Mode00 - Alum Reef Box

8/10/2019 Mode00 - Alum Reef Box

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Standard Time SystemAlu Reefer Box

CENEQUEMRTEC MODE 00 Page 1Revision 1.3 Alu Reefer Box of 43Date : 2009

TABLE OF CONTENTS :

TABLE OF REVISIONS 3

Confirmation of receipt 3GENERAL REMARKS 5

0.0 MISCELLANEOUS 60.1 PREPARATION TIME 60.2 CLEANING 60.3 DECALS AND ISO-MARKING 70.4 MISCELLANEOUS 7

1.0 ROOF 91.1 ROOF PANEL - REPLACEMENT, NON-SANDWICH TYPE 91.2 ROOF PANEL - REPLACEMENT, SANDWICH TYPE 91.3 ROOF PANEL - PATCHING 101.4 ROOF PANEL REFOAMING OF PATCH 101.5 ROOF PANEL - PARTIAL REPLACEMENT (NON-SANDWICH TYPE) 11

1.6 ROOF PANEL - SPECIAL SECTION - NON-SANDWICH TYPE 111.7 ROOF BOWS - REPLACEMENT/ SPLICING/ STRAIGHTENING 121.8 ROOF CEILING - REPLACEMENT 121.9A ROOF CEILING - PATCHING 121.9B ROOF CEILING - GLUE PATCHES 13

2.0 FRONT 142.1 FRONT LINING - REPLACEMENT/REPAIR 142.2 FRONT HEADER - REPLACEMENT 142.3 FRONT HEADER - STRAIGHTENING 152.4 FRONT HEADER - INSERT 152.5 FRONT SILL - REPLACEMENT 152.6 FRONT SILL - INSERT/STRAIGHTENING 162.7 FRONT CORNER POST - REPLACEMENT 162.8 FRONT CORNER POST - INSERTS/STRAIGHTENING 17

2.9 FRONT CORNER CASTING - REPLACEMENT 172.10 FRONT/REAR INTERMEDIATE CORNER POST - REPLACEMENT 182.11 FRONT/REAR INTERMEDIATE CORNER POST - INSERTS/STRAIGHTENING182.12 REEFER UNIT - REMOVAL AND REINSTALLATION 18

3.0 SIDES 193.1 SIDE PANELS - REPLACEMENT, NON SANDWICH TYPE, INCL FOAMING 193.2 SIDE PANELS - REPLACEMENT, SANDWICH TYPE 193.3 SIDE PANELS - INTERMEDIATE STEEL, PATCH/STRAIGHTENING 203.4 SIDE PANELS - PATCHING, SMOOTH PANELS 203.5 SIDE PANELS - PATCHING, CORRUGATED PANELS 213.6 SIDE PANELS-REFOAMING-PATCH 213.7 SIDE POSTS - REPLACEMENT/ SPLICING/STRAIGHTENING 223.8 SIDE (INNER) LINING - REPLACEMENT 223.9A SIDE (INNER) LINING - PATCHING 233.9B SIDE (INNER) LINING-GLUE PATCHING 233.10 SIDE (INNER) LINING - STRAIGHTENING 233.11 SIDE TOP RAILS - REPLACEMENT 243.12 SIDE TOP RAILS - SPLICING/REINFORCEMENT 243.13 SIDE TOP RAILS - INSERT/STRAIGHTENING 253.14 SIDE TOP RAILS - REFOAMING 263.15 SIDE BOTTOM RAILS - REPLACEMENT 263.16 SIDE BOTTOM RAILS - SPLICING/REINFORCEMENT 273.17 SIDE BOTTOM RAILS - INSERT/STRAIGHTENING 28


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3.18 SIDE BOTTOM RAILS - REFOAMING 293.19 SIDE BOTTOM RAILS 29

4.0 REAR 30

4.1 REAR HEADER - REPLACEMENT 304.2 REAR HEADER - INSERTS/STRAIGHTENING 304.3 REAR HEADER - REPAIR 304.4 REAR SILL - REPLACEMENT 314.5 REAR SILL - INSERT/STRAIGHTENING 314.6 REAR CORNER POST - REPLACEMENT 314.7 REAR CORNER POST - INSERT/STRAIGHTENING 324.8 REAR CORNER CASTING - REPLACEMENT 32

5.0 DOORS 335.1 DOOR PANEL - REPLACEMENT 335.2A DOOR PANEL - PATCHING INTERNAL/REINSTALLATION LINING 335.2B DOOR PANEL INTERNAL GLUE PATCHES 345.3A DOOR PANEL - PATCHING EXTERNAL 345.3B DOOR PANEL EXTERNAL GLUE PATCHES 34

5.4 DOOR PANEL - REFOAMING 355.5 DOOR GASKET - REPLACEMENT/REPAIRS 35Replacement of door inner lining 355.6 DOOR HARDWARE - REPLACEMENT 365.7 DOOR HARDWARE - STRAIGHTENING 375.8 DOORS - MISCELLANEOUS 37

6.0 FLOOR 386.1 T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING 386.2 FLOOR - REINFORCEMENT OF T-MEMBERS REAR END 396.3 SUBFLOOR - PATCHING 396.4 SUBFLOOR - REFOAMING 406.5 SUBFLOOR - DRAINPLUGS 406.6 SUBFLOOR - SECTIONING 40

7.0 UNDERSTRUCTURE 417.1 CROSSMEMBER/T-CLIP - REPLACEMENT 417.2 CROSSMEMBER/FLANGE - STRAIGHTEN 417.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS 427.4 FORK LIFT POCKET - REPLACEMENT/ INSERT/STRAIGHTENING 43


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TABLE OF REVISIONS

Chapter No. Revision No Revision Date Sign.

Januar 2002

TABLE OF CONTENTS A 2002-05-14 pse

TABLE OF REVISION A 2002-05-14 pse

GENERAL REMARKS A 2002-05-14 pse

0.0 MISCELLANEOUS A 2002-05-14 pse

0.4 MISCELLANEOUS (Inspect. Of GRAFF ALU

Cont. Code 920)

A 2004-08-10 kpk

1.0 ROOF A 2002-05-14 pse

2.0 FRONT A 2002-05-14 pse

3.0 SIDES A 2002-05-14 pse

4.0 REAR A 2002-05-14 pse

5.0 DOORS A 2002-05-14 pse

6.0 FLOOR A 2002-05-14 pse

7.0 UNDERSTRUCTURE A 2002-05-14 pse

6.5 SUBFLOOR DRAINPLUGS 1.0 2005-02-08 KPK

5.5 DOOR GASKETS REPLACEMENTS 1.0 2005-02-08 KPK

0.4 MISCELLANEOUS 1.2 2005-03-17 KPK

Confirmation of receipt

As confirmation of receipt of STS mode 00 this page must be returned to CENEQUEMR,TEC with e-mail [email protected].

Please fill out below and return:

Date______________________________

Location __________________________

Department________________________

Confirm hereby receipt of STS, mode 00, 2009, chapter: All

Signed by ________________________(user ID)

In case you distribute to other locations/departments please add these locations below:

Cc___________________________ Cc___________________________

Cc___________________________ Cc___________________________

Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on

attached sheet, page 31 and forward to CENEQUEMR,TEC on above address.


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GENERAL REMARKS

All estimations of man-hours are based on high cube containers and include:

PVC between aluminium and steel parts.

MIG welding when joining steel parts.

TIG welding when joining aluminium-parts

Calculation of patch sizes:

If patch sizes not as described in this manual, please use the repair code which covers thecircumference of the actual patch.

e.g.Actual patch 850 x 450 (circumference = 2.600 mm) ref. page 7, the proper code to use is1116 (patch 600 x 875) whose circumference covers the actual circumference.Actual patch 1.150 x 500 (circumference = 3.300 mm) ref. page 7, the smallest patch whichcovers the circumference is 750 x 1.025 and the proper codeis 1117

If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.


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0.3 DECALS AND ISO-MARKING

8B Replace decal of type 4 letters e.g. MAEU 7 0.2 0951

8B Replace decal of digit type (per 3 digits) 9 0.2 0952

8B Replace ckeck decal 7 0.1 0953

8B Replace U.I.C. decal 2 0.1 0954

8C Replace Star Door Logo 2 0.1 0955

*** Replace Miscellaneous markings 4 0.2 0959

8A Paint marking of Side Star Logo 2 0,7 0961

8A Paint marking of Side Letter 9 0.2 0962

8A Painting repair of part of letter 9 0.1 0963

*** Replacement of red load line decal 9 0.1 0983

14.02 Reinstallation of data plate, per piece 20/40/45ft 4 0.2 0985

0.4 MISCELLANEOUS

4B Sealing incl. removal of old sealer 5400 9 0,2 0801

*** Emergency repair only full containers 3 0,5 0802

1D3 Replacement of missing rivets/huckbolts, per 5pieces

9 0,1 0804

*** Shower test 20/40/45 ft 1 0,5 0915

*** Smoke test 20/40/45 ft 1 1,0 0916

***

***

Handling and Trucking Charge

Inspection of GRAFF ALU Containers

20/40/45 ft 2

1

0,0

0,2

0917

0920

*** Welding and painting of cut/cracks 500 4 0,3 7892


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6.07 Re-welding of T-floor 1000 20 0.3 7893

4.09 0.5 GLUE PATCHES

Prepare and apply patch, incl. cleaning surface 250 x 300 6 0.2 9113


0.6 CHECKING ISO - DIMENSION

5B Checking ISO-dimension (3 measurement) 4 0.3 9200


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1.0 ROOF

1.1 ROOF PANEL - REPLACEMENT,NON-SANDWICH TYPE

*** Entire roof (including refoaming) 20 ft 1 36.2 1421

*** 40 ft 1 69.8 1422

1.2 ROOF PANEL - REPLACEMENT,SANDWICH TYPE

5.00 Front or rear section (including refoaming) 610 x 2440 2 7.1 1725

*** Entire roof including (refoaming) 20 ft 1 28.7 1721

*** 40 ft 1 45.9 1722

5.-00 First intermediate section (including refoaming) 610 x 2440 1 8.0 1723

5.00 Adjacent sections (including refoaming) 610 x 2440 9 1.7 1724


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1.3 ROOF PANEL - PATCHING

4.12-2 Manufacturing and mounting of patch incl. singlerow of monobolts, remove damaged material.

150 x 150 9 0,4 1111

200 x 300 9 0,5 1112

200 x 450 9 0,6 1113

300 x 600 7 0,8 1114

450 x 750 6 1,1 1115

600 x 875 5 1,3 1116

750 x 1025 4 1,5 1117

875 x 1250 3 1,8 1118

1025 x 1550 3 2,2 1119

Patch larger than 1025 x 1550 mm > 1025 x 550 2 3,0 1110

1.4 ROOF PANEL REFOAMING OF PATCH

4.13-2 Remove insulation in open and narrow area, coatpanel/patch, brace and refoam

150x200 to200x450

9 0.2 1871

300x600 to450x750

6 0.3 1872

600x875 to750x1025

5 0.8 1873

875x1250 to1025x1500

3 1.5 1874

Patch larger than 1025 x 1550 mm > 1025x1500 2 2.0 1875

.


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1.5 ROOF PANEL - PARTIALREPLACEMENT (NON-SANDWICHTYPE)

5.01 Locate and mark damaged area, manufacturingand mounting of section incl. single row of rivets,remove damaged material and insulation, coatsection, brace and refoam.

1220x2440 2 6.4 1122

2440x2440 1 10.1 1123

3660x2440 1 13.9 1124

4880x2440 1 17.6 1125

6100x2440 1 21.3 1126

Section in front or rear end 610x2440 2 5.9 1127

1.6 ROOF PANEL - SPECIAL SECTION -NON-SANDWICH TYPE

4.12-5

4.13-3

Only when roof sheet is damaged in full splicelength. Locate and mark damaged area,

manufacturing and mounting of section incl. singlerow of rivets, remove damaged material andinsulation, coating, bracing and refoaming section.

625x1200 1 2.4 1612

625x1800 1 2.9 1613

625x2400 1 3.4 1614

625x3000 1 4.2 1615

625x3600 1 4.8 1616

625x4200 1 5.3 1617

625x4800 1 5.8 1618


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1.7 ROOF BOWS - REPLACEMENT/SPLICING/ STRAIGHTENING

5.02 Replacement incl. bonding and riveting of T-spacer.

9 0,4 1221

5.03 Splicing incl. manufacturing of splice 9 0,6 1251

1.8 ROOF CEILING - REPLACEMENT

12.02 First intermediate panel 1220 1 2.7 1321

12.02 Adjacent panels 1220 9 1.3 1322

12.02 Starter panel in front or rear 2 1.9 1323

1.9A ROOF CEILING - PATCHING

4.12-1 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material.

200x300 8 0,5 1311

200x450 8 0,6 1312

300x600 6 0,8 1313

450x750 5 1,1 1314

600x875 4 1,3 1315

750x1025 4 1,5 1316

875x1250 3 1,8 1317

1025x1550 3 2,2 1318

1225x1550 3 2,4 1319

* Patch larger than 1025 x 1550 mm. > 1225x1550 2 3,0 1310


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4.09 1.9B ROOF CEILING - GLUE PATCHES

Prepare and apply patch, incl. cleaning surface 250 x 300 6 0,2 9113

Prepare and apply patch, incl. cleaning surface 333 x 666 6 0,3 9115


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2.0 FRONT

2.1 FRONT LINING -REPLACEMENT/REPAIR

7.01 Replacement of transition profile (Side wall, roof orfloor).

3 0,5 2321

7.01 Replacement of connecting ledge. 3 0,2 2322

*** Replacement of covers, shims, support, angles,per side (total 11 pieces)

3 0,9 2323

7.01 Replacement of bottom flap 1 0,2 2324

7.01 Replacement of side flap 2 0,3 2325

7.01 Replacement of return air grill 2 0,2 2326

*** Repair/replacement of bottom front lining support 2 0,2 2327

2.2 FRONT HEADER - REPLACEMENT

*** Header other than Graaff

Time for loosen/fasten header to alu-parts togetherwith time for refoaming is given in connection withreplacement of roof sheet, front end.

20/40 ft 1 9,0 2421

*** Graaff header, including installation of foundationfor genset and reinforcement at corners

20/40 ft 1 11,0 2422

*** Replace front header 45 ft 1 14,0 2423

7.03 Replace genset bracket 2 0.2 2424


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2.3 FRONT HEADER - STRAIGHTENING

*** Straightening 20/40 ft 1 0,3 2481

45 ft 1 0,4 2482

7.03 Straighten genset bracket 2 0.1 2484

2.4 FRONT HEADER - INSERT

7.00 Insert in front header incl. Refoamingvacuumblasting, masking and paintingmaterial thickness 4.5 mm

300 2 1.2 2441

450 2 1.3 2442

600 2 1.3 2443

900 1 1.5 2444

1200 1 1.8 2445

1500 1 2.1 2446

1800 1 2.3 2447

2.5 FRONT SILL - REPLACEMENT

*** Including foaming 1 12.5 2521


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2.8 FRONT CORNER POST -INSERTS/STRAIGHTENING

*** Replacement of wing plate, Top/bottom 4 0.5 2624

*** Replace brackets for exhaust pipe 3 0.2 2625

7.00-1 Insert in front corner post incl. refoaming,vacuumblasting, masking and painting

300 2 1.2 2641

Material thickness 6.5 mm450 1 1.3 2642

600 1 1.4 2643

900 1 1.7 2644

1200 1 2.0 2645

1500 1 2.2 2646

1800 1 2.5 2647

*** Straightening 2 0,5 2681

*** Straightening of wing plate top/bottom 4 0,5 2689

2.9 FRONT CORNER CASTING -

REPLACEMENT

*** Top casting including refoaming 2 3,0 2721

*** Intermediate top casting 45 ft 2 4,0 2723

*** Bottom casting including refoaming 2 3,0 2722

*** Intermediate bottom casting 45 ft 2 4,0 2724

*** Alignment of frame to ISO standard 2 0.5 2281


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2.10 FRONT/REAR INTERMEDIATECORNER POST - REPLACEMENT

*** Replacement 45 ft 2 5.9 2623

2.11 FRONT/REAR INTERMEDIATECORNER POST -

INSERTS/STRAIGHTENING

7.00-1 Insert in front corner post incl. refoaming,vacuumblasting, masking and painting 300 2 12 3641


600 2 1.4 3643

900 2 1.7 3644

1200 2 2.0 3645

1500 2 2.2 3646

1800 2 2.5 3647

*** Straightening 45 ft 2 0,5 2682

2.12 REEFER UNIT - REMOVAL ANDREINSTALLATION

16.01 Undamaged unit remove and reinstall 1 1,1 2131

*** Additional time for twisted unit (lowbridge) 1 2,0 2132


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3.0 SIDES

3.1 SIDE PANELS - REPLACEMENT,NON SANDWICH TYPE, INCL FOAMING


11.02 Adjacent panels 610 9 2.3 3122

11.02 Starter panel front or rear 470 2 4.4 3123

3.2 SIDE PANELS - REPLACEMENT,SANDWICH TYPE

*** Entire panel, including refoaming 40 ft 1 56.0 3725

20 ft 1 30.0 3726

*** Replace front or rear intermediate steel panel,including refoaming

45 ft 4 4.0 3727

11.01 First intermediate panel, including refoaming 600 1 6.1 3721

11.01 Adjacent panels, including refoaming 610 9 1.9 3722

11.01 Starter panel, front or rear, including refoaming 410 2 5.9 3723


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3.3 SIDE PANELS - INTERMEDIATESTEEL, PATCH/STRAIGHTENING

*** Manufacturing and welding of patch, removal ofdamaged material, vacuumblasting, masking andpainting

150x150 9 0.7 3141

300x150 8 0.8 3142

450x200 8 1.0 3143

600x300 7 1.3 3144

450x700 7 1.5 3145

*** Straightening 45 ft 4 0.1 3781

3.4 SIDE PANELS - PATCHING,

SMOOTH PANELS

4.12-1 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material

200x300 9 0.5 3111

200x450 9 0.6 3112

300x600 7 0.8 3113

450x725 7 1.1 3114

600x875 5 1.3 3115

725x1025 5 1.5 3116

875x1250 3 1.8 3117

1025x1550 3 2.2 3118

Patch larger than 1025 x 1550 mm > 1225x1550 2 3.0 3110

*** In Connection with top/bottom rail replacement 300x6000 4 3.0 3119


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3.5 SIDE PANELS - PATCHING,CORRUGATED PANELS

4.12-3 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material.

300x640 8 0.9 3711

600x640 8 1.2 3712

875x640 7 1.4 3713

1250x640 5 1.8 3714

300x1250 5 1.5 3715

600x1250 5 1.7 3716

875x1250 3 2.0 3717

1250x1250 2 2.3 3718

*** In connection with top/bottom rail replacement 300x6000 4 3.0 3719

3.6 SIDE PANELS-REFOAMING-PATCH

4.13-1 To be used in connection with all kinds of patches.Remove insulation in open and narrow area, coatpatch, brace and refoam.

200x300 to200x450

9 0.2 3871

300x600 to450x700

9 0.3 3872

600x875 to725x1025

8 1.0 3873

875x1250 to

1225x1550

6 1.6 3874

*** In connection with top/bottom rail replacement 300x6000 4 2.3 3875


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3.7 SIDE POSTS - REPLACEMENT/SPLICING/STRAIGHTENING

11.03 Replace including mounting of T-spacer andbonding

9 0.4 3221

*** Splicing including manufacturing of splice 6 0.6 3251

*** Straightening of side post 6 0.3 3281

3.8 SIDE (INNER) LINING -REPLACEMENT


12.01 Adjacent panels 1067 9 1.5 3322

12.01 Starter panel front or rear 1013 2 2.2 3323

*** Reinstall roof side angel 1067 9 0.2 3331

*** Reinstall bottom side angle 1067 9 0.2 6331

*** Starter panel front or rear, including transitionprofile

45 ft 4 3.7 3324


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3.9A SIDE (INNER) LINING - PATCHING

4.12-4 Locate and mark damaged area, manufacturingand mounting of patch including single row ofrivets and removal of damaged material

125x275 9 0.4 3311

200x275 8 0.5 3312

200x525 8 0.7 3313

300x525 7 0.8 3314

500x775 7 1.2 3315

650x775 6 1.3 3316

850x1025 6 1.7 3317

1025x1025 6 1.9 3318

1025x1225 4 2.1 3319

4.09 3.9B SIDE (INNER) LINING-GLUE

PATCHING



3.10 SIDE (INNER) LINING -STRAIGHTENING

*** Straightening of stainless steel inner lining 1 0.1 3381


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3.11 SIDE TOP RAILS - REPLACEMENT

11.04 Replacement. Time for refoaming is given inconnection with repairs of roof /side panels

20 ft 2 9.3 3421

40 ft 2 16.2 3422

*** Replacement including refoaming of 2,5 ft steeltop rail, front or rear

45ft 4 2.4 3423

3.12 SIDE TOP RAILS -SPLICING/REINFORCEMENT

11.06 Splicing including refoaming along splice plates 1220 2 5.1 3451

1830 2 5.9 3452

2440 2 6.7 3453

3050 2 7.5 3454

3660 2 8.2 3455

4270 2 9.0 3456

5490 2 105 3457

6710 2 12.1 3458

7930 2 13.6 3459

9150 2 15.2 3450

11.07 Reinforcement, per splice plate 4 0.9 3461


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3.13 SIDE TOP RAILS -INSERT/STRAIGHTENING

*** Steel leased boxesInsert in top rail incl. vacuumblasting, masking andpainting

1220 2 2.1 3441

1830 2 2.8 3442

2440 2 3.6 3443

3050 2 4.4 3444

3660 2 5.2 3445

4270 2 6.0 3446

5490 2 7.4 3447

6710 2 8.8 3448

7930 2 10.0 3449

9150 2 11.2 3440

11.08 Steel leased boxesStraightening including re-fastening of side panel. 1220 1 2.0 3481

1830 1 2.5 3482

2440 1 3.0 3483

3050 1 3.5 3484

3660 1 4.0 3485

*** Straightening of aluminium top rail 2 0.5 3486

*** Straightening of 2,5 ft steel top rail 45 ft 4 0.1 3487


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3.14 SIDE TOP RAILS - REFOAMING

4D-30 Refoaming. Only to be used in case panel NOTdamaged

1220 2 0.2 3471

1830 2 0.3 3472

2440 2 0.4 3473

3050 2 0.5 3474

3660 2 0.6 3475

4270 2 0.6 3476

3.15 SIDE BOTTOM RAILS -REPLACEMENT

*** Replacement. Time for refoaming is given inconnection with repair of side panel

20 ft 2 8.0 3521

40 ft 2 12.2 3522

*** Replacement including of 2,5 ft steel bottom rail,front or rear

45 ft 4 2.4 3523


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3.16 SIDE BOTTOM RAILS -SPLICING/REINFORCEMENT

11.06 Splicing including refoaming along splice plates 1220 2 7.7 3551

1830 2 8.3 3552

2440 2 8.8 3553

3050 2 9.4 3554

3660 2 9.9 3555

4270 2 10.5 3556

5490 2 11.6 3557

6710 2 12.7 3558

7930 2 13.8 3559

9150 2 14.9 3550

11.07 Reinforcement, per splice plate 4 0.9 3561

*** Trimming of bottom rail flange 2 0.1 3564


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3.17 SIDE BOTTOM RAILS -INSERT/STRAIGHTENING

*** Steel leased boxesInsert in bottom rail incl. vacuumblasting, maskingand painting (steel leased boxes)

1220 2 2.1 3541

1830 2 2.8 3542

2440 2 3.6 3543

3050 2 4.4 3544

3660 2 5.2 3545

4270 2 6.0 3546

5490 2 7.4 3547

6710 2 8.8 3548

7930 2 10.0 3549

9150 2 11.2 3540

11.08 Steel leased boxesStraightening, including refastening of side panel 1220 1 2.0 3581

1830 1 2.5 3582

2440 1 3.0 3583

3050 1 3.5 3584

3660 1 4.0 3585

4200 1 4.5 3586

6710 1 6.6 3587

> 6710 1 7.6 3588

*** Straightening of 2,5 ft steel bottom rail 45 ft 4 0.1 3589

*** Straightening of aluminium bottom rail 2 0.5 3590


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3.18 SIDE BOTTOM RAILS -REFOAMING

4D-30 Refoaming. Only to be used in case panel NOTdamaged

1830 2 0.2 3571

2440 2 0.3 3572

3660 2 0.4 3573

4880 2 0.5 3574

6100 2 0.6 3575

7320 2 0.6 3576

*** 3.19 SIDE BOTTOM RAILS

Install door chain hook 2 0.1 3529


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4.0 REAR

4.1 REAR HEADER - REPLACEMENT

*** Time for loosening/fasteing header to alu-partstogether with time for refoaming is given inconnection with replacement of roofsheet rear end

1 10.0 4421

4.2 REAR HEADER -INSERTS/STRAIGHTENING

7.00-2 Insert in rear header incl. refoaming,vacuumblasting, masking and painting 300 2 1.2 4441Material thickness 4.5 mm

450 2 1.3 4442

600 2 1.3 4443

900 1 1.5 4444

1200 1 1.8 4445

1500 1 2.1 4446

1800 1 2.3 4447

*** Straightening 1 0.3 4481

4.3 REAR HEADER - REPAIR

*** Repair of "Striker" rear header 1 2.0 4482


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4.4 REAR SILL - REPLACEMENT

*** Replacement. Time given including refoaming 1 8.1 4521

4.5 REAR SILL -INSERT/STRAIGHTENING

*** U/V twistlock protection cone incl vacuumblasting

and painting

350 2 0.7 2541

700-2 Insert in rear sill incl. refoaming, vacuumblasting,masking and painting 450 2 1.3 4542Material thickness 4.5 mm

600 2 1.3 4543

900 1 1.5 4544

1200 1 1.8 4545

1500 1 2.1 4546

1800 1 2.3 4547

*** Straightening 1 0.1 4581

4.6 REAR CORNER POST -

REPLACEMENT

*** Replacement, including reinstallation of doorassembly. Time for loosening/fastening cornerpost to alu-parts together with time for refoamingis given in connection with replacement of side

panel rear end and transition profile.

2 6.8 4621


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4.7 REAR CORNER POST -INSERT/STRAIGHTENING

*** Replace wing plate 4 0.5 4624

7.00-1 Insert in rear corner post incl. refoaming,vacuumblasting, masking and painting 300 2 1.2 4641Material thickness 6.5 mm

450 2 1.3 4642

600 1 1.4 4643

900 1 1.7 4644

1200 1 1.7 4645

1500 1 2.2 4646

1800 1 2.5 4647

*** Straightening 2 0,5 4681

*** Replacement of transition profile (Side wall, roof orfloor).

3 0.5 2321

4.8 REAR CORNER CASTING -

REPLACEMENT

*** Top casting 2 3.5 4721

*** Bottom casting 2 4.2 4722

*** Alignment of frame to ISO standard 2 0.5 4281


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5.0 DOORS

5.1 DOOR PANEL - REPLACEMENT

*** Replacement, including removal and replacementof door hardware

2 4.8 5121

10.01 Reinstallation 2 1.5 5931

5.2A DOOR PANEL - PATCHINGINTERNAL/REINSTALLATION LINING

*** Reinstall door lining 2 1.5 5321

4.12-1 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material

200 x 300 4 0.5 5311

200 x 450 4 0.6 5312

300 x 600 4 0.8 5313

450 x 725 2 1.1 5314

600 x 875 2 1.3 5315

725 x 1025 2 1.5 5316

875 x 1250 1 1.8 5317

1025 x 1550 1 2.2 5318

*** Refastening of door inner lining 2 1.3 5361


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4.09 5.2B DOOR PANEL INTERNAL GLUEPATCHES



5.3A DOOR PANEL - PATCHINGEXTERNAL

4.12-1 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material 200 x 300 4 0.5 5111

200 x 450 4 0.6 5112

300 x 600 4 0.8 5113

450 x 725 2 1.1 5114

600 x 875 2 1.3 5115

725 x 1025 2 1.5 5116

875 x 1250 1 1.8 5117

1025 x 1550 1 2.2 5118

4.09 5.3B DOOR PANEL EXTERNAL GLUE

PATCHES




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5.4 DOOR PANEL - REFOAMING

4.13-1 Refoaming of door panel and/or lining 200x300 to200x450

2 0.2 5871

300x600 to450x725

2 0.3 5872

600x875 to725x1025

2 1.0 5873

875x1250 to1225x1550

2 1.6 5874

5.5 DOOR GASKET -REPLACEMENT/REPAIRS

***Replacement of door inner lining

2 0.5 5720

10.05 Partial replacement 600 5 0.4 5721

1200 5 0.5 5722

1800 5 0.6 5723

2400 3 0.7 5724

3000 3 0.8 5725

10.05 Complete replacement, per door (4 pieces) 2 2.3 5726

10.05 Replacement of corner taps (2 pieces) 8 0,1 5727

10.50 Repair cut by means of lap joint 9 0.1 5728

*** Replace door fibre glass profile 1200 4 0.5 5729

2700 2 1.0 5730

*** Refastening 9 0.1 5731


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5.6 DOOR HARDWARE -REPLACEMENT

10.02 Cam keeper, per piece 8 1.1 4821

10.03 Door hinge, per piece (including refoaming andpatching of lining)

9 0.8 5221

10.03 Hinge pin, per piece 9 0.2 5222

10.02 Locking rod assembly, per piece (includingrefoaming and patching of lining)

4 3.2 5421

10.02 Top/bottom guide plate, per piece (includingrefoaming and patching of lining)

8 0.7 5521

10.02 Lock rod guide, per piece (including refoaming andpatching of lining)

9 0.6 5522

10.02 Door handle, per piece 4 0.1 5523

*** Cam, per piece 8 0.3 5524

10.06 Rubber bumper, per piece 2 0.1 5525

10.02 Seal plate, per piece (including refoaming andpatching of lining) 4 0.6 5621

10.02 Uni-tie plate, per piece (including refoaming andpatching of lining)

2 0.7 5622


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5.7 DOOR HARDWARE -STRAIGHTENING

10.02 Locking rod, per piece 4 0.2 5481

10.02 Door handle, per piece 4 0.2 5581

*** Rod guide, per piece 4 0.1 5582

*** Seal plate, per piece 4 0.2 5681

*** Lap or uni-tie plate, per piece 2 0.2 5682

5.8 DOORS - MISCELLANEOUS

*** Free up both doors and hardware 1 0.1 5271

*** Free up frozen Graaff doors 1 0.3 5272


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6.0 FLOOR

6.1 T-FLOOR -REPLACEMENT/SECTIONING/STRAIGHTENING

*** Straightening or repair of T-member 8 0.2 6281

*** Sectioning (full length) 320x11500 2 15.1 6249

** Sectioning (full length) - Graaff 320x11500 2 22.5 6250

6.01 Sectioning (partially) 320x300 9 1.6 6241

320x600 8 2.0 6242

320x900 7 2.3 6243

320x1200 6 2.7 6244

320x1500 5 3.0 6245

320x1800 4 3.4 6246

*** Replacement entire T-Floor 1 55,0 6420

6.02 Replacement of T.member (2 pieces) 300 5 0.8 6221

600 5 0.+9 6222

900 5 1.0 6223

1200 5 1.1 6224

1800 5 1.4 6225

2400 5 1.6 6226


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6.2 FLOOR - REINFORCEMENT OFT-MEMBERS REAR END

6.04 T-members rear 5 pcs 1 0.2 6261

10 pcs 1 0.4 6262

15 pcs 1 0.5 6263

20 pcs 1 0.6 6264

25 pcs 1 0.7 6265

30 pcs 1 0.9 6266

35 pcs 1 1.0 6267

*** Refasten treshold (rear gutter assembly, NTM) 1 0.1 6269

6.3 SUBFLOOR - PATCHING

4.12.-1 Manufacturing and mounting of patch includingsingle row of rivets and removal of damaged

material

150x200 5 0.4 6511

200x300 5 0.5 6512

200x450 3 0.6 6513

300x600 3 0.8 6514

600x600 2 1.1 6515

600x1200 2 1.6 6516

400x2200 2 2.2 6517

600x2200 2 2.4 6518


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6.4 SUBFLOOR - REFOAMING

4.13-4 To be used in connection with all kinds of patches.Time given is including bracing

150x200 to200x450

3 0.2 6871

300x600 to600x600

3 0.3 6872

600x1200 to400x2200 2 0.5 6873

1200x2200 2 1.1 6874

6.5 SUBFLOOR - DRAINPLUGS

*** Repair 2 1.0 6268

*** Replacement of kazoo 2 0.1 6521

*** Replacement of Drainplug 4 0.2 6621

6.6 SUBFLOOR - SECTIONING

6.09 Manufacturing and mounting of subfloor includingrefoaming and removal of damaged material.

2400 2 4.3 6551

3600 2 6.0 6552

4800 1 7.7 6553

6000 1 9.4 6554


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7.0 UNDERSTRUCTURE

7.1 CROSSMEMBER/T-CLIP - REPLACEMENT

6.05 Crossmember (alu) 9 0.5 7121

Crossmember (steel) 9 0.7 7122

6.06 T-Clip 9 0.3 7221

6.06 Installation of half T-clip (2 pcs) 9 0.4 7222

*** Replacement of intermediate, lowersill, front orrear (steel bolster)

45 ft 2 2.0 7123

7.2 CROSSMEMBER/FLANGE - STRAIGHTEN

*** Straighten steel flange 9 0.1 7181

*** Straighten and reweld steel crossmember 9 0.2 7182


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7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS

*** Insert/straighten tunnel rail 350 2 1.1 7356

700 2 1.8 7357

*** Replacement of tunnel bolster 1 2.5 7721

6.08 Entire tunnel assembly 1 4,2 7321

6.08 Sectioning of formed tunnel plate 350 1 2.2 7351

700 1 2.7 7352

1050 1 3.2 7353

1400 1 3.6 7354

1750 1 4.1 7355

6.07 Replacement of outrigger 8 0.5 7421

6.07 Straightening of outrigger 8 0.2 7481

*** Straightening and rewelding of outrigger 8 0.3 7482

*** Insert bolster 300 1 1.1 7741

600 1 1.3 7743

900 1 1.6 7744


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7.4 FORK LIFT POCKET - REPLACEMENT/ INSERT/STRAIGHTENING

15.01 Straightening and rewelding of strap 4 0.3 7682

*** Complete replacement 2 4.4 7521

15.01 Insert in fork lift pocket incl. vacuumblasting andundercoating

300 2 1.0 7541


600 2 1.2 7543

900 2 1.4 7544

1200 2 1.6 7545

1500 2 1.8 7546

1800 2 2.0 7547

15.01 Replacement of strap 4 0,4 7621

15.01 Straightening of strap 4 0,1 7681

*** Straightening and welding of fork lift pocket wall < 500 4 0,2 7581

> 500 4 0,3 7582

Mode00 - Alum Reef Box

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