Mitsubishi Frézy APX3000
Transcript of Mitsubishi Frézy APX3000
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APX3000/4000
APX4000 APX3000
Multi-functional Indexable Cutter
A d d i t
i o n o f
A P X 4
0 0 0 - H
b r e a k e
r s
GM breaker
H breaker
H breaker
2009.1.UpdateB055G
A new generation ofhigh performance cutters
with coated inserts.MIRACLE yLow resistanceGM breaker inserts for aluminium
alloy machining now available forAPX3000 .yNewH breaker inserts now included in the
APX4000 range.yLarge corner radius inserts have been added to the
range of the tough edge typeH breaker inserts for
APX4000 .
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1
VP15TF
VP20RT
APX3000/4000
TF15
0
0.5
1
2
1.5
2.5
APX
APX
15mm 10mm
APX3000 APX4000
(APX3000, APX4000) (APX3000, APX4000) (APX3000)
y
P o w e
r c o n s u m p t i o n [ k w ]
Compe-
titor's
Down
30%!
Multi-functional Indexable Cutter
a Advanced simulation technology has been utilised to developthe inserts.
aEfficient machining on low rigidity machines and workpiecesis now possible and is ideal for thin wall or extended reachapplications.
Low Cutting Resistance Inserts
aHeat generated during cutting has been reduced due to the APX’s special geometry.a Ideal chip shape formed by the insert for easy disposal.
Ideal Heat Disposal and Chip Control
aRigidity has been increased by using a larger amount ofbacking metal behind the insert.
aResistance to corrosion and abrasion on the cutter bodiesmade possible by using a superior high heat resistant alloy and aspecial surface treatment.
aThe cutter bodies are designed with through coolant holes toimprove cooling and chip disposal.
High Rigidity Cutter Bodies
Insert Size
a APX3000/4000, an extra long shank type is now available fordifficult to reach applications.
Effective Deep Hole Machining
Low heat generation High heat generation
Competitor’s
Cutting Simulation
(Long, extra long shank type)
Note) Rake angle when the insert is set in the cutter body.
(Standard shank type)
MIRACLE coated VP15TF has a good balance of wear and fractureresistance. MIRACLE coated VP20RT exhibits excellentperformance for stainless steel machining. TF15 is ideal foraluminium alloy machining. These grades are suitable for a variety ofworkpiece materials.
Max. Depth of Cut Max. Depth of Cut
General Use
M breaker
Strong Cutting Edge Type
H breaker
Aluminium alloy machining
GM breaker
Insert Chip BreakerNew H breaker type inserts are available for the APX4000.The GM breaker type inserts for aluminium alloy machining are nowincluded in the APX3000 range.
Rake angle: 25° Rake angle: 7° Rake angle: 25°
Long Life Insert Grade
Features
<Cutting conditions>
Hardenedsteel
Castiron
Stainlesssteel
Aluminiumalloy
Carbon steelAlloy steel
<Cutting conditions>
Double-phasedhelical rake angles
Tough cutting edge(Convex curve)
Workpiece
Tool
Insert
Grade
Cutting speed
Feed per tooth
Width of cut
Depth of cut
Single insert
: JIS SCM440
: APX3000R254SA25SA
: AOMT123608PEER-M
: VP15TF
: 160m/min
: 0.2mm/tooth
: 6mm
: 9mm
Workpiece
Tool
Insert
Grade
Cutting speed
Feed per tooth
Width of cut
Depth of cut
: JIS SCM440
: APX3000R254SA25SA
: AOMT123608PEER-M
: VP15TF
: 150m/min
: 0.15mm/tooth
: 6mm
: 6mm
Power consumption comparison
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0.032mm
APX
APX
0.021mm
0 0.1 0.210 20 30 40 50 0.3 0.4 0.5 0.6 0.7 0.8
0.25
0.2
0.15
0.1
0.05
0
APX
y
y
The unique insert geometry allows aconsistent and accurate vertical wallto be produced.
Competitor's
aThe APX is highly effective in various 3-D machining operations, including steep ramping angle capabilities.
Wall Surface Accuracy
Wear Resistance Fracture Resistance
Fracture
Feed per tooth (mm/tooth)Cutting length (m)
Competitor's F l a n k w e a r ( m m )
xRamping
zShoulder Milling
cPocketing
mFace milling bSlot millingnHelical cutting
v3-D copying
Effective Multi-functional Machining
Cutting Performance
<Cutting conditions>
<Cutting conditions>
<Cutting conditions>
Workpiece
Tool
Insert
Grade
Cutting speed
Feed per tooth
Width of cut
Depth of cut
: JIS SCM440
: APX3000R253SA25SA
: AOMT123608PEER-M
: VP15TF
: 160m/min
: 0.15mm/tooth
: 2mm
: 6mm
Workpiece
Tool
InsertGrade
Cutting speed
: JIS S55C
: APX3000R253SA25SA
: AOMT123608PEER-M: VP15TF
: 160m/min
Width of cut
Depth of cut
Air blow
: 5mm
: 5mm
Workpiece
Tool
InsertGrade
Cutting speed
: JIS SCM440
: APX3000R253SA25SA
: AOMT123608PEER-M: VP15TF
: 200m/min
Feed per tooth
Width of cut
Depth of cut Air blow
: 0.2mm/tooth
: 3mm
: 5mm
Competitor's
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APX3000 ø D 4
L1
ø D 1
10L2
ø D 4
L1
ø D 1
L210
L1
ø D 1
ø D 4
L210
D4D1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
1
1
22
2
3
3
2
3
4
4
4
3
4
5
35
6
7
8
2
2
2
2
3
2
3
2
32
3
2
2
2
2
3
2
3
2
3
2
3
12
14
1618
20
20
22
25
25
25
28
30
32
32
32
4040
40
50
63
18
20
22
25
25
28
28
32
3235
35
18
20
22
25
25
28
28
32
32
35
35
16
16
1616
20
20
20
25
25
25
25
32
32
32
32
3232
32
32
32
16
20
20
25
25
25
25
32
3232
32
16
20
20
25
25
25
25
32
32
32
32
6
6
1511
9
9
7
6
6
6
4
4
3
3
3
22
2
1
1
11
9
7
6
6
4
4
3
33
3
11
9
7
6
6
4
4
3
3
3
3
TPS25
TPS25
TPS25
TPS25
TPS25
TPS25
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25
TPS25
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1TPS25 ─ 1
TPS25 ─ 1
TPS25
TPS25
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
TPS25 ─ 1
10,500
9,000
20,900
19,600
18,500
18,500
17,600
16,400
16,400
16,400
15,500
14,900
14,400
14,400
14,400
12,80012,800
12,800
11,300
10,000
19,600
18,500
17,600
16,400
16,400
15,500
15,500
14,400
14,40013,700
13,700
19,600
18,500
17,600
16,400
16,400
15,500
15,500
14,400
14,400
13,700
13,700
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07FTIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07FTIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KSMK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KSMK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
AOGT1236ppPEFR-GM
AOMT1236ppPEER-p
L1 L2
85
85
8585
100
100
115
115
115
115
115
125
125
125
125
125125
125
125
125
120
150
150
170
170
170
170
190
190190
190
180
200
200
220
220
220
220
260
260
260
260
25
25
2525
30
30
30
35
35
35
35
45
45
45
45
4545
45
45
45
25
60
30
70
70
35
35
90
9045
45
25
70
30
80
80
35
35
100
100
45
45
%(°) (min-1)R
APX3000R 121SA16SA
141SA16SA
162SA16SA 182SA16SA
202SA20SA
203SA20SA
223SA20SA
252SA25SA
253SA25SA
254SA25SA
284SA25SA
304SA32SA
323SA32SA
324SA32SA
325SA32SA
403SA32SA 405SA32SA
406SA32SA
507SA32SA
638SA32SA
APX3000R 182SA16LA
202SA20LA
222SA20LA
252SA25LA
253SA25LA
282SA25LA
283SA25LA
322SA32LA
323SA32LA 352SA32LA
353SA32LA
APX3000R 182SA16ELA
202SA20ELA
222SA20ELA
252SA25ELA
253SA25ELA
282SA25ELA
283SA25ELA
322SA32ELA
323SA32ELA
352SA32ELA
353SA32ELA
1
1
23
2
2
3
2
2
2
3
2
2
2
2
33
3
3
3
3
2
3
2
2
3
3
2
23
3
3
2
3
2
2
3
3
2
2
3
3
*
y
Multi-functional Indexable Cutter
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
Shank TypeFig. 1
(Max. Depth of Cut)
Fig. 2
(Max. Depth of Cut)
Fig. 3
(Max. Depth of Cut)
(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 5.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
* Clamp Torque (N • m) : TPS25=1.0, TPS25 ─ 1=1.0
Right hand tool holder only.
Order Number Dimensions (mm)
Clamp Screw Wrench Insert Anti-seizure
Lubricant
Max.Ramping Angle
Max.SpindleSpeed
T y p e
( F i g . )
T y p e
S t o c k
N u m b e r o f T e e t h
: Inventory maintained.a
S t a n d a r d
L o n g
S h a n k
E x t r a
L o n g
S h a n k
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*
*
&32,&40
&50, &63
&80
&100
HSC08030H
10030H
12035H
16040H
D1
y
y
L1D1R
a
a
a
a
a
a
5
6
7
8
9
11
32
40
50
63
80
100
40
40
40
40
50
63
3
2
2
1
1
0.5
0.2
0.3
0.4
0.7
1.3
2.2
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
L7 L8
18
18
20
20
26
32
5.6
5.6
6.3
6.3
6
8
%(°)
APX3000-032A05RA
-040A06RA
-050A07RA
-063A08RA
R08009CA
R10011DA
W1D8
9
9
11
11
13
17
8.4
8.4
10.4
10.4
9.5
12.7
D9
16
16
22
22
25.4
31.75
D11
14
14
17
17
20
26
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
AOGT1236ppPEFR-GM
AOMT1236ppPEER-p
D12 (kg)
30
34
45
55
70
80
1
1
1
1
1
1
C H
A.R
R.R
:0°
:+7° ─ +21°
:+15° ─ +27°
T
I
:+15° ─ +27°
:+7° ─ +21°
M
2
2
3
3
4
4
4
5
5
6
a
a
a
a
a
a
a
a
a
a
16
18
20
22
25
28
30
32
35
40
APX3000R162M08A30
182M08A30
203M10A30
223M10A30
254M12A35
284M12A35
304M16A40
325M16A40
355M16A40
406M16A40
8.5
8.5
10.5
10.5
12.5
12.5
17
17
17
17
13
13
18
18
21
21
29
29
29
29
48
48
49
49
57
57
63
63
63
63
30
30
30
30
35
35
40
40
40
40
H1
10
10
14
14
19
19
24
24
24
24
M8
M8
M10
M10
M12
M12
M16
M16
M16
M16
0.1
0.1
0.1
0.1
0.2
0.2
0.3
0.3
0.3
0.3
TPS25
TPS25
TPS25
TPS25
TPS25-1
TPS25-1
TPS25-1
TPS25-1
TPS25-1
TPS25-1
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
TIP07F
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
D1 D4 D5 L1 L2
6
6
6
6
6
6
6
6
6
6
L11R
u
u
u
u
u
u
u
u
u
u
(kg)
AOGT1236ppPEFR
-GM
AOMT1236ppPEER-p
14,400
12,800
11,300
10,000
8,800
7,800
(min-1)
øD8
øD11
øD12
øD9
W1
øD1
L 1
L 8
L 7
1 0
H1L2
L1
10
ø D 4
ø D 5
MA
A
ø D 1
Fig. 1
Right hand tool holder only.
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
( M a x .
D e p t h o f C u t )
Arbor Type
Screw-in Type
Clamping BoltOrder Number Geometry
Order Number Dimensions (mm)
ClampScrew Wrench Insert
Anti-seizureLubricant
(Max. Depth of Cut)
SECTION A-A
Right hand tool holder only.
Dimensions (mm)Order Number
Wrench InsertClampScrew
Anti-seizureLubricant
Note) For screw-in type arbors, refer to page 13.
* Clamp Torque (N • m) : TPS25=1.0, TPS25 ─ 1=1.0
(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 5.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
* Clamp Torque (N • m) : TPS25 ─ 1=1.0
Max.Spindle
Speed
S t o c k
N u m b
e r o f T e e t h
S t o c k
N u m b e r o f T e e t h
C o o l a n t H o l e
T y p e ( F i g . )
M a x
. R a m p i n g A n g l e
M a s s
M a s s
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5
APX3000
R=Re─0.5mm
ReR
S1
11°
F 1
L 2
Re
L1
S1
11°
F 1
L 2
Re
L1
11°
S1
F 1
L 2
Re
L1
L1 L2
V P 1 5 T
F
V P 2 0 R
T ReF1S1
12
12
12
12
12
12
12
12
1212
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.66.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.63.6
1.8
1.6
1.2
1.0
0.8
0.4
0.4
0.4
0.40.4
0.2
0.4
0.8
1.0
1.2
1.6
2.0
2.4
3.03.2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
T F 1 5
a
a
a
12
12
6.6
6.6
3.6
3.6
1.6
1.2
0.4
0.8
AOMT 123602PEER-M
123604PEER-M
123608PEER-M
123610PEER-M
123612PEER-M
123616PEER-M
123620PEER-M
123624PEER-M
123630PEER-M
123632PEER-M
AOMT 123604PEER-H
123608PEER-H
12
12
12
6.6
6.6
6.6
3.6
3.6
3.6
1.8
1.6
1.2
0.2
0.4
0.8
AOGT 123602PEFR-GM
123604PEFR-GM
123608PEFR-GM
a
a
a
a
Multi-functional Indexable Cutter
When using inserts with corner radius Re>2.0, please
machine the holder with a radius form as shown on the
right.
APX3000 : Use of inserts with large corner radii
R : Holder end radius
Re : Insert corner radius
Insert
Shape Order Number
Coated Carbide
Geometry
Dimensions (mm)Stock
General Use
M breaker
Strong CuttingEdge Type
H breaker
Aluminium Alloy MachiningGM breaker
: Inventory maintained.a
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6
P
K
H
N
VP15TF
M
&12 ─ &16 &18 ─ &25 &28 ─ &100
ae(mm) (mm)(m/min) (mm) (mm)
ap fz ap fz ap fz
─ 4
4 ─ 7
─ 2
2 ─ 5
─ 4
─ 4
4 ─ 7
─ 2
2 ─ 5
─ 4
─ 4
4 ─ 7
─ 2
2 ─ 5
─ 4
─ 4
4 ─ 7
─ 2
2 ─ 5
─ 4
─ 4
4 ─ 7
─ 2
2 ─ 5
─ 4
─ 4
4 ─ 7
─ 2
2 ─ 5
─ 4
─ 4
4 ─ 7
─ 4
4 ─ 7
─ 5
0.15
0.10
0.15
0.10
0.10
0.15
0.10
0.15
0.10
0.10
0.15
0.10
0.15
0.10
0.10
0.15
0.10
0.15
0.10
0.10
0.10
0.07
0.10
0.07
0.07
0.10
0.07
0.10
0.07
0.07
0.15
0.10
0.15
0.10
0.10
vc
230(180 ─ 270)
220
(170 ─ 260)
180
(140 ─ 210)
180
(140 ─ 210)
170
(130 ─ 200)
140(110 ─ 160)
180
(140 ─ 210)
170(130 ─ 200)
140
(110 ─ 160)
180
(140 ─ 210)
170(130 ─ 200)
140
(110 ─ 160)
130(100 ─ 150)
120
(90 ─ 140)
100 (80 ─ 120)
90
(70 ─ 100)
85 (60 ─ 100)
70
(50 ─ 80)
500
(200 ─ 1000)
500(200 ─ 1000)
500
(200 ─ 1000)
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10 ─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 4
4 ─ 10
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10
─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 44 ─ 10
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10
─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 4
4 ─ 10
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10 ─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 4
4 ─ 10
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10
─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 44 ─ 10
─ 5
5 ─ 7
7 ─ 8.5
─ 3
3 ─ 5.5
─ 4
─ 4
4 ─ 7
─ 4
4 ─ 7
─ 5
0.25
0.20
0.15
0.100.25
0.20
0.15
0.10
0.15
0.10
0.25
0.20
0.15
0.10
0.25
0.20
0.15
0.10
0.150.10
0.20
0.15
0.10
0.07
0.20
0.15
0.10
0.07
0.10
0.07
0.25
0.20
0.15
0.100.25
0.20
0.15
0.10
0.15
0.10
0.20
0.15
0.10
0.07
0.20
0.15
0.10
0.07
0.100.07
0.15
0.10
0.07
0.15
0.10
0.07
0.25
0.15
0.20
0.10
0.15
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10 ─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 3
3 ─ 7
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10
─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 33 ─ 7
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10
─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 3
3 ─ 7
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10 ─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 3
3 ─ 7
─ 5
5 ─ 7
7 ─ 8.5
8.5 ─ 10
─ 3
3 ─ 5.5
5.5 ─ 8
8 ─ 10
─ 33 ─ 7
─ 5
5 ─ 7
─ 3
─ 3
─ 4
4 ─ 7
─ 4
4 ─ 7
─ 5
0.20
0.15
0.10
0.070.20
0.15
0.10
0.07
0.10
0.07
0.20
0.15
0.10
0.07
0.20
0.15
0.10
0.07
0.100.07
0.20
0.15
0.10
0.07
0.20
0.15
0.10
0.07
0.10
0.07
0.20
0.15
0.10
0.070.20
0.15
0.10
0.07
0.10
0.07
0.20
0.15
0.10
0.07
0.20
0.15
0.10
0.07
0.100.07
0.15
0.10
0.15
0.07
0.20
0.10
0.20
0.10
0.10
VP15TF
VP20RT
VP15TF
VP15TF
VP15TF
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
180 ─ 350HB
40 ─ 55HRC
TF15 ─
y
<180HB
<270HB
Recommended Cutting Conditions
Work Material Hardness InsertGrade
Width of Cut Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
Mild Steel
Carbon Steel
Alloy Steel
Stainless Steel
Cast IronTensile
Strength<350MPa
Ductile Cast IronTensile
Strength<800MPa
(mm/tooth)
CuttingSpeed
(mm/tooth) (mm/tooth)
Hardened Steel
Aluminium Alloy
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
. When using the long shank type and extra long shank type.
. When using long tool overhang with the standard or arbor type.
. When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
Cutting Conditions for Shoulder Milling
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7
APX3000
%°
tan %
D1
ap
ap
D1 D1
L=
L
D1
121416182022252830323540506380
100
66
1511976443321110.5
95953751638195
143143190190286572572572
1145
22263034384248545862687898
124158198
2.52.5955564.54.54.5442221
20.524.52832364046525660667696
122156196
2274.54.54.554443.53.52221
14182125293339454953596989
115149189
0.5122223222222221
P
K
VP15TF
VP15TF
VP20RT
VP15TF
VP15TF
VP15TF
TF15
M
H
N
D1
D1
D1
D1
D1
D1
D1
&12 ─ &16 &18 ─ &25 &28 ─ &100
ae ap fzvc ap fz ap(mm) (mm)(m/min) (mm) (mm)
fz
─ 3
─ 3
─ 3
─ 3
─ 3
─ 3
─ 5
─ 3
3 ─ 5 ─ 3
3 ─ 5 ─ 3
3 ─ 5
─ 3
3 ─ 5 ─ 3
3 ─ 5
─ 3
─ 5
0.10
0.10
0.10
0.10
0.07
0.07
0.10
0.10
0.07
0.10
0.07
0.10
0.07
0.10
0.07
0.10
0.07
0.07
0.15
─ 4
4 ─ 7 ─ 4
4 ─ 7 ─ 4
4 ─ 7
─ 4
4 ─ 7 ─ 4
4 ─ 7
─ 4
─ 5
180
(140 ─ 210)
140(110 ─ 160)
140(110 ─ 160)
140(110 ─ 160)
100 (80 ─ 120)
70(50 ─ 80)
500(200 ─ 1000)
0.10
0.07
0.10
0.07
0.10
0.07
0.10
0.07
0.10
0.07
0.07
0.20
180 ─ 350HB
40 ─ 55HRC
─
L
y
y
a a
%(°)(mm) (mm) (mm) (mm) (mm)(mm) (mm)(mm)
<180HB
<270HB
Cutting Conditions for Slot Milling
Ramping/Helical Cutting
Refer to the table below for cutting conditions. For feed per tooth and cutting speed,
follow the cutting conditions for slot milling.
Cutting EdgeDiameter
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
MaximumRamping Angle
MinimumDistance *1 Maximum
Hole Diameter *2 MaximumPitch
P max.
MaximumPitch
P max.
MinimumHole Diameter
DH min.
MaximumPitch
P max.
MinimumHole Diameter
DH min.
Ramping Helical Cutting Blind holes,Flat bottom
Through holes
*1) L (=10/tan%). Cutters’ moving distance until depth of cut reaches 10mm at a maximum ramping angle. *2) In case nose radius of 0.8mm. Other nose that, find with the below formula.
{(cutting edge diameter D1) – (nose radius) – 0.2)} x 2Note) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
Work Material Hardness InsertGrade
Width of Cut Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
Mild Steel
Carbon Steel
Alloy Steel
Stainless Steel
Cast Iron
Ductile Cast Iron
Tensile Strength<350MPa
Tensile Strength<800MPa
(mm/tooth)
CuttingSpeed
(mm/tooth) (mm/tooth)
Hardened Steel
Aluminium Alloy
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
. When using the long shank type and extra long shank type.
. When using long tool overhang with the standard or arbor type.
. When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
DH max.
Pitch(P)
Pitch(P)
Holediameter
(DH)
Holediameter
(DH)
Multi-functional Indexable Cutter
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8
APX4000 ø D 4
ø D 4
ø D 1
ø D 1
L1
L1
L2
L2
15
15
D4D1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
2
2
3
3
4
4
5
4
6
2
2
2
3
2
3
2
3
42
2
2
3
2
3
2
3
4
25
32
32
40
40
50
50
63
63
25
28
32
32
35
35
40
40
4025
28
32
32
35
35
40
40
40
25
32
32
32
32
32
32
32
32
25
25
32
32
32
32
32
32
3225
25
32
32
32
32
32
32
32
11
7
7
6
6
4
4
3
3
11
9
7
7
6
6
6
6
611
9
7
7
6
6
6
6
6
TPS4
TPS4
TPS4
TPS43
TPS43
TPS43
TPS43
TPS43
TPS43
TPS4
TPS4
TPS4
TPS4
TPS4
TPS4
TPS43
TPS43
TPS43TPS4
TPS4
TPS4
TPS4
TPS4
TPS4
TPS43
TPS43
TPS43
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15WTIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KSMK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
AOMT1848ppPEER-p
L1 L2
115
125
125
125
125
125
125
125
125
170
170
190
190
190
190
190
190
190220
220
260
260
260
260
260
260
260
35
45
45
45
45
45
45
45
45
35
35
45
45
45
45
45
45
4580
35
100
100
45
45
45
45
45
%(°)R
APX4000R 252SA25SA
322SA32SA
323SA32SA
403SA32SA
404SA32SA
504SA32SA
505SA32SA
634SA32SA
636SA32SA
APX4000R 252SA25LA
282SA25LA
322SA32LA
323SA32LA
352SA32LA
353SA32LA
402SA32LA
403SA32LA
404SA32LAAPX4000R 252SA25ELA
282SA25ELA
322SA32ELA
323SA32ELA
352SA32ELA
353SA32ELA
402SA32ELA
403SA32ELA
404SA32ELA
1
1
1
2
2
2
2
2
2
1
2
1
1
2
2
2
2
21
2
1
1
2
2
2
2
2
18,900
16,300
16,300
14,200
14,200
12,400
12,400
10,800
10,800
18,900
17,700
16,300
16,300
15,400
15,400
14,200
14,200
14,20018,900
17,700
16,300
16,300
15,400
15,400
14,200
14,200
14,200
(min-1)
y
*
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
Fig. 1
Fig. 2
Shank Type
(Max. Depth of Cut)
(Max. Depth of Cut)
Right hand tool holder only.
Order Number
Dimensions (mm)
Clamp Screw Wrench Insert Anti-seizure
Lubricant
Max.Ramping
Angle
(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 10.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
* Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5
: Inventory maintained.a
S t a n d a r d
L o n g
S h a n k
E x t r a
L o n g
S h a n k
T y p e
S t o c k
N u m b e
r o f T e e t h
T y p e
( F i g . )
Max.Spindle
Speed
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9
APX4000
&40
&50, &63
&80
&100
&125
&160
z
x
HSC08030H
10030H
12035H
16040H
MBA20040H
24045H
D1
C H
A.R
R.R
:0°
:+15° ─ +22°
:+21° ─ +28°
T
I
:+21° ─ +28°
:+15° ─ +22°
*
y
L1D1R
a
a
a
a
a
a
a
4
5
6
7
8
9
10
40
50
63
80
100
125
160
40
40
40
50
63
63
63
6
4
3
2
1.5
1
1
0.2
0.3
0.5
1.2
2.1
3.3
4.8
TPS43
TPS43
TPS43
TPS43
TPS43
TPS43
TPS43
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
L7 L8
18
20
20
26
32
40
40
5.6
6.3
6.3
6
8
10
11
%(°)
APX4000-040A04RA
-050A05RA
-063A06RA
R08007CA
R10008DA
R12509EA
R16010FA
W1D8
9
11
11
13
17
56
72
8.4
10.4
10.4
9.5
12.7
15.9
19
D9
16
22
22
25.4
31.75
38.1
50.8
D11
14
17
17
20
26
─
─
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
AOMT1848ppPEER-p
D12 (kg)
34
45
50
70
80
100
100
1
1
1
1
1
2
2
14,200
12,400
10,800
9,300
8,100
7,100
6,100
(min-1)
z x
1 5
øD12
øD1øD1
øD12
øD9
øD8øD8
øD11
øD9
W1W1
L 1
L 8
L 7
L 7
øD8
1 5 L
1
L 8
Fig. 1 Fig. 2
Light Alloy Cast Iron General Steel Stainless Steel Hardened Steel
Arbor Type
Clamping BoltOrder Number
Geometry
( M a x .
D e p t h o f C u t )
( M a x .
D e p t h o f C u t )
Order Number Dimensions (mm)
ClampScrew Wrench Insert
Anti-seizureLubricant
Multi-functional Indexable Cutter
Right hand tool holder only.
(Note 1) When using inserts with corner radius Re>2.0, machining of the holder is required as shown on page 10.(Note 2) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
* Clamp Torque (N • m) : TPS43=3.5
: Inventory maintained.a
Max.SpindleSpeed
T y p e ( F i g . )
M a x .
R a m p i n g A n g l e
M a s s
S t o c k
N u m b e r o f T e e t h
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10
R=Re─1.0mm
L1 L2
V P 1 5 T F
V P 2 0 R T ReF1S1
18
18
18
18
18
18
9
9
9
9
9
9
4.8
4.8
4.8
4.8
4.8
4.8
1.8
1.4
1.0
0.8
0.4
0.4
0.4
0.8
1.0
1.2
1.6
2.0
a
a
a
a
a
a
a
a
AOMT 184804PEER-M
184808PEER-M
184810PEER-M
184812PEER-M
184816PEER-M
184820PEER-M
18
18
18
18
18
18
9
9
9
9
9
9
4.8
4.8
4.8
4.8
4.8
4.8
1.8
1.4
0.4
0.4
─
─
0.4
0.8
3.2
4.0
5.0
6.35
a
a
a
a
a
a
a
a
AOMT 184804PEER-H
184808PEER-H
184832PEER-H
184840PEER-H
184850PEER-H
184864PEER-H
N E W
N E W
*
y
2
2
2
32
3
3
4
a
a
a
a
a
a
a
a
25
28
32
3235
35
40
40
APX4000R252M12A35
282M12A35
322M16A40
323M16A40 352M16A40
353M16A40
403M16A40
404M16A40
12.5
12.5
17
1717
17
17
17
23.5
23.5
28.5
28.528.5
28.5
28.5
28.5
57
57
63
6363
63
63
63
35
35
40
4040
40
40
40
6
6
6
66
6
6
6
19
19
24
2424
24
24
24
M12
M12
M16
M16M16
M16
M16
M16
0.2
0.2
0.3
0.30.3
0.3
0.3
0.3
TPS4
TPS4
TPS4
TPS4
TPS4
TPS4
TPS43
TPS43
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
R
AOMT1848ppPEER-p
u
u
u
u
u
u
u
u
MH1D1 D4 D5 L1 L2 L11 (kg)
ReR
S1
15°
F 1
L 2
Re
L1
S1
15°
F 1
L 2
Re
L1
ø D 4
ø D 5
M
H1L2
L1
A
A15
ø D 1
Insert
Shape Order Number
CoatedStock
Geometry
Dimensions (mm)
Strong CuttingEdge Type
H breaker
General Use
M breaker
When using inserts with corner radius Re>2.0, please
machine the holder with a radius form as shown on the
right.
APX4000 : Use of inserts with large corner radii
R : Holder end radius
Re : Insert corner radius
Screw-in Type
(Max. Depth of Cut
)
SECTION A-A
Right hand tool holder only.
Dimensions (mm)Order Number
Wrench InsertClampScrew
Anti-seizureLubricant
Note) For screw-in type arbors, refer to page 13.
* Clamp Torque (N • m) : TPS4=3.5, TPS43=3.5
M a s s
S t o c k
N u m b e r o f T e e t h
C o o l a n t H o l e
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11
70
85(60 ─ 100)
90(70 ─ 100)
180(140 ─ 210)
170(130 ─ 200)
140(110 ─ 160)
170(130 ─ 200)
120(90 ─ 140)
130(100 ─ 150)
100(80 ─ 120)
170(130 ─ 200)
180(140 ─ 210)
140(110 ─ 160)
P
K
H
S
M
─ 55 ─ 7.5
7.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 7.57.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 1010 ─ 15
─ 55 ─ 7.5
7.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 7.57.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 1010 ─ 15
─ 55 ─ 7.5
7.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 7.57.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 1010 ─ 15
─ 55 ─ 7.5
7.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 7.57.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 1010 ─ 15
─ 55 ─ 7.5
7.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 7.57.5 ─ 1010 ─ 12.5
12.5 ─ 15 ─ 5
5 ─ 1010 ─ 15
─ 55 ─ 7.5
7.5 ─ 10 ─ 5
5 ─ 7.5 ─ 5 ─ 5
5 ─ 7.57.5 ─ 10
─ 2
0.30.250.20.15
0.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.1
0.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.20.150.10.150.10.070.10.070.070.150.10.05
0.1
0.30.250.20.15
0.10.30.250.20.150.10.20.150.10.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.150.10.07
0.30.250.20.150.10.30.250.20.150.10.20.150.10.250.20.150.10.070.250.20.150.10.070.20.150.10.150.10.070.10.070.070.10.05 ─
0.05
0.250.20.150.1
0.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.07
0.250.20.150.10.070.250.20.150.10.070.150.10.070.250.20.150.10.070.250.20.150.10.070.150.10.070.150.10.070.10.070.070.10.05 ─
0.05
VP15TF
VP20RT
VP15TF
VP15TF
VP15TF
&25 ─ &40 &50 ─ &80 &100 ─ &160
ae(mm) (mm)(m/min)
ap
fz
vc
180(140 ─ 210)
140(110 ─ 160)
40 ─ 55HRC
VP20RT
VP20RT ─
180 ─ 350HB
VP15TF
230(180 ─ 270)
220(170 ─ 260)
180(140 ─ 210)
40(30 ─ 60)
30(20 ─ 40)
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.5D1
─ 0.75D1
─ 0.25D1
─ 0.25D1
y
<270HB
<180HB
<350HB
Multi-functional Indexable Cutter
Recommended Cutting Conditions
Carbon Steel
Alloy Steel
Stainless Steel
Cast Iron
Ductile Cast Iron
Hardened Steel
Ti Alloy
Heat Resistant Alloy
TensileStrength<350MPa
TensileStrength<800MPa
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
. When using the long shank type and extra long shank type. . When using long tool overhang with the standard or arbor type.
. When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
Work Material HardnessInsertGrade
Width of Cut Depth of Cut
Feed per ToothCuttingSpeed
(mm/tooth)
Mild Steel
Cutting Conditions for Shoulder Milling
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12
%°
tan%
D1
ap
apL=
L
D1 D1
y
a a
25
28
32
35
40
50
63
80
100125
160
11
9
7
6
6
4
3
2
1.5
1
1
85
105
135
158
158
238
318
477
636
954
954
48
54
62
68
78
98
124
158
198
248
318
14
12
11
10
12
10
10
8
8
6
8
45
51
59
65
75
95
121
155
195
245
315
12
11
10
9
11
9
9
8
7
6
8
32
38
46
52
62
82
108
142
182
232
302
4
4
5
5
7
7
7
6
6
5
7
140(110 ─ 160)
P
K
VP15TF
VP15TF
VP20RT
VP15TF
VP15TF
VP15TF
VP20RT
VP20RT
M
H
S
─ 55 ─ 7.5
7.5 ─ 10
─ 55 ─ 7.5
7.5 ─ 10 ─ 5
5 ─ 7.57.5 ─ 10
─ 55 ─ 7.5
7.5 ─ 10 ─ 5
5 ─ 7.57.5 ─ 10
─ 5
─ 5
─ 1
0.150.10.07
0.150.10.070.150.10.070.150.10.070.150.10.07
0.07
0.05
0.05
0.150.10.07
0.150.10.070.150.10.070.150.10.070.150.10.07
0.07
0.05
0.05
0.150.10.07
0.150.10.070.150.10.070.150.10.070.150.10.07
0.07
0.05
0.05
D1
D1
D1
D1
D1
D1
D1
D1
100(80 ─ 120)
140(110 ─ 160)
140(110 ─ 160)
180(140 ─ 210)
&25 ─ &40 &50 ─ &80 &100 ─ &160ae
(mm) (mm)(m/min)apvc
fz
D1
(mm)L
(mm)%(°) (mm) (mm) (mm)(mm) (mm)(mm)
<180HB
180 ─ 350HB
70(50 ─ 80)
40(30 ─ 60)
30(20
─ 40
)
40 ─ 55HRC
<350HB
─
*1 *2
y
<270HB
Cutting Conditions for Slot Milling
Ramping/Helical Cutting
Ramping Helical Cutting
Refer to the table below for cutting conditions. For feed per tooth and cutting speed,
follow the cutting conditions for slot milling.
Ramping Helical Cutting (Blind Hole, Flat Bottom) Helical Cutting (Through Hole)
Blind holes,Flat bottom Through holes
*1) L (=15/tan%). Cutters’ moving distance until depth of cut reaches 15mm at a maximum ramping angle. *2) In case nose radius of 0.8mm. Other nose that, find with the below formula.
{(cutting edge diameter D1) – (nose radius) – 0.2)} x 2Note) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
Mild Steel
Carbon Steel
Alloy Steel
Stainless Steel
Cast Iron
Ductile Cast Iron
Hardened Steel
Ti Alloy
Heat Resistant Alloy
Tensile Strength<350MPa
Tensile Strength<800MPa
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
. When using the long shank type and extra long shank type.
. When using long tool overhang with the standard or arbor type.
. When the application has poor clamping rigidity or when using a low rigidity machine.(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.(Note 4) For heavy interrupted and unstable cutting, the H breaker insert is the first recommendation.
Work Material HardnessInsertGrade
Width of Cut
Depth of CutFeed per ToothCutting
Speed(mm/tooth)
Cutting EdgeDiameter Maximum
Ramping AngleMinimumDistance
MaximumHole Diameter
MaximumPitch
P max.
MaximumPitch
P max.
MinimumHole Diameter
DH min.
MaximumPitch
P max.
MinimumHole Diameter
DH min.DH max.
Pitch(P)
Pitch(P)
Holediameter
(DH)
Holediameter
(DH)
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13
a
a
APX3000/4000
L2
L1 H1
ø D 4
ø D 5
ø D 9
M
L2
L10
ø D 5
ø D 9
M
BT30
L2
L10
ø D 5
ø D 9
MBT40
L2
L10
ø D 5
ø D 9
ø 6 3
M
C4
HSK63A
a
D9 D4 D5 L1 L2 H1 M
a
a
a
a
a
a
a
a
8.5 8.510.510.512.512.51717
1616202025253232
14.514.518.518.523.523.528.528.5
100200120220125245140280
1010101010101515
1010141419192424
M8M8M10M10M12M12M16M16
SC16M08S100S 08S200LSC20M10S120S 10S220LSC25M12S125S 12S245LSC32M16S140S 16S280LSC16M08S100SW 08S200LWSC20M10S120SW 10S220LW
SC25M12S125SW 12S245LWSC32M16S140SW 16S280LW
a
a
a
a
a
a
a
a
8.5 8.510.510.5
12.512.51717
16162020
25253232
14.514.518.518.5
23.523.528.528.5
100200120220
125245140280
10101010
10101515
10101414
19192424
M8M8M10M10
M12M12M16M16
SC16M08S10-BT30
20M10S10-BT30
25M12S10-BT30
32M16S10-BT30
8.5
10.5
12.5
17.0
14.5
18.5
23.5
28.5
M8
M10
M12
M16
D9 D5
32
32
32
32
L10
10
10
10
10
L2 M
a
a
a
a
SC16M08S10-BT40
20M10S10-BT40
25M12S10-BT40
32M16S10-BT40
8.5
10.5
12.5
17.0
14.5
18.5
23.5
28.5
M8
M10
M12
M16
D9 D5
37
37
37
37
L10
10
10
10
10
L2 M
a
a
a
a
SC16M08S22-HSK63A
20M10S24-HSK63A
25M12S27-HSK63A 32M16S28-HSK63A
8.5
10.5
12.517.0
14.5
18.5
23.528.5
M8
M10
M12M16
D9 D5
48
50
5354
L10
22
24
2728
L2 M
a
a
a
a
a
yScrew-in arbor
Multi-functional Indexable Cutter
Dimensions (mm)Order Number
Straight Shank Arbor
Order Number
Dimensions (mm)
BT30 Shank Arbor
BT40 Shank Arbor
Order Number
Dimensions (mm)
HSK63A Shank Arbor
Order Number
Dimensions (mm)
: Inventory maintained.a
T
y p e
S t o c k
S t o c k
S t o c k
S t o c k
S t e e l S h a n k
C a r b i d e S h a n k
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14
M8
M10
M12
M16
23
46
80
90
10
14
19
24
APX3000R162SA16SA
AOMT123616PEER-M(VP15TF)
150
0.05
1.5
1.5
APX3000R405SA32SA
AOMT123608PEER-M(VP15TF)
150
0.15
5
30
APX3000R254SA25SA
AOMT123608PEER-M(VP15TF)
150
0.12
3
10─25
APX3000R203SA20SA
AOMT123608PEER-H(VP15TF)
244
0.13
3
20
ø12
─
ø14
─
ø16
19,500
ø18
17,000
ø20
15,000
ø22
14,000
ø25
12,000
ø28
11,000
ø30
10,000
ø32
9,500
ø35
9,000
ø40
7,500
ø50
6,000
ø63
5,000
ø80
3,500
ø100
3,000
ø125
2,500
ø160
1,500
M/C-BT30 M/C-BT50 M/C-BT50 M/C-BT50
Screw Size Recommended Torque(N • m)
Wrench Size(mm)
zThoroughly clean the clamp section of the head and the arbor with an air blower or brush beforeinstallation.
xTighten the head at the recommended torque and ensure that there is no gap between the head
and arbor.
aCutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this
may produce risk of injuries or burns.
aDo not handle the cutting tools with bare hands as this may cause injuries.
How to Install the Screw-in Head
aPlease note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the
workpiece and clamping.
Operational Guidance
aUse only specified inserts and parts.aClamp the inserts at a specified torque of only.
APX3000 : 1.0 N • m APX4000 : 4.0 N • m
aThe maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the
maximum allowable spindle speed.
The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641(Milling Cutters for high speed machining–Safety requirements).
Application Examples
Wet Dry Dry Wet
(Table 1) Maximum allowable spindle speed
Max. Allowable Spindle Speed (min-1)
Cutting Edge Diameter D1(mm)
Max. Allowable Spindle Speed (min-1)
Cutting Edge Diameter D1(mm)
a It is recommended that flank wear does not exceed 0.3mm.
Cutting Speed (m/min)
Feed per Tooth (mm/tooth)
Depth of Cut (mm)
Width of Cut (mm)
Tool
Insert (Grade)
Workpiece
JIS FC200JIS S45C JIS SKD61
(45HRC)
JIS SKD12
Machine Shank Type
Coolant
Result
C u t t i n g
C o n d i t i o n s
Lower cutting noise anddouble tool life compared to
a competitor's products.
Reduced cutting noise, bettersurface finish and double the
tool life compared to acompetitor’s product.
Improved cutting performanceand lower cutting resistance.
Tool life has been improvedby 30% compared to a
competitor's product.
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MITSUBISHI MATERIALS CORPORATION
Area Marketing & Operations Dept.
KFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8772 FAX +81-3-5819-8774
MMC HARTMETALL GmbHComeniusstr.2, 40670, Meerbusch GERMANYTEL +49-2159-9189-0 FAX +49-2159-918966
MITSUBISHI MATERIALS U.S.A. CORPORATION
Headquarters
17401, Eastman Street, Irvine, California, 92614, USA
TEL +1-949-862-5100 FAX +1-949-862-5180
MMC METAL SINGAPORE PTE LTD.10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE
TEL +65-6743-9370 FAX +65-6749-1469
Mitsubishi Carbide Home page :(Tools specifications subject to change without notice.)
Registration No. 00GRC-EA010 (Gifu Plant)
ISO9001:2000(JSAQ080)
,ISO14001:1996(JSAE036)
The Scope of the Registration:Design, Development andProduction of CementedCarbide Tools and CarbideBlanks
ISO9001:2000
(JSAQ094)
The Scope of the Registration:Design, Development andProduction of Cutting Tools,Wear-resistant Tools, RockDrilling Tools, CementedCarbide Blanks and CoatedProducts
APX3000R325SA32SA
AOMT123608PEER-M(VP20RT)
M/C-BT50 M/C-BT50 M/C-BT50 M/C-BT50
130
0.2
0.25
28
APX3000R325SA32SA
AOMT123608PEER-H(VP20RT)
160
0.06
2
25
APX4000R08007CA
AOMT184808PEER-M(VP15TF)
165
0.15
3
50
APX4000R404SA32SA
AOMT184808PEER-M(VP15TF)
190
0.25
10
5
aPlease note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the
workpiece and clamping.
Application Examples
Wet Dry Wet Wet
Multi-functional Indexable Cutter
For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use
safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions.aWhen attaching inserts or spare parts, please use only the correct wrench or spanner.
aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.
Cutting Speed (m/min)
Feed per Tooth (mm/tooth)
Depth of Cut (mm)
Width of Cut (mm)
Tool
Insert (Grade)
Workpiece
Machine Shank Type
Coolant
Result
C u t t i n g
C o n d i t i o n s
Lower cutting resistance enabledstable machining even at 6 timeshigher cutting conditions.12 times longer tool life.
Double tool life compared toa competitor's product.
Better cutting performanceand lower cutting resistancecompared to a competitor’sproduct.
Cutting resistance is lowerthan the competitor’s product,thus allowing a stablemachining performance.
JIS SUS304JIS SUS304 JIS S55C JIS SS400