Model E-4 Wireline Pressure Setting Assemblies · Piston Rod H01-35701-00 Setting Mandrel...

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* Cylinders with special heavy wall for use with bottom hole pressures above 15,000 psi. Bleeder Disk must be used with heavy wall cylinders. * Cylinders with special heavy wall for use with bottom hole pressures above 15,000 psi. Bleeder Disk must be used with heavy wall cylinders. BLEED-OFF PROCEDURES Model E-4 Wireline Pressure Setting Assemblies Size: 05 E-4 Size: 10 E-4 Size: 20 E-4 O-Ring HWW-B214-H40 O-Ring HWW-B112-H40 O-Ring HWW-B213-H40 O-Ring HWW-B214-H40 O-Ring HWW-B114-H40 Cross Link Sleeve Piston Rod H02-03086-00 Lower Piston H01-64171-00 Upper Connector H01-64174-00 Lower Connector H02-03087-00 Setting Mandrel H02-03088-00 Link Retaining Ring H02-03092-00 Cross Link H02-03089-00 Lower Cylinder H02-03090-00 Piston H01-64170-00 Connector H02-01394-00 Middle Cylinder H02-01398-01 Pressure Chamber H02-03085-00 Upper Cylinder H02-10859-01 Set Screw HWW-G518-0B1 Set Screw HWW-G518-060 Set Screw HWW-G518-080 O-Ring HWW-B11-H401 Disk Retainer H03-57636-00 Piercing Disk H03-62161-00 Redress Kits: O-Ring Kit: H03-61152-00 Disk Kit: H03-61151-00 Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings. O-Ring HWW-B327-H40 O-Ring HWW-B211-H40 O-Ring HWW-B327-H40 Cross Link H01-23479-00 Cross Link Sleeve H01-23771-00 Piston Rod H01-51580-00 Setting Mandrel H01-36368-00 Pressure Chamber H01-44898-01 or Heavy Duty H07-53086-01* Upper Cylinder H01-44900-01 or Heavy Duty H01-48579-01* Lower Cylinder H01-23473-01 or Heavy Duty H01-44130-01* Link Re taining Ring H01-23478-00 Cylinder Head H01-23477-00 Piston H01-86574-00 Cylinder Connector H01-47441-00 Bleeder Valve Connector H01-44899-01 Floating Piston H01-23472-00 Set Screw HWW-G51D-080 Set Screw HWW-G51D-0H0 Set Screw HWW-G518-0D6 O-Ring HWW-B327-H40 O-Ring HWW-B213-H40 Disk Retainer H03-52673-00 Piercing Disk H03-43861-00 Filler Screw H038254800 Redress Kits: O-Ring Kit: H07-53431-00 Disk Kit: H03-45158-00 Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings. Set Screw HWW-G51D-0H0 O-Ring HWW-B334-H40 O-Ring HWW-B216-H40 Cross Link Sleeve H01-22110-00 Piston Rod H01-35701-00 Setting Mandrel H01-21746-00 Cross Link H01-20523-00 Link Retaining Ring H01-22107-00 Cylinder H01-20528-01 or Heavy Duty H01-44131-01* Cylinder H01-20528-01 or Heavy Duty H01-44131-01* Cylinder Head H01-20542-00 Piston H01-35700-00 Cylinder Connector H01-21362-00 Floating Piston H07-57072-00 Pressure Chamber H01-36274-01 Cap Screw HWW-G118-0D0 Retaining Pin H01-33451-00 O-Ring HWW-B213-H40 Disk Retainer H03-52673-00 Piercing Disk H03-43861-00 Filler Screw H038254800 Redress Ki ts: O-Ring Kit: H07-53432-00 Disk Kit: H03-45158-00 Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings. DISTANCE FROM END OF CYLINDER TO OIL Instructions Invert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run. A = distance from end of cylinder to oil level A Not enough oil shortens the setting stroke, resulting in failure to part the release stud. Too much oil will result in presetting. OIL LEVELS ARE IMPORTANT #20 Standard Power Charge H437-64-3223 #20 S TANDARD Baker Hughes #20 Standard Power Charge Material No: H437-64-3223 #20 Slow-Set Power Charge H437-66-0020 #20 SLO W-SET Baker Hughes #20 Slow-Set Power Charge Material No: H437-66-2300 FIRING HEAD AND ADJUSTMENT 1 2 Firing Pin Adjustment H437-21 Size 05 = 15 /32 in. Max. Standoff (Ref.) FIRING HEAD AND ADJUSTMENT FIRING HEAD AND ADJUSTMENT Instructions Invert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run. A = distance from end of cylinder to oil level Not enough oil shortens the setting stroke, resulting in failure to part the release stud. Too much oil will result in presetting. OIL LEVELS Instructions Invert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run. A = distance from end of cylinder to oil level Not enough oil shortens the setting stroke, resulting in failure to part the release stud. Too much oil will result in presetting. OIL LEVELS ARE IMPOR TANT Cartridge Seat H01-23769-00 POWER CHARGE #05 Standard Power Charge H437-64-1500 #05 STANDARD Baker Hughes #05 Standard Power Charge Material No: H437-64-1500 POWER CHARGE #10 Standard Power Charge H437-64-2113 #10 S TANDARD Baker Hughes #10 Standard Power Charge Material No: H437-64-2113 #10 Slow-Set Power Charge H437-66-0010 #10 SLO W-SET Baker Hughes #10 Slow-Set Power Charge Material No: H437-66-0010 POWER CHARGE BLEEDER DISK AND WRENCH Bleeder Disk Bleeder Wrench H03-90987-00 Bleeder Disk Anchor Bolt H038101200 Disk Retainer Socket H038100500 Bleeder Wrench H03-90475-00 BLEEDER DISK AND WRENCH Bleeder Disk Bleeder Wrench H437440001 BLEEDER DISK AND WRENCH Cartridge Se at H01-22417-00 Secondary Igniter H437-43-1000 Secondary Igniter H437-43-1000 Secondary Igniter H437-43-1000 Primary Igniter H437440001 IGNITERS IGNITERS IGNITERS 200°- 275° 275°- 350° 350°- 400° Oil Level Gauge Model E-4 Wireline Pressure SettingAssembly Oil Level From End Of Cylinder Fill Cylinder with Oil At 70° F To Proper Line for Temperature At Setting Depth Size 20 (°F) Less than 200° Oil Level Gauge Model E-4 Wireline Pressure Setting Assembly Fill Cylinder with Oil at 70° F To Proper Line for Temperature at Setting Depth Oil Level from End Of Cylinder (°F) Size 10 (°F) Size 5 Less Than 200° 275° - 350° 350° - 400° Less Than 200° 200° - 275° 275°- 350° 350°- 400° Firing Head H437-20-1000 Oil Level Gauge Model E-4 Wireline Pressure SettingAssembly Fill Cylinder with Oil at 70° F To Proper Line for Temperature at Setting Depth Oil Level from End of Cylinder (°F) Size 10 (°F) Size 5 Less Than 200° 275° - 350° 350° - 400° Less Than 200° 200° - 275° 275°- 350° 350°- 400° Firing Head H437-20-2000 2 1 /8 in. Min. 1 2 Firing Pin Adjustment H437-20 Size 10 = 9 /32 in. Max. Standoff (Ref.) 2 3 /8 in. Min. Firing Pin Adjustment H437-20 1 2 Size 20 = 5 /32 in. Max. S tandoff (Ref.) 2 3 /8 in. Min. Bean H01-644690-00 Retaining Pin H01-86690-00 A A 200 or less 201 - 275 276 - 350 351 - 400 Temperature (°F) Dimension A (inches) Size 05 3 1 /4 3 1 /4 3 1 /2 3 5 /8 DISTANCE FROM END OF CYLINDER TO OIL 200 or less 201 - 275 276 - 350 351 - 400 Temperature (°F) Dimension A (inches) Size 10 4 4 1 /8 4 3 /8 4 5 /8 200 or less 201 - 275 276 - 350 351 - 400 Temperature (°F) Dimension A (inches) Size 20 4 4 1 /2 5 5 1 /2 DIS TANCE FROM END OF CYLINDER TO OIL Primary Igniter H437440001 Primary Igniter H437440001 Firing Head H437-21-0500 Firing Head Redress Kit H03-56876-00 Firing Head Redress Kit H03-56877-00 Firing Head Redress Kit H03-56878-00 Anchor Bolt H038101200 Disk Retainer Socket H038100500 Step Action 1. Lay tools down, being careful not to damage the wireline adapter kit. 2. Position the W.L.P.S.A. so that the bleeder disk system faces up. 3. Locate the bleeder vent hole in the Pressure Chamber (7) next to the bleeder disk system. Make sure this vent hole is pointed away from all personnel and is pointing in the down wind direction. All personnel are required to stand on the side of the tool that is opposite from the vent hole. 4. Slide the Bleeder Wrench Assembly (28) over the W.L.P.S.A. The vent hole in the Pressure Chamber (7) must be aligned with the open side of the Bleeder Wrench Housing (28A). 5. Align the Piercing Screw (28C) with the hole in the Retainer (4). Hand-tighten Piercing Screw until it makes contact with the Piercing Disk (5). 6. Secure the Bleeder Wrench Assembly (28) to the W.L.P.S.A. with two ½–13 Hex Socket Set Screws (28B). 7. Slowly thread (right-hand thread) the Piercing Screw (28C) into the bleeder wrench until the Piercing Disk (5) is punctured. Assembly (28) Could result in serious bodily injury or even death n Wear standard PPE including a hard hat, as well as ear and eye protection n Keep hands away from the vent hole at all times could result in serious bodily injury or even death n Wear standard PPE including a hard hat, as well as ear and eye protection 8. When the tool starts to bleed off, make an additional 1 turn and then stop. Do not screw the Piercing Screw (28C) in tight because it can seal against the Piercing Disk (5) and prevent bleeding. 9. Do not turn the Piercing Screw (28C) to the left until the tool is completely bled off. If pressure has been completely bled off, remove Bleeder Disk Assembly (28). Ensure personnel are not leaning over the Bleeder Wrench Assembly (28) Could result in serious bodily injury or even death n Wear standard PPE including a hard hat, as well as ear and eye protection Keep hands away from the vent hole at all times Could result in serious bodily injury or even death n Wear standard PPE including a hard hat, as well as ear and eye protection If the Piercing Disk (5) was not punctured and the pressure was not released 10. Clean any debris from the vent hole in the top end of the Pressure Chamber (1). 11. Position vent hole in the Upper Cylinder (9) away from personnel. 12. Scribe a line between the Bleeder Wrench Assembly (28) and Upper Cylinder (9). 13. Hold back up on the Upper Cylinder (9) and slowly unscrew the Pressure Chamber (7) by turning on the Bleeder Wrench Assembly (28) a maximum of 11½ turns from the Upper Cylinder (9). 14. Do not back the Pressure Chamber (7) off more than 11½ turns. 15. Allow a sufficient amount of time to release the pressure. 16. Thread the Pressure Chamber (1) back into the Upper Cylinder (9). 17. Clean any debris from the vent hole in the bottom end of the Upper Cylinder (9). 18. Position vent hole in the Upper Cylinder (9) away from personnel. 19. Scribe a line across the thread connection between the Upper Cylinder (9) and Connector (10). 20. Hold back up on the Upper Cylinder (9) and slowly unscrew the Connector (10) a maximum of 11½ turns from the Upper Cylinder (9) 21. Do not back off the Connector (10) more than 11½ turns. Allow a sufficient amount of time to release the pressure. 22. Thread the Connector (10) back into the Upper Cylinder (9). 23. All trapped pressure should be bled off from the Upper section of the W.L.P.S.A. Slowly remove the Bleeder Wrench Assembly (28) from the Pressure Chamber (7) if it was not removed in step 9 of Phase I. 24. Proceed to Phase II. Step Action 1. Lay tools down, being careful not to damage the wireline adapter kit. 2. Position the W.L.P.S.A. so that the bleeder disk system faces up. 3. Locate the bleeder vent hole in the Manual Bleeder Valve Connector (3) next to the bleeder disk system. Make sure this vent hole is pointed away from all personnel and is pointing in the down wind direction. All personnel are required to stand on the side of the tool that is opposite from the vent hole. 4. Carefully remove the Filler Screw (23), left-hand thread. Watch the Disk Retainer (22) while removing the Filler Screw to make sure the Disk Retainer does not rotate. Loosening the Disk Retainer while removing the Filler Screw Could result in serious bodily injury or even death n If the Filler Screw cannot be removed without loosening the Disk Retainer, proceed to step 10 of Phase I n Wear standard PPE including a hard hat, as well as ear and eye protection 5. Slowly thread (left-hand thread) the Bleeder Wrench (25) into the Disk Retainer (22).Ensure personnel are not leaning over the Bleeder Wrench (25) Could result in serious bodily injury or even death • Wear standard PPE including a hard hat, as well as ear and eye protection Keep hands away from the vent hole at all times Could result in serious bodily injury or even death • Wear standard PPE including a hard hat, as well as ear and eye protection 6. Once the Bleeder Wrench (25) makes contact with the Piercing Disk (21), continue threading the Bleeder Wrench into the Disk Retainer (22) slowly. Do not make full rotations of the Bleeder Wrench, instead alternate 1 /4 turn left, 1 /4 turn right-hand rotation and increasing each oscillation by a 1 /4 turn, until the Piercing Disk is punctured. 7. When the tool starts to bleed off, make an additional ½ turn to the left and then back off 1 /4 of a turn. Do not screw the Bleeder Wrench (22) in tight because it can seal against the Piercing Disk (21) and prevent bleeding. 8. Once the Bleeder Wrench (25) is bottomed out, carefully turn it to the right 1 /4 turn, watching to be sure that the Disk Retainer (22) does not rotate. 9. If the Disk Retainer (22) rotates, turn it to the left, hand tight. If the pressure has been released, remove the Bleeder Wrench (25). If the Piercing Disk (21) was not punctured and the pressure was not released, do not remove the Bleeder Wrench (25) Could result in serious bodily injury or even death n Wear standard PPE including a hard hat, as well as ear and eye protection 10. Clean any debris from the vent hole in the top end of the Pressure Chamber (1). 11. Position vent hole in the Pressure Chamber (1) away from personnel. 12. Scribe a line across the thread connection between the Baker Hughes firing head and Pressure Chamber (1). 13. Hold back up on the Pressure Chamber (1) and slowly unscrew the firing head a maximum of 6 turns from the Pressure Chamber. 14. Do not back the firing head off more than 6 turns. 15. Allow a sufficient amount of time to release the pressure. 16. Thread the firing head back into the Pressure Chamber (1). Make sure the Bleeder Wrench (25) is in its original position from step 8 of Phase I. 17. Clean any debris from the vent hole in the top end of the Upper Cylinder (5). 18. Position vent hole in the Upper Cylinder (5) away from personnel. 19. Scribe a line across the thread connection between the Manual Bleeder ValveConnector (3) and Upper Cylinder (5). 20. Hold back up on the Upper Cylinder (5) and slowly unscrew the Manual Bleeder Valve Connector (3) a maximum of 8 turns from the Upper Cylinder (5). 21. Do not back off the Manual Bleeder Valve Connector (3) more than 8 turns. 22. Allow a sufficient amount of time to release the pressure. 23. Thread the Manual Bleeder Valve Connector (3) back into the Upper Cylinder (5) 24. All trapped pressure should be bled off from the Upper section of the W.L.P.S.A. Slowly remove the Bleeder Wrench (22) from the Disk Retainer (19) if it was not removed in step 9 of Phase I. 25. Proceed to Phase II. Step Action 1. Place the W.L.P.S.A. in a vise on the Middle Cylinder (12) and secure in place with the vent holes in the Middle Cylinder positioned so the pressure will bleed away from personnel. 2. Clean any debris from the vent hole in the upper end of the Middle Cylinder (12). 3. Scribe a line across the thread connection between the Connector (10) and Middle Cylinder (12). 4. Slowly unscrew the Connector (10) a maximum of 11-1/2 turns from the Middle Cylinder (12). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 5. Do not back the Connector (10) off more than 11½ turns. Once pressure has bled off, thread Connector (10) back into the Middle Cylinder (12). 6. 6. Clean any debris from the vent hole in the bottom end of the Middle Cylinder (12). 7. Scribe a line across the thread connection between the Upper Connector (14) and Middle Cylinder (12). 8. Slowly unscrew the Upper Connector (14) a maximum of 11½ turns from the Middle Cylinder (12). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 9. Do not back the Upper Connector (14) off more than 11-1/2] turns. Once pres- sure has bled off, thread Upper Connector back into the Middle Cylinder (12). 10. Reposition the W.L.P.S.A. in the vise on the Lower Cylinder (15) and secure in place with the vent holes in the Lower Cylinder positioned so the pressure will bleed away from personnel. 11. Clean any debris from the vent hole in the Upper end of the Lower Cylinder (15). 12. Scribe a line across the thread connection between the Lower Cylinder (15) and Upper Connector (14). 13. Slowly unscrew the Upper Connector (14) a maximum of 11-1/2 turns from the Lower Cylinder (15). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 14. Do not back the Upper Connector (14) off more than 11-1/2 turns. Once pressure has bled off, thread Upper Connector back into the Lower Cylinder (15). 15. Clean any debris from the vent hole in the bottom end of the Lower Cylinder (15). Position vent hole in the Lower Cylinder so the pressure will discharge away from personnel. 16. Scribe a line across the thread connection between the Lower Cylinder (15) and Lower Connector (19). 17. Slowly unscrew the Lower Connector (19) a maximum of 13 turns from the Lower Cylinder (15). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 18. Do not back the Lower Connector (19) off more than 13 turns. Allow a sufficientamount of time to release the pressure. Once pressure has bled off, thread theLower Connector back into the Lower Cylinder (15). 19. Note: The W.L.P.S.A. is now ready for transport or disassembly since all pressurehas been bled from it. Contact Baker Hughes Engineering if any difficulties were encountered in Phase I or Phase II of the procedure. Once the wireline pressure setting assembly has been returned to the warehouse, the warehouse personnel are required to perform Phase I and Phase II of the bleed-off procedure again to ensure all trapped pressure has been bled out of the W.L.P.S.A. prior to disassembly. Step Action 1. Place the W.L.P.S.A. in a vise on the Upper Cylinder (5) and secure in place with the vent holes in the Upper Cylinder positioned so the pressure will bleed away from personnel. 2. Clean any debris from the vent hole in the bottom end of the Upper Cylinder (5). 3. Scribe a line across the thread connection between the Cylinder Connector (6) and Upper Cylinder (5). 4. Slowly unscrew the Cylinder Connector (6) a maximum of 7 turns from the Upper Cylinder (5). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 5. Do not back the Cylinder Connector (6) off more than 7 turns. Once pressure has bled off, thread Cylinder Connector back into the Upper Cylinder (5). 6. Reposition the W.L.P.S.A. in the vise on the Lower Cylinder (7) and secure in place with the vent holes in the Lower Cylinder positioned so the pressure will bleed away from personnel. 7. Clean any debris from the vent hole in the Upper end of the Lower Cylinder (7). 8. Scribe a line across the thread connection between the Lower Cylinder (7) and Cylinder Connector (6). 9. Slowly unscrew the Cylinder Connector (6) a maximum of 7 turns from the Lower Cylinder (7). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 10. Do not back the Cylinder Connector (6) off more than 7 turns. Once pressure has bled off, thread Cylinder Connector back into the Lower Cylinder (7). 11. Clean any debris from the vent hole in the bottom end of the Lower Cylinder (7). Position vent hole in the Lower Cylinder so the pressure will discharge away from personnel. 12. Scribe a line across the thread connection between the Lower Cylinder (7) and Cylinder Head (12). 13. Slowly unscrew the Cylinder Head (12) a maximum of 7 turns from the Lower Cylinder (7). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 14. Do not back the Cylinder Head (12) off more than 7 turns. Allow a sufficient amount of time to release the pressure. Once pressure has bled off, thread the Cylinder Head back into the Lower Cylinder (7). 15. Note: The W.L.P.S.A. is now ready for transport or disassembly since all pressure has been bled from it. Contact Baker Hughes engineering if any difficulties were encountered in Phase I or Phase II of the procedure. Once the wireline pressure setting assembly has been returned to the warehouse, the warehouse personnel are required to perform Phase I and Phase II of the bleed-off procedure again to ensure all trapped pressure has been bled out of the W.L.P.S.A. prior to disassembly. 16. Verify that you have viewed the E-4 Wireline Pressure Setting Assembly (size 10) phase I and phase II bleed-off procedure animation. Oil High Pressure Gas Before transporting or disassembly is started, the Phase II Bleed-off procedure must be followed to verify that no additional pressure is trapped in the lower section of the W.L.P.S.A. Before transporting or disassembly is started, the Phase II Bleed-off procedure must be followed to verify that no additional pressure is trapped in the lower section of the W.L.P.S.A. Oil High Pressure Gas Step Action 1. Lay tools down, being careful not to damage the wireline adapter kit. 2. Position the W.L.P.S.A. so that the bleeder disk system faces up. 3. Locate the bleeder vent hole in the Pressure Chamber (1) next to the bleeder disk system. Make sure this vent hole is pointed away from all personnel and is pointing in the down wind direction. All personnel are required to stand on the side of the tool that is opposite from the vent hole. 4. Carefully remove the Filler Screw (20), left-hand thread. Watch the Disk Retainer (19) while removing the Filler Screw (20) to make sure the Disk Retainer does not rotate. Loosening the Disk Retainer while removing the Filler Screw Could result in serious bodily injury or even death n If the Filler Screw cannot be removed without loosening the Disk Retainer, proceed to step 11 of Phase I n Wear standard PPE including a hard hat, as well as ear and eye protection 5. Slowly thread (left-hand thread) the Bleeder Wrench (22) into the Disk Retainer (19). Keep hands away from the vent hole at all times Could result in serious bodily injury or even death n Wear standard PPE including a hard hat, as well as ear and eye protection 6. Once the Bleeder Wrench (22) makes contact with the Piercing Disk (18), continue threading the Bleeder Wrench into the disk retainer slowly. Do not make full rotations of the Bleeder Wrench, instead alternate 1 /4 turn left, 1 /4 turn right-hand rotation and increasing each oscillation by a 1 /4 turn, until the disk is punctured. 7. When the tool starts to bleed off, make an additional ½ turn to the left and then back off 1 /4 of a turn. Do not screw the Bleeder Wrench (22) in tight because it can seal against the piercing disk and prevent bleeding. 8. Do not turn the Bleeder Wrench (22) to the right until the tool is completely bled off. 9. Once the Bleeder Wrench (22) is bottomed out, carefully turn it to the right 1 /4 turn, watching to be sure that the Disk Retainer (19) does not rotate. 10. If the Disk Retainer (19) rotates, turn it to the left, hand tight. If the pressure has been released remove the Bleeder Wrench (22) If the Piercing disk was not punctured and the pressure was not released, do not remove the Bleeder Wrench (22) Could result in serious bodily injury or even death n Ensure that the Piercing disk is punctured n Wear standard PPE including a hard hat, as well as ear and eye protection 11. Clean any debris from the bleed hole in the top end of the Pressure Chamber (1). 12. Position bleed hole in the Pressure Chamber (1) away from personnel. 13. Scribe a line across the thread connection between the Baker Hughes firing head and Pressure Chamber (1). 14. Hold back up on the Pressure Chamber (1) and slowly unscrew the firing head a maximum of seven [7] turns from the Pressure Chamber. 15. Do not back the firing head off more than 7 turns. 16. Allow a sufficient amount of time to release the pressure. 17. Thread the firing head back into the Pressure Chamber (1). Make sure the Bleeder Wrench (22) is in its original position from step 9 of Phase I. 18. Clean any debris from the vent hole in the top end of the Upper Cylinder (4). 19. Scribe a line across the thread connection between the Pressure Chamber (1) and Upper Cylinder (4). 20. Hold back up on the Upper Cylinder (4) and slowly unscrew the Pressure Chamber (1) a maximum of 6½ turns from the Upper Cylinder 21. Do not back off the Pressure Chamber (1) more than 6½ turns. 22. Allow a sufficient amount of time to release the pressure. 23. Thread the Pressure Chamber (1) back into the Upper Cylinder (4). 25. All trapped pressure should be bled off from the Upper section of the W.L.P.S.A. Slowly remove the Bleeder Wrench (22) from the Disk Retainer (19) if it was not removed in step 10 of Phase I. 26. Proceed to Phase II. Step Action 1. Place the W.L.P.S.A. in a vise on the Upper Cylinder (4) and secure in place with the vent holes in the Upper Cylinder (4) positioned so the pressure will bleed away from personnel. 2. Clean any debris from the vent hole in the bottom end of the Upper Cylinder (4). 3. Scribe a line across the thread connection between the Cylinder Connector (5) and Upper Cylinder (4). 4. Slowly unscrew the Cylinder Connector (5) a maximum of 6½ turns from the Upper Cylinder (4). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 5. Do not back the Cylinder Connector (5) off more than 6½ turns. Once pressure has bled off, thread Cylinder Connector (5) back into the Upper Cylinder (4). 6. Reposition the W.L.P.S.A. in the vise on the Lower Cylinder (4) and secure in place with the vent holes in the Lower Cylinder (4) positioned so the pressure will bleed away from personnel. 7. Clean any debris from the vent hole in the Upper end of the Lower Cylinder (4). 8. Scribe a line across the thread connection between the Lower Cylinder (4) and Cylinder Connector (5). 9. Slowly unscrew the Cylinder Connector (5) a maximum of 6½ turns from the Lower Cylinder (4). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 10. Do not back the Cylinder Connector (5) off more than 6½ turns. Once pressure has bled off, thread Cylinder Connector (5) back into the Lower Cylinder (4). 11. Clean any debris from the vent hole in the bottom end of the Lower Cylinder (4). Position vent hole in the Lower Cylinder (4) so the pressure will discharge away from personnel. 12. Scribe a line across the thread connection between the Lower Cylinder (4) and Cylinder Head (9). 13. Slowly unscrew the Cylinder Head (9) a maximum of 6½ turns from the Lower Cylinder (4). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A. 14. Do not back the Cylinder Head (9) off more than 6½ turns. Allow a sufficient amount of time to release the pressure. Once pressure has bled off, thread the Cylinder Head (9) back into the Lower Cylinder (4). 15. Note: The W.L.P.S.A. is now ready for transport or disassembly since all pressure has been bled from it. Contact Baker Hughes engineering if any difficulties were encountered in Phase I or Phase II of the procedure. Once the wireline pressure setting assembly has been returned to the warehouse the warehouse personnel are required to perform Phase I and Phase I of the bleed-off procedure again to ensure all trapped pressure has been bled out of the W.L.P.S.A. prior to disassembly. 16. Verify that you have viewed the E-4 Wireline Pressure Setting Assembly (size 20) phase I and phase II bleed-off procedure animation. Oil High Pressure Gas *WARNING: After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury. Safety glasses, globes and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A should always be bled in a well ventilated area. Phase I Phase I Phase I Phase II Phase II Phase II *WARNING: After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury. Safety glasses, globes and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A should always be bled in a well ventilated area. *WARNING: After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury. Safety glasses, globes and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A should always be bled in a well ventilated area. Model E-4Wireline Pressure Setting Assembly Phase I Step 11-17 Phase I Step 1-10 Phase I Step 18-25 Phase II Step 1-5 Phase II Step 6-10 Phase II Step 11-14 Pressure Chamber Upper Cylinder Cylinder Connector Lower Cylinder Cylinder Head Before transporting or disassembly is started, the Phase II Bleed-off procedure must be followed to verify that no additional pressure is trapped in the lower section of the W.L.P.S.A. Model E-4Wireline Pressure Phase I Step 17-23 Phase I Step 1-9 Phase I Step 10-16 Pressure Chamber Upper Cylinder Connector Middle Cylinder Upper Connector Lower Cylinder Lower Connector Phase II Step 1-5 Phase II Step 6-9 Phase II Step 10-14 Phase II Step 15-19 Model E-4Wireline Pressure Setting Assembly Phase I Step 10-16 Phase I Step 1-9 Phase I Step 17-24 Phase II Step 1-5 Phase II Step 6-10 Phase II Step 11-14 Pressure Chamber Manual Bleeder Valve Connector Upper Cylinder Cylinder Connector Lower Cylinder Cylinder Head Size: 10 E-4 Size: 05 E-4 Size: 20 E-4 ©2014 Baker Hughes. All rights reserved Pub No.42147

Transcript of Model E-4 Wireline Pressure Setting Assemblies · Piston Rod H01-35701-00 Setting Mandrel...

Page 1: Model E-4 Wireline Pressure Setting Assemblies · Piston Rod H01-35701-00 Setting Mandrel H01-21746-00 Cross Link H01-20523-00 Link Retaining Ring H01-22107-00 Cylinder H01-20528-01

* Cylinders with special heavy wall for use with bottom hole pressures above 15,000 psi. Bleeder Disk must be used with heavy wall cylinders.

* Cylinders with special heavy wall for use with bottom hole pressures above 15,000 psi. Bleeder Disk must be used with heavy wall cylinders.

BLEED-OFF PROCEDURES

Model E-4™ Wireline Pressure Setting AssembliesSize: 05 E-4 Size: 10 E-4 Size: 20 E-4

O-RingHWW-B214-H40

O-RingHWW-B112-H40

O-RingHWW-B213-H40

O-RingHWW-B214-H40

O-RingHWW-B114-H40

Cross Link Sleeve

Piston RodH02-03086-00

Lower PistonH01-64171-00

Upper Connector

H01-64174-00

Lower ConnectorH02-03087-00

Setting MandrelH02-03088-00

Link Retaining Ring H02-03092-00

Cross LinkH02-03089-00

Lower CylinderH02-03090-00

PistonH01-64170-00

ConnectorH02-01394-00

Middle CylinderH02-01398-01

Pressure ChamberH02-03085-00

Upper CylinderH02-10859-01

Set ScrewHWW-G518-0B1

Set ScrewHWW-G518-060

Set ScrewHWW-G518-080

O-RingHWW-B11-H401

Disk RetainerH03-57636-00

Piercing DiskH03-62161-00

Redress Kits:O-Ring Kit: H03-61152-00Disk Kit: H03-61151-00Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings.

O-RingHWW-B327-H40

O-RingHWW-B211-H40

O-RingHWW-B327-H40

Cross LinkH01-23479-00

Cross Link SleeveH01-23771-00

Piston RodH01-51580-00

Setting MandrelH01-36368-00

Pressure ChamberH01-44898-01 or

Heavy Duty H07-53086-01*

Upper CylinderH01-44900-01 or

Heavy Duty H01-48579-01*

Lower CylinderH01-23473-01 or

Heavy Duty H01-44130-01*

Link Re taining Ring

H01-23478-00

Cylinder HeadH01-23477-00

PistonH01-86574-00

Cylinder ConnectorH01-47441-00

Bleeder Valve Connector H01-44899-01

Floating PistonH01-23472-00

Set ScrewHWW-G51D-080 Set Screw

HWW-G51D-0H0

Set ScrewHWW-G518-0D6

O-RingHWW-B327-H40

O-RingHWW-B213-H40

Disk RetainerH03-52673-00

Piercing DiskH03-43861-00

Filler ScrewH038254800

Redress Kits:O-Ring Kit: H07-53431-00Disk Kit: H03-45158-00Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings.

Set ScrewHWW-G51D-0H0

O-RingHWW-B334-H40

O-RingHWW-B216-H40

Cross Link SleeveH01-22110-00

Piston RodH01-35701-00

Setting MandrelH01-21746-00

Cross LinkH01-20523-00

Link Retaining RingH01-22107-00

CylinderH01-20528-01 or

Heavy Duty H01-44131-01*

CylinderH01-20528-01 or

Heavy Duty H01-44131-01*

Cylinder HeadH01-20542-00

PistonH01-35700-00

Cylinder ConnectorH01-21362-00

Floating PistonH07-57072-00

Pressure ChamberH01-36274-01

Cap ScrewHWW-G118-0D0

Retaining PinH01-33451-00

O-RingHWW-B213-H40

Disk RetainerH03-52673-00

Piercing DiskH03-43861-00

Filler ScrewH038254800

Redress Ki ts:O-Ring Kit: H07-53432-00Disk Kit: H03-45158-00Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings.

DISTANCE FROM END OF CYLINDER TO OIL

InstructionsInvert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run.

A = distance from end of cylinder to oil level

A

Not enough oil shortens the setting stroke, resulting in failure to part the release stud.

Too much oil will result in presetting.

OIL LEVELS ARE IMPORTANT

#20 Standard Power ChargeH437-64-3223

#20 S TANDARDBaker Hughes #20 Standard Power

ChargeMaterial No: H437-64-3223

#20 Slow-Set Power ChargeH437-66-0020

#20 SLO W-SETBaker Hughes #20 Slow-Set Power

ChargeMaterial No: H437-66-2300

FIRING HEAD AND ADJUSTMENT

1

2

Firing Pin Adjustment

H437-21

Size 05 = 15/32 in. Max. Standoff (Ref.)

FIRING HEAD AND ADJUSTMENTFIRING HEAD AND ADJUSTMENT

InstructionsInvert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run.

A = distance from end of cylinder to oil level

Not enough oil shortens the setting stroke, resulting in failure to part the release stud.

Too much oil will result in presetting.

OIL LEVELS

InstructionsInvert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum welltemperature expected on run.

A = distance from end of cylinder to oil level

Not enough oil shortens the setting stroke, resulting in failure to part the release stud.

■■

■ ■

■ Too much oil will result in presetting.

OIL LEVELS ARE IMPOR TANT

Cartridge SeatH01-23769-00

POWER CHARGE

#05 Standard Power ChargeH437-64-1500

#05 STANDARDBaker Hughes #05 Standard Power

ChargeMaterial No: H437-64-1500

POWER CHARGE #10 Standard Power Charge H437-64-2113

#10 S TANDARDBaker Hughes #10

Standard Power ChargeMaterial No: H437-64-2113

#10 Slow-Set Power ChargeH437-66-0010

#10 SLO W-SETBaker Hughes #10

Slow-Set Power ChargeMaterial No: H437-66-0010

POWER CHARGE

BLEEDER DISK AND WRENCH

Bleeder Disk

Bleeder Wrench H03-90987-00

Bleeder Disk

Anchor BoltH038101200

Disk Retainer SocketH038100500

Bleeder Wrench H03-90475-00

BLEEDER DISK AND WRENCH

Bleeder Disk

Bleeder WrenchH437440001

BLEEDER DISK AND WRENCH

Cartridge Se atH01-22417-00

Secondary IgniterH437-43-1000

Secondary IgniterH437-43-1000

Secondary IgniterH437-43-1000

Primary Igniter H437440001

IGNITERS IGNITERS IGNITERS

200°- 275°

275°- 350°

350°- 400°

Oil Level GaugeModel E-4

Wireline Pressure Setting Assembly

Oil Level From

End O

f Cylinder

Fill Cylinder with O

il At 70° F To Proper Line for Tem

peratureA

t Setting Depth

Size 20

(°F)

Less than 200°

Oil Level GaugeModel E-4

Wireline Pressure Setting Assembly

Fill Cylinder with O

il at 70° F To

Proper Line for Temperature

at Setting D

epth

Oil Level from

End O

f Cylinder

(°F)

Size 10

(°F)

Size 5

Less Than 200°

275° - 350°

350° - 400°

Less Than 200°

200° - 275°

275°- 350°

350°- 400°

Firing HeadH437-20-1000

Oil Level GaugeModel E-4

Wireline Pressure Setting Assembly

Fill Cylinder with O

il at 70° F To Proper Line for Tem

peratureat Setting D

epth

Oil Level from

End of Cylinder

(°F)

Size 10

(°F)

Size 5

Less Than 200°

275° - 350°

350° - 400°

Less Than 200°

200° - 275°

275°- 350°

350°- 400°

Firing HeadH437-20-2000

21/8 in. Min.

1

2

Firing Pin Adjustment

H437-20

Size 10 = 9/32 in.Max. Standoff(Ref.)

23/8 in. Min.

Firing Pin Adjustment

H437-20

1

2

Size 20 = 5/32 in. Max. S tandoff (Ref.)

23/8 in. Min.

BeanH01-644690-00

Retaining Pin H01-86690-00

AA

200 or less

201 - 275

276 - 350

351 - 400

Temperature(°F)

Dimension A (inches)

Size 05

31/4

31/4

31/2

35/8

DISTANCE FROM END OF CYLINDER TO OIL

200 or less

201 - 275

276 - 350

351 - 400

Temperature(°F)

Dimension A (inches)

Size 10

4

41/8

43/8

45/8

200 or less

201 - 275

276 - 350

351 - 400

Temperature(°F)

Dimension A (inches)

Size 20

4

41/2

5

51/2

DISTANCE FROM END OF CYLINDER TO OIL

Primary Igniter H437440001

Primary Igniter H437440001

Firing Head H437-21-0500 Firing Head

Redress KitH03-56876-00

Firing HeadRedress Kit

H03-56877-00

Firing HeadRedress Kit

H03-56878-00

Anchor BoltH038101200

Disk Retainer SocketH038100500

Step Action

1. Lay tools down, being careful not to damage the wireline adapter kit.

2. Position the W.L.P.S.A. so that the bleeder disk system faces up.

3.Locate the bleeder vent hole in the Pressure Chamber (7) next to the bleeder disk system. Make sure this vent hole is pointed away from all personnel and is pointing in the down wind direction. All personnel are required to stand on the side of the tool that is opposite from the vent hole.

4.Slide the Bleeder Wrench Assembly (28) over the W.L.P.S.A. The vent hole in the Pressure Chamber (7) must be aligned with the open side of the Bleeder Wrench Housing (28A).

5.Align the Piercing Screw (28C) with the hole in the Retainer (4). Hand-tighten Piercing Screw until it makes contact with the Piercing Disk (5).

6. Secure the Bleeder Wrench Assembly (28) to the W.L.P.S.A. with two ½–13 Hex Socket Set Screws (28B).

7.

Slowly thread (right-hand thread) the Piercing Screw (28C) into the bleeder wrench until the Piercing Disk (5) is punctured. Assembly (28) Could result in serious bodily injury or even death

n Wear standard PPE including a hard hat, as well as ear and eye protection

n Keep hands away from the vent hole at all times could result in serious bodily injury or even death

n Wear standard PPE including a hard hat, as well as ear and eye protection

8.When the tool starts to bleed off, make an additional 1 turn and then stop. Do not screw the Piercing Screw (28C) in tight because it can seal against the Piercing Disk (5) and prevent bleeding.

9.

Do not turn the Piercing Screw (28C) to the left until the tool is completely bled off. If pressure has been completely bled off, remove Bleeder Disk Assembly (28). Ensure personnel are not leaning over the Bleeder Wrench Assembly (28) Could result in serious bodily injury or even death

n Wear standard PPE including a hard hat, as well as ear and eye protection Keep hands away from the vent hole at all times Could result in serious bodily injury or even death

n Wear standard PPE including a hard hat, as well as ear and eye protection If the Piercing Disk (5) was not punctured and the pressure was not released

10. Clean any debris from the vent hole in the top end of the Pressure Chamber (1).

11. Position vent hole in the Upper Cylinder (9) away from personnel.

12. Scribe a line between the Bleeder Wrench Assembly (28) and Upper Cylinder (9).

13.Hold back up on the Upper Cylinder (9) and slowly unscrew the Pressure Chamber (7) by turning on the Bleeder Wrench Assembly (28) a maximum of 11½ turns from the Upper Cylinder (9).

14. Do not back the Pressure Chamber (7) off more than 11½ turns.

15. Allow a sufficient amount of time to release the pressure.

16. Thread the Pressure Chamber (1) back into the Upper Cylinder (9).

17. Clean any debris from the vent hole in the bottom end of the Upper Cylinder (9).

18. Position vent hole in the Upper Cylinder (9) away from personnel.

19. Scribe a line across the thread connection between the Upper Cylinder (9) and Connector (10).

20.Hold back up on the Upper Cylinder (9) and slowly unscrew the Connector (10) a maximum of 11½ turns from the Upper Cylinder (9)

21. Do not back off the Connector (10) more than 11½ turns. Allow a sufficient amount of time to release the pressure.

22. Thread the Connector (10) back into the Upper Cylinder (9).

23. All trapped pressure should be bled off from the Upper section of the W.L.P.S.A. Slowly remove the Bleeder Wrench Assembly (28) from the Pressure Chamber (7) if it was not removed in step 9 of Phase I.

24. Proceed to Phase II.

Step Action

1. Lay tools down, being careful not to damage the wireline adapter kit.

2. Position the W.L.P.S.A. so that the bleeder disk system faces up.

3.Locate the bleeder vent hole in the Manual Bleeder Valve Connector (3) next to the bleeder disk system. Make sure this vent hole is pointed away from all personnel and is pointing in the down wind direction. All personnel are required to stand on the side of the tool that is opposite from the vent hole.

4.

Carefully remove the Filler Screw (23), left-hand thread. Watch the Disk Retainer (22) while removing the Filler Screw to make sure the Disk Retainer does not rotate. Loosening the Disk Retainer while removing the Filler Screw Could result in serious bodily injury or even death

n If the Filler Screw cannot be removed without loosening the Disk Retainer, proceed to step 10 of Phase I

n Wear standard PPE including a hard hat, as well as ear and eye protection

5.

Slowly thread (left-hand thread) the Bleeder Wrench (25) into the Disk Retainer (22).Ensure personnel are not leaning over the Bleeder Wrench (25) Could result in serious bodily injury or even death• Wear standard PPE including a hard hat, as well as ear and eye protectionKeep hands away from the vent hole at all times Could result in serious bodily injury or even death• Wear standard PPE including a hard hat, as well as ear and eye protection

6.Once the Bleeder Wrench (25) makes contact with the Piercing Disk (21), continue threading the Bleeder Wrench into the Disk Retainer (22) slowly. Do not make full rotations of the Bleeder Wrench, instead alternate 1/4 turn left, 1/4 turn right-hand rotation and increasing each oscillation by a 1/4 turn, until the Piercing Disk is punctured.

7.When the tool starts to bleed off, make an additional ½ turn to the left and then back off 1/4 of a turn. Do not screw the Bleeder Wrench (22) in tight because it can seal against the Piercing Disk (21) and prevent bleeding.

8. Once the Bleeder Wrench (25) is bottomed out, carefully turn it to the right 1/4 turn, watching to be sure that the Disk Retainer (22) does not rotate.

9.

If the Disk Retainer (22) rotates, turn it to the left, hand tight. If the pressure has been released, remove the Bleeder Wrench (25). If the Piercing Disk (21) was not punctured and the pressure was not released, do not remove the Bleeder Wrench (25) Could result in serious bodily injury or even death

n Wear standard PPE including a hard hat, as well as ear and eye protection

10. Clean any debris from the vent hole in the top end of the Pressure Chamber (1).

11. Position vent hole in the Pressure Chamber (1) away from personnel.

12. Scribe a line across the thread connection between the Baker Hughes firing head and Pressure Chamber (1).

13. Hold back up on the Pressure Chamber (1) and slowly unscrew the firing head a maximum of 6 turns from the Pressure Chamber.

14. Do not back the firing head off more than 6 turns.

15. Allow a sufficient amount of time to release the pressure.

16. Thread the firing head back into the Pressure Chamber (1). Make sure the Bleeder Wrench (25) is in its original position from step 8 of Phase I.

17. Clean any debris from the vent hole in the top end of the Upper Cylinder (5).

18. Position vent hole in the Upper Cylinder (5) away from personnel.

19. Scribe a line across the thread connection between the Manual Bleeder ValveConnector (3) and Upper Cylinder (5).

20. Hold back up on the Upper Cylinder (5) and slowly unscrew the Manual Bleeder Valve Connector (3) a maximum of 8 turns from the Upper Cylinder (5).

21. Do not back off the Manual Bleeder Valve Connector (3) more than 8 turns.

22. Allow a sufficient amount of time to release the pressure.

23. Thread the Manual Bleeder Valve Connector (3) back into the Upper Cylinder (5)

24.All trapped pressure should be bled off from the Upper section of the W.L.P.S.A. Slowly remove the Bleeder Wrench (22) from the Disk Retainer (19) if it was not removed in step 9 of Phase I.

25. Proceed to Phase II.

Step Action

1.Place the W.L.P.S.A. in a vise on the Middle Cylinder (12) and secure in place with the vent holes in the Middle Cylinder positioned so the pressure will bleed away from personnel.

2. Clean any debris from the vent hole in the upper end of the Middle Cylinder (12).

3.Scribe a line across the thread connection between the Connector (10) and Middle Cylinder (12).

4.

Slowly unscrew the Connector (10) a maximum of 11-1/2 turns from the Middle Cylinder (12). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

5.Do not back the Connector (10) off more than 11½ turns. Once pressure has bled off, thread Connector (10) back into the Middle Cylinder (12).

6.6. Clean any debris from the vent hole in the bottom end of the Middle Cylinder (12).

7.Scribe a line across the thread connection between the Upper Connector (14) and Middle Cylinder (12).

8.

Slowly unscrew the Upper Connector (14) a maximum of 11½ turns from the Middle Cylinder (12). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

9.Do not back the Upper Connector (14) off more than 11-1/2] turns. Once pres-sure has bled off, thread Upper Connector back into the Middle Cylinder (12).

10.Reposition the W.L.P.S.A. in the vise on the Lower Cylinder (15) and secure in place with the vent holes in the Lower Cylinder positioned so the pressure will bleed away from personnel.

11. Clean any debris from the vent hole in the Upper end of the Lower Cylinder (15).

12.Scribe a line across the thread connection between the Lower Cylinder (15) and Upper Connector (14).

13.

Slowly unscrew the Upper Connector (14) a maximum of 11-1/2 turns from the Lower Cylinder (15). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

14.Do not back the Upper Connector (14) off more than 11-1/2 turns. Once pressure has bled off, thread Upper Connector back into the Lower Cylinder (15).

15.Clean any debris from the vent hole in the bottom end of the Lower Cylinder (15). Position vent hole in the Lower Cylinder so the pressure will discharge away from personnel.

16.Scribe a line across the thread connection between the Lower Cylinder (15) and Lower Connector (19).

17.

Slowly unscrew the Lower Connector (19) a maximum of 13 turns from the Lower Cylinder (15). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

18.Do not back the Lower Connector (19) off more than 13 turns. Allow a sufficientamount of time to release the pressure. Once pressure has bled off, thread theLower Connector back into the Lower Cylinder (15).

19.

Note: The W.L.P.S.A. is now ready for transport or disassembly since all pressurehas been bled from it. Contact Baker Hughes Engineering if any difficulties were encountered in Phase I or Phase II of the procedure. Once the wireline pressure setting assembly has been returned to the warehouse, the warehouse personnel are required to perform Phase I and Phase II of the bleed-off procedure again to ensure all trapped pressure has been bled out of the W.L.P.S.A. prior to disassembly.

Step Action

1.Place the W.L.P.S.A. in a vise on the Upper Cylinder (5) and secure in place with the vent holes in the Upper Cylinder positioned so the pressure will bleed away from personnel.

2. Clean any debris from the vent hole in the bottom end of the Upper Cylinder (5).

3.Scribe a line across the thread connection between the Cylinder Connector (6) and Upper Cylinder (5).

4.

Slowly unscrew the Cylinder Connector (6) a maximum of 7 turns from the Upper Cylinder (5). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

5.Do not back the Cylinder Connector (6) off more than 7 turns. Once pressure has bled off, thread Cylinder Connector back into the Upper Cylinder (5).

6.Reposition the W.L.P.S.A. in the vise on the Lower Cylinder (7) and secure in place with the vent holes in the Lower Cylinder positioned so the pressure will bleed away from personnel.

7. Clean any debris from the vent hole in the Upper end of the Lower Cylinder (7).

8.Scribe a line across the thread connection between the Lower Cylinder (7) and Cylinder Connector (6).

9.

Slowly unscrew the Cylinder Connector (6) a maximum of 7 turns from the Lower Cylinder (7). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

10.Do not back the Cylinder Connector (6) off more than 7 turns. Once pressure has bled off, thread Cylinder Connector back into the Lower Cylinder (7).

11.Clean any debris from the vent hole in the bottom end of the Lower Cylinder (7). Position vent hole in the Lower Cylinder so the pressure will discharge away from personnel.

12.Scribe a line across the thread connection between the Lower Cylinder (7) and Cylinder Head (12).

13.

Slowly unscrew the Cylinder Head (12) a maximum of 7 turns from the Lower Cylinder (7). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

14.Do not back the Cylinder Head (12) off more than 7 turns. Allow a sufficient amount of time to release the pressure. Once pressure has bled off, thread the Cylinder Head back into the Lower Cylinder (7).

15.

Note: The W.L.P.S.A. is now ready for transport or disassembly since all pressure has been bled from it. Contact Baker Hughes engineering if any difficulties were encountered in Phase I or Phase II of the procedure. Once the wireline pressure setting assembly has been returned to the warehouse, the warehouse personnel are required to perform Phase I and Phase II of the bleed-off procedure again to ensure all trapped pressure has been bled out of the W.L.P.S.A. prior to disassembly.

16.Verify that you have viewed the E-4 Wireline Pressure Setting Assembly (size 10) phase I and phase II bleed-off procedure animation.

OilHigh Pressure Gas

Before transporting or disassembly is started, the Phase II Bleed-off procedure must be followed to verify that no additional pressure is trapped in the lower section of theW.L.P.S.A.

Before transporting or disassembly is started, the Phase II Bleed-off procedure must be followed to verify that no additional pressure is trapped in the lower section of the W.L.P.S.A.

OilHigh Pressure Gas

Step Action

1. Lay tools down, being careful not to damage the wireline adapter kit.

2. Position the W.L.P.S.A. so that the bleeder disk system faces up.

3.Locate the bleeder vent hole in the Pressure Chamber (1) next to the bleeder disk system. Make sure this vent hole is pointed away from all personnel and is pointing in the down wind direction. All personnel are required to stand on the side of the tool that is opposite from the vent hole.

4.

Carefully remove the Filler Screw (20), left-hand thread. Watch the Disk Retainer (19) while removing the Filler Screw (20) to make sure the Disk Retainer does not rotate. Loosening the Disk Retainer while removing the Filler Screw Could result in serious bodily injury or even death

n If the Filler Screw cannot be removed without loosening the Disk Retainer, proceed to step 11 of Phase I

n Wear standard PPE including a hard hat, as well as ear and eye protection

5.

Slowly thread (left-hand thread) the Bleeder Wrench (22) into the Disk Retainer (19). Keep hands away from the vent hole at all times Could result in serious bodily injury or even death

n Wear standard PPE including a hard hat, as well as ear and eye protection

6.Once the Bleeder Wrench (22) makes contact with the Piercing Disk (18), continue threading the Bleeder Wrench into the disk retainer slowly. Do not make full rotations of the Bleeder Wrench, instead alternate 1/4 turn left, 1/4 turn right-hand rotation and increasing each oscillation by a 1/4 turn, until the disk is punctured.

7.When the tool starts to bleed off, make an additional ½ turn to the left and then back off 1/4 of a turn. Do not screw the Bleeder Wrench (22) in tight because it can seal against the piercing disk and prevent bleeding.

8. Do not turn the Bleeder Wrench (22) to the right until the tool is completely bled off.

9. Once the Bleeder Wrench (22) is bottomed out, carefully turn it to the right 1/4 turn, watching to be sure that the Disk Retainer (19) does not rotate.

10.

If the Disk Retainer (19) rotates, turn it to the left, hand tight. If the pressure has been released remove the Bleeder Wrench (22) If the Piercing disk was not punctured and the pressure was not released, do not remove the Bleeder Wrench (22) Could result in serious bodily injury or even death

n Ensure that the Piercing disk is punctured

n Wear standard PPE including a hard hat, as well as ear and eye protection

11. Clean any debris from the bleed hole in the top end of the Pressure Chamber (1).

12. Position bleed hole in the Pressure Chamber (1) away from personnel.

13. Scribe a line across the thread connection between the Baker Hughes firing head and Pressure Chamber (1).

14. Hold back up on the Pressure Chamber (1) and slowly unscrew the firing head a maximum of seven [7] turns from the Pressure Chamber.

15. Do not back the firing head off more than 7 turns.

16. Allow a sufficient amount of time to release the pressure.

17. Thread the firing head back into the Pressure Chamber (1). Make sure the Bleeder Wrench (22) is in its original position from step 9 of Phase I.

18. Clean any debris from the vent hole in the top end of the Upper Cylinder (4).

19. Scribe a line across the thread connection between the Pressure Chamber (1) and Upper Cylinder (4).

20. Hold back up on the Upper Cylinder (4) and slowly unscrew the Pressure Chamber (1) a maximum of 6½ turns from the Upper Cylinder

21. Do not back off the Pressure Chamber (1) more than 6½ turns.

22. Allow a sufficient amount of time to release the pressure.

23. Thread the Pressure Chamber (1) back into the Upper Cylinder (4).

25.All trapped pressure should be bled off from the Upper section of the W.L.P.S.A. Slowly remove the Bleeder Wrench (22) from the Disk Retainer (19) if it was not removed in step 10 of Phase I.

26. Proceed to Phase II.

Step Action

1.Place the W.L.P.S.A. in a vise on the Upper Cylinder (4) and secure in place with the vent holes in the Upper Cylinder (4) positioned so the pressure will bleed away from personnel.

2. Clean any debris from the vent hole in the bottom end of the Upper Cylinder (4).

3.Scribe a line across the thread connection between the Cylinder Connector (5) and Upper Cylinder (4).

4.Slowly unscrew the Cylinder Connector (5) a maximum of 6½ turns from the Upper Cylinder (4). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

5.Do not back the Cylinder Connector (5) off more than 6½ turns. Once pressure has bled off, thread Cylinder Connector (5) back into the Upper Cylinder (4).

6.Reposition the W.L.P.S.A. in the vise on the Lower Cylinder (4) and secure in place with the vent holes in the Lower Cylinder (4) positioned so the pressure will bleed away from personnel.

7. Clean any debris from the vent hole in the Upper end of the Lower Cylinder (4).

8.Scribe a line across the thread connection between the Lower Cylinder (4) and Cylinder Connector (5).

9.Slowly unscrew the Cylinder Connector (5) a maximum of 6½ turns from the Lower Cylinder (4). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

10.Do not back the Cylinder Connector (5) off more than 6½ turns. Once pressure has bled off, thread Cylinder Connector (5) back into the Lower Cylinder (4).

11.Clean any debris from the vent hole in the bottom end of the Lower Cylinder (4). Position vent hole in the Lower Cylinder (4) so the pressure will discharge away from personnel.

12. Scribe a line across the thread connection between the Lower Cylinder (4) and Cylinder Head (9).

13.Slowly unscrew the Cylinder Head (9) a maximum of 6½ turns from the Lower Cylinder (4). There could be a combination of oil and trapped gas being released. Therefore precautions should be taken to contain any fluids that may be released from the W.L.P.S.A.

14.Do not back the Cylinder Head (9) off more than 6½ turns. Allow a sufficient amount of time to release the pressure. Once pressure has bled off, thread the Cylinder Head (9) back into the Lower Cylinder (4).

15.

Note: The W.L.P.S.A. is now ready for transport or disassembly since all pressure has been bled from it. Contact Baker Hughes engineering if any difficulties were encountered in Phase I or Phase II of the procedure. Once the wireline pressure setting assembly has been returned to the warehouse the warehouse personnel are required to perform Phase I and Phase I of the bleed-off procedure again to ensure all trapped pressure has been bled out of the W.L.P.S.A. prior to disassembly.

16.Verify that you have viewed the E-4 Wireline Pressure Setting Assembly (size 20) phase I and phase II bleed-off procedure animation.

OilHigh Pressure Gas

*WARNING:After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury. Safety glasses, globes and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A should always be bled in a well ventilated area.

Phase I Phase I Phase IPhase II Phase II Phase II

*WARNING:After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury. Safety glasses, globes and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A should always be bled in a well ventilated area.

*WARNING:After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury. Safety glasses, globes and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A should always be bled in a well ventilated area.

Model E-4™ Wireline Pressure Setting Assembly

Phase IStep 11-17

Phase IStep 1-10

Phase IStep 18-25

Phase IIStep 1-5

Phase IIStep 6-10

Phase IIStep 11-14

PressureChamber

UpperCylinder

CylinderConnector

LowerCylinder

CylinderHead

Before transporting or disassembly is started, the Phase II Bleed-off procedure must be followed to verify that no additional pressure is trapped in the lower section of the W.L.P.S.A.

Model E-4™ Wireline Pressure

Phase IStep 17-23

Phase IStep 1-9

Phase IStep 10-16

PressureChamber

UpperCylinder

Connector

MiddleCylinder

UpperConnector

LowerCylinder

LowerConnector

Phase IIStep 1-5

Phase IIStep 6-9Phase IIStep 10-14

Phase IIStep 15-19

Model E-4™ Wireline Pressure Setting Assembly

Phase IStep 10-16

Phase IStep 1-9

Phase IStep 17-24

Phase IIStep 1-5

Phase IIStep 6-10

Phase IIStep 11-14

PressureChamber

ManualBleeder

ValveConnector

UpperCylinder

CylinderConnector

LowerCylinder

CylinderHead

Size: 10 E-4Size: 05 E-4 Size: 20 E-4

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