Model Documentation. Working Drawing Documentation Once a design has been researched and approved,...
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![Page 1: Model Documentation. Working Drawing Documentation Once a design has been researched and approved, the part is sent to be prototyped or manufactured.](https://reader033.fdocuments.in/reader033/viewer/2022051401/56649e795503460f94b79923/html5/thumbnails/1.jpg)
Model Documentation
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Working Drawing Documentation
Once a design has been researched and approved, the part is sent to be prototyped or manufactured. Appropriate documentation is needed to communicate the idea to everyone in the company. This is the most difficult, time consuming, yet the most important part of engineering communication. These documentation are called working drawings.
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What are Working Drawings? Working drawings are a complete set of
documents that specify how an object will be manufactured and assembled. Each set should include: Part Drawings Assembly Drawings Parts List Any Special Specifications or Instructions.
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Working Drawings Elements of Working Drawings
Drawing Layout Drawing Views Dimensioning Annotations Multiple Features
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Drawing Layout Elements of Drawing Layout
Sheet Styles and Sizes Borders Title Block Scale Revision Block
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Sheet Sizes
INCH DRAWING SIZESDRAWING SIZE BORDER SIZE OVERALL PAPER SIZE
A 8.00 X 10.50 8.5 X 11.00B 10.50 X 16.50 11.00 X 17.00C 16.25 X 21.25 17.00 X 22.00D 21.00 X 33.00 22.00 X 34.00E 33.00 X 43.00 34.00 X 44.00
American National Standards InstituteANSI
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Title Block A box found in the lower right hand corner
of a drawing. It contains pertinent information on the part
Drawing Number Scale Material Title or Description Company Tolerances
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Title BlocksANSI Large style title block. All title blocks should include the followinginformation.
Name of person who did the drawing.Company name. Many times companies willcreate their own borders and their logo will appear also.
Remember working drawings are made of manydifferent types of drawings and there are usually more than one sheet that goes with a design.
Scale of the part is important so the person being communicated to can get an idea of what the part looks like.
Title of the project. As opposed to a specific part.Specific part name in relationship to the
total design.
Zoning is used to find specific locations on thedrawing. Usually shown in numbers and letters.
Another person will check the drawing and approve the part for manufacture.
Documentation of how many times the drawinghas been changed.
Size of sheet. Very valuable when printing.Name of person who checked the drawing. Just like first drafts of papers written in English class, drawings go through many revisions.
General notes and information. Located here you will see information on, fillet and rounds, tolerances, and other general information thatwould take up too much space on the drawing ifrepeated on every feature.
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Scale When objects can be drawn using the actual
dimensions, it is referred to as full scale or 1:1. Some objects are drawn larger than actual size, so one can clearly see details and dimensions these can be as large as 10:1.
Scale is represented as an equation. The left side is the drawing size and the right side represents the part.
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Scale
Scale 5:1
The bolt is drawn five times larger than actual size
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For clear and accurate dimensioning and specification of a part the drawing may need a variety of views.
The five basic views are: Orthographic Isometric Section Auxiliary Assembly
Drawing Views
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Orthographic (Multiview Drawings)
Orthographic Projection is also known as a Multiview drawing. Orthographic projection is a way to project a view based on a line of sight that is perpendicular to that view. There are six views to any object as shown in the next slide.
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Orthographic (Multiview Drawings)
The arrows represent the line of sight associated
with each view.
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Orthographic Principal Views
Front, Top and Right views
are used most often. You can see how other views resemblethese three except they are not
as clear due to hidden lines.
Note how the viewsare oriented. Each view is
adjacent to the other asif they were unfolded
from a 3D shape.
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Orthographic Angle of Projection
The example you have just seen is shown in the third angle of projection. This is the standard in the United States and Canada.
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Orthographic 3rd Angle Projection
ISO Symbol
Views are projected onto planes that exist on the face of that view. Arrows show the direction of the
projection
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Orthographic View Selection Steps in selecting the front view.
Most natural position or use. Shows best shape and characteristic contours. Longest dimensions. Fewest hidden lines. Most stable and natural position. Relationship of other views.
Most contours Longest side Least hidden lines Best natural position
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Orthographic View Selection
Longest DimensionMost natural position.
No hidden lines.
Best shape description.
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OrthographicView Selection Numbers A decision must be made in accordance to
how many views are needed on a drawing. Generally, three views are needed and, in some cases, only one or two.
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Orthographic Example2 Orthographic viewsare used instead of three.
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Orthographic Example3 View OrthographicDrawing
Dimensions to showsize and shape. Title Block gives
general informationabout the part.
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Placing and Locating Orthographic Views
Which orthographic views you need are based on the same rules we had in the sketching unit.
Steps in selecting the front. Most natural position or use. Shows best shape and characteristic contours. Longest dimensions. Fewest hidden lines. Most stable and natural position. Relationship of other views
Most contours. Longest side. Least hidden lines. Best natural position.
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Placing and Locating Orthographic Views
Parts are evenly spaced.Enough white space is left for dimensioning.
Third angle projection isused.
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Isometric Views An isometric view is a pictorial view
inserted in an orthographic drawing. An Isometric, meaning equal measure,
is created by rotating the object at equal angles to the projection plane in order to appear inclined and to show three faces.
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IsometricNote one pictorial view shows
height width and depth.Width and depth linesare drawn at 30 degrees from
the horizon line.
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Isometric Views Isometric View
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Section Views When a part has a lot of interior details,
hidden lines can make the part hard to understand and dimension. To see the interior of these parts, we cut some of the part away. This allows for details to be seen clearly, as well as, giving us alternative locations to properly dimension the part.
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Sectional Views Types of Sectional Views
Half Full Offset Removed Revolved Broken-out Aligned
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Half SectionNotice how the cutting plane line runs
through the center of the part and there is no arrow head.
In a half section, one quarter of the part is cut away. This is done with symmetrical parts where you would like to show the outside, as well as, the inside details.
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Full Section A full section is a view that shows what
the object looks like if it were cut in half.
A cutting plane line is used to indicate how the frontview was cut. It is also labeled in case another section
is necessary. The arrows should point in the line of sight as you are looking straight on at the section.
Section lines called Hatch lines are used to show where the part is solid. This helps to see the detail that would be
normally blocked and only shown as hidden lines.
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Offset SectionInterior features not in line with each other can be shown in an offset section view.Note how the cutting plane line changes and follows the center of each feature.
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Revolved Sections Used when an object has a constant
shape throughout the length that cannot be illustrated in an external view.
The section is revolved 90 degrees. It may be represented one of two ways, either broken away or not.
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Not Broken Away Revolved Section
Section is revolved 90 degrees
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Broken Away Revolved SectionSection is revolved
90 degrees and brokenaway from part
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Broken-out Section Views A small portion of an object may be
broken away to clarify an interior surface or feature. No cutting plane line is used.
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Broken-out Section View
Section exposesthe interior surfaces
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Auxiliary View To accurately view the true dimensions
of an inclined surface, one must create a view at 90 degrees from that inclined face. This is referred to as an Auxiliary View. This allows us to view the surface in its true size and shape.
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Primary Auxiliary ViewMany times a feature on a part cannot
be seen in true size and shape. When thisis the case we use an auxiliary view.
In order to see a feature in it’s true size and shape,we must look at it straight on or perpendicularto the plane in which the feature exists. Note
that in this view (the auxiliary view) the slotted hole is true size and shape.
To obtain this view the auxiliary must be drawnfrom the view that allows the line of sight to be
perpendicular to the desired feature.
Line of sight.
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Detail Views
A drawing of an individual part that contains all the information needed to manufacture the object is referred to as a Detail Drawing. These drawings contain all the specifications, dimensions and views needed for production.
A Detail View may be necessary to illustrate small features on a part. This is achieved via breaking out and enlarging the feature.
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Detail ViewThe feature is broken out and enlarged for
clarity.
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Assembly Drawings
Many products are composed of several different parts assembled into one. A drawing showing the working relationship of those parts is called an Assembly Drawing. This is achieved using views in the usual positions showing the layout out of the parts. A parts list is included on the drawing to identify the name, material and number of each piece.
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Assembly Drawings General Exploded
Explosion factor Trails Tweaks
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General Assembly Drawings
General Assembly Drawings are a set of drawings that include the detail drawings, assembly drawings and parts list needed in the production of an assembled object.
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General Assembly Drawing
Includes all detail drawings of each
partIncludes theAssembly Drawing
Parts List
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Exploded Assemblies
The explosion factor is the distancethe parts have been separated from
each other.
An Exploded Assemblyshows all the parts removed
from each other and aligned along axis lines
Identification numbers are generally placed inside balloons and point to the part with a leader line
Trials show the initial path the components moved along when
the view was exploded
A parts list is included on the
drawing to identify the name, material
and number of each piece.
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Parts ListItem number on the drawing.How many parts are included
in the assembly.
Specific part number. All parts will have specific numbers
assigned to them. This makes computer data processing easier.
Description of part or the name.
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Explosion Factor The explosion factor is the distance the
parts have been separated from each other.
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Trails Trails show the initial path the
components moved along when the view was exploded
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Tweaks Is adjusting the distance or location of
a part in an exploded assembly.
Before After
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Dimensioning Views and dimensions provide a clear
description of the shape and size of parts and their features.
Parts are fun to design, but dimensioning the part to be manufactured can be difficult.
Dimensioning takes time and patience to get it right. Errors in a drawing will most likely be found in the dimensioning.
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Decimal
The most common form of dimensioning uses the decimal system. Precision is set
by the number of decimal places.
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Architectural
Arrow heads can be the same as decimal
dimensioning or can be displayed as architectural
ticks.
The Architectural Style of dimensioning is quite different from the decimal. Dimensions are shown in feet and inches.
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Engineering
The engineering style of dimensions is shown here. The inch units are in decimal and feet and inches are displayed similar to the Architectural style of dimensioning.
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Surveyor
A
B
Surveying dimensions are given in north and south directions. The example here is said to be North 46 degrees, 48 minutes,
39 seconds West. This indicates the line points in the northwest. Normally a distance is given.
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DualDual dimensioning is a type that shows both metric and inch units
on the same drawing. There are two methods position andbracket.
Position method: Places the metric dimension over the inch dimension. Another acceptable practice is to place the metric dimension before the inch dimension with a slash after the
metric dimension.
Bracket method: The bracket method places the metric dimension in brackets. The metric dimension can be placed
above or to the right. Exactly what the units represent, needs to be noted on the drawing.
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Dimensioning Standards Types of Dimensions Linear Dimensioning Arcs
and Circles Reference Dimensions Dimensioning Special
Features
Methods Rules and Practices Dimensioning Angles Dimensioning Curved
Features Coordinate
Dimensioning Tolerance
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Standards
In order for the drawings to be dimensioned so that all people can understand them, we need to follow standards that every company in the world must follow. Standards are created by these organizations: ANSI -MIL ISO -DOD DIN -CEN JIS
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Standards Institutions
ANSI - American National Standards Institute - This institute creates the engineering standards for North America.
ISO - International Organization for Standardization - This is a world wide organization that creates engineering standards with approximately 100 countries participating.
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Standards Institutions DIN - Deutsches Institut für Normung - The
German Standards Institute created many standards used world wide such as the standards for camera film.
JIS - Japanese Industrial Standard - Created after WWII for Japanese standards.
CEN - European Standards Organization
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Standards Institutions The United States military has two
organizations that develop standards. DOD - Department Of Defense MIL - Military Standard
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Dimensioning Methods Dimensions are represented on a drawing using
one of two systems, unidirectional or aligned. The unidirectional method means all dimensions
are read in the same direction. The aligned method means the dimensions are
read in alignment with the dimension lines or side of the part, some read horizontally and others read vertically.
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Aligned DimensionsDimensions are aligned
with the dimension lines
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Unidirectional DimensionsAll dimensions and
notes are horizontal and readfrom the bottom
of the sheet
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Types of Dimensions Their are two classifications of dimensions:
size and location. Size dimensions are placed in direct
relationship to a feature to identify to specific size.
Location dimensions are used to identify the relationship of a feature to another feature within an object.
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Size and Location DimensionsSize dimensions
Location dimensions
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Rules and Practices Accurate dimensioning is one of the
most demanding undertakings when designing parts.
Use the checklist to insure you have followed the basic dimensioning rules.
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Dimensioning Checklist Each dimension should be written clearly with
only one way to be interpreted. A feature should be dimensioned only once. Dimension and extension lines should not cross. Dimension each feature. Dimension features or surfaces to a logical
reference point.
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Dimension Checklist
Dimension circles with diameters and arcs with a radius.
A center line should be extended and used as an extension line.
Dimension features on a view that clearly shows it’s true shape.
Dimension with enough space to avoid crowding and misinterpretation.
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Dimension Checklist Extension lines and object lines should
not overlap. Dimensions should be placed outside
the part. Center lines or marks should be used
on all circles and holes.
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Linear Dimensioning The accuracy of the final product is
determined by the dimensions on the drawing. If all the dimensions originate from a common corner of the part, the object will be more accurate. This is referred to as Datum Dimensioning. Datum's insure the tolerance or errors in manufacturing do not accumulate.
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Linear Dimensioning Dimensioning from feature to feature is
known as Chain Dimensioning. It is commonly used and easy to layout. It does have possible consequences in the manufacturing of a part. Tolerances can accumulate making the end product larger or smaller than expected.
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Chain DimensioningThis step can be .490
To .510 wideThis step can be .490
To .510 wideThis step can be .490
To .510 wide This step can be .240To .260 tallThis step can be .240To .260 tallThis step can be .240To .260 tall
The chain dimensioning layout can have an
effect on the final length of the part ranging from
1.47 to 1.53
The chain dimensioning layout can have an
effect on the final height of the part ranging
from .72 to .78
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Chain DimensioningPlacing an overall dimension will limit the chain effect of the
Tolerance build up
Placing an overall dimension will limit the chain effect of the
Tolerance build up
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Datum DimensioningThe dimensions originate from a common edge
(DATUM) of the part
The dimensions originate from a common edge
(DATUM) of the part
This step can be .490To .510 wide
This distance can be .990 to 1.010 wide
This distance can be 1.49 to 1.510 wide
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Dimensioning Angles Angled surface may be dimensioned
using coordinate method to specify the two location distances of the angle.
Angled surfaces may also be dimensioned using the angular method by specifying one location distance and the angle.
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Dimensioning Angles
Coordinate Method Angular Method
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Dimensioning Arcs and Circles Arcs and circles are dimensioned in views
that show the arc or circle. Arcs are dimensioned with a leader to
identify the radius in some cases a center mark is included.
Circles should have a center mark and are dimensioned with a leader to identify the diameter.
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Dimensioning Curved Features and Arcs
Use a capital “R” for dimensioning arcs.
Large Arcs use centermarks.
Small arcs do not needcenter marks. Arrow can
be outside.
Or the arrow can be inside for small arcs.
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DiametersA full circular object should be dimensionedusing it’s diameter. Holes should use hole
notes.Cylindrical parts may show their diameters in this
manner. Dimensioning on the right side viewwould be too crowded.
This specificationcalls for a hole with
a .5 diameterand 1.00 deep
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Dimensioning Curved Features
Datum
Points are placed along the contourand are dimensioned from the datum
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Reference DimensionsDesignates more than one of the same feature.
In this case it is identifying there are two identical holes
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ChamfersExternal chamfer for 45 degree chamfers
only. There are two options.
External chamfer for angles other than45 degrees.
Internal chamfers.
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Fillets and RoundsUse a capital “R” for dimensioning the arc.
Rounds
Fillets
Large arcs use centermarks.
Small arcs do not needcenter marks. Arrow can
be outside the arc.
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Conical Tapers
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Slot DimensioningThe two methods shown on the leftare the acceptable
methods for dimensioning slotted
holes.
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Hole Location: Polar Coordinates
Polar dimensioning locatesfeatures by the use of angles
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multiple holes are dimensioned from another
Rectangular Coordinates
Rectangular coordinates use linear dimensionsto dimension the hole locations
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Rectangular Coordinates
Linear Coordinates are used to
locate hole dimensions
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Shaft
Keyway
Hole
KeywaysKeyways
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Tolerance Dimensioning Perfection is difficult to obtain. A
tolerance is associated with dimensions on a drawing to illustrate the permissible variation in size or location. A tolerance specifies how much the dimension may vary from the designated size on the drawing.
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Tolerance Limits The largest size an object can be made to
is the upper limit. The smallest size an object can be made to is the lower limit.
Upper limit.126
Upper limitIs .380Lower limit
.125
Lower limitIs .373
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Dimensioning Tolerances Limit Dimensioning shows the size of the
upper limit and the lowerlimit.
This dimension is unilateral becausethe size may only
deviate in one direction.
If your limits deviate above and below your basic size you have bilateral
dimensioning.
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AllowancesSome parts fit together requiring an
allowance to be specified.It is the tightest possible fit
between two parts
If this part is made larger than .380 it will not fit together
properly
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Alphabet of LinesObject Line: Thick lines about .6mm(.032in) that show the visible edges of an object.
Hidden Line: Lines used to show interior detail that is not visible
from the outside of the part. Center Line: Lines that define the center of arcs, circles or symmetrical parts.
They are half as thick as an object line.
Construction Line: Very lightly drawn lines used as guides to help draw
all other lines and shapes properly. Usually erased after being used.
Short Break Line: A freehanddrawn line that shows where a part is
broken to reveal detail behind the part or to shorten a long continuous part. (See
example of Long Break Lineon the next slide.)
Section Lines: Lines are used todefine where there is material
after a part of the object is cut away.
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Alphabet of LinesCutting Plane Line: A line used to
designate where the part has been cut away to see detail. The arrows
point in the direction that you are looking.
Long Break Lines: Break lines are used To indicate we have shortened
the drawing to use our space more efficiently.
Dimension lines are used toshow distance. Arrows are drawn on the
ends to indicate where the dimension line starts and ends. The actual distance is placed in the middle of this
line. Dimension lines are used in conjunction with extension lines to properly
dimension objects.
Extension lines are used to show wherea dimension starts and stops on an object.
The line should begin about 1/16” away from thepart to prevent confusion with the object lines
Leader lines are used to show dimensions of arcs or circles. They are also used to
connect notes with features. The line with the arrowhead should be diagonal while the
Line connecting to the note is horizontal
How many lines from the previous slide can you identify
here?
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Line Types and Specifications
Dimension lines are used to identify distances of features.It has arrow heads at the end to identify the extents. There
is a break in the middle to place the dimension. Dimension lines should be 10mm away from the object that is
being dimensioned.
Each succeeding dimension lineshould be 6mm from the previous one.
Extension lines are used to establish the extent of the dimension. Arrows from the dimension line should touch the extension line. Extension lines should have a small space between the endand the object that is being dimensioned. The extension line should also extend 3mm beyond the last dimension line noted.
Arrow heads point directly to the object that is being dimensioned or the extension lines at the end of the dimension. Arrow heads
are made 3 times as long as they are wide.
The dimensioning system used here is unidirectional. This is themost common. Another system you may see is aligned. If this drawing were using the aligned system the dimension, we are pointing to would be read horizontally from the right of the
drawing or turned counter clockwise 90 degrees.
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AnnotationGeneral notes are information that pertains to the entire drawing,
unless specified in a local note. General notes are usually placed in the title block.
Local notes identify specific features that need a special operation.Hole notes are one such example. This note is placed with leaders
at the location of the feature it pertains to.
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Hole Dimensioning
DiameterThroughDepthCounterbore orSpotface
Holes are specified with numbers and symbols.
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Hole Dimensioning
Countersink
Finish Mark
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Hole Dimensioning
Through hole is drilled completelythrough the material.
A blind hole is drilled to a specific depth.
A counter bored hole has a step sothe head of a bolt can sit
below the surface.
A spotface is a shallow cut used on castings to create a flat surface for
bolts.
Boss is a raised surface used in castings for reinforcement. Finished on top to create a flat surface for the bolt to seat.
A countersunk hole has an angular cut on the top
edge to allow flathead screws to sit below the surface
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Thread Notes
Threads are dimensioned with the use of local notes. We willdiscuss two methods: the ISO
and the Unified National Threadmethod.
Major DiameterThreads per Inch
Identifies course or fine thread. In this case course.
F for fine.
Notes the threads are cut allthe way through the hole. Depth
can be specified here as well as LH forleft hand thread.
M for MetricNominal DiameterPitch of the threads.
This number can be 3,4,5,6,7,8,9. It is thegrade of tolerance in the threads from fine to course. The H is for allowance
G would be a tight allowance and H is no allowance.
Prior to THRU you may have an LHfor left hand thread. Finally THRU or a depth may
be specified.