MODEL 1475 & 1875 - EarthMaster |...

M&W1020 South Sangamon Ave.Gibson City, Illinois 60936217-784-4261

© 2004 Alamo Group Inc.

MODEL1475 & 1875

EARTHMASTER

Published 09-01 Part No. 4740WC

OPERATOR'S MANUALThis Operator's Manual is an integral part of the safe operationof this machine and must be maintained with the unit at all times.READ, UNDERSTAND, and FOLLOW the Safety and OperationInstructions contained in this manual before operating theequipment.

$0.00

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, incooperation with other industry manufacturers has developed the AEM/FEMA Industrial and AgriculturalMower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial andagricultural mowing equipment. It is important that Every Mower Operator be educated in the operation oftheir mowing equipment and be able to recognize the potential hazards that can occur while operating amower. This video, along with the mower operator’s manual and the warning messages on the mower, willsignificantly assist in this important education.

Your Authorized Alamo Ag Dealer may have shown this video and presented you a DVD Video when youpurchased your mower. If you or any mower operator have not seen this video, Watch the Video, Readthis Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If youdo not understand any of the instructions included in the video or operator’s manual or if you have anyquestions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email [email protected] or Fax AEMVHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEMVHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please includeyour name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intendeduse, and the potential hazards before operating the equipment.

Safety TrainingMakes the Difference

BE SAFE!

BE ALERT!

BE ALIVE!

BE TRAINEDbefore operatingthe Mower!

Alamo Group Ag. Division is willing to provideone (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name: Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:AEM Video Services1502 E Walnut streetSeguin, TX 78155

Or Fax to:(830) 372-9529

Or Email to:[email protected]

TABLE OF CONTENTS

SAFETY .........................................................................................................................................................1-1

Safety and Accident Prevention .....................................................................................................................1-2Safety Decal Location ................................................................................................................................... 1-10Safety Decals ............................................................................................................................................... 1-11Federal Laws & Regulations ......................................................................................................................... 1-14

INTRODUCTION............................................................................................................................................2-1

ASSEMBLY ...................................................................................................................................................3-1

Preparing Earthmaster For Operation ...........................................................................................................3-2Connecting Chisel Bar To Disc ......................................................................................................................3-2Disc Depth Setting .........................................................................................................................................3-2Chisel Depth Setting ......................................................................................................................................3-3Disc Frame Leveling ......................................................................................................................................3-4Chisel Bar Leveling ........................................................................................................................................3-4Disc Gang Angle Setting ................................................................................................................................3-5Chisel Trip Shanks .........................................................................................................................................3-5

OPERATION ..................................................................................................................................................4-1

Transporting Or Servicing ..............................................................................................................................4-2Using Chisel Bar On Tractor 3-Point Hitch ....................................................................................................4-3Chisel Bar Guage Wheels ..............................................................................................................................4-3Chisel Bar Coulters ........................................................................................................................................4-4

MAINTENANCE.............................................................................................................................................5-1

Lubrication Location Guide ............................................................................................................................5-2Bolt Torque Instructions .................................................................................................................................5-4Specifications .................................................................................................................................................5-5

M&W is a registered trademark of Alamo Group Inc.

SAFETYSECTION

Safety Section 1-1

SAFETY

Safety Section 1-2© 2004 Alamo Group Inc.

1475 & 1875 09/01

A safe and careful operator is the best operator. Safety is of primary importance to themanufacturer and should be to the owner/operator. Most accidents can be avoided by beingaware of your equipment, your surroundings, and observing certain precautions. The firstsection of this manual includes a list of Safety Messages that, if followed, will help protect theoperator and bystanders from injury or death. Read and understand these Safety Messagesbefore assembling, operating or servicing this mower. This equipment should only be operatedby those persons who have read the Manual, who are responsible and trained, and who knowhow to do so safely and responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout thismanual and on decals which are attached to the equipment. The Safety Alert Symbol means:“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and SignalWord are intended to warn the owner/operator of impending hazards and the degree ofpossible injury faced when operating this equipment.

CAUTION! The lowest level of Safety Message; warns of possible injury. Decalslocated on the Equipment with this Signal Word are Black and Yellow.

WARNING! Serious injury or possible death! Decals are Black and Orange.

DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1)

Practice all usual and customary safe working precautions andabove all---remember safety is up to YOU. Only YOU can preventserious injury or death from unsafe practices.

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READ, UNDERSTAND, and FOLLOW the following SafetyMessages. Serious injury or death may occur unless care istaken to follow the warnings and instructions stated in the SafetyMessages. Always use good common sense to avoid hazards.

(SG-2)

Si no lee Ingles, pida ayuda a alguien que si lo leapara que le traduzca las medidas de seguridad. (SG-3)

PELIGRO! ¡LEA ELINSTRUCTIVO!

DANGER! Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Operator’s Manual,and each of the Safety Messages found in the Manual or on theTractor and Implement. Learn how to stop the tractor enginesuddenly in an emergency. Never allow inexperienced or untrainedpersonnel too operate the Tractor and Implement without supervision.Make sure the operator has fully read and understood the manualsprior to operation. (SG-4)

WARNING! Always maintain the safety decals in good readable condition. If the decals are missing, damaged,or unreadable, obtain and install replacement decals immediately. (SG-5)

WARNING! Do not modify or alter this Implement. Do not permit anyone to modify or alter thisImplement, any of its components or any Implement function. (SG-8)

DANGER! BEFORE leaving the tractor seat, always engage the brake and/or setthe tractor transmission in parking gear, disengage the PTO, stop theengine, remove the key, and wait for all moving parts to stop. Place thetractor shift lever into a low range or parking gear to prevent the tractorfrom rolling. Never dismount a Tractor that is moving or while the engineis running. Operate the Tractor controls from the tractor seat only. (SG-9)

WARNING! Operate this Equipment only with a Tractor equipped with an approvedroll-over-protective system (ROPS). Always wear seat belts. Seriousinjury or even death could result from falling off the tractor--particularlyduring a turnover when the operator could be pinned under theROPS. (SG-7)

DANGER! Never allow children or other persons to ride on the Tractor or Imple-ment. Falling off can result in serious injury or death. (SG-10)

WARNING! Make certain the “Slow Moving Vehicle” (SMV) sign is installed in sucha way as to be clearly visible and legible. When transporting theEquipment use the Tractor flashing warning lights. Before transportingthe equipment on public roads make sure the Implement warning lightsare connected, visible and working. Always follow all local trafficregulations. (SG-6a)

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DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11)

WARNING! Do not mount the Tractor while the tractor is moving. Mount theTractor only when the Tractor and all moving parts are completelystopped. (SG-12)

DANGER! Start tractor only when properly seated in the Tractor seat. Starting atractor in gear can result in injury or death. Read the Tractor operatorsmanual for proper starting instructions. (SG-13)

DANGER! Never work under the Implement, the framework, or any liftedcomponent unless the Implement is securely supported or blockedup to prevent sudden or inadvertent falling which could causeserious injury or even death. (SG-14)

DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil isexpensive and its presence could present a hazard. Do not checkfor leaks with your hand! Use a piece of heavy paper or cardboard.High-pressure oil streams from breaks in the line could penetratethe skin and cause tissue damage including gangrene. If oil doespenetrate the skin, have the injury treated immediately by a physicianknowledgeable and skilled in this procedure. (SG-15)

WARNING! The operator and all support personnel should wear hard hats,safety shoes, safety glasses, and proper hearing protection at alltimes for protection from injury including injury from items thrown bythe equipment. (SG-16)

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WARNING! Transport only at safe speeds. Serious accidents and injuries canresult from operating this equipment at unsafe speeds. Understandthe Tractor and Implement and how it handles before transporting onstreets and highways. Make sure the Tractor steering and brakes arein good condition and operate properly.

Before transporting the Tractor and Implement, determine the safetransport speeds for you and the equipment. Make sure you abideby the following rules:

Be aware of the operating conditions. Do not operate the Tractor withweak or faulty brakes. When operating down a hill or on wet or rainslick roads, the braking distance increases: use extreme care andreduce your speed. When operating in traffic always use the Tractor’sflashing warning lights and reduce your speed. Be aware of trafficaround you and watch out for the other guy. (SG-19)

2. Test the equipment at a slow speed in turns. Increase the speedthrough the turn only after you determine that it is safe to operateat a higher speed. Use extreme care and reduce your speed whenturning sharply to prevent the tractor and implement from turningover. Determine the maximum safe turning speed for you and thisequipment before operating on roads or uneven ground.

3. Only transport the Tractor and Implement at the speeds that youhave determined are safe and which allow you to properly controlthe equipment.

1. Test the tractor at a slow speed and increase the speed slowly.Apply the Brakes smoothly to determine the stopping characteristicsof the Tractor and Implement. As you increase the speed of theTractor the stopping distance increases. Determine the maximumsafe transport speed for you and this Equipment.

CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSEPERMANENT HEARING LOSS! Tractors with or without anImplement attached can often be noisy enough to causepermanent hearing loss. We recommend that you always wearhearing protection if the noise in the Operator’s position exceeds80db. Noise over 85db over an extended period of time will causesevere hearing loss. Noise over 90db adjacent to the Operatorover an extended period of time will cause permanent or totalhearing loss. Note: Hearing loss from loud noise [from tractors,chain saws, radios, and other such sources close to the ear] iscumulative over a lifetime without hope of natural recovery. (SG-I7)

WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is inmotion or while tractor engine is running. Make sure the tractor engine is off before workingon the Implement. (SG-20)

WARNING! Always read carefully and comply fully with the manufacturersinstructions when handling oil, solvents, cleansers, and any otherchemical agent. (SG-22)

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WARNING! Periodically inspect all moving parts for wear and replace whennecessary with authorized service parts. Look for loose fasteners,worn or broken parts, and leaky or loose fittings. Make sure all pinshave cotter pins and washers. Serious injury may occur from notmaintaining this machine in good working order. (SG-21)

DANGER! Never run the tractor engine or mower engine in a closed building or without adequateventilation. The exhaust fumes can be hazardous to your health. (SG-23)

DANGER! Never allow children to play on or around Tractor or Implement. Children can slip or fall off theEquipment and be injured or killed. Children can cause the Implement to shift or fall crushingthemselves or others. (SG-25)

DANGER! KEEP AWAY FROM ROTATING ELEMENTS to prevent entangle-ment and possible serious injury or death. (SG-24)

DANGER! NEVER use drugs or alcohol immediately before or while operatingthe Tractor and Implement. Drugs and alcohol will affect an operator’salertness and coordination and therefore affect the operator’s ability tooperate the equipment safely. Before operating the Tractor orImplement, an operator on prescription or over-the-counter medi-cation must consult a medical professional regarding any sideeffects of the medication that would hinder their ability to operatethe Equipment safely. NEVER knowingly allow anyone to operatethis equipment when their alertness or coordination is impaired.Serious injury or death to the operator or others could result if theoperator is under the influnce of drugs or alcohol. (SG-27)

DANGER! Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat withthe seat belt securely fastened around you. Inadvertent movement of the Tractor or Implementmay cause serious injury or death. (SG-29)

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WARNING! Prolonged operation may cause operator boredom and fatigue affecting safe operation. Takescheduled work breaks to help prevent these potentially impaired operating conditions. Neveroperate the Implement and Tractor in a fatigued or bored mental state which impairs proper andsafe operation. (SG-32)

WARNING! Use extreme caution when getting onto the Implement to perform repairs, maintenance andwhen removing accumulated material. Only stand on solid flat surfaces to ensure good footing.Use a ladder or raised stand to access high spots which cannot be reached from gound level.Slipping and falling can cause serious injury or death. (SG-33)

WARNING! Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hoseconnections. Relieve hydraulic pressure before performing maintenance or repairs. Usegloves and eye protection when servicing hot components. Contact with a hot surface or fluidcan cause serious injury from burns or scalding. (SG-34)

WARNING! Perform service, repairs and lubrication according to the maintenance section. Ensure the unitis properly lubricated as specified in the lubrication schedule and all bolts and nuts are properlytorqued. Failure to properly service, repair and maintain this Implement in good operatingcondition could cause component failure and possible serious injury or even death. (SG-35)

DANGER! DO NOT operate this Implement on a Tractor that is not properly maintained. Should amechanical or Tractor control failure occur while operating, immediately shut down the Tractorand perform repairs before resuming operation. Serious injury and possible death could occurfrom not maintaining this Implement and Tractor in good operating condition. (SG-36)

WARNING! Use caution and wear protective gloves when handling sharp objects such as blades, knives,and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharpsurfaces can inflict severe laceration injuries if proper hand protection is not worn. (SG-37)

WARNING! Never leave Tractor and Implement unattended while the implement is in the lifted position.Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injuryor death by crushing. To properly park the implement when disconnecting it from the tractor, lowerthe stand and put the retaining pin securely in place, or put a secure support under the A-Frame.Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)

CAUTION! Do not back up with this implement. Backing could damage the machine or its components.(S3PT-4)

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1475 & 1875 09/01

DANGER! There are obvious and hidden potential hazards in the operation of this Implement as in allpower-driven or pulled equipment. REMEMBER! This machine is often operated in roughterrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions andthe like. Serious injury or even death may occur unless care is taken to assure the safety of theoperator and bystanders in the area. Do not operate this machine with anyone in theimmediate area. (S3PT-7)

DANGER! This Implement is wider than the Tractor. Be careful when operating or transporting thisequipment to prevent the Implement from running into or striking sign posts, guard rails,concrete abutments or other solid objects. Such an impact could cause the Implement andTractor to pivot violently resulting in loss of steering control, serious injury, or even death.Never allow the Implement to contact obstacles. (S3PT-12)

WARNING! Be sure you have adequate knowledge of the property you will be working on. Take time to makeyourself aware of any area underground lines or cables. Contact with buried lines or cable couldresult in serious injury or death. (STL-1)

WARNING! In wet conditions where there is a likelihood of material collecting on the Implement, makecertain that this material is removed before travelling on the public highway. (STL-7)

WARNING! Do not work under hinged flap until you have fastened the safety latch in place to hold the flap inits raised position. Make sure the tractor engine is off and all rotating motion has stopped beforeapproaching the Implement. (STL-8)

WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire,and other debris. Inspect the area before tilling. Foreign objects should be removed from thesite to prevent machine damage and/or bodily injury or even death. Any objects that cannotbe removed must be clearly marked and carefully avoided by the operator. Stop operatingimmediately if blades strike a foreign object. Repair all damage and make certain rotor orblades are in good condition before resuming operation. (STL-5)

WARNING! Lock the disc gangs in the raised position before transporting the Implement. Serious Implementand/or road damage could result from unintentional dropping of the discs gangs. Be sure to pinthe tractor drawbar rigid in the center position and properly attach the Implement safety towchain. (STL-9)

WARNING! Do not use your hands or feet to clean the disc gangs. The discs are sharp and serious injurescould result from inadvertent contact with the discs. Never attempt to stand on the discs, tires,or frame members of the implement. (STL-11)

SAFETY


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In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,hazard control and accident prevention are dependent upon the awareness, concern, prudence, and propertraining of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer alsoto Safety Messages and operation instruction in each of the appropriate sections of the Tractor and EquipmentManuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)

PARTS INFORMATION

M&W implement use matched system components for blades, hangers, rollers, and bearings. These partsare made and tested to M&W specifications. Non-genuine "will fit" parts do not consistently meet thesespecifications. The use of “will fit” parts may reduce implements performance, void warranties, and presenta safety hazard. Use genuine M&W mower parts for economy and safety. (SPMW-1)

SEE YOUR M&W DEALER

WARNING! Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weightof the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type ofvehicle. Never tow the Implement and another Implement connected in tandem. Never tow theImplement at speeds over 20 MPH. (STI-6)

DANGER! Be particularly careful when transporting the Implement using the tractor. Turn curves or go upor down hills only at a low speed and at a gradual steering angle. Make certain that at least 20%of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough oruneven surfaces. (STI-1)

DANGER! When the Wings are folded for transport, the center of gravity is raised and the possibility ofoverturn is increased. Drive slowly and use extremecaution when turning on hillsides.Overturning the Implement could cause the Implement to overturn the Tractor and vice versaresulting in serious injury or even death. Never fold wings on a hillside...the Implement mayoverturn. (STI-2)

WARNING! Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting tolift the Tongue without using the Tongue Jack could cause strains or other injury.Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury.Use the Tongue Jack for lifting the implement only. Overloading the Tongue Jack cancause failure with possible serious bodily injury or even death. (STI-4)

NOTE: M&W supplies safety decals on this product to promote safe operation. Damage to the decals may occurwhile in shipping, use, or reconditioning. M&W cares about the safety of its customers, operators, and bystanders,and will replace the safety decals on this product in the field, free of charge (Some shipping and handling chargesmay apply). Contact your M&W dealer to order replacement decals.

SAFETY


1475 & 1875 09/01

ITEM PART NO. QTY DESCRIPTION

1 00725746 1 Peligro2 02962765 1 Multi-Hazard3 2438312 3 Caution Operating4 00756059 3 Hydraulic Caution5 999200 1 General Warning6 2738332 4 Red Oblong Reflect.7 2738333 4 Yellow Oblong Reflect.8 2438313 1 Maintenance9 2438332 6 8 Hour Grease10 2438333 2 Transport Lock11 2418300 2 Do Not Remove12 2438326 1 Jack Location13 00763977 1 Notice to Owner14 2438347 1 Lubrication Chart15 2438349 1 Depth Setting

ITEM PART NO. QTY DESCRIPTION

16 2438329 1 Patent No. 4,703,81017 2438341 2 Model 1475

2438342 2 Model 187518 2438344 3 Earthmaster19 1438310 1 M&W20 2438346 2 M&W21 1458380 1 Made in USA22 02962764 14 Pinch Points (1475)

02962764 18 Pinch Points (1875)23 00776481 1 Oper. Manual Inside24 00776031 1 Canister, Oper. Manual25 4740WC 1 Operators Manual26 00021400 2 Bolt27 00024100 2 Flatwasher28 32901C 2 Locknut

* It is the responsibility of the Dealer to install reflectors during setup.

MODEL 1875 SHOWN

Serial Number Plate

SMV Location

2627

23

24

28

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IMPORTANT!These decals below are all part of the decal kit. The decals shown here must be in place at all times to ensureproper operation and safety. If any decals are damaged or missing replace immediately,

SAFETY DECALS

21 - 1458380

1 - 00725746

3 - 24383128 - 2438313

4 - 00756059

6 - 2738332

7 - 2738333 10 - 2438333

1875

1475

17 - 2438342

17 - 2438341

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These decals are installed on the Earthmaster for your safety. They must be visible at all times and kept in goodcondition. The buyer of this machine assumes responsibility for maintaining these warning decals. If theybecome damaged or unreadable for any reason, replace immediately. A full set of replacement decals isavailable. Order part number 2410412for Safety Decal Kit only. For a complete Machine Decal Kit, order partnumber 2410425 (Model 1875) and 2410428 (Model 1475).

2 - 02962765

5 - 999200

14 - 243834722 - 02962764

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1475 & 1875 09/01

12 - 2438326

DO NOTREMOVE PIN

PATENT NUMBER4,703,810

243832911 - 2418300

16 - 2438329

9 - 2438332

13 - 00763977

15 - 2438349

EARTHMASTER

19 - 1438310&

20 - 2438346

18 - 243834423 - 00776481

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1475 & 1875 09/01

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerningemployer and employee equipment operators. This section is not intended as a legal interpretation of the lawand should not be considered as such.

Employer-Employee Operator RegulationsU.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:“...to assure so far as possible every working man and woman in the nation safe and healthful working conditionsand to preserve our human resources...”

DUTIESSec. 5 (a) Each employer-(1) shall furnish to each of his employees employment and a place of employment which are free from recognizedhazards that are causing or are likely to cause death or serious physical harm to his employees;(2) shall comply with occupational safety and health standards promulgated under this Act.(b) Each employee shall comply with occupational safety and health standards and all rules, regulations andorders issued pursuant to this Act which are applicable to his own actionsand conduct.

OSHA RegulationsOSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employershall instruct every employee in the safe operation and servicing of all equipment with which the employee is, orwill be involved.”

Employer Responsibilities:To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards onthe equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operatorsecurely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition andprovide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.

Child Labor Under 16 Years of AgeSome regulations specify that no one under the age of 16 may operate power machinery. It is your responsibilityto know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, EmploymentStandard Administration, Wage & Home Division, Child Labor Bulletin #102.)

FEDERAL LAWS AND REGULATIONS

INTRODUCTIONSECTION

Introduction Section 2-1

INTRODUCTION

Introduction Section 2-2

© 2004 Alamo Group Inc.1475,1875 09/01

Your new Earthmaster is designed with two tillage tools, a tandem disc and a V-Chisel connected together asone unit for one-pass operation even in standing corn stalks. Also, the two tools can be separated from eachother to be used as a tandem disc only or a 3-point hitch mounted V-Chisel plow.

The V-Chisel bar design places the chisel shanks behind each other to allow crop residue to flow between andaround them. The 36" tall parabolic design chisel shank will penetrate the soil up to 15" deep to get under thehard plow sole-lifting, shattering and breaking it up with the least amount of power required. This allows thesurface water to penetrate deeper into the soil, but most of all it allows your crop roots to penetrate deeper intothe soil to use the valuable moisture and fertilizer all season long and even during a dry season.

It is extremely important the Earthmaster operate level ( disc and chisel ) at all times. This will Minimize thehorsepower requirements and allow the best flow of soil and residue through the machine.

In cornstalks and other rowed crops, operate at a slight angle to the row. This allows better trash flow andassures the shanks will not constantly operate on a row or between rows.

The V-Chisel bar is also designed to fit on your Category ll or lll tractor 3-point hitch to use as a deep chisel toolin your fields with light amounts of crop residue. If optional coulters are installed in front of each chisel shank itcan be used in fields with heavy amounts of crop residue.

ASSEMBLYSECTION

Assembly Section 3-1

ASSEMBLY

Assembly Section 3-2© 2004 Alamo Group Inc.1475,1875 09/01

PREPARING EARTHMASTER FOR OPERATION

Have a tractor with sufficient horsepower and traction. Soil type, soil moisture, type of crop, depth of opera-tion, ect., will determine horsepower and traction requirements. Normally, 25 to 35 horsepower per shank isrequired. Have your tractor adequately equipped to operate at speeds of 4 1/2 MPH to 6 MPH as this speedwill provide the best results.

CONNECTING CHISEL BAR TO DISC

1. Connect the toggle hitch bars of the disc unit in the top holes of the outer hitch plates of the chisel bar.

2. Connect the adjusting screw link in the top hole of the center hitch plates of the chisel bar.

DISC DEPTH SETTING

IMPORTANT: Do not remove the fixed depth stop pin. This pin is held in place by two roll pins. See Illustrationbelow.

ASSEMBLY


1. Set the disc depth by removing the depth control pins or by placing them in one of the following holes.

NOTE: There is one pin on each side. Both pins must be placed in the same hole location on both sides.

CHISEL DEPTH SETTING

1. Set the chisel depth by installing the stop pins ( one on each side of toggle hitch bar ) in one of the followinghole locations.

NOTE: Hitch bar on both sides must be set at the same position. 12345

9"10-1/2"12"13-1/2"15"

HOLE NO. CHISEL DEPTH

NOTE: All dimensions are based on a disc setting of 5" depth. All dimensions are approximate because ofvariations in tire compaction in different soils.

2. To change the chisel bar to a deeper depth:

Lower the Earthmaster all the way with the chisel points setting on top of the ground. This will free the bottompins. Remove them and install them in a lower hole. Align the pin so the toggle hitch bar will rest on the pin'sflat surface.

Raise the Earthmaster all the way with the chisel points off the ground. This will place the toggle hitch barsresting on the bottom pins. Remove the top pins and install them in the hole at the top of the toggle hitch bar.

3. To change the chisel bar to a shallower depth:

Raise the Earthmaster all the way with the chisel points off the ground. This will free the top pins. Removethem and install them in a higher hole. Align the pin so the toggle hitch bar will rest on the pin's flat surface.

Lower the Earthmaster all the way with the chisel points setting on top of the ground. This will place the togglehitch bars resting on the top pins. Remove the bottom pins and install them in the hole at the bottom of thetoggle hitch bar.

ASSEMBLY


DISC FRAME LEVELING

1. After entering the field and with the disc in the ground, level the disc frame to the ground by turning the screwlink connecting the tongue and frame. With disc frame level, both front and rear disc blades will be cutting thesame depth.

NOTE: You may have to release the oil pressure in the tongue cylinder before you can turn it's rod.

CHISEL BAR LEVELING

1. After entering the field and with the chisels in the ground, level the chisel bar with the ground by adjusting thetop screw link connecting the chisel bar to the disc frame. A 1 1/4" wrench placed between the two sections onthe rod will allow you to adjust this link. Tighten the set screw to keep the screw link from turning. Always runthe chisel bar level with the ground, this will place all chisels at the same depth. The chisel will also pull easierwhen running level.

NOTE: After making any chisel depth adjustments, the chisel bar must be releveled.

When the Earthmaster is lowered into the ground, the chisel shanks may start cutting before the disc gangs canbegin cutting stalks. This may result in uncut stalks wrapping around the shanks. This can be prevented bykeeping the tongue cylinder in the lowered position during field operation.

ASSEMBLY


DISC GANG ANGLE SETTING

1. The disc gangs can be set at one of three different angle positions.

NOTE: Each disc gang has one 15 1/4" U-bolt fastening the gang to the wing extension. THESE U-BOLTSARE TO BE USED ONLY WHEN ADJUSTING THE ANGLE OF THE DISCGANG! The U-bolt are not designedto carry disc gang weight during field operation.

2. Start with the disc gangs at the center angle position. At this angle position, the disc blades will throw the soilto incorporate most crop residues with the soil. If more crop residue incorporation is desired, position the discgangs at the greatest angle position. If less crop residue incorporation is desired, position the disc gangs at theleast angle position.

NOTE: The disc cutting depth will also vary the amount of crop residue incorporated with the soil. The deeperthe cutting depth, the more soil moved and the more incorporation. The shallower the cutting depth, the lesssoil moved and the less incorporation.

CHISEL TRIP SHANKS

1. Your Earthmaster may be equipped with manual reset or automatic reset shanks.

2. If equipped with manual reset shanks and they hit a rock or obstruction and trip, you will have to stop, raisethe Earthmaster part of the way up and back up to reset the shank. The Earthmaster is shipped with one short,one medium and one long leaf spring installed (See page 29). To increase the force required to trip the shank,add one item 20 (order no. 2437423) below the factory installed springs and operate the machine substantiallybefore making further additions. Shank damage could occur if a total of 5 leaf springs are installed and a solidobject is encountered by the shank.

3. If equipped with automatic reset shanks and they hit a rock or obstruction and trip, they will automatically tripup and over the obstruction and automatically go back into the ground by themselves without stopping. Toincrease the force required to trip the shank, remove item 24 (order no. 2431106. See page 31).

4. The chisel points are reversible. When one end wears off, remove the pin and turn the point around using thenew end. If the points are allowed to wear past the tip of the shank, the shanks will not pull into the ground.Replace worn points before this occurs.

OPERATIONSECTION

Operation Section 4-1

OPERATION

Operation Section 4-21475,1875 09/01© 2004 Alamo Group Inc.

TRANSPORTING OR SERVICING

1. Raise the Earthmaster completely up and removed both disc frame depth stop pins.

2. Remove the pins securing each transport lock. Reposition the transport lock so is in the vertical position.See Illustration below. Resecure the transport locks using the transport lock pins and klick pins.

IMPORTANT: Both transport locks must be locked in the same location on both sides during transport.

3. Lower the machine on to transport stops.

4. Raise the tongue cylinder up and lock in position by turning the ball valve closed, at the base of the cylinder.

5. To store transport locks, raise machine completely up. Remove the pins securing each transport lock.Position transport lock on top of frame and replace pins. See Illustration below.

OPERATION


USING CHISEL BAR ON TRACTOR 3-POINT HITCH

3-POINT WITH FREE-LINK HITCH

1. For Category ll hitch use holes " C " and " E ".

2. For Category lll hitch use holes " B " and " E ".

3-POINT WITH QUICK ATTACHING HITCH

1. For Category ll hitch use holes " D " and " E ".

2. For Category lll hitch use holes " C " and " E ".

CHISEL BAR GAUGE WHEELS

1. When optional gauge wheels are used, install them between the end two shanks on both sides as shown.(See Installation Instructions).

2. When using gauge wheels with chisel bar and disc unit connected together, set the gauge wheels so that thedisc wheels carry the weight and the gauge wheels keep the chisel bar from rocking side-to-side.

3. When using the chisel bar connected to the tractor's 3-point hitch, set the 3-point hitch depth control so thetractor tires carry the weight for traction and set the gauge wheels to keep the chisel bar from rocking side-to-side.

OPERATION


1. When optional coulters are used with chisel bar on tractor's 3-point hitch, install one coulter in front ofeach chisel shank as shown. (See Installation Instructions).

2. Position the coulter cutting depth so that it will cut the crop residue in front of each chisel shank.

CHISEL BAR COULTERS

MAINTENANCESECTION

Maintenance Section 5-1

MAINTENANCE

Maintenance Section 5-21475,1875 09/01© 2004 Alamo Group Inc.

MAINTENANCE

1. Grease disc gang bearings daily.

2. Grease upper pivot tube casting every eight hours.

3. Grease ends of pivot tube every eight hours.

4. Grease automatic reset shanks every eight hours if Earthmaster is equipped with them.

5. Keep disc gang bolt tight. Torque to 800-850 FT-LB. Check all bolts for tightness periodically.

6. Keep tires inflated to 45 PSI.

7. Check wheel lug bolts after first four hours of use and tighten if necessary. Check periodically.

8. Repack gauge wheels and coulter bearings yearly.

9. Grease transport wheels periodically.

LUBRICATION LOCATION GUIDE

Location No. Location Grease

1 Automatic Shanks 8 Hours2 Wheel Hubs 8 Hours3 Support Plug Ends on Pivot Tube 8 Hours4 Upper Pivot Casting on Pivot Tube 8 Hours5 Disc Gang Bearings Daily6 Threaded Tongue Adjusting Rod As Needed7 Rod End of Lift Cylinders 8 Hours

MAINTENANCE


MAINTENANCE


*

PROPER TORQUE FOR FASTENERS

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to thischart to determine the grade of bolts and the proper torque except when specific torque values are assigned inmanual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL*

NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil.They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used.This applies to both UNF fine and UNC coarse threads.

MAINTENANCE


SPECIFICATIONS1475

15' 11"

16' 7"

26' 6"

7'

24"

12"

(2) 20" (10) 22 Disc Blades(6) Bearings

(2) 20" * (12) 22 Disc Blades(6) Beaarings

15"

7 on 24"

(4) 8" x 15"

(4) 10:00 x 15, 8 Ply

12,000 Lbs.

1875

20' 10"

21' 6"

27' 8"

7'

24"

12"

(2) 20" (14) 22 Disc Blades(8) Bearings

(2) 20" * (16) 22 Disc Blades(8) Beaarings

15"

9 on 24"

(4) 8" x 15"

(4) 10:00 x 15, 8 Ply

13,000 Lbs.

MODEL

Disc Cutting Width(Rear Gang at Center Angle Position)

Transport Width (at Center Angle Position)

Length (with Chisel Plow & Auto Shanks)

Height

Lift Travel

Ground Clearance (Raised)

Front Disc Gangs

Rear Disc Gangs

Disc Blade Spacing

Shank Spacing

Wheels

Tires

Approximate Weight*

*Weight includes maximum number of optional manual shanks.

LIMITED WARRANTY

1. LIMITED WARRANTIES1.01.M&W warrants for one year from the purchase date to the original non-commercial, governmental, or municipal

purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”)that the goods purchased are free from defects in material or workmanship.

1.02.Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to bedefective under normal use and service due to defects in material or workmanship.

1.03.This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use,negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, orlubricants, or which has served its normal life. This limited warranty does not apply to any part of any internalcombustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically foundin your Operator’s Manual.

1.04.Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of anynature on behalf of Manufacturer.

2. REMEDIES AND PROCEDURES.2.01.This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer

within 30 days of purchase.2.02.Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the

goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which theclaim is based.

2.03.Purchaser is responsible for returning the goods in question to the Dealer.2.04.If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and

service due to defects in material or workmanship, Manufacturer will:(a) Repair or replace the defective goods or part(s) or(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer)

if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warrantyby Manufacturer.

The choice of remedy shall belong to Manufacturer.2.05.Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and

for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the trans-portation cost for the goods or part(s) from the Dealer to the designated factory.

3. LIMITATION OF LIABILITY.3.01.MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES

WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESSFOR A PARTICULAR PURPOSE.

3.02.MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FORUSE OF THE GOODS.

3.03.EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TOPURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE

CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOTLIMITED TO, ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROMTHE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY. NOT WITHSTANDING THEABOVE LIMITATIONS AND WARRANTIES, MANUFACTURER’S LIABILITY HEREUNDER FOR DAMAGESINCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS.

3.04.NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDERTHIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HASOCCURRED.

4. MISCELLANEOUS.4.01.Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County,

Texas.4.02.Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall

be deemed to be a waiver of any other term.4.03.If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the

invalidity of such provision shall not invalidate any other provisions herein.4.04.Applicable law may provide rights and benefits to purchaser in addition to those provided herein.

KEEP FOR YOUR RECORDS

ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machineidentification when applying for warranty.

M&W Implement Model ____________________________________ Serial Number _______________________________

Date Purchased ___________________________________________ Dealer______________________________________

ATTENTION:READ YOUR OPERATOR'S MANUAL M&W

An Alamo Group Company1020 South Sangamon Ave.Gibson City, Illinois 60936

217-784-4261

M&W

Keep children away from danger all day, everyday...

Equip tractors with rollover protection (ROPS)and keep all machinery guards in place...

Please work, drive, play and live each day withcare and concern for your safety and that of yourfamily and fellow citizens.

TO THE OWNER/OPERATOR/DEALERTo keep your implement running efficiently and safely, read your manual thoroughly and follow these directionsand the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easilyfind the information you need.

The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safetyrequirements of tractor operators:

REQUIRED OF THE OWNER:

1. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and2. Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C; and3. Ensure that each employee uses such Seatbelt while the tractor is moving; and4. Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected

area provided by the ROPS.

REQUIRED OF THE OPERATOR

1. Securely fasten seatbelt if the tractor has a ROPS.2. Where possible, avoid operating the tractor near ditches, embankments, and holes.3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.4. Stay off slopes too steep for safe operation.5. Watch where you are going - especially at row ends, on roads, and around trees.6. Do not permit others to ride.7. Operate the tractor smoothly - no jerky turns, starts, or stops.8. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer.9. When the tractor is stopped, set brakes securely and use park lock, if available.

Published 09/01 Part No. 4740WC

1475 & 1875EARTHMASTER

M&W®

1020 S. Sangamon Ave.Gibson City, IL 60936-9907

Please fold (do not tear), tape, and drop in any mailbox.

PLEASE FILL OUT OWNER WARRANTY REGISTRATION INFORMATION

SIGN, AND DROP LAST COPY IN ANY MAILBOX.

IMPORTANT!TO PLACE THIS WARRANTY IN EFFECT,

THIS WARRANTY REGISTRATION MUST BEFILLED OUT, SIGNED, AND MAILED WITHIN 30DAYS OF DELIVERY DATE OF THIS MACHINE.

DEALER AND PURCHASER MUST SIGN.

ATTENTION: ANY CLAIM SUBMITTED TO SERVIS-RHINO®

WILL BE REFUSED UNTIL COMPLETED, SIGNEDWARRANTY REGISTRATION CARD IS ON FILE.

An Alamo Group Company

• I have informed the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable, reviewed the contents of the Operator’s Manualincluding safety equipment, safe operation, and maintenance, reviewed the Safety Signs on implement (and tractor if possible), shown the AEM Mower SafetyPractices Video, and reviewed Purchaser’s responsibility to train his operators in safe operation.

• IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be maintained in good repair and installed except in areas where persons,vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower’s reasonable performanceof its assigned task.

• DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and fastened securely in place to prevent injuries fromentanglement or thrown objects.

• HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as instructed, stopping leaks, damage caused byoperating with over-heated oil, caring for hoses, using hoses of proper rating, the necessity of maintaining the specified operating pressure, and the potential hazardof oil's penetrating the skin.

• BOOM-TYPE or FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when the head is lifted off groundand that operator is responsible to watch out for persons in the area. I have explained that the lifted mower head or boom can contact overhead obstructions withdamage to cables and telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can contact power lines with resultingelectrocution injury or death and that operator is responsible for keeping clear of such hazards.

Dealer’s Signature ___________________________________ Date ______________I have been instructed on the paragraphs above, received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contentsof the Operator’s Manual including safety signs, safety equipment, safe operation, maintenance, and the potential hazards of unauthorized alteration or modificationof the product. I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group.I understand the Implement Guarding statements above and the potential hazards of operating without such guards. I understand that the operator is responsible forthe safety of others in the area. I have examined the product and accept it as being complete and in satisfactory condition with all required guards.

Purchaser’s Signature ___________________________________ Date ______________

M&W Model Serial No. Purchase Date

M.I.First NamePurchaserLast NameStreet & No., RFD,Box, &/or Apt. No.

State orProvince

State orProvince ZIP

ZIP

City

City

Dealer

MONTH DAY YEAR

M&W® WARRANTY REGISTRATION INFORMATION

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Purchaser's Signature _________________________ Date __________ Dealer's Signature ________________________ Date __________

PRE-DELIVERY SERVICECHECK AND ADJUST OR LUBRICATE AS REQUIRED

See Operator’s Manual for Details

Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete

LUBRICATION & HYDRAULICSGearboxes & Speed Increaser (Oil Levels)Hydraulic Oil Level (External. Tank)Tractor Hydraulic Oil LevelHydraulic Hoses (No Kinks, Binds, or Leaks)Hydraulic Hose Connections are Tight (No Leaks)

MOWERSpindle And Motor Bolts Properly TorquedSpindle Housing Bearings are lubricatedBlade Carrier Bolts Properly Torqued / Retaining Pin In PlaceMower Cutting Height And Level AdjustedBelt Alignment And Tension AdjustedDriveline Clutch (Torque Limiter) (Adjust And Run In)All Hardware Properly TorquedTire Air Pressure / Lug Nuts (Correct Torque)Wheel Bearings (Check, Grease, And Preload)

ATTACHMENTS & INSTALLATIONThrown Object Deflectors Front And RearCorrect Blade Rotation DirectionWing transport locks and latchesMower head transport support bracketAll Bolts - Pins And Nuts (Proper Torque)

MOWER TO TRACTOR CONNECTIONDraw Bar Length (Check And Set)Axle Height (Adjusted)Cutting Height (Adjust)Mount Kit Pre-Operation Check CompleteMower Wing (Adjust Level With The Center)Mower Wing (Check For Proper Raising Operation)Pull Type Hitch (Height Adjustment)Mounting Hardware Properly Torqued

SAFETY ITEMSProtective Shields (Operation And Installation)S.M.V. Emblem (Installed)Neutral Safety & Cut - Off Switches work properlySafety Decals (Installed in good condition)Operator’s Manual (Supplied in Canister)AEM Mower Safety Manual (Supplied in Canister)AEM Mower Safety Video has been shown to Purchaser _________

Pur. IntitialsAEM Mower Safety Video has been presented to Purchaser ________

Pur. Intitials

BEFORE MAILING WARRANTY CARD, MAKE SURE ALL INFORMATION IS LEGIBLE

Do not tear. Do not tear.










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CUSTOMER COPY

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