MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m...

20

Transcript of MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m...

Page 1: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a
Page 2: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a
Page 3: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

MLEX is a purpose built modular solution for electrical installs that truly puts the power back in your hands.

Its ability to seamlessly adapt to practically every install application across almost any construction category is truly unique and can be attributed to the two key design principles established early in its development.

“Make it comprehensive, but keep it simple”.As a result the MLEX product uses minimal parts to achieve maximum installations. It is compact and can go just about anywhere. It is scalable so it can be used to install a little (just light or power) or a lot (a full turnkey solution). The option to customise lead lengths allows for absolute precision and the rewirable range offers unrestricted flexibility and total control whilst installing on site.

MLEX was designed as a modular solution, not just a modular product. In addition to its superior technical advantages, The MLEX experience is further enriched through the well considered service model that supports it.

The whole MLEX solution is underpinned by the detailed drawing service which marks up existing PDF or DWG files. The designs are completed by our dedicated drawing team with input from the Project Manager to ensure the very best outcomes are achieved. Each individual product is displayed, colour coded and clearly marked to show the cable length.

The colours not only help to differentiate between individual products but also correspond directly with the packaging labels ensuring that when it gets to site, finding what you need and where it needs to go is very easy. Each drawing also has its very own detailed Bill Of Materials available for referencing providing un paralleled accuracy and clarity throughout the planning and quoting phase of any project.

The MLEX Marked Up Drawings then become the perfect blue print for the team to use when completing the installation. The advantage of the MLEX solution also extends to quality product and quick response times, which are critical factors on every construction project. MLEX leads are made locally in Australia which not only guarantees some of the highest quality production standards in the world, but importantly also guarantees the shortest possible lead times apply to all MLEX orders.

Whether you’re in commercial, residential, volume housing, high density residential or modular buildings we’d love to hear from you.

Page 4: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

Residential Housing

• Optimised supply chain means simple and efficient procurement

• ‘Out of a box’ solution catered specifically to each house design and delivered direct to site when you need it

• Easily modified and added to post installation offering reassurance for both customer and builder

High Density Residential

• MLEX Switch Box provides an intelligent new modular approach to switching light circuits

• Detailed drawing layout for each apartment type ensures the team is fully prepared for the install

• Australian made and factory tested product delivers reliability on big projects

Modular Building

• Compact <25mm diameter design means it will go just about anywhere

• Low skill set requirement for the install means lower hourly rates in the factory and on site

• Systemise your total electrical install using a comprehensive product and service solution

Commercial Projects

• Integrates with the WireByClick range of products to offer a specialised commercial lighting solution

• Now install both light and power using just one, comprehensive modular solution

• Rewirable product provides total flexibility and control by enabling you to make your own leads at any time

Page 5: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a
Page 6: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

MLEX Solutions is a supremely minimal, simple and yet immensely practical lighting solution.

It’s modular nature ensures that a fast and safe installation from the switchboard onwards can be completed with significant reductions in both cable waste and human error.

Its intelligent design also offers unrivalled flexibility and control as it offers unlimited switching options and enables users to make their own leads using off the shelf cable to make ‘adding to’ or ‘adapting’ the installation exceptionally easy. Off the shelf accessories can be ‘modularised’ and therefore incorporated into the installation with minimal fuss by fitting a MLEX enabler lead which allows it to connect directly into the MLEX backbone.

MLEX products can be used for any lighting application that suits a modular solution such as modular buildings, volume housing or high density residential.

The MLEX Solution also gives users in the commercial sector the option to seamlessly integrate the market leading WireByClick product to complete the lighting looms.

Page 7: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

MLEX fly-leads have been designed to achieve a compact <25mm diameter whilst still delivering to its users a robust, reliable and practical product that can be utilised in almost any installation.

The full solution uses minimal parts to achieve a wide variety of outcomes making even the most complicated of installs look relatively straight forward.

Lead lengths are totally customisable allowing for absolute precision and efficiency on site. Whilst the rewirable component of

the range allows users to make their own leads using off the shelf cable ensuring that there are never any delays due running out of leads or having the wrong lead lengths.

This comprehensive power solution now allows you to apply a singular, sophisticated modular power solution for all wiring requirements including behind your walls, under your floors and at your desks.

Page 8: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

8 / MLEX Modular Solutions

Page 9: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

> Panel Mount Outlets • Requiring only a 25mm cut out • Available in both 10A and 20A as

well as switching versions

> Female Only Fly Leads

The MLEX panel mount female outlets make pre-wiring of switchboards offsite simple and installation onsite fast.

• MLEX female only leads available in; ◦ 0.3m and increments of 1m from 1m up to 10m

◦ 10A – 1.5mm ◦ 20A – 2.5mm or 4mm ◦ Using 2C+E flexible cable

> Female Hard Wired Starters • Rewirable Modules available in; ◦ 10A – 1.5mm ◦ 20A – 2.5mm, 4mm or 6mm

The MLEX rewirable female connectors enable users to make up custom leads as a substitute to a Panel Mount Outlet.

> Female Hard Wired Starter (WBC) ◦ 20A – 2.5mm, 4mm or 6mm The WBC Hard Wired ‘Starter’ socket is the very first outlet for any WBC lighting backbone and is generally hardwired directly back to the main switchboard.

The MLEX female bare end fly leads can be hard wired to switchboards as a substitute to a Panel Mount Outlet.

Page 10: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

Moulded Fly Leads

The MLEX pre-wired leads are the most cost effective way to wire any commercial or domestic installation.> Connecting Fly Leads

> Y Junction • MLEX ‘Y’ Piece, 1 male in 2 female out• Available in both 10A and 20AThe MLEX ‘Y’ piece is a

fast and effective way of installing additional power points or light fittings.

• MLEX Moulded Fly-lead products available in; ◦ 1m increments up to 10m ◦ 10A – 1.5mm ◦ 20A – 2.5mm or 4mm ◦ Using 2C+E flexible cable with a male plug and female outlet

Rewirable Fly Leads

> Rewirable Modules • Rewirable Modules available in; ◦ Male Plug or Female Outlet ◦ 10A – 1.5mm ◦ 20A – 2.5mm, 4mm or 6mm

The MLEX Rewirable male and female connectors enable users to make up custom leads anywhere, at any time using off the shelf cables.

• MLEX Rewirable Fly-lead products available in; ◦ 1m increments up to 50m ◦ 10A – 1.5mm ◦ 20A – 2.5mm, 4mm or 6mm ◦ Using 2C+E cable with a male plug and female outlet

Page 11: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

> WBC ‘Standard’ Adaptor • WBC Standard Adaptor available in; ◦ 10AThe WBC S20 is a standard

adaptor outlet to accommodate off the shelf standard AS/NZS 3Pin flex and plugs.

> MLEX WBC 5Pin Starter • MLEX WBC 5Pin Starters available in; ◦ 20A – 2.5mm, 4mm or 6mm The MLEX WBC 5Pin starter

enables MLEX products to seamlessly integrate with WBC DALI lighting specific products.

> WBC 5Pin DALI Pre-made Lead

• WBC 5Pin Fly-lead products available in; ◦ 0.3m and increments of 1m from 2m up to 5m as standard or custom lead lengths available

◦ 20A – 2.5mm (DALI - 1.5mm) ◦ Using 4C+E cable with adapter (A/5) module and an outlet (T/5) module

The WBC pre-made modular lead forms the backbone of any standard DALI lighting circuit.

> WBC ‘Stackable’ Luminaire Lead

• WBC ‘Stackable’ Luminaire Lead available in; ◦ Available in 1.8 or 2.5 metre lengths ◦ 10A – 1.0mm ◦ Using 4C+E cable

The WBC stackable luminaire lead allows for multiple light fittings to be connected to a single outlet.

> WBC STAKA ModuleThe WBC STAKA Module offers a fast, neat and secure support for the connection of 4 or more light fittings back to a single connection point.

> MLEX/WBC 3Pin Starter • MLEX WBC 3Pin Starters available in; ◦ 20A – 2.5mm ◦ 1m increments up to 10m ◦ Using 2C+E flexible cable with a MLEX male plug and WBC female outlet

The MLEX/WBC 3Pin starter enables MLEX products to seamlessly integrate with WBC lighting specific products.

> WBC 3Pin ‘Standard’ Pre-made Lead

• WBC Fly-lead products available in; ◦ 0.3m and increments of 1m from 2m up to 5m as standard or custom lead lengths available

◦ 20A – 2.5mm ◦ Using 2C+E cable with standard adapter (S) module and an outlet (T) module

The WBC pre-made modular lead forms the backbone of any standard 240v lighting circuit.

• Can facilitate up to 6 WBC modules• Secure leads with fastener (zip tie)• Fix to catenary or anchors

Page 12: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

Switching Moulded Fly Leads

The MLEX pre-wired switching leads are the most cost effective way to incorporate switches into any commercial or domestic installation.

> Switch Connecting Fly Leads

Moulded • MLEX Switching Moulded Fly-lead products

available in; ◦ 1m increments up to 10m ◦ 10A – 1.5mm ◦ 20A – 2.5mm ◦ Using 2C flexible cable with a male plug and female outlet

Rewirable Switching Fly Leads

Rewirable• MLEX Switching Rewirable Fly-lead products

available in; ◦ 2Pin for standard switching or 3Pin for 2 Way switching options

◦ 1m increments up to 50m ◦ 10A – 1.5mm ◦ 20A – 2.5mm ◦ Using 2C & 3C flexible cables with a male plug and female outlet

Switch Enabler Leads

Rewirable Switch Enabler Leads

MLEX PRODUCT OVERVIEW_Continued

Male Only• MLEX Switch Enabler Leads are available in;

◦ 1m increments up to 10m ◦ 10A, 1.5mm ◦ 20A 2.5mm ◦ Using 2C flexible cables with a male outlet and bare ends only

Male Only• MLEX Rewireable Switch Enabler Leads are

available in; ◦ 2Pin for standard switching or 3Pin for 2 Way switching options

◦ 1m increments up to 50m ◦ 10A – 2.5mm ◦ 20A – 2.5mm ◦ Using 2C & 3C flexible cables with a rewirable male plug only for standard switching

The MLEX switch enabler leads can be pre-fitted to light switches and sensors to eliminate any connections required onsite.

> Switch Enabling Fly Leads

Page 13: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

Appliance LeadsThe MLEX Universal Appliance Lead can be pre-fitted to light fittings and fixed appliances for a simple on site installation.

> Enabler Fly Leads

• MLEX Moulded Fly-lead products available in; ◦ 0.3m and increments of 1m from 1m up to 10m ◦ 10A – 1.5mm ◦ 20A – 2.5mm or 4mm ◦ Using 2C+E flexible cables with a male plug and bare ends only

• MLEX Appliance Lead products available in; ◦ 0.3m and increments of 0.5m from 1m up to 2.5m

◦ 10A – 1mm ◦ Using 2C+E ordinary duty flexible cord with a male adapter and bare ends only

Male Only Fly LeadsThe MLEX Male Only Enabler Fly Lead can be pre-fitted to power points and accessories to eliminate terminations onsite

> Switch Y Junction • MLEX ‘Y’ Piece, 1 male in 2 female out• Available in both 10A and 20AThe MLEX Switching ‘Y’ piece

is a fast and effective way of installing additional parallel switching or DALI feeds..

> Switched Rewirable Modules Rewireable Modules • Rewireable Modules available in;

◦ Male or Female ◦ 2Pin for standard switching or 3Pin for 2 Way switching options

◦ 10A – 1.5mm ◦ 20A – 2.5mm ◦ Accommodating 2C flexible cables for standard switching

◦ Accommodating 3C flexible cables for 2-Way switching options

The MLEX Switching Rewirable male and female connectors enable users to make up custom leads anywhere, at any time using off the shelf cables.

> MLEX Modular Switch BoxThe MLEX Modular Switch Box provides a simple solution for switching of lighting circuits in any installation.

• MLEX Modular Switch Box available in; ◦ 10A – 4 or 6 Pole ◦ 20A – 4 of 6 Pole ◦ Custom configurations ◦ Accommodates standard, 2-way and intermediate switching

Page 14: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a
Page 15: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a
Page 16: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

By utilising MLEX Solutions to also source all associated accessory requirements such as switch boards, light fittings, switches and general power outlets, you will receive the benefit of a proven, comprehensive and trusted system for the successful design, manufacture, procurement and delivery of the entire modular electrical install.

As your turn key provider, MLEX Solutions will;

1. Consult With Key Personnel

Gathering key personnel from both parties together to discuss the nature of the project in more detail is an important first step. Outcomes from this initial consultation could include:

• Identifying and understanding your objectives

• Demonstrating the capabilities of the MLEX Turn Key Modular Solution

• Sharing our experience in completing successful modular installations

2. Provide Detailed Marked Up Drawings

Based on findings from the initial consultation, the MLEX Drawing Team will generate detailed marked up drawings specific to your project complete with:

• Product images• Product codes• Product quantities

Each drawing uses colour coded stencils that allow these drawings to be referenced on site as part of our clever delivery system to ensure that when product arrives, you know what it is, where it is and where it goes.

3. Collate Product and Modularise Accessories

With Marked Up Drawings approved, we then collate your product and modularise your electrical solution by:

• leveraging our strong relationships with leading lighting and accessory brands to source the best product at the best prices for use on your project

• facilitating the pre-fitting of the MLEX connector leads to all electrical accessories to ensure they are ‘modularised’ and ready for integration into the MLEX solution

4. Pick, Pack and Deliver To Location

Our carton labels feature product images, codes and quantities to ensure full visibility is afforded to the team on site. Importantly, the labels are also colour coded to correspond directly with the Marked Up Drawings so that stock can be easily distributed across the site in accordance with the electrical design.Once packed, the MLEX product, associated accessories and relevant drawings (your entire electrical modular solution) can be despatched as one order, in full and on time direct to the desired location.

Page 17: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a
Page 18: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

6.949

55.21

A

A

FINISH:

APPROVED FOR:

TOOL

DESIGN

FOR ANGULAR DIMENSIONS

3. FOR ALL UNSPECIFIED DETAIL, REFER TO CAD MODEL

5. ALL DIMENSIONS DISPLAYED ARE DEEMED MAJOR & SUBJECT TO METROLOGY/FAI CONFIRMATION

1

HOUSING WITHOUT INTERFERENCE. TO BE CONFIRMED FOR TOOLING AND IN PRODUCTION.

6. CRITICAL DIMENSION FOR QA PROCESS INSPECTION ARE BALLOONED & NUMBERED IN RED

4. FOR DETAIL NOT SHOWN, A GENERAL TOLERANCE OF

OR

0.2 APPLIES FOR LINEAR DIMENSIONS

NOTE:

1. LIGHT ETCHED FINISH ON CAVITY FACES WITH POLISHED FINISH ON VERTICAL FACES

ONLY WHERE REQUIRED TO PREVENT STICKING TO CAVITY OR CORE

2. THESE FACES ARE CRITICAL FOR ASSEMBLY: ALL R10 AND R20 COVERS MUST ASSEMBLE TO MAIN

REVISION HISTORY

CAD DWG DETAILS DATE DRN APP

1 01 ORIGINAL ISSUE FOR TOOL DESIGN 30/3/15 JS MF

SHEET OF

PROJECT No:

1 2 3 4 5 6 7 8

A

B

C

D

F

E

A

B

C

D

E

F

87654321

DRAWING TITLE:

DRAWING No:

REV:

DESIGNED

MATERIAL

FINISH MASS

DETAILED

APPR'D

DATE

DATE

SCALE

DATE

AUSTRALIA 5160

14003

REWIREABLE, 20A

MOULDING, MAIN HOUSING,

BATCH SIZE

1 1

THE INSPECTED SAMPLES HAVE THE CRITICAL A3

SAMPLE QUANTITY TO CHECK 0

Polycarbonate High Flow

0.00

MLEX

DIMENSION OUTSIDE OF TOLERANCE

SPECIFICATIONS

101

8.50 g

1

Reproduction in any form is strictly forbidden

GENERAL TOLERANCES

R20-1

REJECTION CRITERIA: REJECT BATCH IF ANY OF

This drawing remains the property of MLEX Pty. Ltd.

0.000

ANGULAR

J. FITZGERALD

Drawing file: R20-1_body_main.r1

13/11/2014

R20-1

SLDWKS1/04/2015

30/03/2015

DO NOT SCALE

J. SAUER

M. FAHEYC

without authorised approval.UNLESS OTHERWISE STATED

REFER TO MLEX MATERIAL

Part file: MFR20_body_main.r3

0.0

DIMENSIONS ARE

2:1

IN MILLIMETRES

NO. OF CRITICAL DIMENSIONS

QA INSPECTION REQUIREMENTS

= 1.0mm

= 0.5mm

= 0.2mm

= 0.1mm

MLEX PTY LTD

2/11 ELLEMSEA CIRCUIT, LONSDALE SA

See Notes

(ALL OTHER FACES ETCHED)

POLISH HATCHED FACES

THIS REGION TO BE

INSERTED IN TOOL

SEE NOTE 1

SEE NOTE 1

THIS REGION TO BE AN

INTERCHANGABLE INSERT

IN MOULDING TOOL

CAVITY NUMBER

MARKING TO BE

PLACED HERE

17.914 (TO RIB)

31.50

21.00

10.53 ±0.05

6.54 ±0.05

B

B

DETAIL C

SCALE 5 : 1

TYP 2PL

2.605

3.100

1.500

0.565

22.000

24.00

SECTION B-B

24.974

1.50 TYP

15.772

12.772

27.368

5.90 ±0.05

TYP

SECTION A-A

C

SHEET

OF

PROJE

CT No:

1

2

3

4

5

6

7

8

A

B

C

D

F

E

A

B

C

D

E

F

8

7

6

5

4

3

2

1

DRAWING TITLE

:

DRAWING No:

REV:

DESIGNED

MATE

RIAL

FINISH

MASS

DETA

ILED

APPR'D

DATE

DATE

SCALE

DATE

BATC

H SIZE

REJ

ECTION CRITER

IA: R

EJEC

T BA

TCH IF

ANY OF

AUST

RALIA 51

60

A3

Y20-5

MLEX

SAMPL

E QUAN

TITY

TO CHEC

K

0

Polyc

arbo

nate High

Flow

DIM

ENSION O

UTS

IDE OF TO

LERAN

CE

1

THE INSP

ECTE

D SAM

PLES

HAV

E TH

E CRITICAL

SPECIFICA

TIONS

See Notes

13.68 g

1 1

Reprod

uction in an

y form

is st

rictly fo

rbidd

en

GENERAL T

OLERANCES

0.00

MOU

LDING, BOD

Y, DOU

BLE FEMALE, 20A

0.0

This draw

ing re

main

s the

prope

rty of M

LEX Pty.

Ltd.

0.00

0

ANGULA

R

DO NOT SCALE

SLD

WKS

J. FITZG

ERAL

D

J. SAU

ER

1/04

/201

5

30/03/20

15

Y20-5

Drawing file: Y20-5.r2_body_females_half

Part file: Y20-2.r2_body_females_half

Cwithou

t autho

rised

app

rova

l.

14003

UNLE

SS O

THERWISE STA

TED

REFER TO

MLEX MAT

ERIAL

1:1

DIM

ENSIONS ARE

IN M

ILLIMETRE

SM. F

AHEY

NO

. OF C

RITIC

AL D

IMEN

SION

S

QA IN

SPEC

TION REQ

UIREM

ENTS

=

1.0mm

=

0.5mm

=

0.2mm

=

0.1mm

MLE

X PT

Y LT

D

2/11

ELL

EMSE

A CIRC

UIT, LON

SDAL

E SA

101

FINISH:

FUNCTIO

N:

FEMALE SHROUD PROFILE TOLERANCE = 0.10

TO CAD M

ODEL

APPROVED FOR:

TOOL

DESIG

N

3.

O

R

6. A

LL DIM

ENSIONS

DISPL

AYED

ARE

DEE

MED

MAJ

OR & SU

BJEC

T TO

MET

ROLO

GY/FA

I CONF

IRMAT

ION

0.2 AP

PLIES FO

R LINE

AR DIM

ENSIONS

FOR AN

GUL

AR DIM

ENSIONS

1

4. F

OR AL

L UN

SPEC

IFIED DE

TAIL, R

EFER

TO CAD

MODE

L

5. F

OR DE

TAIL NOT SH

OWN, A G

ENER

AL TOLE

RANC

E OF

7. C

RITICA

L DIMEN

SION FO

R QA PR

OCE

SS IN

SPEC

TION AR

E BA

LLOONE

D & NU

MBE

RED IN RED

NOTE:

1.

LIGHT

ETC

HED FINISH

ON CA

VITY

FAC

ES W

ITH PO

LISH

ED FINISH ON VE

RTICAL

FAC

ES

O

NLY WHE

RE REQ

UIRE

D TO

PRE

VENT

STICK

ING TO CAV

ITY OR CO

RE

2.

THIS COMPO

NENT

MUS

T PL

UG TOGET

HER WITH Y2

0-6 WITHO

UT EXC

ESSIVE

FORC

E (<10

N).

T

OLE

RANC

E OF SH

ROUD

PRO

FILE

IS CRITICA

L, REF

ER TO CAD

MODE

L

REV

ISIO

N HISTO

RY

CAD

DWG

DETA

ILS

DATE

DRN

APP

1

01

ORIG

INAL

ISSU

E FO

R TOOL DES

IGN

30/3/201

5

JS

MF

12.61

40.50

C

C

REFE

R TO

F20

-1

EXTE

RNAL

SOCK

ET DET

AIL

27.50

SECTI

ON A-A

SCALE

3 : 1

TYP 6.PL

2.900

5.500

10.00

2.500

4.400

5.200

28.40

6.20

6.90

13.80

A

A

15.20

53.50

15.30

SECTI

ON C-C

SCALE

2 : 1

15.80

±0.07

6.500

24.40

AT CLIP FACE

FINISH:

APPROVED FOR:

TOOLD

ESIGN

FUNCTIO

N O

F ASSEMBLY

AND/O

R REDUCES ELE

CTRICAL P

ERFORMANCE

FOR ANGULA

R DIM

ENSIO

NS

OR

0.2 APPLIE

S FOR LIN

EAR DIM

ENSIO

NS

1

3. FOR ALL U

NSPECIFIED DETAIL, R

EFER TO CAD M

ODEL

4. FOR DETAIL N

OT SHOWN, A

GENERAL T

OLE

RANCE O

F

6. CRITICAL D

IMENSIO

N FOR Q

A PROCESS IN

SPECTIO

N ARE BALLO

ONED & NUMBERED IN

RED

5. ALL D

IMENSIO

NS DISPLA

YED ARE DEEMED M

AJO

R & SUBJE

CT TO M

ETROLO

GY/FAI C

ONFIRMATIO

N

NOTE:

LIGHT ETCHED FINISH O

N CAVITY FACES W

ITH POLIS

HED FINISH O

N VERTICAL F

ACES

1. DESIG

N O

F REAR SECTIO

N TO BE NEGOTIATED W

ITH M

ANUFACTURER TO SUIT FUNCTIO

N

& ASSEMBLY

2. DESIG

N O

F IN

TERNAL F

EATURES TO BE NEGOTIATED W

ITH M

ANUFACTURER TO ENSURE:

(A) E

LECTRICAL T

ERMINALS

HAVE A POSITIVE LO

CATIO

N (IN

SERTIO

N DEPTH IS

ALW

AYS M

AINTAINED)

(B) N

O IN

GRESS O

F O

VERMOULD

MATERIAL IS

PERMISSIBLE

IN ANY W

AY THAT PREVENTS THE NORMAL

REVISION HISTORY

CAD

DWG

DETAILS

DATE

DRN

APP

1

01

ORIGINAL IS

SUE FOR TOOL DESIGN

20/1/2015

JS

MF

SHEET

OF

PROJECT No:

1

2

3

4

5

6

7

8

A

B

C

D

F

E

A

B

C

D

E

F

8

7

6

5

4

3

2

1

DRAWING TITLE:

DRAWING No:

REV:

DESIGNED

MATERIAL

FINISH

MASS

DETAILED

APPR'D

DATE

DATE

SCALE

DATE

BATCH SIZE

REJECTION CRITERIA: R

EJECT BATCH IF

ANY OF

AUSTRALIA 5160

A3

SAMPLE QUANTITY TO CHECK

1

THE IN

SPECTED SAMPLES HAVE THE CRITICAL

M20-1

0

Polycarbonate High Flow

DIM

ENSION OUTSIDE OF TOLERANCE

MLEX

MOULDING, M

ALE C

OUPLER

BODY,

SPECIFICATIO

NS

SEE NOTES

4.67 g

1 1

Reproduction in any form

is strictly forbidden

GE

NE

RA

L T

OL

ER

AN

CE

S0.00

MOULDED

PLUG, 20A

0.0

This drawing rem

ains the property of MLE

X Pty. Ltd.

0.000 A

NGULAR

DO NOT SCALE

SLDWKS

J. F

ITZGERALD

J. S

AUER

25/02/2015

20/01/2015

M20-1

Drawing file: M20-1 Male_Coupler_Body

Part file: M20_Male_coupler_body for overmold.001

C

without authorised approval.

14003

UNLESS O

THERWISE STATED

REFER TO MLEX M

ATERIA

L

2:1

DIM

ENSIONS ARE

IN M

ILLIM

ETRES

M. F

AHEY

NO

. OF C

RITIC

AL D

IMEN

SION

S

QA IN

SPECTION REQUIREMENTS

=

1.0mm

=

0.5mm

=

0.2mm

=

0.1mm

MLEX PTY LTD

2/11 ELLEMSEA CIRCUIT, L

ONSDALE SA

101

13.80

B

B

A

A

SEE NOTE 1

23.60

7.54 AT CLIP

FACE

20.00

20.55

10.500

SECTIO

N A-A

SCALE 3 : 1

6.90

1.200

11.600

SECTIO

N B-B

SCALE 3 : 1

TYP 3 PL.

14.000

6.10

9.00

Page 19: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

6.949

55.21

A

A

FINISH:

APPROVED FOR:

TOOL

DESIGN

FOR ANGULAR DIMENSIONS

3. FOR ALL UNSPECIFIED DETAIL, REFER TO CAD MODEL

5. ALL DIMENSIONS DISPLAYED ARE DEEMED MAJOR & SUBJECT TO METROLOGY/FAI CONFIRMATION

1

HOUSING WITHOUT INTERFERENCE. TO BE CONFIRMED FOR TOOLING AND IN PRODUCTION.

6. CRITICAL DIMENSION FOR QA PROCESS INSPECTION ARE BALLOONED & NUMBERED IN RED

4. FOR DETAIL NOT SHOWN, A GENERAL TOLERANCE OF

OR

0.2 APPLIES FOR LINEAR DIMENSIONS

NOTE:

1. LIGHT ETCHED FINISH ON CAVITY FACES WITH POLISHED FINISH ON VERTICAL FACES

ONLY WHERE REQUIRED TO PREVENT STICKING TO CAVITY OR CORE

2. THESE FACES ARE CRITICAL FOR ASSEMBLY: ALL R10 AND R20 COVERS MUST ASSEMBLE TO MAIN

REVISION HISTORY

CAD DWG DETAILS DATE DRN APP

1 01 ORIGINAL ISSUE FOR TOOL DESIGN 30/3/15 JS MF

SHEET OF

PROJECT No:

1 2 3 4 5 6 7 8

A

B

C

D

F

E

A

B

C

D

E

F

87654321

DRAWING TITLE:

DRAWING No:

REV:

DESIGNED

MATERIAL

FINISH MASS

DETAILED

APPR'D

DATE

DATE

SCALE

DATE

AUSTRALIA 5160

14003

REWIREABLE, 20A

MOULDING, MAIN HOUSING,

BATCH SIZE

1 1

THE INSPECTED SAMPLES HAVE THE CRITICAL A3

SAMPLE QUANTITY TO CHECK 0

Polycarbonate High Flow

0.00

MLEX

DIMENSION OUTSIDE OF TOLERANCE

SPECIFICATIONS

101

8.50 g

1

Reproduction in any form is strictly forbidden

GENERAL TOLERANCES

R20-1

REJECTION CRITERIA: REJECT BATCH IF ANY OF

This drawing remains the property of MLEX Pty. Ltd.

0.000

ANGULAR

J. FITZGERALD

Drawing file: R20-1_body_main.r1

13/11/2014

R20-1

SLDWKS1/04/2015

30/03/2015

DO NOT SCALE

J. SAUER

M. FAHEYC

without authorised approval.UNLESS OTHERWISE STATED

REFER TO MLEX MATERIAL

Part file: MFR20_body_main.r3

0.0

DIMENSIONS ARE

2:1

IN MILLIMETRES

NO. OF CRITICAL DIMENSIONS

QA INSPECTION REQUIREMENTS

= 1.0mm

= 0.5mm

= 0.2mm

= 0.1mm

MLEX PTY LTD

2/11 ELLEMSEA CIRCUIT, LONSDALE SA

See Notes

(ALL OTHER FACES ETCHED)

POLISH HATCHED FACES

THIS REGION TO BE

INSERTED IN TOOL

SEE NOTE 1

SEE NOTE 1

THIS REGION TO BE AN

INTERCHANGABLE INSERT

IN MOULDING TOOL

CAVITY NUMBER

MARKING TO BE

PLACED HERE

17.914 (TO RIB)

31.50

21.00

10.53 ±0.05

6.54 ±0.05

B

B

DETAIL C

SCALE 5 : 1

TYP 2PL

2.605

3.100

1.500

0.565

22.000

24.00

SECTION B-B

24.974

1.50 TYP

15.772

12.772

27.368

5.90 ±0.05

TYP

SECTION A-A

C

SHEET

OF

PROJE

CT No:

1

2

3

4

5

6

7

8

A

B

C

D

F

E

A

B

C

D

E

F

8

7

6

5

4

3

2

1

DRAWING TITLE

:

DRAWING No:

REV:

DESIGNED

MATE

RIAL

FINISH

MASS

DETA

ILED

APPR'D

DATE

DATE

SCALE

DATE

BATC

H SIZE

REJ

ECTION CRITER

IA: R

EJEC

T BA

TCH IF

ANY OF

AUST

RALIA 51

60

A3

Y20-5

MLEX

SAMPL

E QUAN

TITY

TO CHEC

K

0

Polyc

arbo

nate High

Flow

DIM

ENSION O

UTS

IDE OF TO

LERAN

CE

1

THE INSP

ECTE

D SAM

PLES

HAV

E TH

E CRITICAL

SPECIFICA

TIONS

See Notes

13.68 g

1 1

Reprod

uction in an

y form

is st

rictly fo

rbidd

en

GENERAL T

OLERANCES

0.00

MOU

LDING, BOD

Y, DOU

BLE FEMALE, 20A

0.0

This draw

ing re

main

s the

prope

rty of M

LEX Pty.

Ltd.

0.00

0

ANGULA

R

DO NOT SCALE

SLD

WKS

J. FITZG

ERAL

D

J. SAU

ER

1/04

/201

5

30/03/20

15

Y20-5

Drawing file: Y20-5.r2_body_females_half

Part file: Y20-2.r2_body_females_half

Cwithou

t autho

rised

app

rova

l.

14003

UNLE

SS O

THERWISE STA

TED

REFER TO

MLEX MAT

ERIAL

1:1

DIM

ENSIONS ARE

IN M

ILLIMETRE

SM. F

AHEY

NO

. OF C

RITIC

AL D

IMEN

SION

S

QA IN

SPEC

TION REQ

UIREM

ENTS

=

1.0mm

=

0.5mm

=

0.2mm

=

0.1mm

MLE

X PT

Y LT

D

2/11

ELL

EMSE

A CIRC

UIT, LON

SDAL

E SA

101

FINISH:

FUNCTIO

N:

FEMALE SHROUD PROFILE TOLERANCE = 0.10

TO CAD M

ODEL

APPROVED FOR:

TOOL

DESIG

N

3.

O

R

6. A

LL DIM

ENSIONS

DISPL

AYED

ARE

DEE

MED

MAJ

OR & SU

BJEC

T TO

MET

ROLO

GY/FA

I CONF

IRMAT

ION

0.2 AP

PLIES FO

R LINE

AR DIM

ENSIONS

FOR AN

GUL

AR DIM

ENSIONS

1

4. F

OR AL

L UN

SPEC

IFIED DE

TAIL, R

EFER

TO CAD

MODE

L

5. F

OR DE

TAIL NOT SH

OWN, A G

ENER

AL TOLE

RANC

E OF

7. C

RITICA

L DIMEN

SION FO

R QA PR

OCE

SS IN

SPEC

TION AR

E BA

LLOONE

D & NU

MBE

RED IN RED

NOTE:

1.

LIGHT

ETC

HED FINISH

ON CA

VITY

FAC

ES W

ITH PO

LISH

ED FINISH ON VE

RTICAL

FAC

ES

O

NLY WHE

RE REQ

UIRE

D TO

PRE

VENT

STICK

ING TO CAV

ITY OR CO

RE

2.

THIS COMPO

NENT

MUS

T PL

UG TOGET

HER WITH Y2

0-6 WITHO

UT EXC

ESSIVE

FORC

E (<10

N).

T

OLE

RANC

E OF SH

ROUD

PRO

FILE

IS CRITICA

L, REF

ER TO CAD

MODE

L

REV

ISIO

N HISTO

RY

CAD

DWG

DETA

ILS

DATE

DRN

APP

1

01

ORIG

INAL

ISSU

E FO

R TOOL DES

IGN

30/3/201

5

JS

MF

12.61

40.50

C

C

REFE

R TO

F20

-1

EXTE

RNAL

SOCK

ET DET

AIL

27.50

SECTI

ON A-A

SCALE

3 : 1

TYP 6.PL

2.900

5.500

10.00

2.500

4.400

5.200

28.40

6.20

6.90

13.80

A

A

15.20

53.50

15.30

SECTI

ON C-C

SCALE

2 : 1

15.80

±0.07

6.500

24.40

AT CLIP FACE

FINISH:

APPROVED FOR:

TOOLD

ESIGN

FUNCTIO

N O

F ASSEMBLY

AND/O

R REDUCES ELE

CTRICAL P

ERFORMANCE

FOR ANGULA

R DIM

ENSIO

NS

OR

0.2 APPLIE

S FOR LIN

EAR DIM

ENSIO

NS

1

3. FOR ALL U

NSPECIFIED DETAIL, R

EFER TO CAD M

ODEL

4. FOR DETAIL N

OT SHOWN, A

GENERAL T

OLE

RANCE O

F

6. CRITICAL D

IMENSIO

N FOR Q

A PROCESS IN

SPECTIO

N ARE BALLO

ONED & NUMBERED IN

RED

5. ALL D

IMENSIO

NS DISPLA

YED ARE DEEMED M

AJO

R & SUBJE

CT TO M

ETROLO

GY/FAI C

ONFIRMATIO

N

NOTE:

LIGHT ETCHED FINISH O

N CAVITY FACES W

ITH POLIS

HED FINISH O

N VERTICAL F

ACES

1. DESIG

N O

F REAR SECTIO

N TO BE NEGOTIATED W

ITH M

ANUFACTURER TO SUIT FUNCTIO

N

& ASSEMBLY

2. DESIG

N O

F IN

TERNAL F

EATURES TO BE NEGOTIATED W

ITH M

ANUFACTURER TO ENSURE:

(A) E

LECTRICAL T

ERMINALS

HAVE A POSITIVE LO

CATIO

N (IN

SERTIO

N DEPTH IS

ALW

AYS M

AINTAINED)

(B) N

O IN

GRESS O

F O

VERMOULD

MATERIAL IS

PERMISSIBLE

IN ANY W

AY THAT PREVENTS THE NORMAL

REVISION HISTORY

CAD

DWG

DETAILS

DATE

DRN

APP

1

01

ORIGINAL IS

SUE FOR TOOL DESIGN

20/1/2015

JS

MF

SHEET

OF

PROJECT No:

1

2

3

4

5

6

7

8

A

B

C

D

F

E

A

B

C

D

E

F

8

7

6

5

4

3

2

1

DRAWING TITLE:

DRAWING No:

REV:

DESIGNED

MATERIAL

FINISH

MASS

DETAILED

APPR'D

DATE

DATE

SCALE

DATE

BATCH SIZE

REJECTION CRITERIA: R

EJECT BATCH IF

ANY OF

AUSTRALIA 5160

A3

SAMPLE QUANTITY TO CHECK

1

THE IN

SPECTED SAMPLES HAVE THE CRITICAL

M20-1

0

Polycarbonate High Flow

DIM

ENSION OUTSIDE OF TOLERANCE

MLEX

MOULDING, M

ALE C

OUPLER

BODY,

SPECIFICATIO

NS

SEE NOTES

4.67 g

1 1

Reproduction in any form

is strictly forbidden

GE

NE

RA

L T

OL

ER

AN

CE

S0.00

MOULDED

PLUG, 20A

0.0

This drawing rem

ains the property of MLE

X Pty. Ltd.

0.000 A

NGULAR

DO NOT SCALE

SLDWKS

J. F

ITZGERALD

J. S

AUER

25/02/2015

20/01/2015

M20-1

Drawing file: M20-1 Male_Coupler_Body

Part file: M20_Male_coupler_body for overmold.001

C

without authorised approval.

14003

UNLESS O

THERWISE STATED

REFER TO MLEX M

ATERIA

L

2:1

DIM

ENSIONS ARE

IN M

ILLIM

ETRES

M. F

AHEY

NO

. OF C

RITIC

AL D

IMEN

SION

S

QA IN

SPECTION REQUIREMENTS

=

1.0mm

=

0.5mm

=

0.2mm

=

0.1mm

MLEX PTY LTD

2/11 ELLEMSEA CIRCUIT, L

ONSDALE SA

101

13.80

B

B

A

A

SEE NOTE 1

23.60

7.54 AT CLIP

FACE

20.00

20.55

10.500

SECTIO

N A-A

SCALE 3 : 1

6.90

1.200

11.600

SECTIO

N B-B

SCALE 3 : 1

TYP 3 PL.

14.000

6.10

9.00

Page 20: MLEX is a purpose built modular€¦ · • MLEX Rewirable Fly-lead products available in; 1m increments up to 50m 10A – 1.5mm 20A – 2.5mm, 4mm or 6mm Using 2C+E cable with a

PO Box 172,Lonsdale DC SA 5160T 1300 546 449F +61 (0)8 8311 6411E [email protected]