Zeppelinplatz 1 · D-88074 Meckenbeuren / GermanyPhone: +49 (0) 7542 - 5509 - 0 · Fax: +49 (0) 7542 - 5509 - 149

E-Mail: info@zeppelin-mobile.de · www.zeppelin-mobile.de

MOBILE

COMMUNICATION

SYSTEMS

ZEPPELIN MOBILE SYSTEME realizes mobile system carriers for communication technologies

to customer requirements orin ZMS standards.

This catalogue shows various examples and versions.

Product Catalogue ZEPPELIN MOBILE SYSTEME GMBH

All information, data, pictures, images and text in this catalogue are subject to copyright. It is not permitted to use them for commercial purposes without prior receipt of our written consent. This also explicitly applies to further electronic processing – even in modifi ed form –, translation or storage and processing within electronic systems. The right of publication for arbitrary use can, in some cases, be agreed upon in writing. Reproduction/referencing of brand and utility names, trade names, product names etc. – even without particular marking or labeling – in this catalogue does not justify the assumption that such names may be considered as free in terms of the Trademark/Trade Description Act and, therefore, can be used arbitrarily by anybody. Names mentioned herein serve as company names, product representations or as product and/or manufacturer names.

© ZEPPELIN MOBILE SYSTEME GMBHConcept + Design: KAS / WM

Picture credits:

Page 7: Einsatzgruppenversorger Frankfurt am Main, Mediendatenbank Bundeswehr, Photo: Ricarda Schönbrodt

Page 8: Einsatzgruppenversorger Berlin, Mediendatenbank Bundeswehr, Photo: Falk Plankenhorn

Energy Systems

Water Systems

Disposal Systems

MOBILE FACILITY SYSTEMS

ZEPPELIN-SHELTER®

in BEST MILITARY QUALITY

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ZEPPELIN MOBILE SYSTEME GMBH

Committed to tradition and to the region, a competence center for one of the leading manufacturers of mobile systems is located near the old Zeppelin airship facility.

Our spacious facilities for production and integration, with own coating and testing areas, are equipped with state-of-the-art technology. They are designed to the latest work-physiological aspects and have an environmental-friendly infrastructure, all of which contributing for exceptional performances.

With the demand for top quality, our workforce has specialized in solving problems and delivering solutions for customers and clients throughout the world in an exemplary manner.

ZEPPELIN MOBILE SYSTEME GMBH inhouse capability combines all required manufacturing steps to ensure perfect functioning and durability.

Respect and trust characterize customer and supplier relationships, with the focus on long-term cooperation.

ZEPPELIN MOBILE SYSTEME GMBH

… reliable and dependable!

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Contents

6 ZEPPELIN Mission Mobility

8 ZEPPELIN-Shelter® Technology and Quality

14 ZEPPELIN-Shelter® FM Series

20 ZEPPELIN-Shelter® ISO 20'

28 ZEPPELIN-Shelter® System Configurations

30 ZEPPELIN-Shelter® Box Bodies, K Series

32 ZEPPELIN-Shelter® Box Bodies, F Series

34 ZEPPELIN-Shelter® Special Designs

36 ZEPPELIN-Shelter® System Integration

40 ZEPPELIN-Shelter® Loading and Transport

42 ZEPPELIN-Shelter® Mobility Accessories

44 ZEPPELIN-Shelter® Service

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ZEPPELIN Mission Mobility

„… mobility will always serve our cause,Your Majesty“.

The ZEPPELIN Mission Mobility began with the rise of the steerable airship over 100 years ago, and has since then not lost the fascination of utilizing mobility to deliver progress for developing helpful systems.

For more than 50 years, ZEPPELIN MOBILE SYSTEME GMBH has been concentrating on the technical/physical mobility of work and protection shelters that are used where swift and safe reaction is required – away from stationary equipment or infrastructure.

Over a 100 years of experience in mobility, over 50 years of experience in mobile communication.

Mobile systems of ZEPPELIN in 1950.

The visionary promise was given to the German Emperor Wilhelm II by Count Ferdinand von Zeppelin

in 1893.

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Wherever tasks are to be fulfilled that require 'flexibility on the locations', ZEPPELIN Mission Mobility with our „relocation mobility“ version ensure that many location changes can take place, and that set-up and dismantling is possible under all geographical conditions.

ZEPPELIN Mission Mobility focuses on the technical progress of the functions to be mobilized through close cooperation with the best suppliers.

ZEPPELIN Mission Mobility integrates itself in given transport systems and utilizes global logistic structures, while continuously working on their further development.

ZEPPELIN Mission Mobility makes sure that the ZEPPELIN system carriers can be safely transported in all conventional transport modes, be it by land, water or air.

ZEPPELIN Missionis

ZEPPELIN Passion

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ZEPPELIN-Shelter® Technology and Quality

Be it as a standardized system or a customer-specifi c developed unit, ZEPPELlN-Shelter® in the FM Series and ISO 20’ as well as for vehicle box bodies offer individual and functional equipment and

features for the most diverse applications of mobile or stationary communication technology – based on 10‘, 15‘, 20' sizes or to customized dimensions. More than 10,000 delivered units for civilian and military operations speak clearly for the quality and usability.

The high quality of the ZEPPELIN-Shelter® is based on the special design of the shelter cell, which is made of frame profi les and sandwich plates for fl oor, roof and walls with aluminum cover sheeting and pre-manufactured

polyurethane rigid-foam core, milled according to drawing with accuracies to 0.2 mm.

Reinforcements are integrated in the roof, fl oor and walls of the shelter cell for fastening components and equipment in the interior. An additional insulation layer is installed between the frame profi le and the interior cover sheeting to avoid thermal bridges. The cover sheetings, the core material and the profi le frame are bonded in a heat press, resulting in a homogeneous sandwich plate, which ensures very high stability and a long service life.

polyurethane rigid-foam core, milled according to drawing with

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On ZEPPELIN-Shelter® of the FM Series, the sandwich plates are joined to the shelter cell using rivets and welded corner half-shells made of cast aluminum. All joining locations of the exterior cover sheetings are welded throughout. ZEPPELlN-Shelter® of the ISO Series are equipped with a steel frame to support the top load. The sandwich plates and the steel frame are joined together with rivets to form the core cell. Throughout, the exterior cover sheetings are connected water-tight to the steel frame.

Upon design and manufacture standards, all required preventive corrosion-protection measures are met that are necessary to maintain the function and usability of the Shelter over its complete service life. All materials, adhesives, etc. being used have material parameters as well as chemical and physical properties that support the highest-possible functional use.

The shelters are equipped with all necessary and operational-specifi c openings, the complete array of fi ttings as well as an optional fastening-rail system in the roof, fl oor and walls. All corners of the ZEPPELlN-Shelter® are fi tted with corner castings made either of steel or cast aluminum, depending on Shelter design and type, dimensioned in compliance with DIN ISO 1161.

ZEPPELlN-Shelter® can be equipped with HF shielding in accordance with NATO Specifi cation 6516 (minimum shielding of 60 dB in the frequency range between 100 kHz and 1 GHz).

Depending on requirement, ballistic protection to STANAG 4569, Level 1 - 3, can be provided for the ZEPPELlN-Shelter®. In this, ZMS differentiates between integrated and adaptive protection. Dependent of protection class, the integrated protection technology developed by ZMS (ZMS property right No. 203 15 249.2, armored shelters in container form) allows for a variety of ballistically breaking and stopping materials – such as Aramids, armor steel with varying alloys and hardness, as well as ceramics – to be integrated into the sandwich design.

The adaptive protection – also possible as a retrofi t for non-protected Shelters – is achieved through separate plates that are easily mounted to the shelter cell by means of fastening systems, such as C-rails. A variety of materials can be used here, depending on the protection class required by the operator.

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Quality fulfi llment goes without saying for the ZEPPELIN MOBILE SYSTEME GMBH and is subject to regular monitoring and certifi cation according to DIN EN ISO 9001:2008 – and AQAP 2120 for the military area.

ZEPPELIN MOBILE SYSTEME GMBH has Germanischer Lloyd approval for the welding of aluminum and steel containers (GL Welding Approval, Rules for Classif icat ion and Construction, II Materials and Welding Technology, Part 3 - Welding) as well as the „Defense Technical

Welding Certifi cation“ according to DIN 2303, class Q2/BK2.

ZMS also holds the welding certifi cate for welding-technical quality requirements according to DIN EN ISO 3834-2 with proof of suitability according to DIN EN ISO 9606, DIN EN 287.1, DIN EN ISO 15609, DIN EN ISO 15610 for metal-active-gas welding and TIG welding of structural aluminum and steel components. Furthermore, ZMS has the licenses for the special aluminum DC welding procedure and the manufacturer qualifi cation for welding and brazing of defence-technical products according to DIN 2303.

ZMS holds appropriate certifi cations and test certifi cates for designing, manufacturing, equipping and customer-specifi c system integration, and produces according to national and international standards and regulations, such as:

DIN 55350 Manufacturer Certifi cate

DIN EN 10204 Test Certifi cate

DIN EN ISO 2409 Cross-cutting Testing

DIN EN ISO 13920 Drawing Tolerances

DIN 8552-1 Weld Preparation - Groove Forms for Aluminum and Aluminum Alloys - Gas Welding and Gas-shielded Arc Welding

DIN 8563 Quality assurance of welding operations

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DIN EN 25817/ DIN EN 30042

DIN EN 288-1/2

DIN EN 729-1/3

DIN EN 25817

DIN EN 29692

TLA-0003

TL A-0033

RAL 840 HR

EG 1272/2008

DIN 4102, part 1

MIL-STD-1472

VDE 100

Additionally taken into consideration:

- Regulation (EC) No. 1907/2006 REACH- EU Directive 2002/95/EGROHS,- Technical Conditions of Delivery TL A-0032- CFC/Halon Prohibition Ordinance- German Ordinance on Hazardous Substances- German Equipment Safety Law- Acknowledgement of cargo in bond acc. to TIR- Resistance to chemicals acc. to DIN 51958- Export and import of dangerous chemicals acc. to EC 689/2008.- Chemical substances that deplete the ozone layer acc. to EC 1005/2009

Arc-welded joints in steel as well asaluminum - Guidance on quality levelsfor imperfections

Requirement and approval of weld procedures for metal materials

Fusion welding of metallic materials

Arc-welded joints in steel

Metal-arc welding with covered electrode

Surface treatment through coating systems,painting and camoufl age coating

Paint coatings

Color register, RAL camoufl age paint

Classifi cation, labelling and packaging of substances and mixtures

Reaction to fi re tests - Ignitability of building products

Human Engineering

General guidelines for safe designing of technical products

Load test of ISO corners

Load test of lifting supports

Load test of profi le frame

Load test of fl oor segment

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The water-tightness of ZEPPELIN-Shelter® is documented acc. to DIN EN ISO 1496 and MIL-STD-810, method 506.2 as well as MIL-STD-108.E.

The electrical safety of ZEPPELIN-Shelters® is interpreted acc. to BGV A3, DIN VDE 0100-600, IEC 60364-7-717/VDE 0100-717, DIN 51953, VDE 0800, VDE 0800-2. Earthing arrangements acc. to VG 96953-10 as well as MIL-STD-461 (Requirements for the control of electromagnetic interference of subsystems and equipment).

The shielding effectiveness measurement is performed acc. to VG 95370, MIL-STD- 285 or IEEE Std 299-2006.

ZEPPELIN-Shelter® comply withclimatic requirements defined acc. to STANAG 2895 (extreme climatic conditions) and AECTP-200, Category 230.

ZEPPELIN-Shelter® sandwich technology can comply with the following STANAG climate zones:

In addition to this, ZEPPELIN-Shelter® can be employed for temperature ranges above A1 to +55°C, depending on customer requirements.

ZEPPELIN-Shelter® meet the quality inspections acc. to STANAG No. 4107 and optionally comply with the defi nitions for ballistic protection acc. to STANAG 4569 AEP-55 and STANAG 2280.

ZEPPELIN-Shelter® are manufactured acc. to NATO SPEC 6516/SHCPE/86 and meet the environmental guidelines for defence material acc. to AECTP 100 as well as the higher-level STANAG 4370.

ZEPPELIN-Shelter® are designed acc. to the BWB testing program K 35-1.5, which was used as reference for the NATO Specifi cation „Allied Command Europe's Standard Shelter Technical Specifi cation 6516/SHCPR/88“.

Leak test

Test lab for HF shielding

C2 operational conditions

Free-fi eld test

A1 - Extreme Hot Dry A2 - Hot DryA3 - IntermediateB1 - Wet WarmB2 - Wet Hot

B3 - Humid Hot Coastal DesertC0 - Mild ColdC1 - Intermediate ColdC2 - Cold

Depending on customer requirements, ZEPPELIN-Shelter® have railway approval to UIC leafl et 592-2.

According to DIN EN 1789, ZEPPELIN-Shelter® meet the requirements of dynamic 10g tests.

ZEPPELIN-Shelter® take into account the superordinate ASTM E1925-04 guidelines concerning the specifi cations for technology and design of rigid walls and sliding structures.

The CSC certifi cation of ZEPPELIN-Shelter® is based on:DIN ISO 668 Series 1 ISO containers; classifi cation dimensionsDIN ISO 1161 Series 1 ISO containers; corner castingsDIN ISO 1496 Part 1-3, ISO containers; specifi cation and inspectionDIN ISO 3874 Series 1 ISO containers; handling and fasteningDIN ISO 6346 Coding, identifi cation and Labelling of ISO containers

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CSC test

BMQ – BEST MILITARY QUALITY

Safety and superiority through design, workmanship and quality have top priority. This quality expectation must be fulfi lled in every way to ensure that the objective does not fail owing to technical defects.

Under toughest operating conditions and extreme circumstances, combine the approval for all transport logistics, ZEPPELIN Shelter® have proven their high reliability – time and again.

Periodic test certifi cates and quality inspections regularly confi rm BEST MILITARY QUALITY at the highest level. No other product group has to

comply with so many standards, regulations and certifi cations. For years, tests were carried out through federal institutions and authorities, confi rming the high quality.

The high quality discipline and decades of experience of the ZEPPELIN MOBILE SYSTEME GMBH staff are responsible for the special quality performance and reliability of the BMQ products.

BEST MILITARY QUALITY … traditionally the best

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ZEPPELIN-Shelter® FM Series

The ZEPPELIN-Shelter® of the FM Series are universal by design, allowing an abundance of applications in the communication and telecommunication area.

ZEPPELIN-Shelter® of the FM Series are available in two variants as basic versions in several sizes: - Type A: Unschielded version - Type B: With integrated HF shielding.

Type A is designed to allow simple retrofi tting of the HF shielding of type B.

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These Shelters can optionally be provided with integrated or adaptive ballistic protection.

Additionally, the Shelters can be equipped with an NBC ventilation-protection system.

Perfectly suitable for mobile and stationary systems under civil and military conditions, far more than 10.000 FM Series ZEPPELIN-Shelter® have been supplied in the past years.

With proper handling and when observing the maintenance and service intervals, the shelters, their construction and quality craftsmanship, are designed for a service life in excess of 20 years.

In the ZMS standard or when designed to customer requirements, the ZEPPELIN-Shelter® of the FM Series are fl exibly usable as:

- Telecommunication stations- Control stations- Radio stations

- Relay stations- Weather stations- Server stations

Apart from the individual system integration (EDP, rack installation, communication technology, etc.), the customer-specifi c equipment includes the integrated power supply, lighting and air conditioning.

The ZMS basic equipment includes:

- Shelter cell with integrated reinforcements in roof, fl oor and walls for interior fastening points and the installation of rigid skids

- Complete equipping of fi ttings

- Fastening rails in roof, fl oor and walls

- Entrance door in the rear wall

- Emergency escape hatch in entrance door or roof

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ZEPPELIN-Shelter® of the FM Series are available in a variety of standard dimensions.

Customer-specifi c dimensions and versions are possible.

Technical Data

Standard dimensions (overall dimensions incl. corner fi ttings)

Typ Length Width HeightACE I (FM 1) 2,990 mm 2,050 mm 1,825 mmACE II (FM 2) 4,250 mm 2,200 mm 2,075 mmACE III 5,000 mm 2,200 mm 2,075 mmNATO I + II 3,810 mm 2,080 mm 2,110 mm10' 2,991 mm 2,438 mm 2,438 mm15' 4,541 mm 2,438 mm 2,438 mm20' 6,058 mm 2,438 mm 2,438 mm Maximum fl oor loading capacity 3,500 N/m² with optional length skids 5,000 N/m²Maximum roof loading capacity 3,500 N/m²Maximum wall loading capacity 3,000 N/m²Heat transition coeffi cient (K-value) dependent of Shelter siz 1.2 - 1.7 W/m² °K Thermal load capability (material temperature) -46° C bis +85° CIndividual pull load of fastening rails (every 400 mm) 250 NPermissible total weight (depending on version:) 10,000 kg

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Example: Mobile telecommunication shelter

The unit is equipped with two work-stations and respective system technology (e.g., radio).

Example:Mobile data evaluation

The self-sufficient unit with its own power supply and air conditioning housed in a separate installations room is fully equipped with all necessary system components, such as EDP and work-stations.

Example: Mobile command post

Fully equipped with all facilities, equipment and system technology required for service. The system unit is used as a mobile command post for military or civil purposes (police, fire dept., etc.).

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Based on their design and version, ZEPPELIN-Shelter® of the FM Series are generally suitable for all military transport system.

They can be transported both with a variety of military or civil vehicles (e.g. Mercedes Zetros or Unimog, Mungo, Hummer, Nimr, Uro Vamtac) as well as on fl atbed trucks and open trailers.

The securing for transport takes place via the given ISO supports, special vehicle frames or with lashing chains on open fl atbeds.

Air transport within the aircraft is possible by lashing to the corner castings or as exterior load using a suitable lifting frame under consideration of the spread angle.

For loading/off-loading by crane with cargo gear (e.g. on rail cars or truck), the shelter is fastened by the ISO corner fi ttings.

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Operation of FM Series ZEPPELIN-Shelter® is possible both on a vehicle as well as when lowered to the ground.

Optionally, the shelter can be supplemented with a tent and a corridor.

Individual confi guration possibilities of the FM Series ZEPPELIN-Shelter® for vehicle-based operation ensures high fl exibility.

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ZEPPELIN-Shelter® ISO 20'

In the ISO Series, ZMS offers three versions of the 20' ZEPPELIN-Shelter® with CSC approval:

- The ZEPPELIN-Shelter® 1:1with a usable fl oor space of approx. 12 m²

- The ZEPPELIN-Shelter® 2:1 with a usable fl oor space of approx. 18 m²

- The ZEPPELIN-Shelter® 3:1with a usable fl oor space of approx. 27 m²

The fl oor surfaces of the extendable shelters when slid out are on the same level.

By design of, the ZEPPELIN-Shelter® allows for wall installation of the technical equipment, including in the slide-outs as well as permanent installations in the fl oor and roof area of the main shelter.

Apart from the individual system integration (EDP, rack installation, communication technology, etc.), the customer-specifi c equipment includes the lighting and furniture.

If requested, the walls and the fl oor of the ZEPPELIN-Shelter® are fi tted with C-rails for fastening of the mounting parts.

Equipping the shelter with integrated or adaptive ballistic protection as well as HF shielding against exterior interference (minimum attenuation 45 dB between 100 kHz and 1 GHz) is also optionally possible.

Additionally, the shelters can be equipped with an NBC ventilation-protection system.

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The ZEPPELIN-Shelter® are optionally provided with a separate utility room on the front side, which allows for self-suffi cient operation with own power and A/C supply – independent of the external infrastructure or a transport vehicle.

By means of corridors – such as special connection shelters, frame-supported or infl atable tents – ZEPPELIN-Shelter® can be individually connected with each other, and thus combined to an enclosed, complex system.

Operation of ZEPPELIN-Shelter® is possible both on a vehicle as well as when lowered to the ground.

Applications (among others):

- Control stations

- Relay stations

- Radio stations

- Weather stations

- Monitoring centers

- Server stations

- Satellite-communication shelters

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ZEPPELIN-Shelter® 1 : 1

Based on the 20' ISO standard with approx. 12 m² of fl oor surface, the ZEPPELIN-Shelter® 1:1 provides room quality at the highest level.

Depending on version, the ZEPPELIN-Shelter® 1:1 is provided with a separate utility room on the front side for the supply of power or air conditioning.

Both the equipment and the layout are adapted precisely to customer requirements.

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Example: Satellite-communication shelter

Equipped with a high-performance satellite communication system, server cabinets and workstations, the system unit enables safe, network-independent, global internal and external voice and data communication.

Technical Data

Exterior dimensions Lengh 6,058 mm Width 2,438 mm ISO 668 Size 1C / 1CC Height 2,438 mm / 2,591 mm Dead weight (depending on version): approx. 2,800 kg

Permissible total weight (depending on version): 8.000 - 10,000 kg Operating Temperature -46° C bis +49° C, C2 - A1 Depending on special requirement to +55°C Relative humidity to approx.. 90% Heat transition coeffi cient: max. 1,0 W/m2 K

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ZEPPELIN-Shelter® 2 : 1

With a fl oor size of 18 m², the single-side extendable ZEPPELIN-Shelter® 2:1 provides more usable fl oor space and deployment fl exibility based on the 20' ISO standard.

Depending on version, the ZEPPELIN-Shelter® 2:1 is provided with a separate utility room on the front side for the supply of power or air conditioning.

Both the equipment and the layout are adapted precisely to customer requirements.

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Technical Data

Exterior dimensions Shelter closed Shelter extended Length 6,058 m 6,058 mm Width 2,438 mm 4,275 mm ISO 668 Size 1C / 1CC Height 2,438 mm / 2,591 mm 2,438 mm / 2,591 mm

Dead weight (depending on version):: approx. 3,800 kg

Gross combination weight (depending on version):: 10,000 kg Operating Temperature -46° C bis +49° C, C2 - A1 Depending on special requirement to +55°C

Relative humidity to approx. 90%

Heat transition coefficient: 1,0 W/m2 K bis 1,3 W/m2 K

Example: External, mobile server stations

As back-up or mobile emergency supply for local computer centers, the Shelter offers the necessary assurance for internal system failures. It is equipped with appropriate server technology, an own power supply, air conditioning and three workstations.

Example: Mobile telecommunication shelter

Equipped with a high-performance telecommunications technology (radio, GSM, UMTS), server cabinets and workstations, the system unit enables safe, network-dependent or independent voice and data communication.

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ZEPPELIN-Shelter® 3 : 1

With a fl oor size of 27 m², the double-side extendable ZEPPELIN-Shelter® 3:1 offers the maximum working surface based on the 20' ISO standard.

Depending on version, the ZEPPELIN-Shelter® 3:1 is provided with a separate utility room on the front side for the supply of power and air conditioning.

Both the equipment and the layout are adapted precisely to cus-tomer requirements.

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Technische Daten

Exterior dimensions Shelter closed Shelter extended Length 6,058 m 6,058 mm Width 2,438 mm 4,275 mm ISO 668 Size 1C / 1CC Height 2,438 mm / 2,591 mm 2,438 mm / 2,591 mm

Dead weight (depending on version):: approx. 4,200 kg

Permissible total weight (depending on version): 10,000 kg Allowable floor loading capacity Distributed load min. 4,500 N/m²

Point load min. 1,500 N/dm² Operating range Temperature -46° C bis +49° C, C2 - A1 Depending on special requirement to +55°C

Relative humidity to approx. 90%

Heat transition coefficient: 1,0 W/m2 K bis 1,7 W/m2 K

Example: Mobile command post

Fully equipped with all facilities, equipment and system technology required for service, the system unit is suitable as a mobile operation center for military as well as civil purposes (police, fire dept., etc.).

Example: Mobile monitoring center

For internal and external control and monitoring tasks, the Shelter is equipped with all required installations, such as EDP, telemetry, video surveillance or office section. All common procedures for internal and external data transmission are available: Wire, wireless GSM, UMTS, satellite.

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System Confi gurations ISO Series

Systems confi gured from several shelters for military and civil communication and telecommunication applications of the most varying types can be realized both vehicle-based as well as when

lowered to the ground. The shelters can be lowered to the ground without the requirement of additional equipment when using the optional lifting supports.

Depending on application and deployment area, the ZEPPELIN-Shelter® 1:1, 2:1 and 3:1 are connected to closed units using special connection shelters, corridors or tent systems. The ZEPPELIN-Shelter® can also be placed on any truck or trailer with a 20‘ container frame, including offroad versions, and put into operation.

ZEPPELIN-Shelter® are equipped to customer requirements, including the system integration. The own power supply and air conditioning enable self-suffi cient operation of the complete unit.

Applications (among others):- Control stations / command post- Monitoring units - Communication and telecommunication units- Radar stations- Relay stations

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Configuration example 2:

- 2 trucks, 2 trailers- 1 x connection shelter- 2 x ZEPPELIN-Shelter® 2:1- 1 x ZEPPELIN-Shelter® 3:1

Configuration example 3:

- 3 trucks, 3 trailers- 2 x connection shelter- 1 x ZEPPELIN-Shelter® 2:1- 2 x ZEPPELIN-Shelter® 3:1- 1 x generator unit

Configuration example 1:

- 1 x connection tent- 3 x ZEPPELIN-Shelter® 3:1- 2 x generator unit

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ZEPPELIN-Shelter® Box Bodies, K Series

ZEPPELIN box bodies of the K Series – which are specially for offroad applications – can be fastened to a variety of carrier vehicles, such as the Mercedes G-Model, Unimog or Zetros as well as to the Hummer, Nimr, Uro Vamtac, Land Rover and others.

They offer functional reliability for an abundance of communication tasks. The design varieties are possible as standard Shelter or to customer requirements.

The tried-and-tested ZEPPELIN sandwich design with integrated frame and chassis construction guarantees high torsional stiffness and secure function for demanding applications on vehicles.

The design and model variants shown are exemplary for the characteristic vehicle forms.

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The customer-specifi c equipment includes the individual system integration, the power supply and air conditioning, as well as the lighting and furniture.

The ZEPPELIN fi xed vehicle bodies of the in K Series offer the possibility of HF shielding >60 dB, meaning, the shelter cell is already provided as a shielded housing. The respective HF components for doors and wall openings can be retrofi tted.

The characteristic trapezoidal-shaped roof structure, e.g. for the Mercedes Unimog, allows for RoRo transportation by airplane.

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Developed especially for semitrailers and truck superstructures, the ZEPPELIN box bodies of the F Series provide room quality at the highest level and offer exceptional transport fl exibility.

The ZEPPELIN box bodies of the F Series can be mounted on a variety of different chassis, from Mercedes, Iveco, Renault, Fiat, Volvo, MAN and other manufacturers. With a body length of 7.20 mor 8.00 m (depending on chassis type) and a usable fl oor space of 12.5 m² (non-extendable) or 19 m² (single-side extendable), they offer a comfortable and functional amount of space.

With a body length of 13.60 m, ZEPPELIN semitrailers provide usable fl oor space between 34 m² (single-side extendable) and 50 m²(double-side extendable).

ZEPPELIN-Shelter® Box Bodies, F Series

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Based on customer requirements, ZEPPELIN box bodies of the F Series are available with their own power supply and air conditioning. All common procedures for internal and external data transmission are available: Wire, wireless GSM, UMTS, satellite.

ZEPPELIN box bodies of the F Series can be configured for a variety of civil and military applications, such as:

- Command post- Briefing rooms- Telecommunication units- Monitoring centers- Multimedia stations- Radio stations- Satellite communication units

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ZEPPELIN-Shelter® Special Designs

ZMS develops and manufactures customer-specifi c and individual special shelter systems for civil and military operations.

Based on decades of experience in the fi eld of shelter technology, intelligent and globally deployable mobile function units are the result – manufactured to the exact specifi cations of our clients or to our own, customer-specifi c development.

HF-Special-Shelter

For system “COBRA” (Counter Battery Radar), Euro-Art-Consortium.

Design, manufacture and delivery of the special and customer-specifi cally equipped shelter cell for the multi-functional counter battery radar „COBRA”:

HF-Special-Shelter

For Mobile Ground Control Station “TÜM”, ND SatCom.

Design, manufacture and delivery of special antenna shelter.

Project-related installation of the tactical transmission module to customer requirements.

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HF-Special-Shelter

For system “TRML”, Airbus Defence & Space.

Design, manufacture and delivery of the special and customer-specifi cally equipped shelter cell for the independent mobile “TRML” 3D radar system for radar monitoring and target tracking, with integrated additional radar system and several workstations..

Special-Shelter

For multi-functional radar system “LANZA”, Indra Sistemas.

The shelter is designed to withstand extreme environmental conditions and centrifugal forces. The construction, with tolerances to 0.2 mm for support of the antenna and the rotating stand, is characterized through extreme high stiffness, enabling operation as a vertically standing and rotating tower. The special Shelter is divided into three working levels with remote-controlled air conditioning of each level.

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ZEPPELIN-Shelter® System Integration

ZMS offers a variety of system integrations for the ZEPPELIN-Shelter® and box bodies that target the different and individual requirements of our customers.

In this, we classify three system areas:

- The system integration for internal infrastructure with power supply, electrical installation, cabling, water installation, air conditioning and heating.

- The design-dependent system integration, which includes antenna carriers, cabling, connections, holding fi xtures or openings.

- The customer-specifi c equipment system integration withmechanical, technical and electronic system components

as well as furnishings and special installations that are either specifi ed or provided by the customer.

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System Integration for Internal Infrastructure

Analogous to the applicational purpose and requirement profi le of the customer, ZEPPELIN-Shelter® and box bodies are equipped with an internal power supply, including complete cabling, electrical installation and lighting system. Here, the power generator and the control unit are either installed in a separate utility area integrated in the shelter cell (ZEPPELIN-Shelter®, box bodies) or outside of the shelter in a special installation frame (ZEPPELIN-Shelter® FM Series).

Installations for air conditioning or heating are also realized either in the separate utility room or in a special frame, and are deployment-specifi cally confi gured. For extreme climatic operating conditions, a fl oor-heating system can be installed.

Design-dependent System Integration

Based on the applicational purpose, ZMS develops and realizes individual equipment components of the Shelter cell, such as roof-extendable or sidewall-mounted antenna carriers, special openings and fl aps for operating panels, external supply or ventilation as well as stairways or ladders.

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Customer-specifi c Equipment Integration

Both for ZEPPELIN-Shelter® as well as in box bodies, ZMS precisely installs equipment specifi ed or provided by the customer, such as furnishings, working areas and mechanical, electrical or electronic

system components, to layout and placement specifi cations.

Already in the detail-design phase of the Shelter cell, the required adaptations, such as reinforcement of the profi le frames, fastening points, lighting system, cabling or supply openings, are taken into account. The examples featured show the fl exible application possibilities of the ZEPPELIN-Shelter® and ZEPPELIN box bodies.

Fixed installation of furniture

Computer center

Control station

Data-evaluation station

Operations center

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Telecommunication station Rack installation Telecommunication station

Control station for system monitoring

System-monitoring station

Control station with EDP workstations

Telecommunication unit

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ZEPPELIN-Shelter® Loading and Transport

An important aspect of a mobile technical system unit is a design that consequently focuses on safety and transport protection, ensuring not only a high degree of transport fl exibility of the shelters, but also the safe and ergonomic loading and off-loading of the equipment.

The ZEPPELIN-Shelter® 1:1, 2:1 and 3:1 all have the standard surface dimensions of a 20’ container. As specifi ed by ISO Standard 1C and 1CC, two height dimensions are available.

ZEPPELIN-Shelter® Loading

According to specifi cations and transport guidelines, ZEPPELIN-Shelter® are equipped with all necessary technical requirements (ISO corners, forklift pockets, hook-lift roll-off system or hoisting points for chains and ropes), to ensure secure loading/off-loading and transport.

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ZEPPELIN-Shelter® Transport

The transport of ZEPPELIN-Shelter® by way of land, water or air is ensured.

The shelters can be placed on low-loaders or on any truck or trailer with a 20‘ container frame, including offroad versions. When tied down with chains, ZEPPELIN-Shelter® are also securely transportable on fl atbed trucks.

ZEPPELIN-Shelter® can be transported both via plane or helicopter to the operating location.

On vessels, ZEPPELIN-Shelter® can be transported as deck cargo, in the cargo compartment or on container ships in accordance with the „Performance Limits“.

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ZEPPELIN-Shelter® Mobility Accessories

Alternative systems are available for the handling of ZEPPELIN-Shelter® that do not necessarily require the use of heavy transport and handling equipment.

Thus, loading and off-loading of ZEPPELIN-Shelter® for truck transport is possible through special shelter-mounted lifting supports.

ZEPPELIN-Shelter® can also be safely loaded and off-loaded using hook-lift roll-off or container removal systems.

ZMS offers various mechanical or hydraulic semi- or fully-automatic leveling supports as equipment accessories for alignment of shelters lowered to the ground on uneven terrain.

The maneuvering of shelters lowered to the ground is possible without lifting equipment, by installing special wheel sets that are available in different versions.

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Chain systems are available for tying down/lashing and securing the ZEPPELIN-Shelter® for transport on trucks, trailers or fl atbed trucks.

For air transport, ZMS offers rigging rails that are mounted directly to the shelter.

For the securing of not permanently installed equipment in the shelters, ZMS offers insulated transport boxes that are customized to the individual equipment. These can be securely fastened in the shelter with appropriate holding fi xtures and devices.

Additionally, the transport boxes are compatible for transport on so-called master pallets in cargo air transport.

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ZEPPELIN-Shelter® Service

Training

Well-trained operating personnel for the shelter technology ensure the full operational performance. As soon as, or even before a ZEPPELIN-Shelter® is delivered, training and briefi ng on the product commences. Training measures include set-up and dismantling, starting of operating, infrastructure operation, troubleshooting, corrective action and storage. Continued training can be performed either regularly or as required.

Supply of Parts

Experience has shown that ZEPPELIN-Shelter®

components rarely need to be replaced. Should a spare part be required, ZMS can usually deliver it in short time ex factory for a minimum period of 20 years after the initial start-up.

Maintenance

Through professional maintenance, the service life of a ZEPPELIN-Shelter® can be increased by 100%. Specially tailored maintenance contracts take all types of impact and wear cases into account, from operation-safe upkeep to complete reconditioning after wear-intensive usage.

ZEPPELIN-Shelter® are often in use for 30 years and more, assuming regular maintenance is not neglected. Even if customers have extensive and well-trained competency, a ZEPPELIN system check is recommended every two years.

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Overhaul and Repairs

For the ZEPPELIN-Shelter®, ZMS offers both standardized repairs and factory overhauls based either on the ZMS quality management or to customer requirements.

The respective work to be performed is determined by the status record drawn up by ZMS or by customer requirements, and include both overhaul work and repairs on the shelter cell, such as:

- Repair or replacement of defective wall elements- Repair of mechanical damage- Replacement or repair of doors, windows and openings- Replacement of fi ttings- Partial or complete coating.

The repair, replacement or upgrading of installations and assemblies is also possible, including:

- Electrical installation and lighting system- Air conditioning and heating technology- Furnishings and installed components/equipment- Communication technology.

MOBILE MEDICARE SYSTEMS

Hospital Systems

Rescue Systems

Clinic Systems

Ambulance Systems

MORE ZEPPELIN MOBILE SYSTEMS SOLUTION

ZEPPELIN MOBILE SYSTEME realizes mobile system carriers for communication technologies

to customer requirements orin ZMS standards.

This catalogue shows various examples and versions.

Product Catalogue ZEPPELIN MOBILE SYSTEME GMBH

All information, data, pictures, images and text in this catalogue are subject to copyright. It is not permitted to use them for commercial purposes without prior receipt of our written consent. This also explicitly applies to further electronic processing – even in modifi ed form –, translation or storage and processing within electronic systems. The right of publication for arbitrary use can, in some cases, be agreed upon in writing. Reproduction/referencing of brand and utility names, trade names, product names etc. – even without particular marking or labeling – in this catalogue does not justify the assumption that such names may be considered as free in terms of the Trademark/Trade Description Act and, therefore, can be used arbitrarily by anybody. Names mentioned herein serve as company names, product representations or as product and/or manufacturer names.

© ZEPPELIN MOBILE SYSTEME GMBHConcept + Design: KAS / WM

Picture credits:

Page 7: Einsatzgruppenversorger Frankfurt am Main, Mediendatenbank Bundeswehr, Photo: Ricarda Schönbrodt

Page 8: Einsatzgruppenversorger Berlin, Mediendatenbank Bundeswehr, Photo: Falk Plankenhorn

Energy Systems

Water Systems

Disposal Systems

MOBILE FACILITY SYSTEMS

Zeppelinplatz 1 · D-88074 Meckenbeuren / GermanyPhone: +49 (0) 7542 - 5509 - 0 · Fax: +49 (0) 7542 - 5509 - 149

E-Mail: info@zeppelin-mobile.de · www.zeppelin-mobile.de

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