Mitsubishi Frézy APX3000

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APX3000/4000  APX4000 APX3000 Multi-function al Indexable Cutter A  d  d  i  t  i  o  n   o  f A  P  X  4  0  0  0  -  H  b  r  e  a  k  e  r  s GM  breaker H breaker H breaker 2009.1.Update B055G  A new generation of high performance cutters  with coated inserts. MIRACLE  y Low resistance G M  breaker inserts for aluminium alloy machining now available for APX3000 . y New H  breaker inserts now included in the APX4000  range. y Large corner radius inserts have been added to the range of the tough edge type H  breaker inserts for APX4000 .

Transcript of Mitsubishi Frézy APX3000

Page 1: Mitsubishi Frézy APX3000

7/26/2019 Mitsubishi Frézy APX3000

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APX3000/4000 

APX4000 APX3000 

Multi-functional Indexable Cutter 

A d d i t

 i o n  o f

A P X 4

 0 0 0 - H

 b r e a k e

 r s

GM  breaker 

H breaker 

H breaker 

2009.1.UpdateB055G

 A new generation ofhigh performance cutters

 with coated inserts.MIRACLE yLow resistanceGM  breaker inserts for aluminium

alloy machining now available forAPX3000 .yNewH  breaker inserts now included in the

APX4000  range.yLarge corner radius inserts have been added to the

range of the tough edge typeH  breaker inserts for

APX4000 .

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VP15TF 

VP20RT 

APX3000/4000 

TF15 

0

0.5

1

2

1.5

2.5

APX  

APX  

15mm 10mm

APX3000 APX4000 

(APX3000, APX4000) (APX3000, APX4000) (APX3000)

y

   P  o  w  e

  r  c  o  n  s  u  m  p   t   i  o  n   [   k  w   ]

Compe-

titor's

Down

30%!

Multi-functional Indexable Cutter 

a Advanced simulation technology has been utilised to developthe inserts.

aEfficient machining on low rigidity machines and workpiecesis now possible and is ideal for thin wall or extended reachapplications.

Low Cutting Resistance Inserts

aHeat generated during cutting has been reduced due to the APX’s special geometry.a Ideal chip shape formed by the insert for easy disposal.

Ideal Heat Disposal and Chip Control

aRigidity has been increased by using a larger amount ofbacking metal behind the insert.

aResistance to corrosion and abrasion on the cutter bodiesmade possible by using a superior high heat resistant alloy and aspecial surface treatment.

aThe cutter bodies are designed with through coolant holes toimprove cooling and chip disposal.

High Rigidity Cutter Bodies

Insert Size

a APX3000/4000, an extra long shank type is now available fordifficult to reach applications.

Effective Deep Hole Machining

Low heat generation High heat generation

Competitor’s

Cutting Simulation

(Long, extra long shank type)

Note) Rake angle when the insert is set in the cutter body.

(Standard shank type)

MIRACLE coated VP15TF has a good balance of wear and fractureresistance. MIRACLE coated VP20RT exhibits excellentperformance for stainless steel machining. TF15 is ideal foraluminium alloy machining. These grades are suitable for a variety ofworkpiece materials.

Max. Depth of Cut Max. Depth of Cut

General Use

M breaker 

Strong Cutting Edge Type

H breaker 

 Aluminium alloy machining

GM breaker 

Insert Chip BreakerNew H breaker type inserts are available for the APX4000.The GM breaker type inserts for aluminium alloy machining are nowincluded in the APX3000 range.

Rake angle: 25° Rake angle: 7° Rake angle: 25°

Long Life Insert Grade

Features

<Cutting conditions>

Hardenedsteel

Castiron

Stainlesssteel

Aluminiumalloy

Carbon steelAlloy steel

<Cutting conditions>

Double-phasedhelical rake angles

Tough cutting edge(Convex curve)

Workpiece

Tool

Insert

Grade

Cutting speed

Feed per tooth

Width of cut

Depth of cut

Single insert

: JIS SCM440

: APX3000R254SA25SA

: AOMT123608PEER-M

: VP15TF

: 160m/min

: 0.2mm/tooth

: 6mm

: 9mm

Workpiece

Tool

Insert

Grade

Cutting speed

Feed per tooth

Width of cut

Depth of cut

: JIS SCM440

: APX3000R254SA25SA

: AOMT123608PEER-M

: VP15TF

: 150m/min

: 0.15mm/tooth

: 6mm

: 6mm

Power consumption comparison

Page 3: Mitsubishi Frézy APX3000

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0.032mm

APX  

APX  

0.021mm

0 0.1 0.210 20 30 40 50 0.3 0.4 0.5 0.6 0.7 0.8

0.25

0.2

0.15

0.1

0.05

0

APX  

y

y

The unique insert geometry allows aconsistent and accurate vertical wallto be produced.

Competitor's

aThe APX is highly effective in various 3-D machining operations, including steep ramping angle capabilities.

Wall Surface Accuracy

Wear Resistance Fracture Resistance

Fracture

Feed per tooth (mm/tooth)Cutting length (m)

Competitor's   F   l  a  n   k  w  e  a  r   (  m  m   )

xRamping

zShoulder Milling

cPocketing

mFace milling   bSlot millingnHelical cutting

v3-D copying

Effective Multi-functional Machining

Cutting Performance

<Cutting conditions>

<Cutting conditions>

<Cutting conditions>

Workpiece

Tool

Insert

Grade

Cutting speed

Feed per tooth

Width of cut

Depth of cut

: JIS SCM440

: APX3000R253SA25SA

: AOMT123608PEER-M

: VP15TF

: 160m/min

: 0.15mm/tooth

: 2mm

: 6mm

Workpiece

Tool

InsertGrade

Cutting speed

: JIS S55C

: APX3000R253SA25SA

: AOMT123608PEER-M: VP15TF

: 160m/min

Width of cut

Depth of cut

 Air blow

: 5mm

: 5mm

Workpiece

Tool

InsertGrade

Cutting speed

: JIS SCM440

: APX3000R253SA25SA

: AOMT123608PEER-M: VP15TF

: 200m/min

Feed per tooth

Width of cut

Depth of cut Air blow

: 0.2mm/tooth

: 3mm

: 5mm

Competitor's

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APX3000      ø      D      4

L1

     ø      D      1

10L2

     ø      D      4

L1

     ø      D      1

L210

L1

     ø      D      1

     ø      D      4

L210

D4D1

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

1

1

22

2

3

3

2

3

4

4

4

3

4

5

35

6

7

8

2

2

2

2

3

2

3

2

32

3

2

2

2

2

3

2

3

2

3

2

3

12

14

1618

20

20

22

25

25

25

28

30

32

32

32

4040

40

50

63

18

20

22

25

25

28

28

32

3235

35

18

20

22

25

25

28

28

32

32

35

35

16

16

1616

20

20

20

25

25

25

25

32

32

32

32

3232

32

32

32

16

20

20

25

25

25

25

32

3232

32

16

20

20

25

25

25

25

32

32

32

32

6

6

1511

9

9

7

6

6

6

4

4

3

3

3

22

2

1

1

11

9

7

6

6

4

4

3

33

3

11

9

7

6

6

4

4

3

3

3

3

TPS25

TPS25

TPS25

TPS25

TPS25

TPS25

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25

TPS25

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1TPS25 ─ 1

TPS25 ─ 1

TPS25

TPS25

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

TPS25 ─ 1

10,500

9,000

20,900

19,600

18,500

18,500

17,600

16,400

16,400

16,400

15,500

14,900

14,400

14,400

14,400

12,80012,800

12,800

11,300

10,000

19,600

18,500

17,600

16,400

16,400

15,500

15,500

14,400

14,40013,700

13,700

19,600

18,500

17,600

16,400

16,400

15,500

15,500

14,400

14,400

13,700

13,700

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07FTIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07FTIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KSMK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KSMK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

 AOGT1236ppPEFR-GM

 AOMT1236ppPEER-p

L1 L2

85

85

8585

100

100

115

115

115

115

115

125

125

125

125

125125

125

125

125

120

150

150

170

170

170

170

190

190190

190

180

200

200

220

220

220

220

260

260

260

260

25

25

2525

30

30

30

35

35

35

35

45

45

45

45

4545

45

45

45

25

60

30

70

70

35

35

90

9045

45

25

70

30

80

80

35

35

100

100

45

45

%(°)   (min-1)R

APX3000R 121SA16SA

  141SA16SA

  162SA16SA  182SA16SA

  202SA20SA

  203SA20SA

  223SA20SA

  252SA25SA

  253SA25SA

  254SA25SA

  284SA25SA

  304SA32SA

  323SA32SA

  324SA32SA

  325SA32SA

  403SA32SA  405SA32SA

  406SA32SA

  507SA32SA

  638SA32SA

APX3000R 182SA16LA

  202SA20LA

  222SA20LA

  252SA25LA

  253SA25LA

  282SA25LA

  283SA25LA

  322SA32LA

  323SA32LA  352SA32LA

  353SA32LA

APX3000R 182SA16ELA

  202SA20ELA

  222SA20ELA

  252SA25ELA

  253SA25ELA

  282SA25ELA

  283SA25ELA

  322SA32ELA

  323SA32ELA

  352SA32ELA

  353SA32ELA

1

1

23

2

2

3

2

2

2

3

2

2

2

2

33

3

3

3

3

2

3

2

2

3

3

2

23

3

3

2

3

2

2

3

3

2

2

3

3

*

y

Multi-functional Indexable Cutter 

Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel

Shank TypeFig. 1

(Max. Depth of Cut)

Fig. 2

(Max. Depth of Cut)

Fig. 3

(Max. Depth of Cut)

(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 5.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.

(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.

* Clamp Torque (N • m) : TPS25=1.0, TPS25 ─ 1=1.0

Right hand tool holder only.

Order Number Dimensions (mm)

Clamp Screw Wrench Insert Anti-seizure

Lubricant

Max.Ramping Angle

Max.SpindleSpeed

   T  y  p  e

   (   F   i  g .   )

   T  y  p  e

   S   t  o  c   k

   N   u   m   b   e   r   o   f   T   e   e   t   h

: Inventory maintained.a

   S   t  a  n   d  a  r   d

   L  o  n  g

   S   h  a  n   k

   E  x   t  r  a

   L  o  n  g

   S   h  a  n   k

Page 5: Mitsubishi Frézy APX3000

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4

*

*

&32,&40

&50, &63

&80

&100

HSC08030H

10030H

12035H

16040H

D1

y

y

L1D1R

a

a

a

a

a

a

5

6

7

8

9

11

32

40

50

63

80

100

40

40

40

40

50

63

3

2

2

1

1

0.5

0.2

0.3

0.4

0.7

1.3

2.2

TPS25─1

TPS25─1

TPS25─1

TPS25─1

TPS25─1

TPS25─1

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

L7 L8

18

18

20

20

26

32

5.6

5.6

6.3

6.3

6

8

%(°)

APX3000-032A05RA

  -040A06RA

  -050A07RA

  -063A08RA

  R08009CA

  R10011DA

W1D8

9

9

11

11

13

17

8.4

8.4

10.4

10.4

9.5

12.7

D9

16

16

22

22

25.4

31.75

D11

14

14

17

17

20

26

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

 AOGT1236ppPEFR-GM

 AOMT1236ppPEER-p

D12 (kg)

30

34

45

55

70

80

1

1

1

1

1

1

C H

 A.R

R.R

:0°

:+7° ─ +21°

:+15° ─ +27°

T

I

:+15° ─ +27°

:+7° ─ +21°

M

2

2

3

3

4

4

4

5

5

6

a

a

a

a

a

a

a

a

a

a

16

18

20

22

25

28

30

32

35

40

APX3000R162M08A30

  182M08A30

  203M10A30

  223M10A30

  254M12A35

  284M12A35

  304M16A40

  325M16A40

  355M16A40

  406M16A40

  8.5

  8.5

10.5

10.5

12.5

12.5

17

17

17

17

13

13

18

18

21

21

29

29

29

29

48

48

49

49

57

57

63

63

63

63

30

30

30

30

35

35

40

40

40

40

H1

10

10

14

14

19

19

24

24

24

24

M8

M8

M10

M10

M12

M12

M16

M16

M16

M16

0.1

0.1

0.1

0.1

0.2

0.2

0.3

0.3

0.3

0.3

TPS25

TPS25

TPS25

TPS25

TPS25-1

TPS25-1

TPS25-1

TPS25-1

TPS25-1

TPS25-1

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

TIP07F

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

D1 D4 D5 L1 L2

6

6

6

6

6

6

6

6

6

6

L11R

u

u

u

u

u

u

u

u

u

u

(kg)

 AOGT1236ppPEFR

-GM

 AOMT1236ppPEER-p

14,400

12,800

11,300

10,000

8,800

7,800

(min-1)

øD8

øD11

øD12

øD9

W1

øD1

      L      1

      L      8

      L      7

      1      0

H1L2

L1

10

     ø      D      4

     ø      D      5

MA

A

     ø      D      1

Fig. 1

Right hand tool holder only.

Light Alloy Cast Iron General Steel Stainless Steel  Hardened Steel

   (   M   a  x .

   D   e   p   t   h   o   f   C  u   t   )

Arbor Type

Screw-in Type

Clamping BoltOrder Number  Geometry

Order Number Dimensions (mm)

ClampScrew Wrench Insert

 Anti-seizureLubricant

(Max. Depth of Cut)

SECTION A-A

Right hand tool holder only.

Dimensions (mm)Order Number 

Wrench InsertClampScrew

 Anti-seizureLubricant

Note) For screw-in type arbors, refer to page 13.

* Clamp Torque (N • m) : TPS25=1.0, TPS25 ─ 1=1.0

(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 5.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.

(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.

* Clamp Torque (N • m) : TPS25 ─ 1=1.0

Max.Spindle

Speed

   S   t  o  c   k

   N  u  m   b

  e  r  o   f   T  e  e   t   h

   S   t  o  c   k

   N   u   m   b   e   r   o   f   T   e   e   t   h

   C  o  o   l  a  n   t   H  o   l  e

   T  y  p  e   (   F   i  g .   )

    M   a   x

 .    R   a   m   p    i   n   g    A   n   g    l   e

   M  a  s  s

   M  a  s  s

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5

APX3000 

R=Re─0.5mm

ReR

S1

11°

      F      1

     L      2

Re

L1

S1

11°

      F      1

     L      2

Re

L1

11°

S1

      F      1

     L      2

Re

L1

L1 L2

      V      P      1     5      T

      F

      V      P      2      0      R

      T ReF1S1

12

12

12

12

12

12

12

12

1212

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.6

6.66.6

3.6

3.6

3.6

3.6

3.6

3.6

3.6

3.6

3.63.6

1.8

1.6

1.2

1.0

0.8

0.4

0.4

0.4

0.40.4

0.2

0.4

0.8

1.0

1.2

1.6

2.0

2.4

3.03.2

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

      T      F      1     5

a

a

a

12

12

6.6

6.6

3.6

3.6

1.6

1.2

0.4

0.8

AOMT 123602PEER-M

  123604PEER-M

  123608PEER-M

  123610PEER-M

  123612PEER-M

  123616PEER-M

  123620PEER-M

  123624PEER-M

  123630PEER-M

  123632PEER-M

AOMT 123604PEER-H

  123608PEER-H

12

12

12

6.6

6.6

6.6

3.6

3.6

3.6

1.8

1.6

1.2

0.2

0.4

0.8

AOGT 123602PEFR-GM

  123604PEFR-GM

  123608PEFR-GM

a

a

a

a

Multi-functional Indexable Cutter 

When using inserts with corner radius Re>2.0, please

machine the holder with a radius form as shown on the

right.

APX3000 : Use of inserts with large corner radii

R : Holder end radius

Re : Insert corner radius

Insert

Shape Order Number  

Coated   Carbide

Geometry

Dimensions (mm)Stock

General Use

M breaker 

Strong CuttingEdge Type

H breaker 

 Aluminium Alloy MachiningGM breaker 

: Inventory maintained.a

Page 7: Mitsubishi Frézy APX3000

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6

P

K

H

N

VP15TF

M

&12 ─ &16   &18 ─ &25   &28 ─ &100

ae(mm) (mm)(m/min) (mm) (mm)

ap fz ap fz ap fz

 ─   4

  4 ─   7

 

 ─   2

2 ─   5

 

 ─   4

 

 ─   4

4 ─   7

 

 ─   2

2 ─   5

 

 ─   4 

 ─   4

4 ─   7

 

 ─   2

2 ─   5

 

 ─   4

 

 ─   4

4 ─   7

 

 ─   2

2 ─   5

 

 ─   4

 

 ─   4

4 ─   7

 

 ─   2

2 ─   5

 

 ─   4 

 ─   4

4 ─   7

 

 ─   2

2 ─   5

 ─   4

 ─   4

4 ─ 7

 ─ 4

4 ─ 7

 ─ 5

0.15

0.10

0.15

0.10

0.10

0.15

0.10

0.15

0.10

0.10

0.15

0.10

0.15

0.10

0.10

0.15

0.10

0.15

0.10

0.10

0.10

0.07

0.10

0.07

0.07

0.10

0.07

0.10

0.07

0.07

0.15

0.10

0.15

0.10

0.10

vc

230(180 ─ 270)

220

(170 ─ 260)

180

(140 ─ 210)

180

(140 ─ 210)

170

(130 ─ 200)

140(110 ─ 160)

180

(140 ─ 210)

170(130 ─ 200)

140

(110 ─ 160)

180

(140 ─ 210)

170(130 ─ 200)

140

(110 ─ 160)

130(100 ─ 150)

120

  (90 ─ 140)

100  (80 ─ 120)

  90

  (70 ─ 100)

  85  (60 ─ 100)

  70

(50 ─ 80)

500

(200 ─ 1000)

500(200 ─ 1000)

500

(200 ─ 1000)

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   4

4  ─ 10

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10

 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   44  ─ 10

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10

 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   4

4  ─ 10

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   4

4  ─ 10

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10

 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   44  ─ 10

 ─   5

5  ─   7

7  ─   8.5

 ─   3

3  ─   5.5

 ─   4

 ─   4

4 ─ 7

 ─ 4

4 ─ 7

 ─ 5

0.25

0.20

0.15

0.100.25

0.20

0.15

0.10

0.15

0.10

0.25

0.20

0.15

0.10

0.25

0.20

0.15

0.10

0.150.10

0.20

0.15

0.10

0.07

0.20

0.15

0.10

0.07

0.10

0.07

0.25

0.20

0.15

0.100.25

0.20

0.15

0.10

0.15

0.10

0.20

0.15

0.10

0.07

0.20

0.15

0.10

0.07

0.100.07

0.15

0.10

0.07

0.15

0.10

0.07

0.25

0.15

0.20

0.10

0.15

 ─   5

5  ─   7

7  ─   8.5

  8.5 ─ 10 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   3

3  ─   7

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10

 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   33  ─   7

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10

 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   3

3  ─   7

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   3

3  ─   7

 ─   5

5  ─   7

7  ─   8.5

8.5 ─ 10

 ─   3

3  ─   5.5

5.5 ─   8

8  ─ 10

 ─   33  ─   7

 ─   5

5  ─   7

 ─   3

 ─   3

 ─   4

4 ─ 7

 ─ 4

4 ─ 7

 ─ 5

0.20

0.15

0.10

0.070.20

0.15

0.10

0.07

0.10

0.07

0.20

0.15

0.10

0.07

0.20

0.15

0.10

0.07

0.100.07

0.20

0.15

0.10

0.07

0.20

0.15

0.10

0.07

0.10

0.07

0.20

0.15

0.10

0.070.20

0.15

0.10

0.07

0.10

0.07

0.20

0.15

0.10

0.07

0.20

0.15

0.10

0.07

0.100.07

0.15

0.10

0.15

0.07

0.20

0.10

0.20

0.10

0.10

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

180 ─ 350HB

40 ─ 55HRC

TF15 ─ 

y

<180HB

<270HB

Recommended Cutting Conditions

Work Material Hardness InsertGrade

Width of Cut Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth

Mild Steel

Carbon Steel

 Alloy Steel

Stainless Steel

Cast IronTensile

Strength<350MPa

Ductile Cast IronTensile

Strength<800MPa

(mm/tooth)

CuttingSpeed

(mm/tooth) (mm/tooth)

Hardened Steel

 Aluminium Alloy

(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.

  Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.

  . When using the long shank type and extra long shank type.

  . When using long tool overhang with the standard or arbor type.

  . When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

Cutting Conditions for Shoulder Milling

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7

APX3000 

tan %

D1

ap

ap

D1 D1

L=

L

D1

121416182022252830323540506380

100

66

1511976443321110.5

95953751638195

143143190190286572572572

1145

22263034384248545862687898

124158198

2.52.5955564.54.54.5442221

20.524.52832364046525660667696

122156196

2274.54.54.554443.53.52221

14182125293339454953596989

115149189

0.5122223222222221

P

K

VP15TF

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

TF15

M

H

N

D1

D1

D1

D1

D1

D1

D1

&12 ─ &16   &18 ─ &25   &28 ─ &100

ae ap fzvc ap fz ap(mm) (mm)(m/min) (mm) (mm)

fz

 ─ 3

 ─ 3

 ─ 3

 ─ 3

 ─ 3

 ─ 3

 ─ 5

 ─   3

3 ─   5 ─   3

3 ─   5 ─   3

3 ─   5

 ─   3

3 ─   5 ─   3

3 ─   5

 ─   3

 ─   5

0.10

0.10

0.10

0.10

0.07

0.07

0.10

0.10

0.07

0.10

0.07

0.10

0.07

0.10

0.07

0.10

0.07

0.07

0.15

 ─   4

4 ─   7 ─   4

4 ─   7 ─   4

4 ─   7

 ─   4

4 ─   7 ─   4

4 ─   7

 ─   4

 ─   5

180

(140 ─ 210)

140(110 ─ 160)

140(110 ─ 160)

140(110 ─ 160)

100  (80 ─ 120)

  70(50 ─ 80)

  500(200 ─ 1000)

0.10

0.07

0.10

0.07

0.10

0.07

0.10

0.07

0.10

0.07

0.07

0.20

180 ─ 350HB

40 ─ 55HRC

 ─ 

L

y

y

a a

%(°)(mm) (mm) (mm) (mm) (mm)(mm) (mm)(mm)

<180HB

<270HB

Cutting Conditions for Slot Milling

Ramping/Helical Cutting

Refer to the table below for cutting conditions. For feed per tooth and cutting speed,

follow the cutting conditions for slot milling.

Cutting EdgeDiameter 

Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)

MaximumRamping Angle

MinimumDistance *1 Maximum

Hole Diameter *2 MaximumPitch

P max.

MaximumPitch

P max.

MinimumHole Diameter 

DH min.

MaximumPitch

P max.

MinimumHole Diameter 

DH min.

Ramping Helical Cutting Blind holes,Flat bottom

Through holes

  *1) L (=10/tan%). Cutters’ moving distance until depth of cut reaches 10mm at a maximum ramping angle.  *2)  In case nose radius of 0.8mm. Other nose that, find with the below formula.

{(cutting edge diameter D1) – (nose radius) – 0.2)} x 2Note)  When machining highly ductile materials with ramping angles above, chips could be continuous.

In this case, decrease the ramping angle or feed per tooth.

Work Material Hardness InsertGrade

Width of Cut Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth

Mild Steel

Carbon Steel

 Alloy Steel

Stainless Steel

Cast Iron

Ductile Cast Iron

Tensile Strength<350MPa

Tensile Strength<800MPa

(mm/tooth)

CuttingSpeed

(mm/tooth) (mm/tooth)

Hardened Steel

 Aluminium Alloy

(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.

  Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.

  . When using the long shank type and extra long shank type.

  . When using long tool overhang with the standard or arbor type.

  . When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

DH max.

Pitch(P)

Pitch(P)

Holediameter 

(DH)

Holediameter 

(DH)

Multi-functional Indexable Cutter 

Page 9: Mitsubishi Frézy APX3000

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8

APX4000      ø      D      4

     ø      D      4

     ø      D      1

     ø      D      1

L1

L1

L2

L2

15

15

D4D1

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

2

2

3

3

4

4

5

4

6

2

2

2

3

2

3

2

3

42

2

2

3

2

3

2

3

4

25

32

32

40

40

50

50

63

63

25

28

32

32

35

35

40

40

4025

28

32

32

35

35

40

40

40

25

32

32

32

32

32

32

32

32

25

25

32

32

32

32

32

32

3225

25

32

32

32

32

32

32

32

11

7

7

6

6

4

4

3

3

11

9

7

7

6

6

6

6

611

9

7

7

6

6

6

6

6

TPS4

TPS4

TPS4

TPS43

TPS43

TPS43

TPS43

TPS43

TPS43

TPS4

TPS4

TPS4

TPS4

TPS4

TPS4

TPS43

TPS43

TPS43TPS4

TPS4

TPS4

TPS4

TPS4

TPS4

TPS43

TPS43

TPS43

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15WTIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KSMK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

 AOMT1848ppPEER-p

L1 L2

115

125

125

125

125

125

125

125

125

170

170

190

190

190

190

190

190

190220

220

260

260

260

260

260

260

260

35

45

45

45

45

45

45

45

45

35

35

45

45

45

45

45

45

4580

35

100

100

45

45

45

45

45

%(°)R

APX4000R 252SA25SA

  322SA32SA

  323SA32SA

  403SA32SA

  404SA32SA

  504SA32SA

  505SA32SA

  634SA32SA

  636SA32SA

APX4000R 252SA25LA

  282SA25LA

  322SA32LA

  323SA32LA

  352SA32LA

  353SA32LA

  402SA32LA

  403SA32LA

  404SA32LAAPX4000R 252SA25ELA

  282SA25ELA

  322SA32ELA

  323SA32ELA

  352SA32ELA

  353SA32ELA

  402SA32ELA

  403SA32ELA

  404SA32ELA

1

1

1

2

2

2

2

2

2

1

2

1

1

2

2

2

2

21

2

1

1

2

2

2

2

2

18,900

16,300

16,300

14,200

14,200

12,400

12,400

10,800

10,800

18,900

17,700

16,300

16,300

15,400

15,400

14,200

14,200

14,20018,900

17,700

16,300

16,300

15,400

15,400

14,200

14,200

14,200

(min-1)

y

*

Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel

Fig. 1

Fig. 2

Shank Type

(Max. Depth of Cut)

(Max. Depth of Cut)

Right hand tool holder only.

Order Number 

Dimensions (mm)

Clamp Screw  Wrench Insert Anti-seizure

Lubricant

Max.Ramping

 Angle

(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 10.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.

(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.

* Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5

: Inventory maintained.a

   S   t  a  n   d  a  r   d

   L  o  n  g

   S   h  a  n   k

   E  x   t  r  a

   L  o  n  g

   S   h  a  n   k

   T  y  p  e

   S   t  o  c   k

   N   u   m   b   e

   r   o   f   T   e   e   t   h

   T  y  p  e

   (   F   i  g .   )

Max.Spindle

Speed

Page 10: Mitsubishi Frézy APX3000

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9

APX4000 

&40

&50, &63

&80

&100

&125

&160

z

x

HSC08030H

10030H

12035H

16040H

MBA20040H

24045H

D1

C H

 A.R

R.R

:0°

:+15° ─ +22°

:+21° ─ +28°

T

I

:+21° ─ +28°

:+15° ─ +22°

*

y

L1D1R

a

a

a

a

a

a

a

4

5

6

7

8

9

10

40

50

63

80

100

125

160

40

40

40

50

63

63

63

6

4

3

2

1.5

1

1

0.2

0.3

0.5

1.2

2.1

3.3

4.8

TPS43

TPS43

TPS43

TPS43

TPS43

TPS43

TPS43

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

L7 L8

18

20

20

26

32

40

40

  5.6

  6.3

  6.3

  6

  8

10

11

%(°)

APX4000-040A04RA

  -050A05RA

  -063A06RA

  R08007CA

  R10008DA

  R12509EA

  R16010FA

W1D8

9

11

11

13

17

56

72

  8.4

10.4

10.4

  9.5

12.7

15.9

19

D9

16

22

22

25.4

31.75

38.1

50.8

D11

14

17

17

20

26

 ─ 

 ─ 

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

 AOMT1848ppPEER-p

D12 (kg)

34

45

50

70

80

100

100

1

1

1

1

1

2

2

14,200

12,400

10,800

9,300

8,100

7,100

6,100

(min-1)

z x

       1       5

øD12

øD1øD1

øD12

øD9

øD8øD8

øD11

øD9

W1W1

       L       1

       L       8

       L       7

       L       7

øD8

       1       5   L

       1

       L       8

Fig. 1 Fig. 2

Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel

Arbor Type

Clamping BoltOrder Number 

Geometry

   (   M   a  x .

   D   e   p   t   h   o   f   C  u   t   )

   (   M   a  x .

   D   e   p   t   h   o   f   C  u   t   )

Order Number Dimensions (mm)

ClampScrew Wrench Insert

 Anti-seizureLubricant

Multi-functional Indexable Cutter 

Right hand tool holder only.

(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 10.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.

(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.

* Clamp Torque (N • m) : TPS43=3.5

: Inventory maintained.a

Max.SpindleSpeed

   T  y  p  e   (   F   i  g .   )

    M   a   x .

    R   a   m   p    i   n   g    A   n   g    l   e

   M  a  s  s

   S   t  o  c   k

   N  u  m   b  e  r  o   f   T  e  e   t   h

Page 11: Mitsubishi Frézy APX3000

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10

R=Re─1.0mm

L1 L2

      V      P      1     5      T      F

      V      P      2      0      R      T ReF1S1

18

18

18

18

18

18

9

9

9

9

9

9

4.8

4.8

4.8

4.8

4.8

4.8

1.8

1.4

1.0

0.8

0.4

0.4

0.4

0.8

1.0

1.2

1.6

2.0

a

a

a

a

a

a

a

a

AOMT 184804PEER-M

  184808PEER-M

  184810PEER-M

  184812PEER-M

  184816PEER-M

  184820PEER-M

18

18

18

18

18

18

9

9

9

9

9

9

4.8

4.8

4.8

4.8

4.8

4.8

1.8

1.4

0.4

0.4

 ─

 ─

0.4

0.8

3.2

4.0

5.0

6.35

a

a

a

a

a

a

a

a

AOMT 184804PEER-H

  184808PEER-H

  184832PEER-H

  184840PEER-H

  184850PEER-H

  184864PEER-H

 N E W

 N E W

*

y

2

2

2

32

3

3

4

a

a

a

a

a

a

a

a

25

28

32

3235

35

40

40

APX4000R252M12A35

  282M12A35

  322M16A40

  323M16A40  352M16A40

  353M16A40

  403M16A40

  404M16A40

12.5

12.5

17

1717

17

17

17

23.5

23.5

28.5

28.528.5

28.5

28.5

28.5

57

57

63

6363

63

63

63

35

35

40

4040

40

40

40

6

6

6

66

6

6

6

19

19

24

2424

24

24

24

M12

M12

M16

M16M16

M16

M16

M16

0.2

0.2

0.3

0.30.3

0.3

0.3

0.3

TPS4

TPS4

TPS4

TPS4

TPS4

TPS4

TPS43

TPS43

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

TIP15W

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

MK1KS

R

 AOMT1848ppPEER-p

u

u

u

u

u

u

u

u

MH1D1 D4 D5 L1 L2 L11 (kg)

ReR

S1

15°

      F      1

     L      2

Re

L1

S1

15°

      F      1

     L      2

Re

L1

    ø      D      4

    ø      D     5

M

H1L2

L1

A

A15

    ø      D      1

Insert

Shape Order Number  

CoatedStock

Geometry

Dimensions (mm)

Strong CuttingEdge Type

H breaker 

General Use

M breaker 

When using inserts with corner radius Re>2.0, please

machine the holder with a radius form as shown on the

right.

APX4000 : Use of inserts with large corner radii

R : Holder end radius

Re : Insert corner radius

Screw-in Type

(Max. Depth of Cut

)

SECTION A-A

Right hand tool holder only.

Dimensions (mm)Order Number 

Wrench InsertClampScrew

 Anti-seizureLubricant

Note) For screw-in type arbors, refer to page 13.

* Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5

   M  a  s  s

   S   t  o  c   k

   N   u   m   b   e   r   o   f   T   e   e   t   h

   C  o  o   l  a  n   t   H  o   l  e

Page 12: Mitsubishi Frézy APX3000

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11

70

85(60 ─ 100)

90(70 ─ 100)

180(140 ─ 210)

170(130 ─ 200)

140(110 ─ 160)

170(130 ─ 200)

120(90 ─ 140)

130(100 ─ 150)

100(80 ─ 120)

170(130 ─ 200)

180(140 ─ 210)

140(110 ─ 160)

P

K

H

S

M

 ─ 55 ─ 7.5

7.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 7.57.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 1010 ─ 15

 ─ 55 ─ 7.5

7.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 7.57.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 1010 ─ 15

 ─ 55 ─ 7.5

7.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 7.57.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 1010 ─ 15

 ─ 55 ─ 7.5

7.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 7.57.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 1010 ─ 15

 ─ 55 ─ 7.5

7.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 7.57.5 ─ 1010 ─ 12.5

12.5 ─ 15 ─ 5

5 ─ 1010 ─ 15

 ─ 55 ─ 7.5

7.5 ─ 10 ─ 5

5 ─ 7.5 ─ 5 ─ 5

5 ─ 7.57.5 ─ 10

 ─ 2

0.30.250.20.15

0.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.1

0.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.20.150.10.150.10.070.10.070.070.150.10.05

0.1

0.30.250.20.15

0.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.150.10.07

0.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.20.150.10.150.10.070.10.070.070.10.05  ─ 

0.05

0.250.20.150.1

0.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.07

0.250.20.150.10.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.070.150.10.070.10.070.070.10.05  ─ 

0.05

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

&25 ─ &40   &50 ─ &80   &100 ─ &160

ae(mm) (mm)(m/min)

ap

fz

vc

180(140 ─ 210)

140(110 ─ 160)

40 ─ 55HRC

VP20RT

VP20RT ─ 

180 ─ 350HB

VP15TF

230(180 ─ 270)

220(170 ─ 260)

180(140 ─ 210)

40(30 ─ 60)

30(20 ─ 40)

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.5D1

 ─ 0.75D1

 ─ 0.25D1

 ─ 0.25D1

y

<270HB

<180HB

<350HB

Multi-functional Indexable Cutter 

Recommended Cutting Conditions

Carbon Steel

 Alloy Steel

Stainless Steel

Cast Iron

Ductile Cast Iron

Hardened Steel

Ti Alloy

Heat Resistant Alloy

TensileStrength<350MPa

TensileStrength<800MPa

(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.

  Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.

  . When using the long shank type and extra long shank type. . When using long tool overhang with the standard or arbor type.

  . When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

Work Material HardnessInsertGrade

Width of Cut Depth of Cut

Feed per ToothCuttingSpeed

(mm/tooth)

Mild Steel

Cutting Conditions for Shoulder Milling

Page 13: Mitsubishi Frézy APX3000

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12

tan%

D1

ap

apL=

L

D1   D1

y

a a

25

28

32

35

40

50

63

80

100125

160

11

  9

  7

  6

  6

  4

  3

  2

  1.5

  1

  1

85

105

135

158

158

238

318

477

636

954

954

48

54

62

68

78

98

124

158

198

248

318

14

12

11

10

12

10

10

8

8

6

8

45

51

59

65

75

95

121

155

195

245

315

12

11

10

9

11

9

9

8

7

6

8

32

38

46

52

62

82

108

142

182

232

302

4

4

5

5

7

7

7

6

6

5

7

140(110 ─ 160)

P

K

VP15TF

VP15TF

VP20RT

VP15TF

VP15TF

VP15TF

VP20RT

VP20RT

M

H

S

 ─ 55 ─ 7.5

7.5 ─ 10

 ─ 55 ─ 7.5

7.5 ─ 10 ─ 5

5 ─ 7.57.5 ─ 10

 ─ 55 ─ 7.5

7.5 ─ 10 ─ 5

5 ─ 7.57.5 ─ 10

 ─ 5

 ─ 5

 ─ 1

0.150.10.07

0.150.10.070.150.10.070.150.10.070.150.10.07

0.07

0.05

0.05

0.150.10.07

0.150.10.070.150.10.070.150.10.070.150.10.07

0.07

0.05

0.05

0.150.10.07

0.150.10.070.150.10.070.150.10.070.150.10.07

0.07

0.05

0.05

D1

D1

D1

D1

D1

D1

D1

D1

100(80 ─ 120)

140(110 ─ 160)

140(110 ─ 160)

180(140 ─ 210)

&25 ─ &40   &50 ─ &80   &100 ─ &160ae

(mm) (mm)(m/min)apvc

fz

D1

(mm)L

(mm)%(°) (mm) (mm) (mm)(mm) (mm)(mm)

<180HB

180 ─ 350HB

70(50 ─ 80)

40(30 ─ 60)

30(20

 ─ 40

)

40 ─ 55HRC

<350HB

 ─ 

*1 *2

y

<270HB

Cutting Conditions for Slot Milling

Ramping/Helical Cutting

Ramping Helical Cutting

Refer to the table below for cutting conditions. For feed per tooth and cutting speed,

follow the cutting conditions for slot milling.

Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)

Blind holes,Flat bottom Through holes

  *1) L (=15/tan%). Cutters’ moving distance until depth of cut reaches 15mm at a maximum ramping angle.  *2)  In case nose radius of 0.8mm. Other nose that, find with the below formula.

{(cutting edge diameter D1) – (nose radius) – 0.2)} x 2Note) When machining highly ductile materials with ramping angles above, chips could be continuous.

In this case, decrease the ramping angle or feed per tooth.

Mild Steel

Carbon Steel

 Alloy Steel

Stainless Steel

Cast Iron

Ductile Cast Iron

Hardened Steel

Ti Alloy

Heat Resistant Alloy

Tensile Strength<350MPa

Tensile Strength<800MPa

(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.

  Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.

  . When using the long shank type and extra long shank type.

  . When using long tool overhang with the standard or arbor type.

  . When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.

Work Material HardnessInsertGrade

Width of Cut

Depth of CutFeed per ToothCutting

Speed(mm/tooth)

Cutting EdgeDiameter  Maximum

Ramping AngleMinimumDistance

MaximumHole Diameter 

MaximumPitch

P max.

MaximumPitch

P max.

MinimumHole Diameter 

DH min.

MaximumPitch

P max.

MinimumHole Diameter 

DH min.DH max.

Pitch(P)

Pitch(P)

Holediameter 

(DH)

Holediameter 

(DH)

Page 14: Mitsubishi Frézy APX3000

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13

a

a

APX3000/4000 

L2

L1 H1

     ø      D      4

     ø      D      5

     ø      D      9

M

L2

L10

     ø      D      5

     ø      D      9

M

BT30

L2

L10

     ø      D      5

     ø      D      9

MBT40

L2

L10

     ø      D      5

     ø      D      9

     ø      6      3

M

C4

HSK63A

a

D9 D4 D5 L1 L2 H1 M

a

a

a

a

a

a

a

a

  8.5  8.510.510.512.512.51717

1616202025253232

14.514.518.518.523.523.528.528.5

100200120220125245140280

1010101010101515

1010141419192424

M8M8M10M10M12M12M16M16

SC16M08S100S  08S200LSC20M10S120S  10S220LSC25M12S125S  12S245LSC32M16S140S  16S280LSC16M08S100SW  08S200LWSC20M10S120SW  10S220LW

SC25M12S125SW  12S245LWSC32M16S140SW  16S280LW

a

a

a

a

a

a

a

a

  8.5  8.510.510.5

12.512.51717

16162020

25253232

14.514.518.518.5

23.523.528.528.5

100200120220

125245140280

10101010

10101515

10101414

19192424

M8M8M10M10

M12M12M16M16

SC16M08S10-BT30

  20M10S10-BT30

  25M12S10-BT30

  32M16S10-BT30

  8.5

10.5

12.5

17.0

14.5

18.5

23.5

28.5

M8

M10

M12

M16

D9 D5

32

32

32

32

L10

10

10

10

10

L2 M

a

a

a

a

SC16M08S10-BT40

  20M10S10-BT40

  25M12S10-BT40

  32M16S10-BT40

  8.5

10.5

12.5

17.0

14.5

18.5

23.5

28.5

M8

M10

M12

M16

D9 D5

37

37

37

37

L10

10

10

10

10

L2 M

a

a

a

a

SC16M08S22-HSK63A

  20M10S24-HSK63A

  25M12S27-HSK63A  32M16S28-HSK63A

  8.5

10.5

12.517.0

14.5

18.5

23.528.5

M8

M10

M12M16

D9 D5

48

50

5354

L10

22

24

2728

L2 M

a

a

a

a

a

yScrew-in arbor 

Multi-functional Indexable Cutter 

Dimensions (mm)Order Number 

Straight Shank Arbor 

Order Number 

Dimensions (mm)

BT30 Shank Arbor 

BT40 Shank Arbor 

Order Number 

Dimensions (mm)

HSK63A Shank Arbor 

Order Number 

Dimensions (mm)

: Inventory maintained.a

   T

  y  p  e

   S   t  o  c   k

   S   t  o  c   k

   S   t  o  c   k

   S   t  o  c   k

   S   t  e  e   l   S   h  a  n   k

   C  a  r   b   i   d  e   S   h  a  n   k

Page 15: Mitsubishi Frézy APX3000

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14

M8

M10

M12

M16

23

46

80

90

10

14

19

24

APX3000R162SA16SA

AOMT123616PEER-M(VP15TF)

150

0.05

1.5

1.5

APX3000R405SA32SA

AOMT123608PEER-M(VP15TF)

150

0.15

5

30

APX3000R254SA25SA

AOMT123608PEER-M(VP15TF)

150

0.12

3

10─25

APX3000R203SA20SA

AOMT123608PEER-H(VP15TF)

244

0.13

3

20

ø12

 ─ 

ø14

 ─ 

ø16

19,500

ø18

17,000

ø20

15,000

ø22

14,000

ø25

12,000

ø28

11,000

ø30

10,000

ø32

9,500

ø35

9,000

ø40

7,500

ø50

6,000

ø63

5,000

ø80

3,500

ø100

3,000

ø125

2,500

ø160

1,500

M/C-BT30 M/C-BT50 M/C-BT50 M/C-BT50

Screw Size Recommended Torque(N • m)

Wrench Size(mm)

zThoroughly clean the clamp section of the head and the arbor with an air blower or brush beforeinstallation.

xTighten the head at the recommended torque and ensure that there is no gap between the head

and arbor.

aCutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this

may produce risk of injuries or burns.

aDo not handle the cutting tools with bare hands as this may cause injuries.

How to Install the Screw-in Head

aPlease note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the

workpiece and clamping.

Operational Guidance

aUse only specified inserts and parts.aClamp the inserts at a specified torque of only.

 APX3000 : 1.0 N • m APX4000 : 4.0 N • m

aThe maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the

maximum allowable spindle speed.

The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641(Milling Cutters for high speed machining–Safety requirements).

Application Examples

Wet Dry Dry Wet

(Table 1)  Maximum allowable spindle speed

Max. Allowable Spindle Speed (min-1)

Cutting Edge Diameter D1(mm)

Max. Allowable Spindle Speed (min-1)

Cutting Edge Diameter D1(mm)

a It is recommended that flank wear does not exceed 0.3mm.

Cutting Speed (m/min)

Feed per Tooth (mm/tooth)

Depth of Cut (mm)

Width of Cut (mm)

Tool

Insert (Grade)

Workpiece

JIS FC200JIS S45C JIS SKD61

(45HRC)

JIS SKD12

Machine Shank Type

Coolant

Result

      C    u      t      t      i    n    g

      C    o    n      d      i      t      i    o    n    s

Lower cutting noise anddouble tool life compared to

a competitor's products.

Reduced cutting noise, bettersurface finish and double the

tool life compared to acompetitor’s product.

Improved cutting performanceand lower cutting resistance.

Tool life has been improvedby 30% compared to a

competitor's product.

Page 16: Mitsubishi Frézy APX3000

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MITSUBISHI MATERIALS CORPORATION

Area Marketing & Operations Dept.

KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan

TEL +81-3-5819-8772 FAX +81-3-5819-8774

MMC HARTMETALL GmbHComeniusstr.2, 40670, Meerbusch GERMANYTEL +49-2159-9189-0 FAX +49-2159-918966

MITSUBISHI MATERIALS U.S.A. CORPORATION

Headquarters

17401, Eastman Street, Irvine, California, 92614, USA

TEL +1-949-862-5100 FAX +1-949-862-5180

MMC METAL SINGAPORE PTE LTD.10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE

TEL +65-6743-9370 FAX +65-6749-1469

Mitsubishi Carbide Home page :(Tools specifications subject to change without notice.)

Registration No. 00GRC-EA010 (Gifu Plant)

ISO9001:2000(JSAQ080)

,ISO14001:1996(JSAE036)

The Scope of the Registration:Design, Development andProduction of CementedCarbide Tools and CarbideBlanks

ISO9001:2000

(JSAQ094)

The Scope of the Registration:Design, Development andProduction of Cutting Tools,Wear-resistant Tools, RockDrilling Tools, CementedCarbide Blanks and CoatedProducts

APX3000R325SA32SA

AOMT123608PEER-M(VP20RT)

M/C-BT50 M/C-BT50 M/C-BT50 M/C-BT50

130

0.2

0.25

28

APX3000R325SA32SA

AOMT123608PEER-H(VP20RT)

160

0.06

2

25

APX4000R08007CA

AOMT184808PEER-M(VP15TF)

165

0.15

3

50

APX4000R404SA32SA

AOMT184808PEER-M(VP15TF)

190

0.25

10

5

aPlease note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the

workpiece and clamping.

Application Examples

Wet Dry Wet Wet

Multi-functional Indexable Cutter 

For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use

safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions.aWhen attaching inserts or spare parts, please use only the correct wrench or spanner.

aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

Cutting Speed (m/min)

Feed per Tooth (mm/tooth)

Depth of Cut (mm)

Width of Cut (mm)

Tool

Insert (Grade)

Workpiece

Machine Shank Type

Coolant

Result

      C    u      t      t      i    n    g

      C    o    n      d      i      t      i    o    n    s

Lower cutting resistance enabledstable machining even at 6 timeshigher cutting conditions.12 times longer tool life.

Double tool life compared toa competitor's product.

Better cutting performanceand lower cutting resistancecompared to a competitor’sproduct.

Cutting resistance is lowerthan the competitor’s product,thus allowing a stablemachining performance.

JIS SUS304JIS SUS304 JIS S55C JIS SS400