Model 24/Mini-X Series II Product Manual

8/10/2019 Model 24/Mini-X Series II Product Manual

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Model 24/Mini-XSeries II

Laser Barcode Reader

PRODUCT MANUALINCLUDES STANDARD CONFIGURATION 1 (SC1)MODEL 24 DYNAMIC RASTER (VV)

1000051491

Revision: 2.0 ReleaseDate: 07/02


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I

INTRODUCTION

This is the Operations and Maintenance Manual for the Model 24 and Mini-X

Series II. It provides details on everything you need to know to unpack, set up,

operate, and maintain your system.

This note box is used throughout this manual to indicate supplementaryinformation important to the current topic.

MANUAL REVISIONS

This Operations and Maintenance Manual is under revision control. Any addenda

or other documents associated with this manual are under separate revision

controls. A revision number is changed by 0.1 whenever technical information is

changed or added to a document. Any revision between 0.1 and 0.9 is

automatically considered preliminary. Any document with a revision greater than

0.9 has been officially released by the Accu-Sort Systems ECN process. Thedocument revision history can be found in the Revision History section at the end

of this manual.

DISCLAIMER

Information in this manual is subject to change without notice. No part of this

document is to be reproduced or utilized in any form or by any means, electronic

or mechanical, including photocopying, recording, or by an information storage

and retrieval system without the prior written consent of Accu-Sort Systems, inc.

All drawings and specifications contained in this manual are the property of

Accu-Sort Systems, inc. and shall not be reproduced, copied or used in whole or

in part as the basis for the sale or manufacture of devices without writtenpermission.

Copyright2001 Accu-Sort Systems, inc.

All Rights Reserved


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II

WARRANTY

Accu-Sort Systems, inc. warrants that its unit and component parts will be freefrom defects in material and workmanship for a period of one (1) year from the

date of shipment. Unless otherwise stated, warranty for products not

manufactured by ASI is limited to manufacturers warranty. Accu-Sorts sole

obligation with respect to damage (whether direct, incidental or consequential,

resulting from the use or performance of the terminal) is to repair or replace thedefective parts thereof.

EQUIPMENT OR COMPONENT FAILURES DUE TO MISUSE, ABUSE OR

NEGLECT ON THE PART OF THE USER OR HIS AGENTS ARE NOT

COVERED IN THIS WARRANTY.

There is no charge to the customer for any parts or labor required to repair

equipment in warranty when the defective item has been returned to the factory

for repair. On-site warranty service is available in the continental United States

during the one (1) year warranty period at a price equal to 75% of the standard

service charge in effect at the time of service, plus travel related expenses.

Or, if the equipment is installed in the continental United States by an Accu-Sort

service technician and billed at the then current service rate, the on-site service

during the first year is free of all charges including labor, parts and travel

expenses.

Service requests due to abuse, neglect or changes in the original specifications or

service calls not related to the Accu-Sort equipment, will be charged at the then

current service rate plus all travel related expenses. Warranty coverage lasts for

one calendar year. If the device or a part of the device is replaced, the warranty

coverage does not start over; however, the replacement part or unit (no charge) is

covered under warranty for the remainder of the one-year period, with a

minimum time period of 90 days.

Accu-Sort Systems, inc. also offers the Blue Ribbon Extended Service Plan

(BRES) in addition to the standard product warranty. Through this plan,

equipment maintenance and repair are offered with fixed cost and fast turnaround

for unexpected repairs.

Additional details on the coverage, support, and services available for your bar

code scanning and automated systems equipment is available from:

Accu-Sort Systems, inc.2800 Crystal Drive 511 School House Road 2398 North Penn Road

Hatfield, PA 19440 Telford, PA 18969 Hatfield, PA 19440

Phone: (215) 723-0981

1-800-BAR-CODE

FAX:

Internet: www.accusort.com

Telford Main.......... (215) 721-5551

Customer Service...(215) 723-1515

Systems.................. (215) 996-8181

Sales .......................(215) 996-8282

Acct/Mktg.............. (215) 996-8249

TMS.......................(215) 996-8787

North Penn............. (215) 997-4848


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III

CUSTOMER SERVICE

If you have any problems or questions that require Accu-Sorts help, direct yourcalls to the Customer Service Department.

Accu-Sort Customer Service: phone: (215) 723-09811-800-BAR-CODE(ask for Customer Service)

fax: (215) 723-1515

To ensure that Accu-Sorts response is prompt and accurate, please have the

following information ready to give the Customer Service Department when

calling:

Product Serial Number

Product Type or name

Detailed description of the question or problem

Customer contact name and phone number

Product Type Serial Number

Serial Tag

Serial Number Breakdown:

WWXXXXXX (YY...)

WW - Two digit year of manufacture

XXXXXX - Six digit sequential build number

Y - Optional suffix(es) that reflect actual catalog options for the

off-the shelf units

- ex: M22A would have "A" as suffix

- at least 6 digits can be placed on the tag- if "Z" is called out, this indicates a custom unit

requiring folder

- this could be used for special designations

The WWXXXXXX fields are bar coded with a Code 128 type bar code.


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IV

SAFETY RECOMMENDATIONS AND PRECAUTIONS

The Model 24 and Mini-X Series II are electronic microprocessor-based scanningunits. Please follow the safety precautions and warnings found throughout this

manual in order to prevent personal injury or damage to the unit. Failure to

follow these precautions may void your warranty.

This equipment has been tested and found to comply with the limits for a Class A digitaldevice, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual may cause

harmful interference to radio communications. Operation of this equipment in a residential

area is likely to cause harmful interference in which case the user will be required to

correct the interference at his own expense.

The following note boxes are displayed throughout this manual to indicate safetyconcerns and/or warnings.

This note box is used to provide precautions and/or guidelines, warning the userthat personal injury or damage to the unit may occur during the task they are

performing.

This note box is used to alert the user they are about to perform an actioninvolving a dangerous level of voltage, or to warn against an action that couldcause electrical shock.

Measures must be taken to prevent Electrostatic Discharge (ESD) at all timeswhen the cover is off the unit. Circuit Boards are at the most risk. See SafetyRecommendations and Precautions - Electrostatic Discharge.

WHEN UNPACKING AND MOUNTING

Do not drop the unit

Do not touch the exit window glass

WARNINGThis is a Class A product. In a domestic environment this product can cause radiointerference in which case the user may be required to take adequate measures.(ref. CISPR 22 = EN 55 022:1995)

WARNINGIn order to maintain Electromagnetic Compatibility (EMC) Complianceinterconnecting cables must be connected using a 360shield connection of allthe interface cables with a conductive strain relief for RF shielding purposes(I.e.:metalized D sub-strain relief). This applies to all I/O cables connectedthrough D sub-connectors.


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VI

Do not cut or remove the round grounding prong from the plug under any

circumstances. Do not use an extension cord to defeat the ground.

ELECTROSTATIC DISCHARGE

Electrostatic discharge (ESD), the transfer of static electricity from one object to

another, is an often-unnoticeable hazard to electronic components. Boards andother devices with integrated circuits are particularly sensitive to ESD damage.

Product failures may not occur until days or weeks after the component was

damaged.

Static damage to components can take the form of upset failures or catastrophic

failures (direct and latent).

An upset failure occurs when an electrostatic discharge is not significant enough

to cause total failure, but may result in intermittent gate leakage, causing loss of

software or incorrect storage of information.

Direct catastrophic failures occur when a component is damaged to the pointwhere it is permanently damaged.

The following note box is displayed where ESD precautions must be followed:

Measures must be taken to prevent Electrostatic Discharge (ESD) at all timeswhen the cover is off the unit. Circuit Boards are at the most risk. See SafetyRecommendations and Precautions - Electrostatic Discharge.

Five Basic Rules for ESD Control

Below are some keys to effectively control unnecessary ESD damage. When

working with ESD-sensitive devices:

Define an ESD protective area and work on the ESD-sensitive devices in this

area only; Define the sensitivity of devices to be handled in the ESD protective area;

Establish a suitable static control program that both limits static generation to

less than the damage threshold of the most sensitive device in the

environment, and provides a safe, defined path for the dissipation of static

charges; Prevent contamination of the protective area by unnecessary non-static

controlled materials; and

Audit the ESD protective area regularly to ensure that static control is

maintained. Document the findings for future reference.


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VII

LABEL LOCATIONS MODEL 24 SERIES II

The following labels identify areas of the unit that require special precautions or

handling, or provide general information.

Model 24 Series II Labels and Locations


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VIII

LABEL LOCATIONS MINI-X SERIES II

The following labels identify areas of the unit that require special precautions or

handling, or provide general information.

Mini-X Series II Labels and Locations


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Solutions with Vision

Chapter OneModel 24/Mini-X Series II Capabilities

INTRODUCTION............................................................................................................................................. 1-2

ABOUT THE SCANNERS................................................................................................................................. 1-3MODEL 24/MINI-X SERIES II............................................................................................................. 1-3SCANNER SPECIFICATIONS........................................................................................................................... 1-4

MODEL 24SERIES II........................................................................................................................ 1-4MINI-X SERIES II............................................................................................................................. 1-5

SCANNER READ CHARTS.............................................................................................................................. 1-6MODEL 24 SERIES II ....................................................................................................................... 1-6MINI-X SERIES II............................................................................................................................. 1-9

Chapter TwoScanner Unpacking, Setting Up, and Mounting

INTRODUCTION............................................................................................................................................. 2-2

UNPACKING THE MODEL 24 OR MINI-X SERIES II .......................................................................................... 2-3SETTING UP THE MODEL 24 AND MINI-X SERIES II........................................................................................ 2-3

CONNECTOR LOCATIONS................................................................................................................. 2-4LED STATUS INDICATORS ............................................................................................................... 2-6

MOUNTING THE SCANNER ............................................................................................................................ 2-9MODEL 24 SERIES II ....................................................................................................................... 2-9MINI-X SERIES II........................................................................................................................... 2-13ACCESSORIES............................................................................................................................... 2-15

Chapter ThreeConfiguring the Model 24/Mini-X Series II

INTRODUCTION............................................................................................................................................. 3-2BARCODE BASICS AND THE MODEL 24/MINI-X SERIES II ................................................................................ 3-3APPLICATIONS.............................................................................................................................................. 3-5

USING PHOTOEYES ......................................................................................................................... 3-5SINGLE BARCODE SETUP ................................................................................................................ 3-7SINGLE BARCODE WITH MULTIPLE MESSAGES.................................................................................. 3-7SINGLE BARCODE WITH CHARACTER STRIPPING ............................................................................... 3-7TWO BARCODES WITH A SEPARATOR ............................................................................................... 3-8TWO BARCODE TYPES TRANSMITTED AS SETS ................................................................................. 3-8FIXED MESSAGE WITH VARIOUS BARCODES ..................................................................................... 3-9INTERFACE TO ADDITIONAL SERIAL DEVICES .................................................................................... 3-9QUAD RELAY BOX AND RELAY OUTPUTS........................................................................................ 3-10GO/NVC RELAYS ......................................................................................................................... 3-12LIFE LIGHT.................................................................................................................................... 3-12MATCH RELAY 1 ........................................................................................................................... 3-12MATCH RELAY 2 ........................................................................................................................... 3-13MATCH RELAY 3 ........................................................................................................................... 3-13MASTER/SLAVE CONFIGURATION ................................................................................................... 3-14

Table of Contents


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MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL

Accu-Sort Systems

Chapter FourMaking Connections To The Scanner

INTRODUCTION............................................................................................................................................. 4-2ASSEMBLING CONNECTORS.......................................................................................................................... 4-3

9-PIN CONNECTORS........................................................................................................................ 4-325-PIN CONNECTORS...................................................................................................................... 4-4

SCANNER COMMUNICATION TYPES ............................................................................................................... 4-5

RS232 WITH NO HANDSHAKING...................................................................................................... 4-5RS232 WITH RTS/CTS HANDSHAKING........................................................................................... 4-6RS422 FULL DUPLEX...................................................................................................................... 4-7RS485 HALF DUPLEX ..................................................................................................................... 4-9CURRENT LOOP (COM 1 ONLY) ..................................................................................................... 4-10

CONNECTING TO THE SCANNER ................................................................................................................. 4-11CONNECTING TO A PC OR TERMINAL ............................................................................................ 4-11CONNECTING TO A TRIGGERING DEVICE........................................................................................ 4-12CONNECTING TO AN EXTERNAL LOGIC (MODEL 24E SERIES II ONLY).............................................. 4-15CONNECTING TO A QUAD RELAY BOX ........................................................................................... 4-16CONNECTING OTHER DEVICES ...................................................................................................... 4-17

OPTIONAL COMMUNICATION TYPES............................................................................................................. 4-19ETHERNET .................................................................................................................................... 4-19

DEVICENET .................................................................................................................................. 4-19PROFIBUS..................................................................................................................................... 4-20

Chapter FourMaintenance and Troubleshooting

INTRODUCTION............................................................................................................................................. 5-2SCANNER MAINTENANCE.............................................................................................................................. 5-3

CLEANING AND CHECKING THE MODEL 24 OR MINI-X SERIES II......................................................... 5-3CHECKING OTHER EQUIPMENT ......................................................................................................... 5-3

SCANNER TROUBLESHOOTING...................................................................................................................... 5-4MODEL 24 SERIES II ....................................................................................................................... 5-4

MINI

-X SERIES

II............................................................................................................................. 5-6PROBLEM/CAUSES/SOLUTION TABLE ............................................................................................... 5-8

Appendices

APPENDIX A - ASCII CHART.........................................................................................................................A-2APPENDIX B ASCII COMMUNICATIONS.......................................................................................................A-3

STANDARD RS485 MULTIDROP COMMUNICATIONS...........................................................................A-3PROTOCOLS USED WITH RS232, CURRENT LOOP, AND RS422 .......................................................A-9

APPENDIX C BEAM APERTURE ADJUSTMENT............................................................................................A-10APPENDIX D MOUNTING THE EXTERNAL BLOWER (P/N MDL24-55) ...........................................................A-11APPENDIX E UNIVERSAL MOUNTING BRACKET..........................................................................................A-13

QUICK RELEASE MOUNTING KIT.....................................................................................................A-13

Glossary

Index

Revision History


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Chapter One Contents

Chapter OneModel 24/Mini-X Series II Capabilities

1Heading 2

INTRODUCTION.......................................................................................... 1-2

ABOUT THE SCANNERS ............................................................................. 1-3

MODEL 24/MINI-X SERIES II................................................................... 1-3

SCANNER SPECIFICATIONS........................................................................ 1-4

MODEL 24 SERIES II.............................................................................. 1-4MINI-X SERIES II ................................................................................... 1-5

SCANNER READ CHARTS .......................................................................... 1-6

MODEL 24 SERIES II.............................................................................. 1-6MINI-X SERIES II ................................................................................... 1-9


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1-2 MODEL 24/MINI-X SERIES II OPERATIONS AND MAINTENANCE MANUAL

Accu-Sort Systems

INTRODUCTION

This chapter describes the Accu-Sort Model 24 and Mini-X Series II scanning

systems and how they read bar codes.


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MODEL 24/MINI-X SERIES II CAPABILITIES 1-3


ABOUT THE SCANNERS

MODEL 24/MINI-X SERIES II

With various configurations available, the Model 24 or Mini-X Series II scanners

provides medium to long range bar code scanning. The main difference between

the two scanners is the Model 24 Series II is a linear scanner while the Mini-XSeries II is an omnidirectional scanner. Both scanners are small, light weight and

self-contained. The scanners are in many different configurations including the

Standard Configuration (SCx) and the Dynamic Raster (VV).

Accu-Sort Systems developed the Model 24 and Mini-X Series II with the

various needs of their customers in mind. Because of this, the Model 24 and

Mini-X are designed with many powerful features that make bar code scanning

easier to implement and maintain. The standard features include:

Operator LED indicators

High scan rate, which increases flexibility, productivity and efficiency

Long range scanning ability Wide scan angle for bar code scanning even at a close range

Reads all of the major bar code symbologies

NEMA 12 enclosure, sturdy enough to use in an industrial environment

Optional features designed to enhance the performance of the Model 24 and

Mini-X are also available. These features include:

Dynamic Raster

High density scanning

Two and three zone focusing

Custom applications

DRX technology

Both scanners are configurable via software to use Accu-Sorts patented DRX

Technology. DRX allows the scanners to read bar codes many other scanners

can not. The way this is achieved, DRX uses partial scans and reconstructs the

bar code data with 100% accuracy.

Additional software (TachTrac) has been designed to provide the ability for two

or more boxes to be scanned within the scanners read zone at one time. This

capability allows greater throughput by decreasing the space required between

boxes. A tachometer is required to synchronize the conveyor belt travel with the

scanner, which helps the system track boxes and assign bar codes to the

associated packages.


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Accu-Sort Systems

SCANNER SPECIFICATIONS

MODEL 24 SERIES II

This system must be grounded electrically. Ensure your AC power outlet has aproperly grounded receptacle. Also, make sure you have the appropriate powercord for your country before powering the unit.

Do not turn the system on until all components are properly cabled and groundedwith three conductor AC power cords. Do not use a two-prong adapter. Do not usean extension cord to defeat the ground.

Do not under any circumstances cut or remove the round grounding prong fromthe plug. The unit must be grounded at all times.

PhysicalSize and Weight Model 24 Series II: 11.88 L x 5.06 W x 8.28 H; 13 lbs.

Model 24 Series II: 30.18 cm L x 12.85 cm W x 21.03 cm H; 5.9 kgModel 24 VV: 11.88 L x 7.93 W x 8.28 H; 13.82 lbs.Model 24 VV: 30.18 cm L x 20.14 cm W x 21.03 cm H; 6.27 kg

Enclosure NEMA 12 standard (gasketed, drip-proof and dust-tight)

Model 24 SC1, Model 24 VV and Model 24i: Three LED statusindicators: Go/NVC, Trigger, LaserVisual Diagnostics

Model 24e: Two LED "status" indicators: Trigger, Laser

EnvironmentalTemperature Range 32 to 122F (0 - 50C)

Units with the heater option (used in extremely cold climates) willoperate between 50 - 60F

Relative Humidity 20-90% non-condensing

Operating ParametersPower Requirements 100-240 VAC, 50/60 Hz, 20 watts

Scan Rate Up to 3000 scans per second500 scans per second (SC1)

Laser Pattern Standard Line

Model 24 SC1, Model 24 VV and Model 24i: All 1DBar Code Types

Model 24e: All 1D, depending upon external logic.

Communications RS232, RS422, RS485, Current Loop, Ethernet (optional), Profibus(optional), DeviceNet (optional)

Connections 4 serial ports : 3 external, 1 internal1 trigger input1 tachometer input2 form "A" relays (1 optional)Up to 4 parallel outputsUp to 2 parallel inputs


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MINI-X SERIES II

This system must be grounded electrically. Ensure your AC power outlet has aproperly grounded receptacle. Also, make sure you have the appropriate powercord for your country before powering the unit.

Do not turn the system on until all components are properly cabled and groundedwith three conductor AC power cords. Do not use a two-prong adapter. Do not usean extension cord to defeat the ground.

Do not under any circumstances cut or remove the round grounding prong fromthe plug. The unit must be grounded at all times.

PhysicalSize and Weight 11.41 L x 15.50 W x 6.35 H; 21 lbs.

29.98 cm L x 39.37 cm W x 16.13 cm H; 9.5 kg

Enclosure Aluminum NEMA 12 (IP 52) rated optical department

Visual Diagnostics Three LED status indicators: Go/NVC, Trigger, Laser

EnvironmentalTemperature Range 32 to 122F (0 - 50C)

Relative Humidity 20-90% non-condensing

Operating ParametersPower Requirements 100-240 VAC, 50/60 Hz, 20 watts

Scan Rate 500 scans per second

Reading Tilt: 360 (omnidirectional);Pitch and skew: Up to 45(application dependent)

Laser Pattern Standard X

Bar Code Types All 1D

Communications RS232, RS422, RS485, Current Loop, Ethernet (optional), Profibus(optional), DeviceNet (optional)

Connections 4 serial ports : 3 external, 1 internal1 trigger input1 tachometer input2 form "A" relays (1 optional)Up to 4 parallel outputs

Up to 2 parallel inputs


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Accu-Sort Systems

SCANNER READ CHARTS

MODEL 24 SERIES II

The following read chart illustrates the read ranges for the Model 24 Series II in a

standard configuration (SC1).

Model 24 Series II SC1 Read Chart


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The following read chart illustrates the read ranges for the Model 24 VV.

Model 24 VV Read Chart


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MINI-X SERIES II

The following read chart illustrates the read ranges for the Mini-X Series II in a

standard configuration (SC1).

Mini-X Series II SC1 Read Chart


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Accu-Sort Systems

The following read chart illustrates the read ranges for the Mini-X Series II

Narrow

Element

Widt

h

Rea

ding

Range

Dept

h

Of

Fie

ld

Max

imum

Scan

Win

dow

Chart

Co

lors

15.0

mil

(.38mm

)

15"

(381mm

)

26"

(660mm

)

36"

(914mm

)

17"

(431mm

)@40"

(1016mm

)

18"

(457mm

)@47"

(1194mm

)

19"

(482mm

)@52"

(1320mm

)

25"

-

40"

(635

-

1016mm

)

21"

-

47"

(533

-

1193mm

)

16"

-

52"

(406

-

1320mm

)

20.0

mil

(.50mm

)

25.0

mil

(.63mm

)

Mini-X

Series

II

Standard

Configuration

20"

10"

5"

0"

5"

10"

15"

20"

80"

75"

70"

65"

60"

55"

50"

45"

40"

35"

30"

25"

20"

15"

10"

0"

15"

S C A N W I N D O W

DISTANCE

FROM

SCANNE

R

S c a n n e r E x i t W i n d o w

10.0

mil

(.25mm

)

8"

(203mm

)

16"

(406mm

)@36"

(914mm

)

28"

-

36"

(711

-

914mm

)

Mini-X Series II Read Chart


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Chapter TwoScanner Unpacking, Setting Up, and Mounting

2Heading 2

INTRODUCTION.......................................................................................... 2-2

UNPACKING THE MODEL 24 OR MINI-X SERIES II....................................... 2-3

SETTING UP THE MODEL 24 AND MINI-X SERIES II .................................... 2-3

Connector Locations ........................................................................ 2-4MODEL 24 SERIES II...................................................................................... 2-4MINI-X SERIES II ........................................................................................... 2-5

LED Status Indicators....................................................................... 2-6MODEL 24I AND SC1 SERIES II....................................................................... 2-6MODEL 24E SERIES II .................................................................................... 2-7MINI-X SERIES II .......................................................................................... 2-8

MOUNTING THE SCANNER ......................................................................... 2-9

Model 24 Series II .............................................................................. 2-91000018296 EXTRUSION MOUNTING HARDWARE KIT .................................... 2-101000020522 55/70 ADAPTER BRACKET....................................................... 2-10MOUNTING ORIENTATIONS............................................................................ 2-11

Mini-X Series II................................................................................. 2-13Accessories..................................................................................... 2-15

PHOTOEYES ................................................................................................ 2-15TACHOMETER.............................................................................................. 2-16

Chapter Two Contents


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Accu-Sort Systems

INTRODUCTION

This chapter describes the unpacking, setting up and mounting of the Model 24

and Mini-X Series II scanning system.

Some of the equipment described in this chapter might not be used with your

system. Skip over sections that do not apply.

Do not turn on the system until all components are properly cabled and groundedwith three-conductor AC power cords. Do not use a two-prong adapter. Do notuse an extension cord to defeat the ground.

Ensure your AC power outlet has a properly grounded receptacle. Make sure youhave the appropriate power cord for your country before powering the unit.

Do NOT use the Model 24 or Mini-X Series II power line to operate otherequipment, especially induction motors and solenoids.


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SCANNER UNPACKING, SETTING UP, AND MOUNTING 2-3


UNPACKING THE MODEL 24 OR MINI-X SERIES II

When you unpack the Model 24 or Mini-X Series II scanning system, you willfind all the necessary parts need to install the system. The placement of the

Model 24 or Mini-X Series II accessories inside the box depends on your order.

Remove everything from the box and compare the items listed on the packing

list. If any of the parts of the Model 24 or Mini-X Series II or any of theaccessories are missing or damaged, contact Accu-Sort immediately (Refer to

page iii, Customer Service).

SETTING UP THE MODEL 24 AND MINI-X SERIESII

The steps below represent one recommended scenario to set up the Model 24 and

Mini-X Series II Scanning System:

1. Remove all materials from the box.

2. Check the materials against the packing list and make sure none of the partsare missing or damaged.

3. Mount your Model 24 or Mini-X Series II as described in this chapter,ensuring that cable lengths will enable proper connections to the unit.

4. Make all the appropriate connections to your Model 24 or Mini-X Series II.5. Begin reading your bar codes.

If you have any problems or questions concerning setting up your Model 24 or

Mini-X Series II, contact Accu-Sort immediately (Refer to page iii, Customer

Service).


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Accu-Sort Systems

CONNECTOR LOCATIONS

The illustrations below show the locations of the external connectors for

connecting the Model 24 or Mini-X Series II scanners to other devices.

Model 24 Series II

Model 24i and SC1 Series II Connectors

e

Model 24e Series II Connectors


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Mini-X Series II

Mini-X Front View

Mini-X Rear View

Mini-X Series II Connectors


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Accu-Sort Systems

LED STATUS INDICATORS

Model 24i and SC1 Series II

The Model 24i and SC1 Series II has three LED "status" indicators on the

connector panel that provide operational information. The location of these LEDs

is shown below. The following are descriptions of each LED.

Go/NVC Green at the end of TRIGGER (CART) indicates a good read. Red at the end ofTRIGGER (CART) indicates a NO READ or NOT VALID CODE.

Trigger Solid yellow indicates the TRIGGER (CART) input is active.

Laser Solid green indicates the laser is on.

More information is provided in Chapter Four of this manual (Troubleshooting

Section).

Model 24i and SC1 Series II LED Locations


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Model 24e Series II

On the connector panel, the Model 24e Series II has two LED "status" indicators

that provide operational information. The location of these LEDs is shown

below. The following are descriptions of each LED.

Trigger Solid yellow indicates the TRIGGER (CART) input is active. In continuous readmode the LED remains solid yellow.

Laser Solid green indicates the laser is on.


Section).

Model 24e Series II LED Locations


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Accu-Sort Systems

MINI-X Series II

On the connector panel, the Mini-X Series II has three LED "status" indicators

that provide operational information. The location of these LEDs is shown

below. The following are descriptions of each LED.

Go/NVC Green at the end of TRIGGER (CART) indicates a good read. Red at the end ofTRIGGER (CART) indicates a NO READ or NOT VALID CODE.

Trigger Solid yellow indicates the TRIGGER (CART) input is active.Laser Solid green indicates the laser is on.


Section).

Mini-X Series II LED Locations


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MOUNTING THE SCANNER

MODEL 24 SERIES II

The Model 24 Series II was designed to provide maximum mounting flexibility

to the end user. The body of the unit has four tracks designed to accept industry-

standard extrusion drop-in nuts. There is one track each on the top and bottom ofthe unit, and two on the front. The unit can be mounted via any one of these

tracks, to best suit existing structures or facilitate the design of new structures.

When you mount the Model 24 Series II, make sure there is enough space around

the unit for the connections to the accessories needed for your application. There

must also be enough room to allow for a nominal amount of airflow around the

unit. The minimum space requirements for the Model 24 Series II are as follows:

Overhead - Leave enough room for air flow

Connector panel 2.25 (57.15 mm) for connections

Sides - Leave enough room for air flow

Front - Make sure there are no obstructions between the scanner and the barcode to be scanned during the read cycle

When mounting your Model 24 series II, do not use sheet rock or wood as yourmounting surface. Make sure to use steel or aluminum as a mounting structure.

Accu-Sort offers three different mounting kits for the Model 24 Series II, as the

remainder of this section shows.

Model 24 Series II Dimensions With Reference to the Scan Line


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Accu-Sort Systems

1000018296 Extrusion Mounting Hardware Kit

This kit simply consists of two drop-in nuts, along with bolts and washers, for

mounting the Model 24 Series II to a customer-designed bracket. The 5/8" bolts

provided in the kit, when used with the flat and lock washers, provide the proper

engagement depth into the drop-in nuts for bracket thicknesses of 1/8" to 3/16".

Screw engagement depth should be between 0.3 (0.76 cm) and 0.4 (1.02 cm)

for secure mounting. See the drawing below:

You can use any type offasteners with the bracket, aslong as they are compatiblewith the mounting surface.

Maximum Screw Depth in Nut Track

1000020522 55/70 Adapter Bracket

This kit is designed for replacing an Accu-Sort Model 55 or 70 with a Model 24

Series II. The bracket will orient the beam pattern (exit angle and point of origin

for optical measurements) of the Model 24 Series II to match that of the 55/70.

The kit consists of the bracket and hardware necessary to mount the Model 24

Series II.

To mount the Model 24 Series II using this bracket:

1. Place the Model 24 Series II upside down, with the bottom nut track facingup. Insert the two drop-in nuts from the kit into the nut track, approximately

1 (2.54 cm) from either end of the track.

2. Place the adapter bracket into the nut track in the Model 24 Series II, with thesingle mounting hole facing the front of the Model 24 Series II. The studsadjacent to the angled slot will protrude into the nut track and accurately

locate the bracket onto the unit.

3. Insert the two screws provided in the kit, with their flat and lockwashers,through the bracket and into the drop-in nuts in the nut track, and tighten.

4. Remove the three mounting bolts from the existing 55/70, remove the unit,and install the Model 24 Series II mounting plate combination in its place,

using the original bolts.

You can use any type offasteners with the bracket, aslong as they are compatiblewith the mounting surface.

55/70 Adapter Bracket


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Mounting Orientations

The two diagrams that follow detail the two different orientations the Model 24

Series II can be mounted in: Side Read and Top Read.

Refer to these notes when using the two diagrams:

1. Refer to specifications for actual dimensions.2. Start trigger photoeye is placed in the plane of the scan beam.3. End trigger photoeye is used in this position for non-tracking scanners only.

Model 24 Series II Side Read Orientation


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Model 24 Series II Top Read Orientation


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MINI-X SERIES II

When you mount your Mini-X Series II, you must make sure there is enough

clearance around the unit. This will ensure that connections to other equipment

can be made, packages can pass by without hitting any equipment, access panels

can be removed, and heat will dissipate, keeping the scanner cool. The minimum

clearance requirements of the Mini-X Series II are as follows:

Top: 10.0" (25.4 cm)

Back: 10.0" (25.4 cm)

Sides: 0.5" (12.7 cm)

Front: 10.0" (25.4 cm)

The tables below list standard system dimension measurements and their

descriptions. Each description of the dimension is assigned a corresponding

letter, which appears in the following diagrams.

Top-Read Installation

Letter Length DescriptionA Height of bottom of baseplate above conveyorB Overall depth of fieldC Minimum box heightD Optical throw (near distance)E Beginning of Zone 2 (height of Mid PE 2 above conveyor)F Beginning of Zone 3 (height of Near Trigger PE 2 above conveyor)G Beginning of Zone 4 (height of End Trigger PE 2 above conveyor)H Distance from edge of conveyor to center mounting holeI Distance from Start Trigger Photoeye to center mounting holeJ Distance from Start Trigger Photoeye to End Trigger PhotoeyeK Conveyor Width

Side-Read Installation

Letter Length DescriptionA Height of center mounting bracket above conveyorB Vertical scan widowC Distance from Start Trigger Photoeye to center mounting bracketD Distance from Start Trigger Photoeye to End Trigger PhotoeyeE Optical throw (near distance)F Beginning of Zone 3 (trigger point of End Trigger PE 2)G Beginning of Zone 2 (trigger point of Near PE 1)H Beginning of Zone 1 (trigger point of Mid PE 2)I Overall depth of fieldK Total vertical scan window

You must mount the Mini-X Series II with the connector panel facing the flow ofthe conveyor. See page for a drawing showing mounting orientation.

1. All distances are referenced to the bottom of the scanner base plate. Allow0.562 (1.428 cm) for shock mounts between scanner and mounting surface

2. End Trigger photoeye used in this position for non-tracking scanners only.3. Two scanners shown to illustrate mounting relationship


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Mini-X Series II Top and Side Read Orientation


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ACCESSORIES

Photoeyes

This section describes how to mount your photoeyes to their mounting brackets.

Photoeyes work by bouncing a light beam off a reflector and detecting when

something breaks the path of light. In order for your photoeyes to work properly,

you must make sure the following things are done:

The photoeye must have a reflector mounted directly opposite it on the other

side of the conveyor.

Except when using angled zone photoeyes, the following must be done:

The photoeye must be mounted so the light exit window is perpendicular to

the conveyor, facing the reflector.

The reflector must be mounted perpendicular to the conveyor, facing the

photoeye.

Use the drawing below to help you mount your photoeyes.

ReflectorMtg Surface

Photoeye MtgBrkt Surface

Photoeye Mounting Diagram


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Tachometer

The tachometer (tach) is a wheel that outputs a set number of pulses for each

rotation it makes. This tells the computer the precise conveyor speed, allowing it

to determine the exact position of a package. A tachometer is necessary in

systems with the TachTrac option. Tracking allows for multiple boxes to be

under the scan window at the same time. Bar codes on each box are decoded and

assigned to the correct box. Because the exact layout of many conveyors isunique, it is impossible to give you exact directions for mounting your

tachometer. Follow the guidelines below as closely as possible when mounting.

Recommend Tach Mounting Kit - xxxxxxx

Tachometers are often used in systems with several conveyor belts. Mount

the tach on the section of the conveyor the scanning is performed on.

Mount the tach on the underside of the conveyor, away from areas where the

conveyor bows downward. A good place to mount the tach is on one end ofthe conveyor, underneath the drive shaft.

Make sure the tach assembly angles in the same direction that the underside

of the conveyor travels, as shown in the diagrams on the next page.

The tach must make good contact with the conveyor. Use a weight or spring

assembly to put tension on the back of the tach, ensuring that the wheelmakes strong contact.

See the following drawings to assist you in mounting your tachometer.

Belt Direction

BeltDirection

BelowConveyor

AboveConveyor

Tach mounted onunderside of conveyor

Three Dimensional View

Belt Direction

Below Conveyor

Belt Direction

Above Conveyor

Top View


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Position A

Mounting/Pivot Position

Position B (Weight)

Conveyor

Conveyor Direction

Side View

Pressure in lbs.at Position Aon Conveyor

Weight Neededat Position B

(LBS)15 3014 2813 2612 2411 22

10 209 188 167 146 125 10


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Chapter ThreeConfiguring the Model 24/Mini-X Series II

3 Heading 2

INTRODUCTION.......................................................................................... 3-2

BARCODE BASICS AND THE MODEL 24/MINI-X SERIES II............................ 3-3

APPLICATIONS .......................................................................................... 3-5

USING PHOTOEYES ............................................................................... 3-5SINGLE BARCODE SETUP ...................................................................... 3-7SINGLE BARCODE WITH MULTIPLE MESSAGES ....................................... 3-7SINGLE BARCODE WITH CHARACTER STRIPPING .................................... 3-7TWO BARCODES WITH A SEPARATOR..................................................... 3-8TWO BARCODE TYPES TRANSMITTED AS SETS....................................... 3-8FIXED MESSAGE WITH VARIOUS BARCODES ........................................... 3-9INTERFACE TO ADDITIONAL SERIAL DEVICES.......................................... 3-9QUAD RELAY BOX AND RELAY OUTPUTS ............................................. 3-10GO/NVC RELAYS ............................................................................... 3-12LIFE LIGHT.......................................................................................... 3-12MATCH RELAY 1 ................................................................................. 3-12MATCH RELAY 2 ................................................................................. 3-13MATCH RELAY 3 ................................................................................. 3-13MASTER/SLAVE CONFIGURATION ......................................................... 3-14

Chapter Three Contents


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INTRODUCTION

This chapter will discuss barcode basics and applications associated with the

Model 24 and Mini-X Series II scanners.


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CONFIGURING THE MODEL 24/MINI-X SERIES II 3-3


BARCODE BASICS AND THE MODEL 24/MINI-XSERIES II

A barcode is a group of rectangular bars and spaces arranged in a preset pattern.

The pattern is organized to represent elements of data referred to as characters.

The standard industry codes can represent several alphanumeric characters.

There are many different types of barcodes. Each type uses its own symbology,which defines how the bars and spaces represent the letters and numbers.

The figure below shows each part of a bar code. The labels for each part remain

the same even if the position, orientation, or type of barcode changes.

QuietZone

QuietZone

SpaceWidth

BarWidth

BarHeight

Bar Code Length

Sample Bar Code

The Model 24 and Mini-X Series II scanners are capable of reading eight

different bar codes simultaneously. The code types can be chosen from the

following table:

Interleaved 2 of 5fixed or variable length

More commonly called I 2 of 5, this numeric only bar code was developed in theearly 1970's. Because of its high code densities, I 2 of 5 is most often found indistribution applications. Due to the limited amount of characters I 2 of 5 can use,and the simple structure of the start and stop characters, even partial scans canresult in valid reads. If I 2 of 5 is chosen for your application, Accu-Sortrecommends that the Model 24 is programmed to a fixed length in all scanningapplications.

Code 39fixed or variable length

Code 39, or Code 3 of 9, was the first bar code developed that used both numbersand uppercase letters. It is the most recognized and widely used for non-retailapplications. Each character is represented by a stand-alone group of 5 bars and 4spaces. The basic code set includes 0-9, A-Z, * which is used for the start and stopcharacters, and six other symbols - . $ / + and % for a total of 43 characters.Because each of the characters are discrete and self-checking, Code 39 provides ahigh level of data security. The Model 24 automatically checks all data for thissymbology. The Model 24 also recognizes two other forms of the Code 39symbology called EDP and STK.


Derives its name from the fact that every character is constructed from nineelements arranged into three bars with their adjacent spaces. This is similar to theUPC symbol (widely used in the grocery industry). This symbol also includes two

powerful check digits that minimize the possibility of reader substitution errors dueto printing defects.


Code 128 is a continuous code made up of 3 bars and 3 spaces for eachcharacter. The Uniform Code Council and the International Article NumberingAssociation have developed standards for the use of bar codes in the globaldistribution of retail, industrial, commercial, pharmaceutical, meat and otherproducts using Code 128 as an application identifier. Since the nature of Code 128is such that each character depends on the characters before and after it for codestructure, a check digit is incorporated in the bar code. The check digit, which isautomatically checked by the Model 24, provides a high level of data security.

Codabarfixed or variable length

Widely used in libraries, photo-finishing systems, and blood bank applications,Codabar uses numbers along with 6 special characters. Four differentcombinations of start and stop characters can be used to mean specific things foreach application. The Model 24 can be programmed to either transmit or suppress


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the start and stop characters.

UPCA(Universal ProductCode, version A)

This bar code type is most often found in the fast-paced retail and supermarketindustries. The first character, of the 12 character code, is the number system, thenext ten characters identify the product and manufacturer, and the last character isthe check digit. In many applications, the UPC code is compared with a look-uptable for added security.

UPCE(Universal ProductCode, version E)

This version of the UPC bar code shortens the information to 6 characters. Thisallows the code to fit on smaller packages.

EAN-13

(European ArticleNumber)

This bar code type is almost the same as the UPC code. The EAN-13 contains the

same number system, manufacturer, and product information as the UPC code, butalso includes parity information.

EAN-8 A shortened version which identifies the country code in the first two characters,the next five characters are for data, and the last is a check digit.

Extensions Extensions are two or five character additional encodations that are available toadd to the end of UPC or EAN bar code types.

MOD 10or MOD 43 MOD 10 or MOD 43 checks can either be enabled or disabled for each of the fourbar codes selected. A Modulus check character is a mathematical check to ensurethe accuracy of a read. Certain bar codes use Mod check character(s) to determineif that bar code was scanned correctly.

Barcode Types


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APPLICATIONS

This section describes and gives examples of various applications that can besetup to use the Model 24 and Mini-X Series II scanning systems.

To get started, first install the included Medium Scanner Setup software. Next,

make all the necessary connections between the scanner and any external

equipment. Use the Connector Locationssection in Chapter 2 of this manual toaid in connecting any equipment to its proper connection on the scanner. When

making connections to the scanner, use Com 3 of the scanner as the default

communications port for running the Medium Scanner Setup software. The

communications port of the machine running Medium Scanner Setup software

should be configured as follows:

57600 bps

7 bits

Even parity

2 stop bits

To see the results of any of the examples, a dumb terminal needs to be connected

to Com 1 of the scanner. Setup the communications port of the dumb terminal asfollows:

9600 bps

7 bits

Even parity

2 stop bits

Once all needed connections have been made, and the selection of photoeyes, the

reading of barcodes can begin.

USING PHOTOEYES

Photoeyes work by bouncing a light beam off a reflector and detecting whensomething breaks the path of light. In order for photoeye to work properly, youmust make sure the following things are done:

1. The photoeye must have a reflector mounted directly opposite it on theother side of the conveyor.

2. The photoeye must be mounted so the light exit window is perpendicular tothe conveyor, facing the reflector.

3. The reflector must be mounted perpendicular to the conveyor, facing thephotoeye.

All examples use one of two different configurations for the scanners triggered

input. When using a Model 24 II, typically one photoeye is used to for triggering

the scanner. However, in the case of the Mini-X Series II, the scanner isconfigured to use two photoeyes. When either unit is configured for tracking,

typically a single photoeye is used. To setup the scanner to use one or two

photoeyes, two interface configuration files have been provided to assist in

setting up the scanner. To accesses these files, run the Medium Scanner Setup

software, connect to the scanner, click theModify Configurationtab, click the

Interfacebutton and from the bottom click theRetrieve from Diskbutton. Double

click the samplesfolder, select either pe_single.ifbfor one photoeye or

pe_dual.ifbfor two photoeyes, and click the Retrieve button. To use, click the

Send to Scanner and Savebutton.


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For a single photoeye setup, the below illustration shows a typical setup of a

Model 24 Series II using a single photoeye.

Model 24 Series II : Single Photoeye

A photoeye is installed in line with scan line. As the leading edge of the item to

be scanned breaks the plain of the photoeye, the scanner begins looking for

code(s) to be scanned. As trailing edge clears the plain of the photoeye, thescanner transmits found code(s).

Equipment needed:

Model 24 Series II scanner - PN/1000007097

Single Photoeye - PN/1000020591

For a dual photoeye setup, the below illustration shows a typical setup of a

Mini-X Series II using two photoeyes.

PHOTOEYE S

S CAN LINES

Mini-X Series II : Dual Photoeyes

A photoeye is installed in line with beginning and end of the scan lines. As the

leading edge of the item to be scanned breaks the plain of the first photoeye, the

scanner begins looking for code(s) to be scanned. As trailing edge clears the plain

of the second photoeye, the scanner transmits found code(s).


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Equipment needed:

Mini-X Series II scanner - PN/10000017865

(2) Single Photoeye - PN/1000020591

SINGLE BARCODE SETUP

This example demonstrates how to read a single barcode. In this example, thescanner is setup to read a single 10 character Interleave 2 of 5 barcode, and then

transmit the read on Com 1 with a header message of and a trailer message

of . If any no-reads occur, 10 question marks (?) will be transmitted.

The No Valid Code (NVC) message is specified to be a question mark.

To see this example, use one of the two I2of5 barcode examples located at the

end of this chapter. Run the Medium Scanner Setup software and connect to the

scanner. Once connected to the scanner, choose theModify Configurationtab,

then click the Scannerbutton to access the scanners parameters. At the bottom of

the window, click theRetrieve from Diskbutton. Double click the folder labeled

samples. Locate the file named m24_barcode1.lgc for Model 24 Series II or

mx_barcode1.lgc for Mini-X Series II, and click theRetrievebutton. Click theSend to Scanner and Savebutton to begin using this configuration.

To change the header and trailer messages being sent, click the Communications

tab, go to the Protocol Settingssection and change theHeader orTrailermessage lines. Click Send to Scanner and Saveto begin using.

SINGLE BARCODE WITH MULTIPLE MESSAGES

This example shows how to setup the scanner to read a single barcode, but

transmit multiple messages. In this example, the scanner is setup to read multiple

10 character Interleave 2 of 5 barcodes, and then transmit on Com 1 with a

message that states multiple barcodes read. This example works the same as the

single barcode example, but if more than one barcode is read during the trigger

cycle, the message "Multiple Barcodes" will be transmitted. This message is

defined under theMessage Definitionson the Communications tab in the

Medium Scanner Setup software.

To see this example, use both I2of5 barcode examples located at the end of this

chapter. Run the Medium Scanner Setup software and connect to the scanner.

Once connected to the scanner, choose theModify Configurationtab, then click

the Scannerbutton to access the scanners parameters. At the bottom of the

window, click theRetrieve from Diskbutton. Double click the folder labeled


mx_barcode2.lgc for Mini-X Series II, and click theRetrievebutton. Click the

Send to Scanner and Savebutton to begin using this configuration.

To change the message being sent for multiple reads, click the Communications

tab, go to theMessage Definitionssection and change theMultiple Barcode

Messageline. Click Send to Scanner and Saveto begin using.

SINGLE BARCODE WITH CHARACTER STRIPPING

This example shows how to setup the scanner to read a single barcode, but strip

certain characters so they are not transmitted after the trigger cycle. In this


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example, the scanner is setup to read a single 10 character Interleave 2 of 5

barcode, strip the first and last characters and then transmit on Com 1 the

remainder of the read barcode. This example works using the mask functions of

the Medium Scanner Software setup. In the example, the mask is defined to stripor not to transmit the first and last characters of the barcode read.

To see this example, use one of the I2of5 barcode examples located at the end of

this chapter. Run the Medium Scanner Setup software and connect to the scanner.Once connected to the scanner, choose theModify Configurationtab, then clickthe Scannerbutton to access the scanners parameters. At the bottom of the





To change the way the mask strips the read barcode, click theBarcodestab. In

the "Barcodes to Read" window, look to see what mask number is associated

with the barcode. Go to the "Masks for Barcode Padding/Stripping" section of the

screen and click on the associated mask number. Here characters can be set for

transmit or ignore by clicking on the character. Once changes to the mask aremade, click Send to Scanner and Saveto begin using.

TWO BARCODES WITH A SEPARATOR

This example shows how to setup the scanner to read multiple barcodes, and

transmit them out as one message with a separator between the multiple

barcodes. In this example, the scanner is setup to read a single 10 character

Interleave 2 of 5 and a 12 character Code 128 barcode, and then transmit on

Com 1 with "/" as the separator. This example works using the "Include Multiple

Barcodes in One Message" function of the Medium Scanner Setup Software

To see this example, use one of the I2of5 and on of the Code 128 barcode

examples located at the end of this chapter. Run the Medium Scanner Setup

software and connect to the scanner. Once connected to the scanner, choose the

Modify Configurationtab, then click the Scannerbutton to access the scanners

parameters. At the bottom of the window, click theRetrieve from Diskbutton.

Double click the folder labeled samples. Locate the file named

m24_barcode4.lgc for Model 24 Series II ormx_barcode4.lgc for Mini-X

Series II, and click theRetrievebutton. Click the Send to Scanner and Savebutton to begin using this configuration.

To change character used as the separator between the barcodes, click the

Communicationstab, go to theMessage Definitionssection and change the

Delimiter between multiple barcodescharacter. Click Send to Scanner and Saveto begin using.

TWO BARCODE TYPES TRANSMITTED AS SETS


transmit them out as sets. In this example, the scanner is setup to read a 10

character Interleave 2 of 5 and a 12 character Code 128 barcode, and then

transmit on Com 1 the two barcodes as a set. This example works using the

transmit sets function of the Medium Scanner Setup Software.


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To see this example, use one of the I2of5 and on of the Code 128 barcode

examples located at the end of this chapter. Run the Medium Scanner Setup

software and connect to the scanner. Once connected to the scanner, choose the

Modify Configurationtab, then click the Scannerbutton to access the scannersparameters. At the bottom of the window, click theRetrieve from Diskbutton.

Double click the folder labeled samples. Locate the file named

m24_barcode5.lgc for Model 24 Series II ormx_barcode5.lgc for Mini-X

Series II, and click theRetrievebutton. Click the Send to Scanner and Savebutton to begin using this configuration.

To change how the sets are transmitted, Click on theBarcodestab and Click the

Define Transmit Setsbutton. With Transmit Sets Enabledchecked, select which

barcode to transmit with the set and the order to be transmitted by checking the

check boxes. Click Okand then click Send to Scanner and Saveto begin using.

FIXED MESSAGE WITH VARIOUS BARCODES


transmit a fixed message. In this example, the scanner is setup to read a 10

character Interleave 2 of 5, a 12 character Code 128, a 10 character Code 39, a 10character Code 93 barcode. Then transmit on Com 1 with a header message of

, 12 characters (either the 12 character Code 128 or the 10 character I1of5

padded with two spaces), 2 characters (either the last two characters from the

Code 39 or Code 93), and a trailer message of . The set of 12 characters

will be separated with a "/" from the 2 characters. This example works using

mask and transmit sets functions of the Medium Scanner Setup Software

To see this example, use one of each barcode example located at the end of this

chapter. Run the Medium Scanner Setup software and connect to the scanner.Once connected to the scanner, choose theModify Configurationtab, then click

the Scannerbutton to access the scanners parameters. At the bottom of the





INTERFACE TO ADDITIONAL SERIAL DEVICES

This example shows how to setup the scanner use a remote display on Com 2. In

this example, Com 2 of the scanner is reconfigured to act as a "Host" port. A

power-up message will be used to initialize the remote display and the header

will be used to issue a control character to clear the display.


end of this chapter. Run the Medium Scanner Setup software and connect to the

scanner. Once connected to the scanner, choose theModify Configurationtab,

then click the Scannerbutton to access the scanners parameters. At the bottom of

the window, click theRetrieve from Diskbutton. Double click the folder labeled





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QUAD RELAY BOX AND RELAY OUTPUTS

The Quad Relay Box takes control signals from the scanner and uses them to fire

relays to the customer control output. Up to four outputs can be used, one for

each relay. You can choose a wide variety of outputs; some examples being

conveyor belt controls, brakes, diverters, flashing lights, horns, or buzzers. The

block diagram below illustrates connections between the scanner and the

customer control outputs via the Quad Relay Box.

LAMPS TACK

MODEL 24 or MINI-X

QUAD RE LAY BOX

Quad Relay Box and Lampstack Configuration

Connecting the Scanner

The scanner sends signals through the interconnect cable to the J1 port of theQuad Relay Box. J1 is a 15 pin female D connector that connects the box to a

scanner or to an external power source. You can use the five or ten-foot

interconnect cable (100001457 or 1000014572). The scanner also supplies the

power to the relay box. The box runs on 12VDC.

Input Connections for Quad Relay Box


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Connecting the Relays

There are four output terminal blocks from the relay box to the control outputs -

TB1, TB2, TB3, and TB4. TB1 through TB4 are 3 pin terminals that can be used

as relay outputs or solid-state inputs. Various jumper configurations allow for

different combinations of AC/DC inputs and outputs. The shaded areas in the

diagram below illustrate the locations of the relays and the terminal blocks on the

board. The relays are the four long blocks marked M1, M2, M3, and M4. Theterminal blocks are marked TB1, TB2, TB3, and TB4 and are located under the

relays. You can select the style by plugging the relay into M1, M2, M3, or M4.

Connector and Relay locations for the Quad Relay Box

The control outputs are wired to the box by running wire through the three holesin the side of the box called punch-outs. These holes have watertight strain reliefs

in them. You can wire up to four outputs through the strain reliefs to the relays.

Quad Relay Box Output Punch-outs


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GO/NVC RELAYS

This example shows how to setup the scanner to fire two relays that represent

either a good or no read. In this example, the scanner is setup to read a 10

character Interleave 2 of 5. When a read of the I2of5 barcode is good, the scanner

fires Relay 1 (Go) to fire. If a read of the I2of 5 is bad, Relay 2 (NVC) will fire.

This example works using relay functions of the Medium Scanner Setup

Software


end of this chapter and connect an external reporting device to the scanner. Run

the Medium Scanner Setup software and connect to the scanner. Once connected

to the scanner, choose theModify Configurationtab, then click the Scanner

button to access the scanners parameters. At the bottom of the window, click the

Retrieve from Diskbutton. Double click the folder labeled samples. Locate the

file named m24_relay1.lgc for Model 24 Series II ormx_relay1.lgc for Mini-X

Series II, and click theRetrievebutton. Click the Send to Scanner and Save

button to begin using this configuration.

To change which relay fires during the read, Click on theInputs/Outputstab. Inthe "Relays" section, change Relays 1 or 2 to the desired setting. Click Okand

then click Send to Scanner and Saveto begin using.

LIFE LIGHT

This example shows how to setup the scanner to fire Relay 1 as a Life Light. In

this example, the scanner is setup to read a 10 character Interleave 2 of 5. When a

read of the I2of5 barcode is good, the scanner fires relay 1 causing a lampstack to

light. This example works using relay functions of the Medium Scanner Setup

Software


end of this chapter and connect an external reporting device to the scanner. Run

the Medium Scanner Setup software and connect to the scanner. Once connected

to the scanner, choose theModify Configurationtab, then click the Scanner

button to access the scanners parameters. At the bottom of the window, click the

Retrieve from Diskbutton. Double click the folder labeled samples. Locate the

file named m24_relay2.lgc for Model 24 Series II ormx_relay2.lgc for Mini-X

Series II, and click theRetrievebutton. Click the Send to Scanner and Save

button to begin using this configuration.

MATCH RELAY 1

This example shows how to setup the scanner to fire Relay 1 when a defined

code has been matched. In this example, the scanner is setup to read a 10

character Code 39 and Code 93. When the barcode matches ACCUSORT39, the

scanner will fire Relay 1. This example works using relay functions of the

Medium Scanner Setup Software

To see this example, use the Code 39 and Code 93 barcode examples located at

the end of this chapter and connect an external reporting device to the scanner.

Run the Medium Scanner Setup software and connect to the scanner. Once

connected to the scanner, choose theModify Configurationtab, then click the

Scannerbutton to access the scanners parameters. At the bottom of the window,


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click theRetrieve from Diskbutton. Double click the folder labeled samples.

Locate the file named m24_relay3.lgc for Model 24 Series II ormx_relay3.lgc

for Mini-X Series II, and click theRetrievebutton. Click the Send to Scanner and

Savebutton to begin using this configuration.

To change which code read fires Relay 1, Click on theInputs/Outputstab. In the

"Relays" section, click the Verify Codesbutton. Click the current field pattern

and clickEdit text. Enter the text from the Code 93 barcode and click OK. ClickOKagain to save the field pattern. Then click Send to Scanner and Saveto beginusing.

MATCH RELAY 2

This example shows how to setup the scanner to fire two relays when a defined


character Code 39 and Code 93. When the start of the barcode matches

ACCUSORT, the scanner will fire Relay 1. If the scanner reads anything other

than ACCUSORT, it will fire Relay 2. This example works using relay functions

of the Medium Scanner Setup Software







Locate the file named m24_relay4.lgc for Model 24 Series II ormx_relay4.lgc

for Mini-X Series II, and click theRetrievebutton. Click the Send to Scanner and


To change how Relay 1 and 2 fire, Click on theInputs/Outputstab. In the


and clickEdit text. Enter new text and click OK. Click OKagain to save the field

pattern. Then click Send to Scanner and Saveto begin using.

MATCH RELAY 3

This example shows how to setup the scanner to fire three relays when a defined


character Code 39 and Code 93. When the end of a barcode matches 39, the

scanner will fire Relay 1. If the end of a barcode does not match 39, the scanner

will fire Relay 2. Relay 3 will fire if the scanner reads nothing. This example

works using relay functions of the Medium Scanner Setup Software







Locate the file named m24_relay5.lgc for Model 24 Series II ormx_relay5.lgcfor Mini-X Series II, and click theRetrievebutton. Click the Send to Scanner and



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To change how Relay 1, 2 and 3 fire, Click on theInputs/Outputstab. In the


and clickEdit text. Enter new text and click OK. Click OKagain to save the field

pattern. Then click Send to Scanner and Saveto begin using.

MASTER/SLAVE CONFIGURATION

This application describes how to setup the Model 24 or Mini-X Series IIscanners for master/slave operation.

Master/Slave Operation

To obtain great conveyer belt coverage or to have the tach and trigger passed

without the use of a tach trigger or "Y" cable, the Model 24 or Mini-X can be

configured for master/slave operation. Via J3 on the scanners, two scanners can

be daisy chained together using cable part number 1000020593. With this cable,

upon power-up, the scanner will detect the cables presence and automatically

configure the scanner software for operation as a master or a slave scanner.

Example: If the cable is detected on port 1, the software configures the scanner as

a slave. If the cable is detected on port 2, the software configures the scanner as

a master. If the cable is detected on both ports 1 and 2, the software configures

the scanner as both master and slave, assuming the scanner with two cables is in

the middle of a chain configuration.

The auto-detection feature can be enabled/disable as needed. To enable/disable

the auto-detect feature, do the following:

1. In the Accu-Sort Medium Scanner setup software, click on theModifyConfigurationtab.

2. From the Modify Configuration tab, click on the Scannerbutton.3. From the Modify Logic Setup screen, click on the Communications tab. The

following screen will appear.


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Modify Logic Setup - Communications Tab (Port 1)

4. Under the Port Configuration section, de-selectEnable Auto Master Detecttodisable the auto-detection feature for port 1. To enable the feature for port 1,selectEnable Auto Master Detect.

5. To change the setting on port 2, click the 2under Select Scanners CommPort. The following screen will appear.

Modify Logic Setup - Communications Tab (Port 2)


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6. Under the Port Configuration section, de-selectEnable Auto Slave Detecttodisable the auto-detection feature for port 2. To enable the feature for port 2,

selectEnable Auto Slave Detect.

7. Click Save to Scanners E^2to save and use these settings.8. Click Closeto exit Modify Logic Setup. Click theAccu-Sorttab, and click

Exitto close the scanner setup software.

In addition to the Enable Auto Slave Detect on port 2, additional settings may berequired to setup the scanner. These settings are located under the interface setupof the Accu-Sort Medium Scanner setup software. These settings will allow the

trigger and/or tach to be passed along the daisy chain without the need for

additional cabling. The following screen shows these settings.

Modify Interface Setup - Interface Tab


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Interleaved 2 of 5 - 10 Character

Code 128 - 12 Character



0123456789 9876543210

A1B2C3D4E5F6

1A2B3C4D5E6F

ACCUSORT39

ACCUSORT93


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Chapter FourMaking Connections To The Scanner

4Heading 2

INTRODUCTION.......................................................................................... 4-2

ASSEMBLING CONNECTORS ...................................................................... 4-3

9-Pin Connectors .............................................................................. 4-325-Pin Connectors ............................................................................ 4-4

SCANNER COMMUNICATION TYPES............................................................ 4-5

RS232 With No Handshaking........................................................... 4-5COM 1 AND COM 2 ........................................................................................ 4-5COM 3.......................................................................................................... 4-5

RS232 With RTS/CTS Handshaking ................................................ 4-6COM 1 AND COM 2 ........................................................................................ 4-6COM 3.......................................................................................................... 4-6

RS422 Full Duplex............................................................................. 4-7POINT-TO-POINT ........................................................................................... 4-7MULTIDROP................................................................................................... 4-8

RS485 Half Duplex ............................................................................ 4-9MULTIDROP................................................................................................... 4-9

Current Loop (Com 1 Only)............................................................ 4-10

CONNECTING TO THE SCANNER .............................................................. 4-11

Connecting To A PC or Terminal................................................... 4-11PC............................................................................................................. 4-11TERMINAL .....................................

Model 24/Mini-X Series II Product Manual

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Transcript of Model 24/Mini-X Series II Product Manual