar and go! Optional accessories convert unit fordethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility. Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyl sides and windshields for use as sunprotector in summer. Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper;12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.Optional wand attachment to pick up debris in hard-to-reachplaces. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials.

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CONTENTS OF HARDWARE PACKi

Parts packed separately in cartonParts Bag contents shown full size

(1) Shoulder Bolt

O (1) Knob

(1) Washer17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5/8

(2) Washers3/16 x 3/4 x 16 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers9/32 x 5/8 x 16 Ga.

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

Seat

SteeringWheel

Manual

VideoCassette

MulcherPlate

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Parts Bag

Parts bag contents not shown full size

(2) ShoulderBolts

(_) (2)Washers 3/8x 7/8 x 14 Gauge

Q /

_ SteeringWheel (2) Center-Insert lock Nuts X._

(2) GaugeWheels

(2) Keys _ookAssembly

SteeringSleeve

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Usethe correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standardwrench sizes are listed.

(1) 9/16" wrench (2) 7/16" wrench(1) 1/2" wrench (1) 3/4" socket w/driveUtility knife ratchet

Tire pressure gauge (1) Phillips Screwdriver

When right and left hand is mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartonsfrom carton (See page 6).

• Cut, from top to bottom, along lines on all four cornersof carton, and lay panels flat.

• Check for any additional loose parts or cartons andremove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)• Remove Iocknut and large flat washer from steering

shaft.

• Position front wheels of the tractor so they are pointingstraight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal(left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with Iocknutand large flat washer previously removed. Tightensecurely.

• Snap steering wheel insert into center of steeringwheel.

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID.

_ STEERING

WHEEL INSERT

_\,_,I" LOCKNUT

t _i, / WASHERLARGEFLAT

jj_J

SHAFTADAPTER

• / STEERING

_; 2 , / SLEEVE •

/ / _ _/ // //

/ / // /

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 7)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brakepedal.

• Place freewheel control in freewheeling position todisengage transmission (See "TO TRANSPORT" inOperation section of this manual).

• Roll tractor backwards off skid.

• Remove banding holding discharge guard up againsttractor.

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ASSEMBLY

CONNECT BATTERY (See Fig. 2)i

CAUTION: Do not short battery termi-nals. Before connecting battery, re-move metal bracelets, wristwatchbands, rings, etc.

Positive terminal must be connectedfirst to prevent sparking from acciden-tal grounding.

• Lift hood to raised position.

• Open terminal access doors, remove terminal protec-tive caps and discard.

• If this battery is put into service after month and yearindicated on label (label located between terminals)charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) batteryterminal with hex bolt, flat washer, lock washer and hexnut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat-tery terminal with remaining hex bolt, flat washer, lockwasher and hex nut. Tighten securely.

• Close terminal access doors.

Use terminal access doors for:

• Inspection for secure connections (to tighten hard-ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

DISCARD HEX NUT LOCK FLATTERMINAL WASHER WASHERPROTECTIVECAPS

TERMINAL 5°ACCESS

DOOR _ ....._

HEXBOLT

POSITIVE(RED)CABLE

INSTALL SEAT (See Fig. 3)Adjust seat before tightening adjustment knob.• Remove cardboard packing on seat pan.° Place seat on seat pan and assemble shoulder bolt.• Assemble adjustment knob and flat washer loosely.

Do not tighten.• Tighten shoulder bolt securely.• Lower seat into operating position and sit on seat.• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the waydown.

• Get off seat without moving its adjusted position.• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDERBOLT

ADJUSTMENTKNOB

FIG. 3

FLAT WASHER

NEGATIVE(BLACK)CABLE

FIG. 2

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ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory forshipping purposes. Correct tire pressure is important forbest cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properlyleveled. See '70 LEVEL MOWER HOUSING" in theService and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALLBELTS

See the figures that are shown for replacing motion andmower blade drive belts in the Service and Adjustmentssection of this manual. Verify that the belts are routedcorrectly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to seethat the brake is properly adjusted. See 'q'O ADJUSTBRAKE" in the Service and Adjustments section of thismanual.

ASSEMBLE GAUGE WHEELS TO MOWERDECK (See Fig. 4)Assemble gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD-JUST MOWER CUTTING HEIGHT" in the Operationsection of this manual).

• With mower in desired height of cut position, gaugewheels should be assembled so they are slightly off theground. Install gauge wheel in appropriate hole withshoulder bolt, 3/8 washer, and 3/8-16 Iocknut andtighten securely.

• Repeat for opposite side installing gauge wheel insame adjustment hole.

GAUGE

BRACKET

3/8-16 _J'_'\

LOCKNUT

3/8

GAUGE WHEEL"

FIG. 4

f SHOULDER BOLT

-4

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ASSEMBLYi

INSTALL MULCHER PLATE

(See Figs. 5 and 6)• Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by insertingweld nut from the top with hook pointing down.• Tighten hardware securely.• Raise and hold deflector shield in upright position.• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.• Hook front latch into hole on front of mower deck.• Hook rear latch into hole on back of mower deck.

& CAUTION: Do not remove dischargeguard from mower. Raise and holdguard when attaching mulcher plateand allow it to rest on plate while inoperation.

WELD NUTFROM THE TOP,

HOOK POINTSDOWN

LOCKWELD. WASHER

NUT ___ SCREW

LATCHHOOK LATCH

HOOK

WASHER

LOCKWASHER

WASHER

MULCHER _'-_'_ SCREWPLATE

FIG. 5

DEFLECTOR

SHIELD

\\...

WELDNUT

\

kLATCHHOOKS

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation ofoptional grass catcher accessory.

,/'CHECKLISTBEFORE YOU OPERATE AND ENJOY YOUR NEWTRACTOR, WE WISH TO ASSURE THAT YOU RECEIVETHE BEST PERFORMANCE AND SATISFACTION FROMTHIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed.

v" No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must beproperly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routedproperly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secureand wires are properly clamped.

v" Before driving tractor, be sure freewheel control is indrive position.

WHILELEARNING HOW TO USE YOUR TRACTOR, PAYEXTRA ATTENTION TO THE FOLLOWING IMPORTANTITEMS:

,/ Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, regular unleadedgasoline.

v" Become familiar with all controls - their location andfunction. Operate them before you start the engine.

¢" Be sure brake system is in safe operating condition.

,/ It is important to purge the transmission before youoperate your new tractor for the first time. Followproper starting and transmission purging instructions(See "TO START ENGINE" and "PURGE TRANSMIS-SION" in Operation section of this manual).

FIG. 6 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKEDLOCK LOCKED

R H LREVERSE NEUTRAL HIGH LOW PARKING BRAKE

MOWER LIFT ATTACHMENT ATTACHMENT IGNITIONCLUTCH ENGAGED CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAYHYDROSTATIC FREE WHEEL

(Hydro Models only)

11

OPERATIONKNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference.

CHOKE CONTRC _L

THROTTLECONTROL

LIGHT SWITCH

AMMETER ATTACHMENT CLUTCHSWITCH

IGNITIONSWITCH

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

..... \ /.... \ APPROX.

/ SPEED:! :: _ 3 MPH

,:_ / 2 MPHFREEWHEEL _ _ 1 MPH

CONTROL

LIFT LEVERPLUNGER

ATTACHMENT LIFTLEVER

PARKING BRAKELEVER

MOTION CONTROLLEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage themower blades, or other attachments mounted to yourtractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control engine speed.CHOKE CONTROL: Used when starting a cold engane.CLUTCH/BRAKE PEDAL: Used for declutching and brak-ing the tractor and starting the engine.

PARKING BRAKE LEVER: Locks clutch!brake pedal intothe brake position.

AMMETER: Indicates charging (+) or discharging (-) ofbattery.

HEIGHT ADJUSTMENT KNOB: Used to release attach-ment lift lever when changing its position.MOTION CONTROL LEVER: Selects the speed anddirection of tractor.

LIFT LEVER PLUNGER: Used to release attachment liftlever when changing its position.ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.IGNITION SWITCH: Used for starting and stopping theengine.FREEWHEEL CONTROL: Disengages transmission forpushing or slowly towing the tractor with the engine off.

12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which canresult in severe eye damage. Always wear safety glasses or eye shields while operatingyour tractor or performing any adjustments or repairs. We recommend a wide vision safetymask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE (See Fig. 8)Your tractor is equipped with an operator presence sensingswitch. When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine.• Depress clutch/brake pedal into full "BRAKE" position

and hold.• Place parking brake lever in "ENGAGED" position and

release pressure from clutch!brake pedal. Pedal shouldremain in "BRAKE" position. Make sure parking brakewill hold vehicle secure.

IGNITION KEY

CHOKECONTROL

THROTTLECONTROLLEVER

ATTACHMENT CLUTCH SWITCHPULL OUT TO "ENGAGE"

PUSH-IN TO"DISENGAGE"

MOTIONCONTROLLEVER

CLUTCH/BRAKE HEIGHT PARKING BRAKEPEDAL "DRIVE"POSITION ADJUSTMENT "DISENGAGED"

KNOB POSITION

FIG. 8

STOPPING (See Fig. 8)MOWER BLADES -• Move attachment clutch switch to "DISENGAGED"

position.GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.• Move motion control lever to neutral (N) position.IMPORTANT: THE MOTION CONTROL LEVER DOESNOT RETURN TO NEUTRAL (N) POSITION WHEN THECLUTCH/BRAKE PEDAL IS DEPRESSED.ENGINE -

• Move throttle control to slow (,ah) position.NOTE: Failure to move throttle control to slow (,_)position and allowing engine to idle before stopping maycause engine to "backfire".• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to preventunauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-pletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)Always operate engine at full throttle.• Operating engine at less than full throttle reduces the

battery charging rate.• Full throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 8)Use choke control whenever you are starting a cold engine.Do not use to start a warm engine.• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD(See Fig. 8)The direction and speed of movement is controlled by themotion control lever.• Start tractor with motion control lever in neutral (N)

position.• Release parking brake and clutch/brake pedal.• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)The cutting height is controlled by turning the height adjust-ment knob in desired direction.

• Turn knob clockwise (_) to raise cutting height.• Turn knob counterclockwise (t__) to lower cutting

height.The cutting height range is approximately 1-1/2" to 4". Theheights are measured from the ground to the blade tip withthe engine not running. These heights are approximateand may vary depending upon soil conditions, height ofgrass and types of grass being mowed.• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inchesduring hot months. For healthier and better lookinglawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches inheight should be mowed twice. Make the first cutrelatively high; the second to desired height.

13

OPERATION

TO OPERATE MOWER (See Fig. 9)Your tractor is equipped with an operator presence sensingswitch. Any attempt by the operator to leave the seat withthe engine running and the attachment clutchengaged willshut off the engine.

• Select desired height of cut.• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutchcontrol.

• TO STOP MOWER BLADES - disengage attachmentclutch control.

CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the dis-charge guard in place.

ATTACHMENT CLUTCHSWITCH PULL OUT TO"ENGAGE"

PUSH IN TO"DISENGAGE"

ATTACHMENTLIFT LEVERHIGH POSITION

t _// LOWTIoN

DISCHARGEGUARD

FIG. 9

TO OPERATE ON HILLS

CAUTION: Do not drive up or downhills with slopes greater than 15° anddo not drive across any slope.

• Choose the slowest speed before starting up or downhills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever toslower position.

• If stopping is absolutely necessary, push clutch/brakepedal quickly to brake position and engage parkingbrake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOESNOT RETURN TO NEUTRAL (N) POSITION WHEN THECLUTCH!BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake andclutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 9 and 10)When pushing or towing your tractor, be sure to disengagetransmission by placing freewheel control in freewheelingposition. Free wheel control is located at the rear drawbarof tractor.

• Raise attachment lift to highest position with attach-ment lift control.

• Pull freewheel control knob out and hold in position byinserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be su re hood is closed andsecured to tractor. Use an appropriate means of tying hoodto tractor (rope, cord, etc.).

FIG. 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)• The engine in your tractor has been shipped, from the

factory, already filled with summer weight oi!.

• Check engine oil with tractor on level ground.

• Remove oil fill cap!dipstick and wipe clean, reinsert thedipstick and push it all the way down into the tube, waitfor a few seconds, remove and read oil level. Ifnecessary, add oil until "FULL" mark on dipstick isreached, Do not overfill.

• For cold weather operation you should change oil foreasier starting (See "OIL VISCOSITY CHART'' in theCustomer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-ties section in this manual.

14

OPERATION

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleadedgasoline with a minimum of 87 octane. (Use of leadedgasoline will increase carbon and lead oxide depositsand reduce valve life). Do not mix oil with gasoline.Purchase fuel in quantities that can be used within 30days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURESBELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADEGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTING.

WARNING: Experience indicates that alcohol blendedfuels (called gasohol or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the gas tank, start theengine and let it run until the fuel lines and carburetor areempty. Use fresh fuel next season. See Storage Instruc-tions for additional information. Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur.

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting engine for the first time or if engine has runout of fuel, it will take extra cranking time to move fuel fromthe tank to the engine.

• Depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Pull choke control out to choke (IX!) position for coldengine start. For warm engine start do not use chokecontrol.

• Move throttle control to midway between fast (,_) andslow (,_) positions.

• Insert key into ignition and turn key clockwise to"START"position and release key as soon as engine starts. Donot run starter continuously for more than fifteenseconds per minute. If engine does not start afterseveral attempts, move throttle control to fast (,_)position, wait a few minutes and try again.

• When engine starts, slowly push choke control in.

• Move throttle control to fast (,_) position.

• Allow engine to warm up for a few minutes beforeengaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW40°F) AFTER STARTING ENGINE AND BEFOREDRIVING, LET TRANSMISSION WARM UP FOR ONE (1)MINUTE BY PLACING MOTION CONTROL LEVER INNEUTRAL (N) POSITION AND RELEASING CLUTCH/BRAKE PEDAL.

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32°F), the carburetor fuel mixturemay need to be adjusted for best engine performance. See"TO ADJUST CARBURETOR" in the Service and Adjust-ments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengagefreewheel lever while the engine is run-ning.

To ensure proper operation and performance, it is recom-mended that the transmission be purged before operatingtractor for the first time. This procedure will remove anytrapped air inside the transmission which may have devel-oped during shipping of your tractor.IMPORTANT: SHOULD YOUR TRANSMISSION REQUIREREMOVAL FOR SERVICE OR REPLACEMENT, ITSHOULD BE PURGED AFTER REINSTALLATIONBEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off andparking brake set.

• Disengage transmission by placing freewheel controlin freewheeling position (See "TO TRANSPORT" inthis section of manual).

• Sitting in thetractor seat, start engine. After the engineis running, move throttle control to slow (,_I) position.With motion control lever in neutral (N) position, slowlydisengage clutch/brake pedal.

• Move motion control lever to full forward position andhold for five (5) seconds. Move lever to full reverseposition and hold for five (5) seconds. Repeat thisprocedure three (3) times.

NOTE: During this procedure there will be no movement ofdrive wheels. The air is being removed from hydraulic drivesystem.

• Move motion control lever to neutral (N) position. Shut-off engine and set parking brake.

• Engage transmission by placing freewheel control indriving position (See "TO TRANSPORT" in this sectionof manual).

° Sitting in the tractor seat, start engine. After the engineis running, move throttle control to half (1/2) speed.With motion control lever in neutral (N) position, slowlydisengage clutch/brake pedal.

• Slowly move motion control lever forward, after thetractor moves approximately five (5) feet, slowly movemotion control lever to reverse position. After thetractor moves approximately five (5) feet return themotion control lever to the neutral (N) position. Repeatthis procedure with the motion control lever three (3)times.

Your tractor is now purged and now ready for normaloperation.

15

OPERATION

MOWING TIPS• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowingperformance. See'q'O LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-ming.

• Drive so that clippings are discharged onto the areathat has been cut. Have the cut area to the right of themachine. This will result in a more even distribution ofclippings and more uniform cutting.

° When mowing large areas, start by turning to the rightso that clippings will discharge away from shrubs,fences, driveways, etc. After one or two rounds, mowin the opposite direction making left hand turns untilfinished (See Fig. 11 ).

• If grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip-pings. Make first cut relatively high; the second to thedesired height.

• Do not mow grass when it is wet. Wet grass will plugmower and leave undesirable clumps. Allow grass todry before mowing.

• Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material. Regulate ground speed by select-ing a low enough gear to give the mower cuttingperformance as well as the quality of cut desired.

• When operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used.

f

(

(.

FIG. 11

MULCHING MOWING TIPSIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fall onto the lawn they wil! disperse into the grassand not be noticed. Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of theblades.

• Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching action.The best time to mow your lawn is the early afternoon.At this time the grass has dried and the newly cut areawill not be exposed to the direct sun.

• For best results, adjust the mower cutting height so thatthe mower cuts off only the top one-third of the grassblades (See Fig. 12). For extremely heavy mulching,reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may re-quire that an area be mulched a second time to com-pletely hide the clippings. When doing a second cut,mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mownorth to south one week then change to east to west thenext week. This will help prevent matting and grainingof the lawn.

MAX 1/3

FIG. 12

16


AS YOU COMPLETE

REGULAR SERVICE j_ _q_e.qye_I_SERVICE DATES

Check Brake Operation If If

Check Tire Pressure V'

t Check for Loose Fasteners I_R Sharpen/Replace Mower Blades M_'4

_ Lubrication Chart

T Check Battery Level/Recharge

0 Clean Battery and Terminals V p

a Check Transaxle Cooling if

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air FilterEN Clean Air Screen

iG Inspect Muffler/Spark Arrester

I Replace Oil Filter (If equipped)

N Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

v'

t/

v's

i,,'

v' v'

v'1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

5 - If equipped with adjustable system.

6 - Not required if equipped with maintenance*free battery.

7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintaintractor as instructed in this manual.

Some adjustments will need to be made periodically toproperly maintain your tractor.

All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season.

Once a year you should replace the spark plug, cleanor replace air filter, and check blades and belts forwear. A new spark plug and clean air filter assureproper air-fuel mixture and help your engine run betterand last longer.

(_)ATTACHMENT _CLUTCH PIVOT

®

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.• Check for loose fasteners.

17

(_)SAE 30 MOTOR OIL

®GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS,WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOUFEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIESTRACTOR

Always observe safety rules when performing any mainte-nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted.(See "TO ADJUST BRAKE" in the Service and Adjust-ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access toblades.

• Remove hex bolt, lock washer and flat washer securingblade.

• Install new or resharpened blade with trailing edge uptowards deck as shown.

• Reassemble hex bolt, lock washer and flat washer inexact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but if youdo, be sure the blade is balanced.

BLADE

MANDRELASSEMBLY

TRAILINGEDGEUP

FLAT WASHERs, /LOCK

*A GRADE 8 HEAT TREATED BOLT CAN BEIDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. Anunbalanced blade will cause excessive vibration and even-tual damage to mower and engine.

• The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone balancer. (When using a conebalancer, follow the instructions supplied with bal-ancer).

• Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition. If either end of the blade moves downward,sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not.

//

CENTER HOLE

5/8" BOLTOR PIN

FIG. 14

BATTERY

Your tractor has a battery charging system which is suffi-cient for normal use. However, periodic charging of thebattery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bo!÷_tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can causethe battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brushuntil bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in theAssembly section of this manual).

18

CUSTOMER RESPONSIBILITIESTRANSAXLE COOLING

The fan and cooling fins of transmission should be keptclean to assure proper cooling.

Do not attempt to clean fan or transmission while engine isrunning or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact andclean.

Inspect cooling fins for dirt, grass clippings and othermaterials. To prevent damage to seals, do not usecompressed air or high pressure sprayer to cleancooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-nance is not required forthe life of the transaxle. Should thetransaxle ever leak or require servicing, contact your near-est authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API serviceclassification SF or SG. Select the oil's SAE viscosity gradeaccording to your expected operating temperature.

SAE VISCOSITY GRADES

-20 ° 0o 30 ° 32 ° 40 ° 60 ° 80 ° 100 °

° C .30 ° .20 ° .10 ° 0o 10 ° 20 ° 30 ° 40 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32°F. Check your engine oil level more frequently to avoidpossible engine damage from running low on oil.

Change the oil after the first two hours of operation andevery 50 hours thereafter or at least once a year if the tractoris not used for 50 hours in one year.

Check the crankcase oil level before starting the engine andafter each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.All oil must meet API service classification SF or SG.

Be sure tractor is on level surface.

Oil will drain more freely when warm.Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirtto enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plugand tighten securely.

Refill engine with oil through oil fill dipstick tube. Pourslowly. Do not overfill. For approximate capacity see"PRODUCT SPECIFICATIONS" on page 3 of thismanual.

Use gauge on oil fill cap!dipstick for checking level. Besure dipstick is in all the way for accurate reading.Keep oil at "FULL" line on dipstick.

OIL FILLCAP/DIPSTICK

OIL DRAINPLUG

FIG. 16

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to preventengine damage from overheating. Clean with a wire brushor compressed air to remove dirt and stubborn dried gumfibers.

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter.Clean the foam pre-cleaner after every 25 hours of opera-tion or every season. Service paper cartridge every 100hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove wing nut and cover.

• Remove seal and cartridge plate.

19


TO

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbentcloth and squeeze to remove excess oil.

SERVICE CARTRIDGE

Gently tap the flat side of the paper cartridge to dis-lodge dirt. Do not wash the paper cartridge or usepressurized air, as this will damage the cartridge.Replace a dirty, bent, or damaged cartridge.

Reinstall the pre-cleaner (cleaned and oiled) over thepaper cartridge.

Reassemble air cleaner, cartridge plate, and seal.

Install the air cleaner cover and wing nut. Tighten wingnut 1/2 turn to 1full turn after nut contacts cover. Do notovertighten.

COVER

CARTRIDGEPLATE -SEAL

FOAM

PRE-CLEANER _ _CARTRIDGE

GFIG. 17

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins toprevent engine damage from overheating. Engine blowerhousing must be removed. Remove side panels and hood(See"TO REMOVE HOOD AND GRILL ASSEMBLY" in theService and Adjustments section of this manual).

COOLING FINS SCREEN(BOTH SIDES)

\

FIG. 18

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oilchange if the tractor is used more than 100 hours in oneyear.

MUFFLER

Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowingseason or after every 100 hours of use, whichever comesfirst. Spark plug type and gap setting is shown in "PROD-UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season. If fuelfilter becomes clogged, obstructing fuel flow to carburetor,replacement is required.

• With engine cool, remove filter and plug fuel linesections.

• Place new fuel filter in position in fuel line with arrowpointing towards carburetor.

• Be sure there are no fuel line leaks and clamps areproperly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUE_ I CLAMP

FILTER

FIG. 19

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreignmatter.

° Keep finished surfaces and wheels free of all gasoline,oil, etc.

° Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water out. Water in enginecan result in a shortened engine life.

20

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

i Depress clutch/brake pedal fully and set parking brake.Place motion control lever in neutral (N) position.Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.• Make sure the blades and all moving parts have completely stopped.• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 20)Mower will be easier to remove from the right side of tractor.

• Place attachment clutch switch in "DISENGAGED"position.

• Move attachment lift lever forward to lower mower to itslowest position.

• Roll belt off electric clutch pulley.

• Disconnect anti-sway bar from chassis bracket byremoving retainer spring.

• Disconnect suspension arms from rear deck bracketsby removing retainer springs.

• Disconnect front links from deck by removing retainersprings.

• Raise lift lever to raise suspension arms. Slide mowerout from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR,REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 20)• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to rightside of tractor.

• Lower lift lever to its lowest position.• Install mower in reverse order of removal instructions.

SUSPENSION ELECTRIC

FRONT

,_ _ RETAINER

(BOTH SIDES)

RETAINERSPRING

ANTI-SWAY BARRETAINERSPRINGS(BOTH SIDES)

FIG. 20

21

SERVICE AND ADJUSTMENTSTO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground ordriveway. Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manual).If tires are over or underinflated, you will not properly adjustyour mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure heightfrom bottom edge of mower to ground. Distance "A" onboth sides of mower should be the same or within 1/4"of each other.

• If adjustment is necessary, make adjustment on oneside of mower only.

• To raise one side of mower, tighten lift link adjustmentnut on that side.

To lower one side of mower, loosen lift link adjustmentnut on that side.

NOTE: Each full turn of adjustment nut will change mowerheight about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGEOF MOWER TO OF MOWER TO

GROUND F -I GROUND

GROUND LINE

FIG. 21

SUSPENSIONARM

LIFT LINKADJUSTMENT NUT

FIG. 22

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housingshould be adjusted so that the front is approximately 1/4" to3/4" lower than the rear when the mower is in its highestposition.

Check adjustment on right side of tractor. Measure dis-tance "D" directly in front and behind the mandrel at bottomedge of mower housing as shown.

• Before making any necessary adjustments, check thatboth front links are equal in length. Both links should beapproximately 10-3/8".

• If links are not equal in length, adjust one link to samelength as other link.

• To lower front of mower loosen nut "E" on both frontlinks an equal number of turns.

• When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks.

• To raise front of mower, loosen nut"F" from trunnion onboth front links. Tighten nut "E" on both front links anequal number of turns.

• When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nut"F" against trunnion on both front links.

• Recheck side-to-side adjustment._. : . MANDREL

.....................t-tt

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F" NUT "E"

FRONT LINKS TRUNNION

22 FIG. 24


TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 25)The mower blade drive belt may be replaced without tools.Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO REMOVEMOWER" in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all beltguides.

• Install mower in reverse order of removal instructions.

IDLERPULLEYS

MANDRELPULLEY

MANDRELPULLEY

FIG. 25

TO ADJUST BRAKE (See Fig. 26)Your tractor is equipped with an adjustable brake systemwhich is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm andnut "A" on brake rod.

If distance is other than 1-3/4", loosen jam nut and turnnut "A" until distance becomes 1-3/4". Retighten jamnut against nut "A".

Road test tractor for proper stopping distance as statedabove. Readjust if necessary. If stopping distance isstill greater than six (6) feet in highest gear, furthermaintenance is necessary. Contact your nearest au-thorized service center.

WITH PARKING BRAKE "ENGAGED"

DO NOT TOUCH THIS NUT. IF FURTHERBRAKE ADJUSTMENT IS NECESSARY,CONTACT YOUR NEAREST AUTHORIZEDSERVICE CENTEWDEPARTMENT

FIG. 26

TO ADJUST A'I-i'ACHMENT CLUTCH (SeeFig. 27)The electric clutch should provide years of service. Theclutch has a built-in brake that stops the pulley within 5seconds. Eventually, the internal brake will wear whichmay cause the mower blades to not engage, or, to not stopas required. Adjustments should be made by your nearestauthorized service center/department.

• Make sure attachment clutch and ignition switches arein "OFF" position.

• Adjust the three nylon Iocknuts until space betweenclutch plate and rotor measures .012" at all three slotlocations cut in the side of brake plate.

NOTE: After installing a new electric clutch, run tractor atfull throttle and engage and disengage electric clutch 10cycles to wear in clutch plate.

ROTOR CLUTCH PLATE

.012"

NYLON LOCKNUT (3)

FIG. 27

BRAKE PLATE

23


TO REPLACE MOTION DRIVE BELT(See Fig. 28)

Park the tractor on level surface. Engage parking brake.For assistance, there is a belt installation guide decal onbottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in thissection of this manual.)

• Disconnect clutch wire harness.

• Remove clutch Iocator.

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Carefully removebelt upwards from transmission input pulley and overcooling fan blades.

• Pull belt toward front of tractor and remove downwardsfrom around electric clutch.

• Install new belt by reversing above procedure.IMPORTANT: MAKE SURE UPPER BELT KEEPER ISPOSITIONED PROPERLY BETWEEN LOCATOR TABSAND ELECTRIC CLUTCH WIRE CONNECTION ISSECURE.

ELECTRIC CLUTCH LOCATORCLUTCH

KEEPER

TABS

CLUTCHINGIDLER

IDLER

TRANSMISSION_INPUT PULLEY CLUTCH

WIREHARNESS

FIG. 28

TO ADJUST MOTION CONTROL LEVER(See Fig. 29)

The motion control lever has been preset at the factory andadjustment should not be necessary.

If for any reason the motion control lever will not hold itsposition while at a selected speed, it may be adjusted at thefriction pack located on the right side of transmission.

• Park tractor on level surface. Stop tractor by turningignition key to "OFF" position, and engage parkingbrake.

• Adjust motion control lever by tightening adjustmentIocknut one half (1/2) turn.

NOTE: If for any reason the effort to move the motioncontrol lever becomes too excessive, reverse the aboveadjustment procedure by loosening Iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure ifnecessary.

....... Y" ADJUSTMENTLOCKNUT

FIG. 29

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service orreplacement, it should be purged after reinstallation andbefore operating the tractor. See "PURGE TRANSMIS-SION" in Operation section of this manual.

24

SERVICE AND ADJUSTMENTSTO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)when wheels are positioned straight forward, remove steer-ing wheel and reassemble per instructions in the Assemblysection of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable onyour tractor. If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 30)• Block up axle securely.

• Remove axle cover, retaining ring and washers to allowwheel removal (rear wheel contains a square key - Donot lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel huband axle. Insert square key.

• Replace washers and snap retaining ring securely inaxle groove.

• Replace axle cover.

WASHERS

RETAININGRING

QAXLE COVER

I

_ SQUARE KEY

(REAR WHEEL ONLY)

FIG. 30

TO START ENGINE WITH A WEAK BATTERY(See Fig. 31)

CAUTION: Lead-acid batteries gener-ate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protectionwhen around batteries.

If your battery is too weak to start the engine, it should berecharged. If "jumper cables" are used for emergencystarting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12VOLT NEGATIVE GROUNDED SYSTEM. THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to shortagainst chassis.

• Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to goodCHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fullycharged battery.

• RED cable last from both batteries.

q"POSITIVE" (+) "NEGATIVE"(-)

L.H. PANELBOLT

/FIG. 31

25


TO REPLACE HEADLIGHT BULB• Raise hood.

• Pull bulb holder out of the hole in the backside of thegrill.

• Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in theRepair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. Thefuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY(See Fig. 32)• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt towardengine and lift off of tractor.

• To replace, reverse above procedures.

HEADLIGHT_ WIRE

CONNECTOR

FIG. 32

26

i


ENGINE

TO ADJUST THROTTLE CONTROL CABLE(See Fig. 33 and 34)

The throttle control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable. If adjustment isnecessary, proceed as follows:

• With engine not running, move throttle control lever tofast (,_) position.

• Check that speed control lever is against stop screw. Ifit is not, loosen casing clamp screw and pull throttlecable until lever is against screw. Tighten clamp screwsecurely.

TO ADJUST CARBURETOR (See Fig. 35)

The carburetor has been present at the factory and adjust-ment should not be necessary. However, minor adjustmentmay be required to compensate for differences in fuel,temperature, altitude or load. If the carburetor does needadjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)decreases the supply of fuel to the engine giving a leanerfuel/air mixture. Turning the adjusting needles out (coun-terclockwise) increases the supply of fuel to the enginegiving a richer fuel/air mixture.IMPORTANT: DAMAGE TO THE NEEDLES AND THESEATS IN CARBURETOR MAY RESULT IF SCREW ISTURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttlecontrol cable is adjusted properly (see above).

• With engine off turn idle fuel adjusting needle in (clock-wise) closing it finger tight and then turn out (counter-clockwise) 1-1/4 turns.

• Turn main fuel adjusting needle in (clockwise) closingfinger tight and then turn out (counterclockwise) 1turn.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Makefinal adjustments with engine running and shift/motioncontrol lever in neutral (N) position.

• With throttle control lever in fast (,_) position, turn mainfuel adjusting needle in (clockwise) until engine beginsto die then turn out (counterclockwise) until engineruns rough. Turn needle to a point midway betweenthose two positions.

• Idle speed setting - With throttle control lever in slow(._) position, engine should idle at 1400 RPM. Ifengine idles too slow or fast, turn idle speed adjustingscrew in or out until correct idle is attained.

• Idle fuel needle setting - With throttle control lever inslow (-a_) position, turn idle fuel adjusting needle in(clockwise) until engine begins to die and then turn out(counterclockwise) until engine runs rough. Turn needleto a point midway between those two positions.

• Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

• Move throttle control lever from stow (._) to fast (,_)position. If engine hesitates or dies, turn idle mixturescrew out (counterclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, until engine acceler-ates smoothly.

High speed stop is factory adjusted. Do not adjust-damagemay result.IMPORTANT: NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED. OVERSPEEDING THE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS. IF YOU THINK THE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANDEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS.

CASING STOP SCREW SPEED CONTROLCLAMP LEVER

THROTTLECABLE

FIG. 33

STOPSCREW

SPEEDCONTROL

LEVER

FIG. 34

IDLE SPEED _-_ /IDLEFUEL

ADJUSTING _-__//ATJUSTING

sc. w

27 FIG. 35

STORAGE

Immediately prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days ormore.

CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove all dirt, grease, leaves, etc. Store in aclean, dry area.

• Clean entire tractor (See "CLEAN ING" in the CustomerResponsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this manual).

• Lubricate as shown in the Customer Responsibilitiessection of this manual.

• Be sure that all nuts, bolts and screws are securelyfastened. Inspect moving parts for damage, breakageand wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sandlightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may requirerecharging.

• To help prevent corrosion and power leakage duringlong periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see 'q-oCLEAN BATTERY AND TERMINALS" in the Cus-tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and placecables where they cannot come in contact with batteryterminals.

• Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEMIMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines andcarburetor are empty.

• Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age. Add stabilizer to gasoline in fuel tank or storagecontainer. Always follow the mix ratio found on stabilizercontainer. Run engine at least 10 minutes after addingstabilizer to allow the stabilizer to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual).

CYLINDERS

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) intocylinder(s).

• Turn ignition key to "START" position for a few secondsto distribute oil.

• Replace with new spark plug(s).

OTHER• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it togive protection from dust and dirt.

• Cover your tractor with a suitable protective cover thatdoes not retain moisture. Do not use plastic. Plasticcannot breathe which allows condensation to form andwill cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM.

28

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will notstart

Loss of power

Excessive vibration

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.3. Engine flooded.4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7. Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.6. Loose or damaged wiring.7. Carburetor out of adjustment.8. Engine valves out of adjustment.

1, Clutch/brake pedal not depressed.2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.

5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.9. Faulty operator presence switch(es).

1. Weak or dead battery.2. Corroded battery terminals,3. Loose or damaged wiring.4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.2. Throttle in "CHOKE" position.3. Build-up of grass, leaves and trash under mower.4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug.7. Dirty fuel filter.8. Stale or dirty fuel.9. Water in fuel.

10. Spark plug wire loose.11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.15. Engine valves out of adjustment.

1. Worn, bent or loose blade.2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Fill fuel tank.

2. See 'q-o START ENGINE" in Operation section.3. Wait several minutes before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.8. Check all wiring_9. Contact an authorized service center!department,

10. Contact an authorized service center/department.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Drain fuel tank and refill with fresh gasoline.6. Check all wiring.7. Contact an authorized service center/department.8. Contact an authorized service center!department.

1. Depress clutch/brake pedal.2, Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. ChecWreplace solenoid or starter.9. Contact an authorized service center/department.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or starter,

1. Set in "Higher Cut" position/reduce speed.2. Adjust throttle control.3. Clean underside of mower housing.4. Clean/replace air filter.5. Check oil level!change oil.6. Clean and regap or change spark plug.7. Replace fuel filter.8. Drain fuel tank and refill with fresh gasoline.9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.10. Connect and tighten spark plug wire.11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. Contact an authorized service center/department.15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.2. Replace blade mandrel.3, Tighten loose part(s). Replace damaged parts.

29

TROUBLESHOOTING POINTSPROBLEM

i

Engine continues to runwhen operator leaves seatwith attachment clutch

engaged

Poor cut - uneven

Mower blades will notrotate

Poor grass discharge

CAUSE CORRECTION

1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If notcorrected, contact an authorized service center/department.

1. Worn, bent or loose blade.2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup ofgrass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wor!!damaged mower drive belt.

1. Replace blade. Tighten blade bolt.2. Level mower deck.

3. Clean underside of mower housing.4. Replace blade mandrel.5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.2. Travel speed too fast.3. Wet grass.4. Mower deck not level.

5. Low/uneven tire air pressure.6. Worn, bent or loose blade.

3. Replace idler pulley.4. Replace blade mandrel.

1. Place throttle control in "FAST position.2. Shift to slower speed.3. Allow grass to dry before mowing.4. Level mower deck.5. Check tires for proper air pressure.6. Replace/sharpen blade. Tighten blade bolt.

Headlight(s) not working(if so equipped)

Battery will not charge

Tractor "creeps" withmotion control lever in

"neutral" position(Fender shift models only)

Loss of drive

Engine "backfires"when turning engine"OFF"

7. Buildup of grass, leaves and trash under mower.8. Mower drive belt worn.

9. Blades improperly installed.10. Improper blades used.11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) burned out.3. Faulty light switch.4. Loose or damaged wiring,5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.3. Faulty regulator (if so equipped).4. Faulty alternator.

1. Motion control lever is out of adjustment.

1. Freewheel control in"disengaged" position.2, Motion drive belt worn, damaged, or broken,3. Air trapped in transmission during shipment

or servicing.

1, Engine throttle control not set at "SLOW"position for 30 seconds before stopping engine.

7. Clean underside of mower housing.8. Replace mower drive belt.9. Reinstall blades sharp edge down.

10, Replace with blades listed in this manual.11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s).3. ChecWreptace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean all connections.

3. Replace regulator.4. Replace alternator.

1. Adjust motion control lever.

1. Place freewheel control in "engaged" position.2. Replace motion drive belt,3. Purge transmission.

1, Move throttle control to "SLOW" position and allowto idle for 30 seconds before stopping engine.

3O

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.252714

rI I

HEADLIGHT ___SWITCH (OFF)

HEADLIGHTS

IGNITION SWITCH

POSITION CIRCUIT

OFF M + GON B+L

START B + S + L

• ©NON-REMOVABLE REMOVABLECONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATEDCLIPS WERE REMOVED FORSERVICING OF UNIT, THEYSHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING

GFC

UnDE _ _ B

D _ _ A

PTO SWITCH

POSITION CIRCUIT

OFF C + G

ON C+F,B+E,A+D

31

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.252714

ELECTRICAL

24

9

7

42

41

19

\

33

\- // I1

) 25 _ _ ...............51

50

4O

12 2955

45

i

/

28

32


ELECTRICAL

KEY PARTNO. NO. DESCRIPTION

1 146140 Battery2 74760412 Bolt, Hex 1/4-20 UNC x 3/43 STD551025 Washer4 STD551125 Washer6 STD541025 Nut7 7697J Tube, Plastic8 7603J Tray, Battery9 109596X Clamp, Hose

10 145211 Bolt11 145209 Holddown Battery Dash Mount12 145769 Nut, Push Nylon 1/419 STD551125 Washer, Lock20 73350400 Nut, Hex, Jam 1/4-20 UNC21 136850 Harness, Light Socket W/4152J22 4152J Bulb, Light24 4799J Cable Battery25 146148 Cable, Battery26 108824X Fuse28 145491 Cable, Ground29 121305X Switch, Plunger30 144921 Switch, Ignition31 140400 Nut, Ignition32 141226 Cover, Ignition Switch33 140403 Key, Ignition34 110712X Switch, Light35 108236X Bracket, Switch36 STD601005 Screw39 109553X Switch, Interlock40 149170 Harness, Ignition41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/242 131563 Cover, Terminal43 145673 Solenoid44 73640400 Nut, Keps BIk Hex 1/4-20 UNC45 122822X Ammeter Rectangular 15 Amp.49 11151000 Washer Lock Internal Tooth 5/850 146283 Switch PTO 3 PDT Red Delta51 140405 Ring Retainer PTO52 141940 Protection Wire Loop55 17490508 Screw Thdrol 5/16-18 x 1/2 TYT70 140427 Harness Engine

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

33


CHASSIS AND ENCLOSURES

30 119

87 36

17

29

i

2647

31

9O

125

71

115

26

0 _ 36

66

2526 120

121 122 ...._

44

117

114

6 3

3 3

3310

12373

26

100

28

86

13----.

114

3

3

34




1 145501 Chassis2 140356 Drawbar3 17490612 Screw, Thd., Roll. 3/8-16 x 3/4

Type TT6 145206 Saddle7 145351 Heat Shield8 126471X Clip Insulator9 145203 Dash, Plastic

10 72140608 Bolt, Carriage 3/8-16 x 111 145218 Panel, Dash, LH13 145217 Panel, Dash, RH14 17490608 Screw, Thd., Roll. 3/8-16 x 1/2

Type TT17 136673X558 Hood Assembly24 STD523710 Bolt25 19131312 Washer 13/32 x 13/16x 12 Gauge26 STD541437 Nut28 136373X428 Grill29 136374 Lens, Bar, Clear30 140002X558 Fender31 137113 Bracket Assembly, Fender33 145244X558 Footrest, LH34 145243X558 Footrest, RH35 STD533707 Bolt36 108067X Nut, Pal38 139886 Bracket Assembly, Pivot, LH39 139887 Bracket Assembly, Pivot, RH44 140675 Fender Strap47 105531X Nut, Push, Nylon50 137304 Rod, Support Hood59 110436X Bushing, Snap, Split64 150272 Dash, Lower66 143485X014 Plate, Dash71 73640400 Nut73 17580408 Screw Tap Lite 1/4-20 x 1/286 136670X558 Panel Assembly, RH87 136671X558 Panel Assembly, LH90 STD551025 Washer 17/64100 105037X Strip Foam114 145349 Bracket, Support, Dash115 121794X Cover A ccess Black Square117 144283 Washer Serrated Disc 13/32 x 1119 19092016 Washer 9/32 x 1-1/4 x 16 Ga.120 137270 Rivet, Rachet, Male121 137269 Washer, Nylon122 137271 Rivet, Ratchet, Female123 136814 Bracket Assembly, Front Pivot

Hinge, LH124 136813 Bracket Assembly, Front Pivot

Hinge, RH125 74180412 Screw, Machine 1/4-20 x 3/4- - 8022J Plug, Dash BIk 500 Dia E. Lift


35

REPAIR PARTS

DRIVETRACTOR .. MODEL NUMBER 917.252714

33

23

98 30 61

0

2647

i53

i 100

% 91 16 84100

7724 22

105

100

26

10655

36

REPAIR PARTS

DRIVE


KEY PARTNO. NO.

1 1500712 1424313 1439958 1410029 137140

10 7602041615 7449054416 7380050017 126197X18 7478061619 7380060020 7117076821 13056422 14562723 13714124 7335060025 106888X26 1913131627 7602041228 14520429 124236X30 13080731 127275X32 7476051233 STD53310734 14900135 120183X36 1921161637 1572H38 123674X39 7476064440 4470J41 109070X42 1913131243 1911101244 105706X45 110812X46 1200003947 12778348 123789X49 123205X50 7476062451 STD 54143752 73680500

DESCRIPTION

Transaxle AssemblySpring, Return, BrakePulley, TransaxleRod Shift Hydro LTClutch ElectPin Cotter 1/8 x 1 CADBolt, Hex Ftghd 5/16-18 Gr. 5Nut Lock Hex W/Ins. 5/16-18 UncWasher 1-1/20D x 15/32 ID x .250Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5Nut Lock Hex W/Wsh 3/8-16 UncBolt Hex 7/16-20 x 4-1/4 Ga. 5Knob, Deluxe 1/2-13Rod, Brake HydroBracket Asm. Mtg CLNut, Hex Jam 3/8-16 UNCSpring, Brake RodWasherPin Cotter 1/8 x 3/4 CAD.Rod, Parking BrakeCap, Parking BrakeBracket, TransaxleKeeper Belt LhBolt Hex Hd 5/16-18 Unc x 3/4Bolt RDHD SQNK 5/16-18 x 3/4Shaft, Foot PedalBearing, NylonWasherPin, RollPulley, Idler, FlatBoltSpacer, SplitKeeper, Belt RetainerWasher 13/32 x 13/16 x 12 GaugeWasher 11/32 x 5/8 x 12 Ga.Bearing, NylonWasher, HardenedRing, KlipPulley, Idler, V-GrooveBellcrank AssemblyRetainer, BeltBoltNut, Crownlock 3/8-16Nut, Crownlock 5/16-18 Uric


53 105710X55 105709X56 7476062057 14029459 14031260 121218X61 1749061262 8883R63 --4464-e6--65 STD55114368 105730X69 14243271 14015873 14015774 121199X75 121749X76 1200000177 123583X78 121748X81 14015482 123782X83 1917121684 14054886 7120887 1921201688 1200000889 13998991 7478053692 7478052493 14256494 14046295 14464396 4497H97 14046998 73510600100 19111216102 141322103 73940800104 140156105 71070516106 74780520

Link, ClutchSpring, Return, ClutchBolt Hex 3/8-16 x 1-1/4V-Belt, Ground DriveKeeper, Center SpanKeeper Belt EngineScrew Thdrol. 3/8-16 x 3/4 Ty. T-ICover, PedalPulley, Engine _q c__r_'_Washer Lock Hvy HLCL Spr. 7/16Keeper Belt EngineScrewStrap Torque Lh Hydro 18/20" TStrap Torque Rh Hydro 18/20" TSpacer, SplitWasher 25/32 x 1-1/4 x 16 GaugeE-RingKey, SquareWasher 25/32 x 1-5/8 x 16 GaugeShaft Asm. Cross Hydro 20" TiresSpring Torsion T/AWasher 17/32 x 3/4 x 16 Ga.Rod, Tie Hydro 20" TiresBushing Rod Strig. 629/632 IDWasher 21/32 x 1-1/4 x 16 Ga.Ring Klip #5304-62Console, ShiftBolt Fin Hex 5/16-18 x 2-1/4Bolt Fin Hex 5/6-18 Unc x 1-1/2Line Fuel Hydro 4"Fan, Hydro 7"Control Bypass Hydro 20" TiresRetainer Spring 1" Zinc/CadKeeper Bolt Rh Hydro 0750.18/20"Nut Keps Hex 3/8-16 UncWasher 11/32 x 3/4 x 16 Ga.Washer Bellville .501D x 1.50DNut, Hex Jam Toplock 1/2-20 UnfArm, Control HydroScrew Cap Hex 5/16 x 18 x 1Bolt Fin Hex 5/16-18 Uric x 1-1/4

NOTE: All component dimensions give in U.S. inches.1 inch = 25.4 mm.

37

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.252714

STEERING ASSEMBLY

62

/

8

b - ";"-----_ 3e

!

- --2__-CCC - -

' / _ ""-"---1...... _ .... / !

b!-,

' ,_-_--_ 42i

17

27_\

S

11

12

47

i

10

16

33

34

35

46

38


STEERING ASSEMBLY


1 121472X2 1420333 1352274 1352285 6266H6 121748X7 192720168 120000299 3366R

10 13046811 STD55113712 7361060013 110438X14 7401105615 73901000

16 13262417 12875818 5707919 124035X20 126684X21 STD55112522 7110040023 12750124 109816X25 124036X27 13687429 17490612

32 13046733 STD55103134 STD55113735 7381050037 1754100836 14520738 126805X39 100712K40 STD54135041 100711L42 14021643 121749X46 121232X47 6855M62 149682

Steering WheelAxle Assembly, FrontSpindle Assembly, LHSpindle Assembly, RHBearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 GaugeWasher 27/32 x 1-1/4 x 16 GaugeRing, KlipBearingLink, DragWasher, LockNut, Hex, Fin. 3/8-24 UNFSpacer, Bearing, Front AxleBolt, Hex 5/8-11 UNCx3-1/2Locknut, Hex, Jam, w/WasherInsert 5/8-11 UNCPin, Axle, Large 5/8 x 1.55/1.54Shaft Assembly, SteeringWasher, Thrust .515 x .750 x .033Support, ShaftWasher, Shim 1/4 x 5/8 x .062WasherScrew, Cap Sckt Hd Phos & OilShaft Assembly, PittmanNyliner, Snap-InBracket, SteeringGear, SectorScrew, Thd., Roll.3/8-16 x 3/4 Type TTTie RodWasher 11/32 x 3/4 x 16 Ga.Washer Lock Hvy HLCL Spr. 5/16Locknut 5/16-24 UNFScrew SLFTP #10-24 x 1/2 TT-BBushing, SteeringInsert, Cap, Steering WheelWasher .53 x 2.25 x .160NutAdapter, Steering WheelBoot Shaft SteeringWasher 25/32 x 1-1/4 x 16 GaugeCap, SpindleFitting, Grease131672Kit, Steering Assembly


39


ENGINE

6

32 31

40 3339 41

14

81

17

34

37

13

I

10

17

5

29

OPTIONAL EQUIPMENT

Spark Arrester

231 24

40

REPAIR PARTSTRACTOR - - MODEL NUMBER 917,252714

ENGINE


1 1327552 17720410

3 141948

4 1497235 1362156 1362167 138129

10 14555211 STD55113112 7457051213 ........

14 1328033615 1320030016 1105060017 1749062423 12895324 STD60100525 13867226 STD55123729 13718031 14106932 123549X33 123487X34 106082X37 8543R38 .......

39 109227X40 3645J41 13927781 12886186 150176

Control, ThrottleScrew, Hex Head, Thread Cutting1/4-20 x 5/8Engine, Kohler, Model No. MV18S,Type No. PS58560Muffler, Asm Twin Lo-ToneTube Manifold LH Kohler MV18Tube Manifold RH Kohler MV18Clamp Tube Double EngineShield HeatWasher Lock Hvy. Hlcl. Spr. 5/16Screw Hex SKT 5/16 UNC x 3/4Gasket (Order From EngineManufacturer)Nipple, PipeElbow, Standard 90°, 3/8-18 NPTWasher Lock Ext Tooth 3/8Screw Thdrol 3/8-16 x 1-12 TTShield, HeatScrewControl ChokeNut Fin Hex 3/8-24 UNFArrester, SparkTank, FuelCap Assembly, FuelClamp, HoseSpacer, PadLine, FuelPlug, Oil Drain(Order From Engine Manufacturer)Spacer PadBushingStem, Fuel TankNut, Flange 1/4-20 Starter NutBolt 5/16-18 UNC x 3/4 w/Sems


41


SEAT ASSEMBLY

4 10

i/,

25

17 12

18

28__ 28

/

6

/ 21

J/

/j _j

J I jI "4" /

f'"I / "" /'_4-.I ' / ,

1.1.- . i

J

KEYNO.

12567

101112131415

PARTNO.

140123140551145006STD541437124181X140552120068X121246X121248X72050411134300

DESCRIPTION

SeatBracket, Pivot, SeatClip Push-In, HingedNutSpring, SeatPan, SeatKnob, SeatBracket, Switch MountingBushing, Snap, NylonBolt, Carriage 1/4-20 x 1-3/8Spacer, Split


16 121250X18 124238X17 123976X21 13988822 STD54143124 1917191225 127018X27 1749060828 150176

SpringCap, Spring, SeatNut, Flangelock 1/4 Grade 5Bolt, Shoulder 5/16-18 UNCNutWasher 17/32 x 1-3/16 x 12 GaugeBolt, Shoulder 5/16-18 x .62Screw Thdrol. 3/8-16 x 1/2Bolt 5/16-18 UNC X 3/4 w/Sems


42


DECALS

15

22 18 6 3 16 7 8

13 /

11

19

16 7 4 1; 10

2O

14

17

23

KEY PARTNO. NO.

24 25KEY PART

DESCRIPTION NO. NO. DESCRIPTION

1 1389552 149516 Decal.3 146705 Decal.4 146706 Decal.5 146708 Decal.6 133644 Decal7 142243 Decal8 138048 Decal9 146709 Decal

10 137537 Decal11 4900J Decal12 150333 Decal13 147138 Decal14 146046 Decal15 149918 Decal16 147137 Decal

Decal, Operating Instruction 17 133179Battery Dngr/Psn Acme Eng 18 146710Hood, Craftsman, RH 19 138047Hood, Craftsman, LH 20 52-113-50Grille 21 140837Maintenance 22 142336Side Panel 23 106202XSide Panel 24 136832Fender, Craftsman 25 147142Caution -- 138311Clutch/Brake -- 142341Cap Cnsmr Help Line - - 137318Chassis 42" -- 137319V-Belt Schematic -- 145245Fender Auto Trans Srs Gold - - 145247Ins. Hood -- 152088

-- 152089

WHEELS & TIRES

4,10

11

Decal, Mower QC SystemDecal, Insert StrgDecal, BatteryDecal, Engine Craftsman Koh MV18Decal Brake Parking SaddleDecal, Sdt Cold Start Hydro Eng.Reflector, TaillightDecal V-Belt SHCDecal Deck 3 in 1Decal, Handle Lift Height Adj.Decal, Drawbar Cntrl Mvt. Hyd LtDecal, Refl HL YT/GT 1-pc SearsDecal, Refl HL YT/GT 1-pc SearsPad FtrestFastener Pop-In FootrestManual, Owner's (Eng)Manual, Owners (Span)

43


1 591922 651393 106222X4 599045 106732X4276 278H7 9040H8 106108X4279 122082X

10 7152J11 104757X-- 144334

NOTE:

Cap, Valve, TireStem, ValveTire, FrontTube, Front (Service Item Only)Rim Assembly, FrontFitting, Grease (Front Wheel Only)Bearing, Flange (Front Wheel Only)Rim Assembly, RearTire, RearTube, Rear (Service Item Only)Cap, AxleSealant, Tire (10 oz. Tube)

All component dimensions given in U.S. inches1 inch = 25.4 mm


MOWER LIFT

28 27

26

41

35

37

38

4

12

5

6

13

19

13 .-...-........-_ 3:1

32

22

21

2423

30

3

\6

7

8

5

4

20 15 __ 1617 18 2'_

15

44


MOWER LIFT


1 1369712 1369683 1382844 120000025 192116216 120183X7 125631X8 122365X

10 122512X11 13986512 13986613 4939M15 12721816 7335080017 13017118 7380080019 13986820 3146R21 1915121622 1200003723 110807X24 1913101625 13715026 7602030827 13716728 7335060029 13805730 110810X31 14030232 7354060035 120529X36 123933X50537 123935X38 1749051240 1911241041 123934X

Wire Asm., Inner w/plungerShaft Asm LiftPin GrooveE Ring #5133-62Washer 21/32XlX21GaBearing NylonGrip Handle FlutedButton, PlungerSpring CprsnLink Lift Lh Fixed LengthLink Lift Rh Fixed LengthRetainer SpringLink FrontNut Jam Hex 1/2-13 UncTrunnion BIk ZincNut Lock W/Wsh 1/2-13 UncArm Suspension RearSpring RetainerWasher 15/32 X 3/4 X 16 GaRing Klip _T5304-37Nl't SpecialWasher 13/32 X 5/8 X 16 GaSpringPin Cotter 3/32 x 1/2Rod Adjust LiftNut Hex Jam 3/8-16 UncKnob Infinite 3/8-16 Unc BlackTrunnion Dp Stop Dbl Thds PitBearing Pvt. Lift SphericalNut Crownlock 3/8-24Washer, Nylon .44 x .75 x .032Pointer, Height IndicatorPlug, HoleScr-Hx Wash Thdrol 5/16-18 x 3/4 TytWasher 11/32 x 1-1/2 x 10 GaugeScale, Height Indicator


45


MOWER DECK

68

3231

17\

35

102103

*_"'- 104

105 _ j_106"

105

106

113 111_j116 _\ \.114

118 _

1254

619_

!\2

113

2122

_116

24

25

26

46


MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 144393 Mower Deck Assembly, 42" 38 1328232 STD533107 Bolt 40 STD5414373 138017 Bracket Asm Ft. Sway Bar 44 1400884 138440 Bracket Asm Deck 42" Sway Bar 46 1377295 STD624008 Retainer Spring 54 1339436 130832 Arm, Suspension, Rear 55 1400848 850857 Bolt 3/8-24 x 1.25 Grade 8 56 122052X9 STD551137 Washer, Lock 59 141043

10 140296 Washer, Hardened 61 13195011 134149 Blade, Mulching, 42" Mower Deck 68 14420012 129895 Bearing, Ball 83 120958X13 137645 Shaft Assembly, Mandrel, Vented 84 144394

(Includes Key Number 12) 85 7214061814 128774 Housing, Mandrel, Vented 101 13642015 110485X Bearing, Ball, Mandrel 102 7116101016 140329 Stripper, Vented Mower Deck 103 1906121617 72110618 Bolt RDHD SWNK 3/8-16x2-1/4 104 STD55111018 72140505 Bolt, Carriage 5/16-18 x 5/8 105 13075819 132827 Bolt, Shoulder 106 2029J20 136888 Baffle, Vortex 111 14035321 STD541431 Nut 112 13226222 134753 Stiffener Bracket 113 1749051223 131267 Bracket, Deflector 114 7351050024 105304X Cap, Sleeve 115 7211050425 123713X Spring, Torsion, Deflector 116 13764426 110452X Nut, Push 117 13395727 130968 Shield, Deflector 118 7393060028 19111016 Washer 11/32 x 5/8 x16 Gauge 119 1912141429 131491 Rod, Hinge 121 14372330 138776 Screw Thdrol. Hex Head Zinc 125 76020816

Mower -- 13079431 129963 Washer, Spacer32 129861 Pulley, Mandrel - - 14545233 137266 Nut, Toplock Flanged34 72110622 Bolt35 133835 Fastner, Christmas Tree36 131494 Pulley, Idler, Flat37 STD551037 Washer 13/32 x 13/16 x 16 Gauge

Spacer Spring Step IdlerNutGuard, Mandrel, LHScrew Thd. Roll 1/4-20 x 5/8Washer, HardenedArm, IdlerSpacer, RetainerGuard Tuv IdlerSpring Ext. Electric CLV-Belt, 42" MowerWasher SinteredKeeper, Belt Idler FixedBolt, Carriage 3/8-16 x 2-1/4Mulcher CoverScrewWasher #10Washer, LockLatch Assembly, BaggerNut, WeldBracket, Gauge, Wheel LHBracket, Gauge, Wheel RHScrew Thdrol 5/16-18 x 3/4 Ty.TNut, Keps 5/16 - 18 UNCBolt, Carriage 5/16 UNC x 1/2Bolt, ShoulderWheel, Gauge, DonutNut, Locking 3/8 - 16Washer 3/8 x 7/8 x 14 Ga.Bracket Extruded Gauge WheelPin Cotter 1/4 x 1 PlatedMandrel Assembly (Includes KeyNumbers 8-10, 12-15, 31 and 33))Mower Deck, Complete (Std Deck -order mulching and gauge wheelcomponents separately - key nos.101 thru 106 and 111 thru 121)


47


HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650

58

23

19

34

26

28

59

I

30

14

4

53

48

11

113 _

24

36

35




1 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x .0602 142931 Assembly, Upper Housing 44 150829 Differential Assembly3 142932 Seal, Lip 52 142991 Washer 3/4 x 1.5 x .134 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x .2505 142933 Ring, Retaining 56 142963 Shaft, Input6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.387 142935 Bearing, Cradle 59 142965 Pin .50D x .43 ID x .7508 150771 Bearing, Thrust 30 x 52 x 13 62 142966 Arm, Control9 142937 Swashplate, Variable 63 142967 Puck, Dampener

13 142938 Block, Cylinder Assembly 64 142920 Set Screw14 142939 Arm, Trunnion 68 142969 Spring15 142940 Seal, Lip 69 144610 Stud 5/16-2417 142941 Guide, Slot 83 142971 Jackshaft Assembly18 150772 Shaft, Motor 85 150806 Jackshaft19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw, Cap23 142944 Block, Cylinder Assembly 89 142974 Washer 7/16 x 1 x 1/224 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Bearing25 142946 Actuator, Bypass 91 142976 Seal, Wiper26 150774 Center Section Assembly Kit 92 142977 Spring, Block27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly29 142950 Washer 26 x 35 x 1 114 142918 Fitting, O-Ring Assembly34 142951 Oil Filter Element 119 142980 Spacer35 142952 Arm, Bypass 134 144607 Nut, Castle 5/16-2436 142953 Ring, Retaining 135 144608 Pin, Cotter37 142954 Arm, Actuating 139 150775 Spring, Compression38 142955 Pin, Actuating 140 150776 Nut, Hex 5/16-2439 150777 Bolt 5/16-24 x 1-3/440 150778 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.S. inches41 142958 Brake RotodStator Kit 1 inch = 25.4 mm

49


KOHLER ENGINE - MODEL NUMBER MV18, TYPE NUMBER PS58560

AIR INTAKE J

1

Oq5

_11

_1218

114 15

16

I4

BAFFLES AND SHROUD I

f/

87

/6

_5

%

/4

9

2

3

BREATHER AND VENT I

10

4

50



AIR INTAKE

KEY PART DESCRIPTIONNO. NO.

1 X-276-7 Wing Nut 1/4-202 52 755 83 Kit, Cover and Tube

(Includes Key Numbers 3 and 4)3 52 096 35 Cover, Air Cleaner4 52 123 21 Tube, Air Intake5 231032 Seal, Element Cover6 52 082 04 Cover, Air Cleaner Element7 45 083 01 Pre-Cleaner8 45 083 02 Element9 237423 Seal, Air Cleaner Cover

10 X-67-98 Screw, Hex Washer Head#10-32 x 9/16 (4)

11 52 201 06 Base, Air Cleaner12 277093 Gasket, Air Cleaner (2)13 52 054 39 Elbow, Air Intake14 X-25-79 Washer, Plain #1015 X-50-37 Screw, Slotted Pan Head

#10-32 x 2-1/416 X-50-57 Screw, Slotted Pan Head

#10-32 x 1-3/4 (2)17 X-22-9 Washer, Lock, Internal Tooth

#10 (2)18 25 041 06 Gasket, Air Cleaner Elbow

NOT ILLUSTRATED- - 25 113 15 Decal, Air Cleaner-- 5211330 Decal

BAFFLES & SHROUD


1 52 063 412 52 313 053 52 063 424 X-67-83

5 52 755 70

6 52 217 01

Baffle, #2 Cylinder HeadGrommet (2)Baffle, Fuel PumpScrew, Hex Washer Headt/4-20 x 7/16 (14)Kit, Blower Housing(Includes Key Numbers 6 thru 8)Support, Upper Housing

7 52 468 168 52 086 119 52 124 23

NOT ILLUSTRATED- - 52 113 46

Washer, Flat (2)Screw 1/4-20 x 5/8 (6)Baffle, #1 Cylinder Head

Decal, Horsepower (3)

BREATHER & VENT

KEY PARTNO. NO.

DESCRIPTION

1 X-81-12 X-25-123 52 096 184 52 055 015 X-352-39

6 52 326 127 52 096 088 52 032 049 52 462 01

10 52 096 2211 275220

Nut, Hex 1/4-20 (2)Washer, Plain 1/4 (2)Cover, #2 Cylinder ValveGasket, Cover (3)Stud, #2 Cylinder Valve Cover1/4-20 x 2-1/4Hose, BreatherCover, #1 Upper Cylinder ValveSeal, BreatherValve, UmbrellaCover, #1 Lower Cylinder ValveStud, #1 Cylinder Valve Cover1/4-20 x 3-1/4


51



CRANKCASE, , I

19--4

3

]

CARBURETOR [

9

9/%

7

14

13

\12

6

8

10

J13

" 12 /5 16

--34

@_ 35_--- 36

19

52



CRANKCASE 15 25 041 0616 X-77-2

KEY PART DESCRIPTION 17 232867NO. NO. 18 ×-67-62

1 X-82-2 Nut, Hex 5/16-18 (12) 19 25 086 272 52 468 12 Washer, Flat 5/16 (12) 20 25 146 033 82 755 16 Kit, #1 Cylinder Barrel 21 52 144 24

(Includes Key Numbers 4 thru 6) 22 25 368 014 52 016 05 Valve, Exhaust 23 25 089 025 52 031 01 Insert, Valve Seat (2) 24 25 086 266 52 316 06 Guide, Valve (2) 25 25 089 047 52 755 50 Kit, Oil Relief 26 25 368 038 52 07212 Step Stud 5/16-18x3/4, 27 25 089 02

3/8-16 x 5/8, 2" Long (12) 28 52 090 139 25 086 12 Screw, Hex Flange 5/16-18 x 2 (2) 29 25 089 03

10 X-269-43 Ring, Retaining 30 25 194 0111 52 078 05 Shaft, Governor 31 25 146 0212 52 030 10 Bearing, Sleeve, Standard (2) 32 25 041 04

52 030 11 Bearing, Sleeve .010" (2) 33 25 757 0952 030 12 Bearing, Sleeve .020" (2) 34 25 104 01

13 25 086 10 Screw, Hex Flange 35 25 041 035/16-18 x 1-1/2 (3) 36 25 100 05

14 25 086 13 Screw, Hex Flange3/8-16 x 3-5/8 (2)

15 52 141 02 O-Ring16 52 139 08 Plug17 25 086 11 Screw, Hex Flange

5/16-18 x 3-1/2 (8)18 52 032 10 Seal, Oil, Front19 82 755 17 Kit, #2 Cylinder Barrel

(Includes Key Numbers 4 thru 6)20 - - - Crankcase (Service with Short Block,

Part Number 82 522 30)CARBURETOR


Gasket, Air CleanerNut 5/16 (2)Strap, LiftingScrew, Hex Washer Head1/4-20 x 3/4Screw, Throttle and Choke Plate (4)Plate, ChokeShaft, Throttle with Lever and SealNeedle, Idle Fuel AdjustSpring, Idle, FuelScrew, Idle Speed AdjustSpring, Idle SpeedNeedle, Main FuelSpring, Main FuelLever, ChokeSpring, Choke, FrictionBall, Choke, FrictionPlate, ThrottleGasket, BowlKit, FloatBowl, FuelGasket, Bowl Retainer ScrewScrew, Bowl Retainer

3 52 164 154 X-21-15 X-6-296 X-75-23

7 2357788 X-67-97

9 41 072 1910 52 063 4011 25 155 0212 52 853 25

13 27103014 52 053 54

NOT ILLUSTRATED- - 25 757 11 Kit, Carburetor Repair-- 25 757 23 Kit, Bowl Baffle


1 52 041 09 Gasket, Intake (2) RPM Settings:2 52 755 91 Kit, Manifold

(Includes Key Numbers 3 thru 8)Manifold, IntakeWasher, Lock 5/16 (4)Screw, Hex Cap 5/16-18 x 2 (4)Plug, Hex, Countersunk1/8 N.P.T.F.Clamp, Cable (2)Screw, Hex Washer Head#10-24 x 3/8 (2)Stud 5/16-18 x 1 (2)Baffle, CarburetorConnector, HoseKit, Carburetor with Gasket (IncludesKey Numbers 12 thru 14)Gasket, Carburetor (2)Carburetor Assembly (Information Only- Not Available Separately) (IncludesKey Numbers 18 thru 35)

Low Speed 1500 - 2000High Speed 3200 - 3400

53



i i

CRANKSHAFT J

i

ELECTRIC STARTE R,I

1

i

DIPSTICK Ii i

| _e 9

o-,, f

S

_6

7

\

8@Q

--6

CYLINDER HEAD I

EXHAUST I

jl

4

54



CRANKSHAFT 3 52 086 114 52 041 14


1 52 014 932 52 468 03

52 468 0452 468 05

CrankshaftWasher, Thrust .119/.122 (A.R.)Washer, Thrust .128/. 131Washer, Thrust .137/.140 (A.R.)

Screw 1/4-20 x 5/8 (3)Gasket, Exhaust (2)


DIPSTICK

KEY PARTNO. NO.

1 52 038 14

2 X-25-443 52 032 144 41 153 015 52 126 116 52 123 207 47 139 01

DESCRIPTION

Dipstick Assembly(Includes Key Numbers 2 and 3)Washer, Plain 5/16Seal, RubberO-RingBracket, Oil Tube SupportTube, Oil Fill 11-7/8Plug, Hex, Countersunk3/4 N.P.T.F.

CYLINDER HEAD

KEY PARTNO. NO.

1 52 041 202 52 015 083 2205344 41 086 02

ELECTRIC STARTER

KEY PARTNO. NO.

1 52 098 12

2 X-20-13 X-81-14 82 755 265 52 081 076 52 170 057 52 211 018 52 227 109 82 755 28


DESCRIPTION

Gasket, Head (2),alinderHead (2)

sher, Plain 5/16 (18)Screw, Hex Head5/16-18 x 1-1/2 (18)

DESCRIPTION

Starter Assembly(Includes Key Numbers 4 thru 9)Washer, Lock 1/4 (2)Nut, Hex 1/4-20 (2)Kit, DriveCap, Drive EndArmatureBolt, Thru (2)Cap, Commutator EndKit, Brush

Tag, Caution

EXHAUST

KEY PARTNO. NO.

1 52126122 X-25-72

DESCRIPTION

BracketWasher, Plain (3)

55

SERVICE NOTESi ii i i i

56

i i ii i i i

SERVICE NOTES

57

SERVICE NOTES

58

o .e;

#. o0 o.j

Z..j

,,,oan-

0I.i..

t.I)ILl0.0_.!or)t_

O:O

>-< I I..JI-zoOZ

/o

m

I--

t_U)

0I.i.

LL!a

LLI

U)LLI

Or)

/

/

/-

/

/

/

/

/

I

I

/

/

/

/

)m 0

59

OWNER'SMANUAL

MODEL NO.917.252714

IF YOU NEEDREPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALLTHIS TOLL FREE NUMBER:

1-800-4-REPAIR(1-800-473-7247)

FOR REPLACEMENT PARTSINFORMATION AND

ORDERING, CALL THISTOLL FREE NUMBER:

1-800-FON-PART(1-800-366-7278)

FOR CONSUMER ASSISTANCEHOT LINE, CALL THISTOLL FREE NUMBER:

1-800-659-5917

®

18 HP TWIN CYLINDERELECTRIC START3 in One Convertible42" MOWERAUTOMATIC (HYDROSTATIC)DRIVELAWN TRACTOR

Each tractor has its own model number. Each engine hasits own model number.

The model number for your tractor will be found on themodel plate located under the seat.

The model number for your engine will be found on theblower housing of the engine.

All parts listed herein may be ordered from any Sears,Roebuck and Co. Service Center/Department and most Re-tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:

• PRODUCT- TRACTOR

• MODEL NUMBER - 917.252714

• ENGINE MODEL NO. - MV18S-58560

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when youconsider Sears has service units nationwide staffed withSears trained technicians.., professional techniciansspecifically trained to insure that we meet our pledge toyou, we service what we sell.

152088 10.11.95 KFSW Printed in U.S.A.

®

MODEL NUMBER 917.252714

• Assembly• Operation• Customer Responsibilities• Service and Adjustments• Repair Parts

OWNER'S MANUAL®

Convertible

CAUTION: Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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SAFETY RULESSafe Operation Practices for Ride-On MowersIMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manualand on the machine before starting.

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stopmachine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing.

• Be aware of the mower discharge direction and do not pointit at anyone. Do not operate the mower without either theentire grass catcher or the guard in place.

• Slow down before turning.• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keysbefore dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.• Do not operate the machine while under the influence of

alcohol or drugs.• Watch for traffic when operating near or crossing roadways.• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control andtipover accidents, which can result in severe injury or death.All slopes require extra caution. If you cannot back up theslope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree limbs, etc.• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down theslope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could causesliding.

• Do not try to stabilize the machine by putting your foot on theground.

• Do not use grass catcher on steep slopes.

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III. CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity. Never assume thatchildren will remain where you last saw them.• Keep children out of the mowing area and under the watchful

care of another responsible adult.• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for smallchildren.

• Never carry children. They may fall off and be seriouslyinjured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They areflammable and vapors are explosive.

Use only an approved container.Never remove gas cap or add fuel with the enginerunning. Allow engine to cool before refueling. Do notsmoke.Never refuel the machine indoors.Never store the machine or fuel container inside wherethere is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition.

• Never tamper with safety devices. Check their properoperation regularly.

• Keep machine free of grass, leaves, or other debris build-up.Clean oil or fuel spillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if you strike an object.Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allowobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary.

• Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service asrequired.

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Look for this symbol to point out im-portant safety precautions. It meansCAUTION!!! BECOME ALERT!!! YOURSAFETY IS INVOLVED.

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CAUTION: Always disconnect spark plugwire and place wire where it cannot contactspark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs.

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WARNING AThe engine exhaust from this product con-tains chemicals known to the State of Califor-nia to cause cancer, birth defects, or otherreproductive harm.

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CONGRATULATIONS on your purchase of a Searstractor. It has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears Service Cen-ter/Department. We have competent, well-trained tech-nicians and the proper tools to service or repair this trac-tor.

Please read and retain this manual. The instructions willenable you to assemble and maintain your tractor prop-erly. Always observe the "SAFETY RULES".

MODELNUMBER 917.252714

SERIALNUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUNDON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP IN A SAFE PLACEFOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONSHORSEPOWER: 18.0

GASOLINE CAPACITY 3.5 GALLONSAND TYPE: UNLEADED REGULAR

OIL TYPE (API-SFiSG): SAE 30 (above 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTSW/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC(GAP: .025")

VALVE CLEARANCE: INTAKE: .003" - .006"EXHAUST: .013" - .016"

GROUND SPEED (MPH): FORWARD: 5.6REVERSE: 2.5

TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @3600RPM

BATTERY: AMPiHR: 30MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

uct. Contact your nearest Sears store for details.


° Read and observe the safety rules.

° Follow a regular schedule in maintaining, caring for andusing your tractor.

• Follow the instructions under "Customer Responsibili-ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state lawsIif any). If a spark arrester is used, it should be maintainedJn effective working order by the operator.

In the state of California the above is required by law(Section 4442 of the California Public Resources Code).Other states may have similar laws. Federal laws apply onfederal lands. A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materialor workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYSFROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLEAFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTYAPPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONTENTSII ill

SAFETY RULES ............................................................ 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 17-20WARRANTY .................................................................. 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY ............................................................. 7-10OPERATION .......................................................... 11-16

MAINTENANCE SCHEDULE ..................................... 17SERVICE AND ADJUSTMENTS ........................... 21-27STORAGE ................................................................... 28TROUBLESHOOTING ........................................... 29-30REPAIR PARTS - TRACTOR ................................ 32-49REPAIR PARTS - ENGINE .................................... 50-55PARTS ORDERING/SERVICE ............... BACK COVER

INDEXA

Accessories ........................................... 5

Adjustments:Brake ............................................ 23Carburetor .................................... 27Mower

Front-To-Back ......................... 22Side-To-Side ........................... 22

Throttle Control Cable .................. 27

Air Filter, Engine .................................. 20

Air Screen, Engine .............................. 19

Assembly .......................................... 7-10

BBattery:

Charging ........................................ 8Cleaning ....................................... 18Starting with Weak Battery .......... 25Storage ........................................ 28Terminals ..................................... 18

Belt:Motion Drive


Removal/Replacement ........... 23Blade:

Sharpening .................................. 18Replacement ................................ 18

Brake Adjustment ................................ 23

CCarburetor Adjustment ........................ 27

Controls, Tractor ................................. 12

Customer Responsibilities ............. 17-20Engine:

Air Filter .................................... 20Air Screen ................................ 19Cooling Fins ............................. 20Engine Oil ........................... 14,19Fuel Filter ................................. 20Spark Plug(s) ........................... 20

Tractor:Battery ...................................... 18Blade ........................................ 18Lubrication Chart ..................... 17Maintenance Schedule ............ 17Tire Care .......................... 8,18,28Transaxle ................................. 19

Cutting Height, Mower ........................ 13

EElectrical:

Interlocks and Relays .................. 26Schematic .................................... 31Wiring Diagram ............................ 32

Engine:Air Filter ........................................ 20Air Screen .................................... 19Cooling Fins ................................. 20Oil Change ................................... ! 9Oil Level ....................................... 19Oil Type ................................... 14,19Preparation .................................. 14Repair Parts ............................ 50-55Starting ......................................... 15Storage ........................................ 28

FFilter:

Air Filter ........................................ 20Fuel .............................................. 20

Fuel:Type ............................................. 15Storage ........................................ 28

Fuse .................................................... 25

HHood Removal/Installation .................. 26

L

Leveling Mower Deck .......................... 22Lubrication:

Chart ............................................ 17Engine .......................................... 19

MMaintenance Schedule ....................... 17

Mower:

Adjustment, Front-to-Back ........... 22Adjustment, Side-to-Side ............. 22Blade Replacement ..................... 18Blade Sharpening ........................ 18Cutting Height .............................. 13Installation .................................... 21Operation ..................................... 14Removal ....................................... 21

Mowing Tips ........................................ 16Muffler ................................................. 20

Spark Arrester ........................... 3,40

Oil:

O

Cold Weather Conditions ........ 13,19Engine .......................................... 19Storage ........................................ 28

Operation ....................................... 11-16

Operating Mower ................................ 14

Options:Accessories .................................... 5Spark Arrester ........................... 3,40

P

Parking Brake .............................. 121-13

Parts Bag .............................................. 6

Parts, Replacement/Repair ............ 32-49

Product Specifications .......................... 3

RRepair Parts ................................... 32-49

S

Safety Rules .......................................... 2Seat ....................................................... 8

Service and Adjustments ............... 21-27Carburetor .................................... 27Fuse ............................................. 26Hood Removal/Installation ........... 26Motion Drive Belt


Removal/Replacement ........... 23Mower Adjustment

Front-to-Back .......................... 22Side-to-Side ............................ 22

Mower Removal/Installation ......... 21Tire Care .............................. 8,18,28

Slope Guide Sheet .............................. 59

Spark Plug(s) ...................................... 20Specifications ........................................ 3

Starting the Engine ............................. 15Steering Wheel ................................ 7,25

Stopping the Tractor ........................... 13

Storage ................................................ 28

TThrottle Control Cable Adjustment ...... 27Tires ............................................ 8,18,28

Trouble Shooting Chart .................. 29-30Transaxle .................................. 19,48-49

WWarranty ................................................ 3

Wiring Diagram ................................... 32

Wiring Schematic ................................ 31

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